TATRA Group Member 2 Introduction Focus on unique, On/Off-road trucks 2.000 patents Maintaining a...

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Tafonco a.s. Kopřivnice Czech Republic Castings from Ferrous and Non-ferrous alloyes

Transcript of TATRA Group Member 2 Introduction Focus on unique, On/Off-road trucks 2.000 patents Maintaining a...

Page 1: TATRA Group Member 2 Introduction Focus on unique, On/Off-road trucks 2.000 patents Maintaining a comprehensive truck and carparts manufacturing capability.

Tafonco a.s. Kopřivnice

Czech Republic

Castings from Ferrous and Non-ferrous alloyes

Page 2: TATRA Group Member 2 Introduction Focus on unique, On/Off-road trucks 2.000 patents Maintaining a comprehensive truck and carparts manufacturing capability.

TATRA Group Introduction

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Page 3: TATRA Group Member 2 Introduction Focus on unique, On/Off-road trucks 2.000 patents Maintaining a comprehensive truck and carparts manufacturing capability.

Introduction

• Focus on unique, On/Off-road trucks• 2.000 patents• Maintaining a comprehensive truck and

carparts manufacturing capability

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Page 4: TATRA Group Member 2 Introduction Focus on unique, On/Off-road trucks 2.000 patents Maintaining a comprehensive truck and carparts manufacturing capability.

Präsident – the first car was manufactured in the TATRA Company in Kopřivnice

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Page 5: TATRA Group Member 2 Introduction Focus on unique, On/Off-road trucks 2.000 patents Maintaining a comprehensive truck and carparts manufacturing capability.

New TATRA PHOENIX

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Current Production of TATRA Company

Page 6: TATRA Group Member 2 Introduction Focus on unique, On/Off-road trucks 2.000 patents Maintaining a comprehensive truck and carparts manufacturing capability.

TATRA Group Area

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Page 7: TATRA Group Member 2 Introduction Focus on unique, On/Off-road trucks 2.000 patents Maintaining a comprehensive truck and carparts manufacturing capability.

Tafonco a.s.Foundry Introduction

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Page 8: TATRA Group Member 2 Introduction Focus on unique, On/Off-road trucks 2.000 patents Maintaining a comprehensive truck and carparts manufacturing capability.

Tafonco Background and History

• First castings were produced in Koprivnice in 1860

• First Gray Iron Foundry was build in 1911• The first aluminium product was cast in 1913• The first steel castings were produced in 1931• New aluminium foundry was build in 1960• Current ferro foundry started operating in

1972

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Page 9: TATRA Group Member 2 Introduction Focus on unique, On/Off-road trucks 2.000 patents Maintaining a comprehensive truck and carparts manufacturing capability.

Tafonco Background and History

• The first nodular iron castings were produced in 1983

• In 1994 we implemented Standard ISO 9001• In 1995 Foundry became an incorporated

entity – join stock company named „Slévárna TATRA, a.s.“

• In 2002 the company has been renamed to Tafonco a.s.

• In 2008 we implemented Standard ISO 14001

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Page 10: TATRA Group Member 2 Introduction Focus on unique, On/Off-road trucks 2.000 patents Maintaining a comprehensive truck and carparts manufacturing capability.

Tafonco position in Czech Market• Total number of Czech foundries reached 178• Czech Republic 2011 castings production reached 459.956

tons, i.e. increasing by 27,1% compared 2010 production• Tafonco is one of the biggest Foundries in Czech Republic• In 2012 year total tonnage was 12.845 tons of castings• Tafonco tonnage Rate by materials:

Gray Iron: 6 %Nodular Iron: 5 %Steel: 3 %Aluminium Alloys: 1 %

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Page 11: TATRA Group Member 2 Introduction Focus on unique, On/Off-road trucks 2.000 patents Maintaining a comprehensive truck and carparts manufacturing capability.

Introduction

• Two plants (Fe and Al) – 58.000 m2• 30.000 t/y design capacity• 400 employees

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Page 12: TATRA Group Member 2 Introduction Focus on unique, On/Off-road trucks 2.000 patents Maintaining a comprehensive truck and carparts manufacturing capability.

Certificates

• ISO 9002 since 1994• ISO 9001:2008• VDA 6.1• ISO 14001:2004

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Page 13: TATRA Group Member 2 Introduction Focus on unique, On/Off-road trucks 2.000 patents Maintaining a comprehensive truck and carparts manufacturing capability.

Facilities

• Extensive in-house laboratories• In-house patterns manufacturing– Wood, synthetic resin and metal

• In-house machining

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Our Focus

• Major market segment of castings for trucks at this parent company – TATRA, a.s.

• External business growth for non-TATRA customers from Czech Rep., European Union and South America

• Castings production for automotive market of trucks, forklifts, road construction vehicles, agriculture machines, tractors, hydraulic components, etc.

• Focus strategically on customers long term cooperation with medium and small series up to 40.000 pcs per year

• Providing of painting, heat treatment and machining of castings – focus on castings added value growth

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Page 15: TATRA Group Member 2 Introduction Focus on unique, On/Off-road trucks 2.000 patents Maintaining a comprehensive truck and carparts manufacturing capability.

References

• TATRA, a.s.• Czech Republic– ZETOR, PRIMUS, KONRADT, TRANS TRADE, VOP, JULI,

BOBCAT, EDWARDS

• Slovakia– LOMBARDINI, BONFIGLIOLI

• Germany– CLAAS, ZF PASSAU, THYSSENKRUPP, AWS, HOFFMANN

• Hungary– HUNGAROFEK, PANNON HIDROSTAL, RABA

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References

• France – ACG

• Austria– ZF STEYR

• Italy– LORD

• Sweden– OSBY MEKAN |(ABB, DYNAPAC)

• Other (UK, Brasil, Denmark)

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Ferrous Manufacturing Program & Facilities

• Nodular Cast Iron

• Gray Iron Casting

• Carbon Steel Casting

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Ferrous Manufacturing Program & Facilities

• Two 6-tons EAF Furnaces, two Cupola Furnaces, Induction Furnaces, etc.

• Six Molding Lines• Castings 0,5 – 500/3.500 kg• Casting Into Sand Moulds• Surface Protection• Product Machining

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Ferrous Manufacturing Program & Facilities

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Aluminium Manufacturing Program & Facilities

• AlSi, AlMg and other Alloys• Four 0,3 to 0,8 t Gas-fired Furnaces• Six 0,25 t Electric Tempering Furnaces• Castings 0,5 – 100 kg• Casting into Sand Moulds, and Gravity Die

Casting

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Aluminium Manufacturing Program & Facilities

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Our Strategy

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Page 23: TATRA Group Member 2 Introduction Focus on unique, On/Off-road trucks 2.000 patents Maintaining a comprehensive truck and carparts manufacturing capability.

Our Strategy

Focus on: –Customer–Quality–Delivery Time– Environment– Service

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Contact

Tafonco a.s.

Areál Tatry 1448/5742 21 KopřivniceCzech Republic

[email protected]+420 556 492 519

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