TABLE OF CONTENTS - Colorado State...

TI 101C Sampler Wiring Diagrams

TABLE OF CONTENTS

1.0 PURPOSE AND APPLICABILITY............................................................................ 22.1 Field Specialist ................................................................................................. 32.2 Technician........................................................................................................ 3

3.0 REQUIRED EQUIPMENT AND MATERIALS......................................................... 34.0 METHODS................................................................................................................. 4

4.1 Satellite Sampling Module Wiring Schematic.................................................... 44.2 SIM wiring schematics ..................................................................................... 64.3 SIM-Controller wiring schematics .................................................................... 94.4 Independent Controller Module Wiring Schematics .......................................... 12

TABLE OF FIGURES

Figure 1 Satellite Sampling Module Wiring Schematics................................................... 5Figure 2 SIM1 SIM Version 1 Wiring Schematic ............................................................ 6Figure 3 SIM1L SIM Version 1 with Lock-Out Relay Wiring Schematic ........................ 7Figure 4 SIM2 SIM Version 2 Wiring Schematic ............................................................ 8Figure 5 SC1 SIM Controller Module Version 1 Wiring ................................................ 9Figure 6 SC1L SIM Controller Module Version 1 with Lock-Out Relay Wiring

Schematic .................................................................................................... 10Figure 7 Pump Delay Relay for SIM-Controller Wiring Schematic ................................ 11Figure 8 Independent Controller Module Diagram ........................................................ 12Figure 9 IC1 Independent Controller Version 1 Electrical Schematic ........................... 13Figure 10 IC1L Independent Controller Version 1 with Lock-Out Relay Electrical

Schematic .................................................................................................... 14Figure 11 IC1 Independent Controller Version 1 Wiring Schematic ............................. 15Figure 12 IC1L Independent Controller Version 1 with Lock-Out Relay Wiring

Schematic .................................................................................................... 16Figure 13 IC2 Independent Controller Version 2 Wiring Schematic .............................. 17Figure 14 IC3 Independent Controller Version 3 Wiring Schematic .............................. 18

LIST OF TABLESTable 1 Controller Module Configurations...................................................................... 2

Technical Information Document TI 101C: Sampler Wiring Diagrams 2

1.0 PURPOSE AND APPLICABILITY

This standard operating procedure (SOP) contains the current wiring schematics forIMPROVE sampling and controller modules. IMPROVE samplers are constructed at theUniversity of California at Davis by Air Quality Group personnel. There are several type ofmodules in use.

• Satellite Sampling Module: These modules require a separate signal from a controllerto start and stop sampling. There are two variations of the satellite module: PM2.5

and PM10. These are identical except the PM2.5 module has a fine inlet and a cyclone,while the PM10 module has either a Sierra or Wedding PM10 inlet.

• Independent Controller Module (IC): These non-sampling modules control multiplesatellite sampling modules. There are several versions with minor variations. Onemajor variation is the addition of a lock-out circuit to prevent a second samplecollected without an intervening sample change.

• Single Independent Module (SIM): This sampling module includes the clockcontroller in the sampling module. It cannot control satellite sampling modules.

• SIM-Controller (SC): This sampling module includes the clock controller in thesampling module, plus the relays to control satellite sampling modules. This module isnow used in place of the independent controller module.

The various configurations of the controller modules are listed in Table 1.

Table 1 Controller Module Configurations.

code pumprelay

voltage

multiplepump relay

location

pump outletlocation

thermostatand

position

lock-outdevice

IC1 24V external box in pump house noIC1L 24V external box in pump house yesIC2 110V internal box on module no

IC2L 110V internal box on module yesIC3 24V internal box on module no

IC3L 24V internal box on module yesSIM1 24V none 1 on module under noSIM2 24V none 1 on module on no

SIM2L 24V none 1 on module on yesSC1 24V external box on module on no

SC1L 24V external box on module on yes

IC Independent Controller non-sampling, controls satellite sampling modulesSIM Single Independent Module sampling, self-controlling onlySC SIM-Controller sampling, controls self and satellite sampling modules

thermostat and position: under: under the heater panel with relayson: on the heater panel


2.0 RESPONSIBILITIES

2.1 Field SpecialistThe field specialist shall:• Maintain accurate wiring schematics for existing aerosol samplers.• Maintain records of which wiring schematic is in use at each sampling site.

2.2 TechnicianThe technician shall:• Review wiring schematics prior to maintenance or troubleshooting procedures

3.0 REQUIRED EQUIPMENT AND MATERIALSNone


4.0 METHODSThe wiring schematics for each of the configurations in the IMPROVE network are listed in

the following sections.4.1 Satellite Sampling Module Wiring Schematic4.2 Single Independent Module (SIM) Wiring Schematics4.3 Single Independent Module (SIM) Wiring Schematics4.4 Independent Controller Module Wiring Schematics

4.1 Satellite Sampling Module Wiring SchematicAll Satellite Sampling Modules, whether PM2.5 or PM10, follow the wiring schematic of Figure

1. The procedures for attaching additional satellite Sampling modules follows.1. Install the additional Satellite Sampling module on the sampler support structure next to a

functioning Satellite Sampling module.2. Cut a length of insulated six wire cable sufficient to reach from terminal strip position 6 of

the functioning Satellite Sampling module to terminal position six of the newly installedSatellite Sampling Module.

3. Turn off the power to the sampler. For an IMPROVE controller, remove the fuse in thelower right hand side of the module.

4. Disconnect the gray six wire cable from the controller module at the terminal strip in thefunctioning Satellite Sampling Module.

5. Remove the panduit connectors, and strip the ends of the six wires in the gray cable fromthe functioning Satellite Sampling Module if necessary.

6. Strip the ends of the six wires in the new section of cable.7. Connect wires having the same color from the two cables by inserting them into a single

female panduit and crimping them in position. This connection is termed a“doublepanduit”. Check to ensure neither wire is loose.

8. Install the double panduit connections on the terminal strip, following the color code listedin Figure 1.

9. Install female panduit on the six wires at the free end of the new cable, crimping thepanduit in place firmly and checking to verify the wire will not pull out of the panduit.

10. Install the panduit on the free end of the six wire cable on the terminal strip of the newSatellite Sampling Module, following the color code listed in Figure 1.


Figure 1 Satellite Sampling Module Wiring Schematics

to control module

WIRE IDENTIFICATION:----------------------------R = RED - filter 1 signal (24 VAC)O = ORANGE - filter 2 signal (24 VAC)G = GREEN - filter 3 signal (not used)B = BLUE - filter 4 signal (not used)Bk = BLACK - 24 VAC hotW = WHITE - 24 VAC commonY = YELLOW - 24 VAC commonGy = GREY - elapsed timers (24 VAC)

TERMINAL STRIP GUIDE:----------------------------------------------------------------pos23456789

10

1112

WIRES ON RIGHTR from cableO from cableG from cableB from cableBk from cableW from cableR from solenoid 1R from solenoid 2R from solenoid 1

R from solenoid 2

nonenone

WIRES ON LEFTR from switchO from switchnonenonenoneY from switchGy from timer 1Gy from timer 2R from switchGy from timer 1O from switchGy from timer 2nonenone

FILTER 1 FILTER 2

SWITCHSWITCH

TIMER

Y

R

R O

O

Y

8

3

12

5

101112

9

TIMER

FILTER 1 FILTER 2


4.2 SIM wiring schematicsThe schematics for the three versions of the SIM sampler are shown in Figures 2-4.

Figure 2 SIM1 SIM Version 1 Wiring Schematic

BO

V:/OBJECTS/SKETCHES/SIMS1.SKD

W

BLK

SIM A MODULE ; S1 Wiring Diagram - 2/28/96Legend

W = White (110V common)BO = Blue Outside (24 V hot)Y = Yellow (24 V common)

CONTROLLER

BLK

10

R = Red (channel 1 switched)O = Orange (channel 2 switched)G = Green (channel 3 switched)

All solenoid wires (S) are Red

BLKG

110V Outplug forpump

W

1 2 3 4 5 6 7 8 9 CLOCK

BO R BLK WOBLK

B = Blue (channel 4 switched)GY = GreyBLK = Black (110V hot)

HEATER

Yellow insulated pair

1211 1413

G BLK

BO

R

B

OG

R

BO

W YBLK

RBO

RELAY #1BOBO R

24 VAC

W BLK

110 VACTRANSFORMER R BO

SWITCH #1

TIMER #1

YY OBO

RELAY #2BOO

YGBO

RELAY #3

O

BO

GYO

GY

W

BO

SWITCH #2

GY

TIMER #2

GY

10G

#1 #2

BLK

W

THERMOSTAT

BLK

W

Y

SOLENOID

S1

SOLENOID

S2

1211O

R

15 A

G

110V INBLK

breakerswitch

W

THERMOSTAT

FAN

BLK

B YBO

RELAY #4

OR

BO

3O S2

9B

456

87

RGYY

BO

S1

12

BLK

BLK

PUMPSWITCH

GY

W

BLKW

BY


Figure 3 SIM1L SIM Version 1 with Lock-Out Relay Wiring Schematic

5

8

BLK

BLK

LEGENDB = BlueG = GreenO = OrangeW = WhiteBO = Blue Outside 6 wire cable


10 CONTROLLER

R

BLK

SIM A MODULE; S2Lwiring diagram - 2/28/96

V:/OBJECTS/SKETCHES/SIMS2L.SKD

BLKG

110V OutPlug for pump

W

1 2 3 4 5 6 7 8 9 CLOCK

BLKBO R BLK WO

B

BLK = BlackGY = GreyR = RedY = Yellow

HEATER

B

O

Y1211

110

VAC

24 V

AC

1413

B

G BLK

BO

RO

B

O

1

LATCHINGRELAY

4

A

7

R

B

R

G

+

R

BO

W YBLK

RBLK

RELAY #1BLK

24 VAC

W BLK


SWITCH #1

TIMER #1

YBLK

Y O

BLK RELAY #2

BLKG Y

BLK RELAY #3

O

GYO

GY

W

BO

SWITCH #2

GY

TIMER #2

GY

Y 10G

BLK

B


THERMOSTAT

Brown

B SOLENOID#1

1

BLK 3R 2

SOLENOID#2

W

3

6

O

9

+B

S1

Y

S2

1211O

R

15 A

G110V IN

breakerswitch

BLK

W

THERMOSTAT

BBLK

Y

RELAY #4BLK

OR

3O S2

9B

456

87

RGYYYBO

S1

12

BLK

BLK

PUMPSWITCH

GY

W

BLKW

FAN


Figure 4 SIM2 SIM Version 2 Wiring Schematic

BLK

Y

BLK



CONTROLLER

BLK

SIM A MODULE ; S2wiring diagram - 2/28/96

V:/OBJECTS/SKETCHES/SIMS2.SKD

G

110V Outplug forpump

BLKW

1 2 3 4 5 6 7 8 9 CLOCK

BO R BLK WOBLK


HEATER

10 1211 1413

G BLK

BO

R

B

OG

R

BO

W YBLK

RBLK

RELAY #1BLK

24 VAC

W BLK


SWITCH #1

TIMER #1

YBLK

Y O

BLK RELAY #2

BLKG

BLK RELAY #3

O

GYO

GY

W

BO

SWITCH #2

GY

TIMER #2

GY

10G

BLK


THERMOSTAT

Brown

SOLENOID#1

1

BLK 3R 2

SOLENOID#2

W

S1 S2

1211O

R

15 A

G110V INBLK

breakerswitch

W

THERMOSTAT

BBLK

Y

RELAY #4BLK

OR

3O S2

9B

456

87

RGYY

BO

S1

12

BLK

BLK

PUMPSWITCH

GY

W

BLKW

FAN


4.3 SIM-Controller wiring schematicsThe schematics for the two versions of the SIM-Controller sampler are shown in Figures 5-6.

The wiring schematic for the pump relay box is shown in Figure 7.

Figure 5 SC1 SIM Controller Module Version 1 Wiring

BLK

Y

BLK



CONTROLLER

BLK

SIM A MODULE CONTROLLER; SC1 wiring diagram - 2/28/96

V:/OBJECTS/SKETCHES/SIMSC1.SKD

BLK

TO PUMP DELAYCIRCUIT BOX

G

W

1 2 3 4 5 6 7 8 9 CLOCK

BO R BLK WOBLK


HEATER

10 1211 1413

G BLK

BO

R

B

OG

R

BO

W YBLK

RBLK

RELAY #1BLK

24 VAC

W BLK


SWITCH #1

TIMER #1

YBLK

Y O

BLK RELAY #2

BLKG

BLK RELAY #3

O

GYO

GY

W

BO

SWITCH #2

GY

TIMER #2

GY

10G

BLK


THERMOSTAT

Brown

SOLENOID#1

1

BLK 3R 2

SOLENOID#2

W

S1 S2

1211O

R

15 A

G110V INBLK

breakerswitch

W

THERMOSTAT

BBLK

Y

RELAY #4BLK

OR

3O S2

9B

456

87

RGYY

BO

S1

12

BLK

BLK

PUMPSWITCH

GY

W

BLKW

FAN


Figure 6 SC1L SIM Controller Module Version 1 with Lock-Out Relay WiringSchematic

5

8

BLK

BLK



SIM A MODULE CONTROLLER; SC1L wiring diagram - 2/28/96

10 CONTROLLER

R

BLK

V:/OBJECTS/SKETCHES/SIMSC1L.SKD

BLK

TO PUMP DELAYCIRCUIT BOX

G

W

1 2 3 4 5 6 7 8 9 CLOCK

BLKBO R BLK WO

B


HEATER

B

O

Y1211

110

VAC

24 V

AC

1413

B

G BLK

BO

RO

B

O

1

LATCHINGRELAY

4

A

7

R

B

R

G

+

R

BO

W YBLK

RBLK

RELAY #1BLK

24 VAC

W BLK


SWITCH #1

TIMER #1

YBLK

Y O

BLK RELAY #2

BLKG Y

BLK RELAY #3

O

GYO

GY

W

BO

SWITCH #2

GY

TIMER #2

GY

Y 10G

BLK

B


THERMOSTAT

Brown

B SOLENOID#1

1

BLK 3R 2

SOLENOID#2

W

3

6

O

9+B

S1

Y

S2

1211O

R

15 A

G110V INBLK

breakerswitch

W

THERMOSTAT

BBLK

Y

RELAY #4BLK

OR

3O S2

9B

456

87

RGYYYBO

S1

12

BLK

BLK

PUMPSWITCH

GY

W

BLKW

FAN


Figure 7 Pump Delay Relay for SIM-Controller Wiring Schematic

DECIMALS...................... +.0005ANGLES......................... +1 DEG._ PROJECT

PART NAME

SCALE

# OF PARTS

DUE DATE

CHANGE DATE

DATE

DATEDRAWN BY

CHECKED BY

APPROVED BY:

MATERIAL

DRAWING NUMBER

AIR QUALITY - IMPROVE

PUMP DELAY RELAY BOX CIRCUIT

Campbell 10/93

sheet 2 of 2C76-NPS-2403

green (C)

blue (D)

red (A)

yellow (B)

ground

24 second delay on 16 second delay on 8 second delay on

to 4

out

let b

ox

STD. TOLERANCESFRACTIONS.................... +1/64DECIMALS...................... +.005

___ CROCKER NUCLEAR LABORATORY

UNIVERSITY OF CALIFORNIA - DAVIS

16 gauge black (always hot)

white (common)

18 gauge black

RELAY D RELAY C RELAY B

to c

ontro

ller

mod

ule


4.4 Independent Controller Module Wiring SchematicsThe six variations on the Independent Controller Module are visually similar, following the

style shown in Figure 8. Electrical schematics for the two version 1 modules are shown in Figures9-10. Wiring schematics for the various different Independent Controller Module versions followin Figures 11 through 14. Note that for all Independent Controller Modules, positions 2Athrough 2F are identical to positions 1A through 1F respectively. 1A is connected to 2A, 1B isconnected to 2B, etc.

Figure 8 Independent Controller Module Diagram

ESUF

WIRE COLOR KEYR = Red O = OrangeG = Green B = BlueBK = Black W = White

To sampling modules (slave modules)

To pumpsTo power(120 V)

NORMAL WIRING

G BK WBOR R O G B BK W

HEATERPANEL

30 MIN.

TIMER

CR8

CR9

CR10

CR11

CR12

FUSE

110V

12:00

BGOR BK W R O G B WBK

1A 1B 1C 1D 1E 1F 2A 2B 2C 2D 2E 2F 3 4 5 6 7 8 L2

1F 2A 2F1A 1B 1C 1D 1E 2B 2C 2D 2E 3 4 5 7 86 L2


Figure 9 IC1 Independent Controller Version 1 Electrical Schematic

TC-4 CR

RED

ORANGE

GREEN

BLUE

BLACK

2-A

2-B

2-C

2-D

#57

CR-11

CR-12

CR-10TORELAYSIN PUMPHOUSE

CR-8

CR-9

9 SEC 6#56

7

3 SECTDR

6 SEC

3

4

5

#53

#54

#55

CR-12

CR-11

CR-9

CR-10TOFILTERMODULES

#3 1-C#4

2-D2-D BLACK

1-D

#2

crt.#1 1-A

1-B

PUMP

WHITE

AIR QUALITY GROUP - IMPROVE

UNIVERSITY OF CALIFORNIA-DAVIS

Controller Module Electrical Schematic

CROCKER NUCLEAR LABORATORY

D PROJEC

PART

SCAL

MATERIA

NO. OF

DUE

C

B

A

8

DRAWING

CHECKEDE.A.R.

DRAWN DAT

DAT02/29/96

C76-NPS-2362

WHITE2-FGREEN

BLUE

12

ORANGE

RED

1-F

#63

FILTERS1 & 2 OFMODULESA,B,C,&D

#58

#4

110 V POWER

24V

110V

7 DAY TIME CLOCKGRASSLIN digi 128

#68

#57

CR-830 MINBYPASS TIMER

#68

#57

SWITCH (20 F)THERMAL SWITCH (85 F)

THERMAL

L1

#58

#58

TC-2 CR

TC-3 CR11

#62

10#61

CR

TC-19CR8

#60

#59

#58

#3

#58

#2

#1

FANHEATER

RED

RED

L2


Figure 10 IC1L Independent Controller Version 1 with Lock-Out Relay ElectricalSchematic

TC-4 CR

RED

ORANGE

GREEN

BLUE

BLACK

2-A

2-B

2-C

2-D

REMOVE

#57

CR-11

CR-12

CR-10TORELAYSIN PUMPHOUSE

CR-8

CR-9

9 SEC 6#56

7

3 SECTDR

6 SEC

3

4

5

#53

#54

#55

CR-12

CR-11

CR-9

CR-10TOFILTERMODULES

#3 1-C#4

2-D2-D BLACK

1-D

#2

crt.#1 1-A

1-B

PUMP

WHITE

AIR QUALITY GROUP - IMPROVE

UNIVERSITY OF CALIFORNIA-DAVIS

Controller Module Electrical Schematic

PROJECT

PART NAME

SCALE

MATERIAL

NO. OF PARTS

DUE DATE

DRAWING NO.

CHECKED BY

CROCKER NUCLEAR LABORATORY

E.A.R.

C76-NPS-2362A

DRAWN BY DATE

DATE02/29/96

D

C

B

A

8

WHITE2-FGREEN

BLUE

12

ORANGE

RED

1-F

#63

FILTERS1 & 2 OFMODULESA,B,C,&D

#58

#4

110 V POWER

24V

110V

REMOVE

7 DAY TIME CLOCKGRASSLIN digi 128

#68

#57

CR-8

#58#59

5

47

A B+96

+3

81 #62

30 MINBYPASS TIMER

CUT #68

#57

SWITCH (20 F)THERMAL SWITCH (85 F)

THERMAL

L1

#58

#58

TC-2 CR

#58

TC-3 CR11

#62

10#61

CR

TC-1#58

#59

9CR8

#60

#59

#58

#3

#58

#2

#1

FANHEATER

RED

RED

L2


Figure 11 IC1 Independent Controller Version 1 Wiring Schematic

64

65

24 V Relay

58

L1

64

65

GRAY SIX WIRE CABLETO SLAVE MODULES

TO CONTACTOR BOX RELAYSIN PUMP HOUSE

Time Delay(C pump)

1A

R64

Y G B BL

1B 1C 1D 1E

65 66 67 57

66

53

67

54

54

Time Delay(B pump)

55

2D

W

2A 2B 2C1F

58 64 65 66 67

R

2E 2F 3

Y

4

57 58 53 54

55

56

56

Time Delay(D pump)

Clock Controller

61

65

53

53

68

68 60 68

TDR 3353

1 542 3

59

66

57

59

53

67CR-8

57

24 V Relay

58

68

64

62

10

L2

TDR 34

68L1

53

6 8 97

58

57

68 63

TDR 35

1411 12 13

CR-9

57

24 V Relay

60

53

6766

5757

6158

5364

58com L2

G B

85 6 7

L1 L2WBL

55 56

L2

L2

com

58

L2L1

57

57

58

L2

57

58

66

Transformer

30 Minute

Timer62

24 V

hot57

61

57

59

63

110 V

hotL1

57

58

57

62

CR-10

57

58

65

CR-11

24 V Relay

53

HEATER

FAN

THERMALSWITCH20 F

85 FSWITCH

THERMAL

24 V Relay

CR-12

57

63

53

57

58

67


Figure 12 IC1L Independent Controller Version 1 with Lock-Out Relay WiringSchematic



L2

SWITCHED POWER FOR PUMPS

69Y

4

56

GRAY SIX WIRE CABLETO SLAVE MODULES

64 65

1A

R Y

1B

66G

1C

R

G

5867 57 58 64 65 66 67 57

B BL

1D 1E 2D

W

2A 2B 2C1F 2E

R

2F 3

53

54

66

64

65

67

55

L2 L1

110 V Relay

L254

L2

B

69

L2

55

L2

L1

W Y W

W B W

GROUND

70 71 L1 L2 L2

G B W

85 6 7 L2

L2

58

58

110 V Relay

L2L1

110 V Relay

L2 56

L270

C

L1

L2

D

71

57

69

70

L1

7158

Time Delay(B pump)

TDR 33

54

53

6068

53

68

1 2 3

Time Delay(D pump)

Time Delay(C pump)

TDR 35

55 56

53 53TDR 34

12

6168 62L2 68L1

Clock Controller

54 106 8 97 11

68 63

1413

24 V Relay

65

59

64

59

L1

CR-8

53

66

67

58

57

58

57

24 V Relay

60

57

58

L1

61

L1

L1

53 64

65

68

64

CR-9

6766

53

30 Minute

HEATER

L1

69

com

110 V

hot

58com

24 V

hot57

L2

Transformer

Timer62

61

57

59

63

70

57L1

L2

THERMALSWITCH20 F

85 FSWITCH

THERMALFAN

58

58

24 V Relay

57

62

57

58

57

58

24 V Relay

L1

L1

65 53

CR-10

66

CR-11

57

58

24 V Relay

63

L1

6753

CR-12



64

65

64

65

24 V Relay

24 V Relay

58

L1

R W Y W

G W B W

GROUND

SWITCHED POWER FOR PUMPSGRAY SIX WIRE CABLETO SLAVE MODULES

Time Delay(C pump)

1A

R64

Y G B BL

1B 1C 1D 1E

65 66 67 57

66

67

54

L2

L2

58

54

24 V Relay

L1

72

53

A

Time Delay(B pump)

55

55

2D

W

2A 2B 2C1F

58 64 65 66 67

R

2E 2F 3

Y

4

57 58 72 69

56

24 V Relay58

L2

L2

58

B

56

L2

L2L1

69

5854

Time Delay(D pump)

72

Clock Controller

61

65

53

53

68

68 60 68

TDR 3353

1 542 3

59

66

57

59

53

67CR-8

57

24 V Relay

58

68

64

62

10

L2

53TDR 34

68L1

6 8 97

58

57

68 63

TDR 35

1411 12 13

CR-9

57

24 V Relay

60

53

6766

5757

6158

5364

58com L2

G B W

85 6 7

70 71 L1 L2

L2

L2

58

L2

L2

58

L1

70

55

C

com

24 V Relay58

D

72

70

57

L2L1

69

72

L1

71

56

L1

L270

69

57

5871

L2

57

58

66

Transformer

30 Minute

Timer62

24 V

hot57

61

57

59

63

110 V

hotL1

57

58

57

62

CR-10

57

58

65

CR-11

24 V Relay

53

HEATER

FAN

THERMALSWITCH20 F

85 FSWITCH

THERMAL

24 V Relay

CR-12

57

63

53

57

58

67

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