T Series Migration Hardware Manual · *1: A serious injury indicates loss of sight, injury, burns...
Transcript of T Series Migration Hardware Manual · *1: A serious injury indicates loss of sight, injury, burns...
6F8C1619
Unified Controller
nv series
type1 light
T Series Migration Hardware Manual
Caution
(1) The technical information provided in this manual is intended to describe typical operations and
applications of the product and does not guarantee or grant the license of the intellectual property rights or
other rights of our company or third parties.
(2) Unauthorized reproduction of this Instruction Manual in whole or a part is prohibited.
(3) The contents of this manual are subject to change without notice.
(4) All possible measures have been taken to prepare the information herein. If you have any question or find
any error or problems, please contact us.
PROSEC, TOSLINE, TOSDIC, CIEMAC, and TC-net are trademarks or registered trademarks of TOSHIBA
Corporation.
IBM is a registered trademark of International Business Machines Corporation.
Microsoft and Windows are registered trademarks of Microsoft Corporation in the U.S.A. and other countries.
DeviceNet is a registered trademark of Open DeviceNet Vender Association Inc.
©Toshiba Infrastructure Systems & Solutions Corporation. 2017-2018 All Rights Reserved
Unified Controller nv Series type1 light Controller Unit Operating Instructions i
Safety Precautions This product and instruction manual contains important information for safe and correct use to prevent
danger to the user and other people as well as damage to property.
Understand the following information (signs and symbols) before reading the text, and follow the
instructions.
Description of signs
Sign Meaning of sign
Danger Indicates an imminent hazardous situation which, if not avoided, may result in
death or serious injury*1.
Warning Indicates a potentially hazardous situation which, if not avoided, may result in
death or serious injury*1.
Caution Indicates a potentially hazardous situation which, if not avoided, may result in
minor or medium injury*2 or only property damage*3.
*1: A serious injury indicates loss of sight, injury, burns (high/low temperature), electric shock, broken
bones, or intoxication that will have aftereffects and require hospitalization or long-term hospital
visits for healing.
*2: An injury indicates injury, burn, or electric shock that does not need hospitalization or long-term
hospital visits for healing.
*3: A property damage indicates consequential damage in terms of breakage of properties or
materials.
Description of symbols
Symbol Meaning of symbol
Prohibited
Indicates prohibition (must not do).
The specific details of prohibition are indicated inside or near with pictures or
text.
Instruction
Indicates instruction (must do).
The specific details of instruction are indicated inside or near with pictures or
text.
Warning
Indicates warning.
The specific details of warning are indicated inside or near with pictures or
text.
(Note) The description of prohibition, instruction, and warning vary depending on the display on the main
unit.
6F8C1497 ii
1. Safety Precautions on Installation
Warning
Ground the device.
Operation without grounding may cause electric shock or fire.
Caution
Do not install/store/use the device in the
following environments:
• A place with a lot of dust
• A place with corrosive gases (SO2, H2S)
or flammable gases
• A place with vibrations and shocks
exceeding the allowed values
• A place with condensations due to a
sudden temperature change
• A place with low or high temperature
outside of the installation condition
• A place with high humidity which is
outside of the installation condition
• A place exposed to direct sunlight
• A place near devices generating strong
radio waves or magnetic fields
Otherwise, accidents may be caused.
Install the device at a place where
maintenance and inspection are easy to
perform.
Otherwise, accidents may be caused.
Do not block the ventilation hole or air
inlet/outlet.
It may cause fire or failure due to overheat.
For installation and wiring of the system,
observe the installation conditions and
methods described in this manual.
Otherwise, it may cause a fall, fire, failure,
or malfunction.
Do not install and store the relay output
module under the following conditions
• A place where there is silicon gas
• A place with silicon products are used
These may cause poor contact.
Avoid foreign debris like wire scraps
entering the modules or units
These may cause fire, failure, or
malfunction.
Mount the power supply module, the
controller module, the station bus module,
Expansion interface module and the
adapter module onto the base unit.
Otherwise, it may cause electric shock,
injury, or failure.
Do not use them by themselves for other
purposes.
Mount the TC-net I/O module onto the
base unit for the nv series
Otherwise, it may cause electric shock,
injury, or failure.
Do not use them by themselves for other
purposes.
Turn power off before installing and
removing the modules, the base unit, the
terminal blocks or the terminal block signal
conversion adapter
Otherwise, it may cause electric shock,
malfunction, or failure.
Connect and mount the connector , a
cable and the terminal block signal
conversion adapter securely and screw it
firmly
Insufficient screwing can cause failure or
malfunction due to vibrations.
When connecting a module to the base
unit, push it in until it clicks and screw it
firmly
Insufficient screwing can cause failure or
malfunction due to vibrations.
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Ground
Unified Controller nv Series type1 light Controller Unit Operating Instructions iii
Do not touch the terminal, the connector
and the cards inside the terminal block
signal conversion adapter. A part’s lead end can cause injury or electrostatic break down the module.
2. Safety Precautions on Wiring
Warning
Turn off the power before wiring cables
Otherwise, it may cause electric shock or
failure.
For wiring a module, use sheathed,
crimp-style terminals or cover with tape
Otherwise, conductive parts are exposed
to cause electric shock.
Mount the terminal block cover firmly to the
terminal block Exposed parts may cause electric shock.
Configure the emergency stop circuit and
the interlock circuit outside the controller
Otherwise, this may cause human injury or
machine damage if the nv series has a
failure or malfunction.
Caution
Connect an external power supply suitable
for the rating
Otherwise, explosion or fire may be
caused.
Wiring works shall be done by a qualified
electrician
Improper wiring may cause fire, electric
shock, or failure.
For the relay output module, mount a fuse
suitable for the current capacity to the
external circuit for overload protection
Otherwise, a load short may cause
accident or machine damage.
Battery replacement time
During non-energization, the battery shall
be replaced within 3 minutes.
Leaving without battery for a long time
causes loss of data or programs on the
memory, resulting in accident or machine
damage from malfunctioning.
For the contact relay in the relay output,
make sure its contact life is good before
use
The end-of-life relay contact may generate
output errors due to insufficient contact,
causing accident or machine damage.
The contact relay has a life due to contact
abrasions. If the relay has terminated its
life, replace it with a new one.
Battery mounting
Executing the RAM operation without
battery may cause loss of data and
programs on the memory, resulting in
accident or machine damage from
malfunctioning.
Replace the battery according to the
battery replacement period.
The battery is in the packaging box. Mount
it to the main unit before using the
controller.
The battery for the controller is in the
packaging box when the type1 light is
shipped from the factory. Mount the
battery immediately before using the
controller.
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6F8C1497 iv
Fix any the battery module to the DIN rail.
When using a battery module, install it
near the controller unit.
Fix the battery module to the DIN rail so
that it may not come off due to vibration or
impact.
Protect the battery cable of the battery
module.
If you use a battery module, connect the
battery cable to the battery connector on
the controller unit. Then, fix the battery
cable to the DIN rail so that it may not
come off by being caught.
InstructionInstruction
Unified Controller nv Series type1 light Controller Unit Operating Instructions v
3. Safety Precautions on Daily Use
Warning
Do not modify/repair/disassemble/adjust
the device, module, or board.
It may cause electric shock, fire, injury, or
failure.
Upon malfunction or failure, contact our
branch offices or service offices.
Before using, check that the power
capacity, frequency, voltage, and
regulation comply with the device
specifications.
If not, it may cause not only insufficient
performance, but also damage of the
device or fire due to overheat.
Do not touch any terminal of the module
and unit during energization.
Otherwise, electric shock may be caused.
Do not use in case of an abnormal
temperature increase around or inside the
device or a failure on the device
Using with such a status may cause fire
due to overheat.
Turn off the device power and contact the
nearest Toshiba service station.
Caution
When you attempt to perform program
change, forced output, RUN/HALT
controls, etc. during operation, carefully
check for safety.
Incorrect operation or negligence in
checking safety conditions may cause
accident or machine damage.
Turn off the power if there is smoke or
abnormal odor.
Otherwise, fire or electric shock may be
caused.
Contact the Toshiba branch office or
service office.
Do not touch parts, terminals, connectors,
or soldered surfaces of the cards inside
the module.
A part's lead end can cause injury or
electrostatic breakdown of ICs or LSIs,
resulting in failure.
Do not forcibly bend, pull, or twist the
power cord and cables.
It may cause breaks or heating.
Do not insert a metal into, or allow
something like a clip to drop from a gap in
the device main unit
Fire may be caused.
Power on in the following order
Turn on the power to the core part where the
controller module is mounted, then the I/O
module external power supply and the external
load power supply
If this power-on order is not followed,
accident or machine damage may be
caused from malfunctioning.
For the safety of the system, turn off the
load power before turning off the nv series
power supply
If these are not followed. accident or
machine damage may be caused.
Share the external power supply to the I/O
module with the load power supply
wherever possible. If this is impossible,
configure the system so that the external
power supply and the load power supply
turn off simultaneously.
Prohibited
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Avoid Contact
Instruction
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Prohibited
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6F8C1497 vi
4. Safety Precautions on Maintenance and Inspection
Warning
Make sure the external power supply is
turned off before installing and removing
the modules, units, terminal blocks, the
terminal block signal conversion adapter
and wiring cables
Otherwise, there will be live electrode on
the back of the external terminal block of
the module, which may cause electric
shock.
Do not connect in reverse, charge,
disassemble, heat up, throw in a fire, and
short circuit the battery
Otherwise, explosion or catching fire may
be caused.
Turn off the device switch before replacing
the power fuse or alarm fuse for the device
Operation without grounding may cause
electric shock or fire.
Use the specified items for fuse and
battery replacement.
Other items may cause fire or failure.
At inspection, be extremely careful when
measuring the power-supply voltage at the
module's power terminal
Otherwise, it may cause electric shock.
Caution
Before touching the device or modules,
touch a grounded metal part to discharge
the static electricity on your body.
Otherwise, static electricity on your body
can cause malfunction or failure.
Wipe the dirt on the device or modules
with a soft cloth.
For severe stains, use a cloth soaked with
water and wrung out. Leaving them
stained may cause misjudgment or
malfunction.
Do not drop the device and modules, hit
them, or give a strong shock on them.
Otherwise, failure may be caused.
The battery life of the controller varies
depending on the average annual
temperature. Check the instruction manual
of each controller and replace.
Depending on applications, the battery
drain may cause loss of data and
programs saved on the controller, resulting
in accident or machine damage from
malfunctioning.
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Unified Controller nv Series type1 light Controller Unit Operating Instructions vii
5. Safety Precautions on Disposal
Warning
Do not throw the battery into a fire
There is a risk of explosion.
Caution
When disposing the battery, observe the
local regulations or rules
Otherwise, they may cause environmental
damage.
Dispose of the units and modules as
industrial wastes
Otherwise, they may cause environmental
damage.
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6. Checking Warning Labels on Main Unit
Make sure the warning labels are affixed on the main unit.
If any label is missing or the wording is illegible, contact Toshiba's Service Department.
[Warning Mark on Main Unit]
This is the warning mark for a hazard. It is affixed on the main unit, at the portion with an
electric shock hazard or a risk of damage to the main unit through incorrect wiring.
Be careful with the followings at the location with this mark.
It is very dangerous to touch the power supply module's power supply input terminal while the
power is on as it gives an electric shock.
Do not touch the power supply input terminal.
For safety, always turn off the power during wiring, maintenance, or inspection.
Properly wire to the power supply input terminal and apply voltage not exceeding the specified
voltage range. Otherwise, this may cause failure or destruction.
Connect the nV-Tool port connector with the nV-Tool side (e.g., personal computer) power off.
After connecting, power on the nV-Tool side.
Do not allow connector pins to short with something like the connector cover.
[Safety Label]
The controller power supply module comes with the safety
label as in the left figure. Peel off the label from the
backing paper and
affix it to the controller unit or an easily visible place near
the controller.
Use the Japanese or English version of the label as
needed.
When wiring, remove the label's backing paper.
In the event the label is damaged, contact the dealer.
Unified Controller nv Series type1 light Controller Unit Operating Instructions ix
Restrictions on Application
This product is not developed and manufactured for use in systems including devices fatal to
humans (Note 1),
and thus must not be used for such purposes.
If you intend to use this product in a system including devices that significantly affect human safety or
maintenance of public functions (Note 2), special consideration (Note 3) is required in system
operation, maintenance, and management. In this case,
please consult with our sales representative.
(Note 1) Devices that are directly related to human lives includes the following:
• Medical devices such as life-support devices and devices for surgical units
(Note 2) Systems including devices that significantly affect human safety or maintenance of public
functions include the followings.
• Main control system of a nuclear power plant, the safety and protection system of a
nuclear power facility, and other lines and systems important to safety
• Operation control systems of mass transportation system and air traffic control
systems
(Note 3) Special consideration means to build a safety system (foolproof design, fail safe design,
redundancy design, etc.) in full consultation with Toshiba's engineers.
Disclaimer
Toshiba is not liable for any loss caused by earthquake, thunder, wind, flood, fire not our
responsibility, action by a third party, other accidents, customer's intention or negligence, incorrect
use, or use under abnormal condition.
Toshiba shall not be responsible for any incidental damage (loss of business profits, interruption of
business, change/loss of data on memory, etc.) caused by use of or inability to use this product.
Toshiba shall not be responsible for any damage caused by operation performed against any
instructions stated in the instruction manual.
Toshiba shall not be responsible for any damage caused by malfunctions due to combination with
the connected devices.
Toshiba shall not be responsible for any damage caused by malfunctions due to combination with an
application program created by the customer.
6F8C1497 x
Precautions for Use
About installation
• Use your cellular phone or PHS at least 1m away from the product main unit in operation,
transmission cables, and I/O cable. Otherwise, the system may malfunction.
• When connecting a connector or cable and mounting a module to the base unit, firmly fix it with
screws.
Insufficient screwing can cause failure or malfunction due to vibrations.
• Do not drop the device and modules, hit them, or give a strong shock on them.
Otherwise, failure may be caused.
About power supply wiring
• Separate the cables as far as possible from other cables. In particular, separate them at least
200mm from power lines.
• The size of the terminal screw is M3.5. Use an appropriate crimp-style terminal with a width of 7mm
or less for the M3.5 screw.
• Do not connect anything to the NC terminals.
About use of sample programs
• For the sample programs provided in the Operating Instructions, does not guarantee the operation.
The customer shall make operation check before using them.
To prevent accident from malfunctioning, confirm adequately before operating.
About battery replacement
• Manganese dry batteries, alkaline batteries, and lithium secondary batteries are not compatible in
voltage. Do not use them.
• The battery can be replaced during energization or non-energization. If replacing the battery during
non-energization, do it within 3 minutes. Leaving without battery for a long time causes the RAM
memory content to be lost.
• The battery LED (BAT) may light while the battery is removed, but this is not an error.
It will go off when voltage drop is detected correctly after the battery is mounted.
• Do not use those after three years from the date of manufacture.
About maintenance • Place the module removed from the unit on a conductive mat or conductive bag (a bag containing a
spare board, etc.) on a grounded table.
Otherwise, parts can be damaged due to static electricity.
• Before touching the device or modules, touch a grounded metal part to discharge the static electricity
on your body. Otherwise, static electricity on your body can cause malfunction or failure.
• Wipe the dirt on the device or modules with a soft cloth.
For severe stains, use a cloth soaked with water and wrung out.
Leaving them stained may cause misjudgment or malfunction.
• Do not use benzene or thinner to remove stains on the device and modules.
It may cause deformation or discoloration of the device panel and modules.
• To keep the system normal and prevent unnecessary troubles, perform the daily inspection, periodic
inspection, and cleanup on your body.
Unified Controller nv Series type1 light Controller Unit Operating Instructions xi
About handling
• The metal part of the base unit and terminal block signal conversion adapter are zinc plated.
Zinc plating may turn white over a long period of time, but it does not affect the performance of the
base unit and terminal block signal conversion adapter. Changes in color will be accelerated by
direct contact of your skin (e.g. hands) to the metal part. Take care not to touch the metal part with
bear hands during installation and maintenance, etc.
Be Sure To Observe The Following To ensure operator safety and normal device operation, be sure to observe the following.
1. Before installation, operation, maintenance, and inspection, carefully read this manual and all the
related manuals to familiarize yourself with the equipment knowledge, safety information, and
considerations. Use the device after carefully reading the instruction manual.
2. Avoid installation and storage under any of the following environments.
(1) A place with a lot of dust.
(2) A place with corrosive gases (e.g., SO2, H2S).
(3) A place subject to vibration or shock.
(4) Low- and high-temperature environments not applicable to the installation condition in this
instruction manual.
(5) A highly humid place.
3. When the device's ambient and internal temperatures rise abnormally or a failure occurs in the
device, stop using the device, turn off the power, and contact your nearest service representative.
4. Do not open the device case during operation, except for setting switches.
5. Do not modify the device.
6. Do not drop the product during transit.
7. The device is intended for persons with general knowledge of control equipment regarding its
installation, wiring, use, and maintenance. Erroneous use can result in electrical shock, fire, failure,
or malfunction. Therefore, if you do not have sufficient control equipment and electric knowledge,
avoid performing installation, wiring, use, or maintenance by yourself and ask a person with
specialized knowledge to do the work.
8. This manual and the separate related materials are intended for persons with general knowledge of
control equipment.
Contact us for any questions about the contents.
6F8C1497 xii
Introduction
This hardware instruction manual is provided for T series migration to upgrade the system of T series
programmable controller PROSEC, T2/T3 series (T2/T2E/T2N and T3/T3H/T3V) and T series
compatible controller S2E/S2T to the system of unified controllers, type1 light PUM11 andPUM12.
The product specifications of the controllers subject to the T series migration are listed in this manual.
Please refer to the relevant instruction manuals for the specification of existing T2/T3 series, S2E/S2T
and type1 light models.
For the conversion of system data, generated with T-PDS on T2/T3 series and S2E/S2T controllers to
the system data for type1 light PUM11/PUM12 controllers, use “T-PDS conversion tool” stored in the
install folder of unified controller nv series/integrated controller V series engineering too 4 (nV- Tool4,
hereafter referred to as “engineering tool” or nv-TOOL”). For details of T-PDS conversion tool, refer to
“type1 light T series Migration Guide (6F8C1497).
Engineering tool name Usage
Client Server version nV-Tool 4 For unified controller nv series
controllers Standalone version nV-Tool 4
The support versions are shown below. Be sure to check the version/serial number before using them.
Name Version
nV-Tool 4 V4.11.18 and later
type1 light PUM11/PUM12 V01.40 and later
Name Version
G2 I/O adapter GA922 xx1331 and later*1
*1 The serial number is indicated on the side of the product.
xx is a 2-digit alphanumeric character. Check the subsequent 4-digit number. ※1:開発中
Unified Controller nv Series type1 light Controller Unit Operating Instructions xiii
This manual consists of the following chapters:
Chapter 1: Overview of T Series Migration
Describes the overview of T series migration and notes on migration.
Chapter 2: System Migration Procedures.
Describes the procedures to migrate from T2 series, S2E/S2T and T3* series
systems.
Chapter 3: Installation and Wiring
Describes the detail of installing and operating the system including installation
conditions, installation and wiring.
Chapter 4: Start and Stop
Describes how to start and stop the controller unit.
Chapter 5: Troubleshooting
Describes troubleshooting information such as measures to take when a failure or
error occurs.
Chapter 6: Maintenance and Inspection
Describes the daily and periodic inspections, including inspection methods and
replacement of batteries and other parts.
Appendix A: Base unit BUM7B
Describes the specification and usage of BUM7B and registration of tools.
Appendix B: Terminal block signal conversion adapter
Describes the part name and wiring specification of the terminal block signal
conversion adapter.
Also refer to the following manuals:
• Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware - 6F8C1497
• Unified controller nv series type1 light Controller Unit User’s Manual -Function- 6F8C1498
• Unified controller nv series /V series Engineering Tool4 -Set Up- 6F8C1291
• Unified controller nv series/V series Engineering Tool4 -BASIC- 6F8C1290
• Unified controller nv series/V series Programming Instructions (LD/FBD/SFC/ST) 6F8C1226
• Unified controller nv series type1 light T series Migration Guide (new) 6F8C1497
• G2 I/O Adapter (GA922) Module Instruction Manual 6F8C1516
・ G3I/O アダプタ(GA932※1)モジュール 取扱説明書 6E8C5606
6F8C1497 xiv
Chapter 1
Overview of T Series Migration
…1
1.1 Overview ································································ 2
1.2 Applicalbe Series and Contollers ······························ 3
1.3 Migration Product List ·············································· 4
1.3.1 Unified Controller type1 Products ···························· 4
1.3.2 T Series Migration Specific Products ························ 6
1.4 Overview of Migration Products ·································· 7
1.4.1 Controller Module ················································ 7
1.4.2 Base Unit ··························································· 8
1.4.3 Power Supply Module ·········································· 12
1.4.4 Expanded Interface Module, Expanded Cable ··········· 13
1.4.5 TC-net I/O Adapter Module ··································· 14
1.4.6 Terminal Block Signal Conversion Adapter ··············· 15
1.4.7 Engineering Tools ··············································· 16
1.5 Restrictions and Requirements in Migration from T
Series ·································································· 17
Chapter 2
System Migration Procedures
…19
2.1 T2 Series ····························································· 20
2.1.1 CPU Module ······················································ 20
2.1.2 Base Unit ·························································· 21
2.1.3 Power Supply Module ·········································· 22
2.1.4 Transmission Module ··········································· 23
2.1.5 I/O Module ························································ 24
2.1.6 Examples of Conversion during Migration ················ 26
2.1.7 Examples of Migration System Configuration ············ 30
2.1.8 Differences between T Series and Migration
System ····························································· 33
2.1.9 Conversion of User Programs ································ 33
2.2 S2T/S2E ······························································· 34
2.2.1 CPU Module ······················································ 34
2.2.2 Base Unit ·························································· 35
2.2.3 Power Supply Module ·········································· 36
2.2.4 Transmission Module ··········································· 37
2.2.5 I/O Module ························································ 38
2.2.6 Examples of Conversion ······································· 40
2.2.7 Examples of Migration System Configuration ············ 45
2.2.8 Restrictions in Migration System ···························· 48
2.2.9 Conversion of User Programs ································ 48
Unified Controller nv Series type1 light Controller Unit Operating Instructions xv
2.3 T3 Series ····························································· 49
2.3.1 CPU Module ······················································ 49
2.3.2 Base Unit ·························································· 50
2.3.3 Power Supply Module ·········································· 52
2.3.4 Transmission Module ··········································· 54
2.3.5 I/O Module ························································ 55
2.3.6 Examples of Conversion during Migration ················ 58
2.3.7 Examples of Migration System Configuration ············ 67
2.3.8 Application of Termonal Block Signal
Conversion Adapter ··········································· 68
2.3.9 Restrictions in Migration System ·························· 69
2.3.10 Conversion of User Programs ······························ 70
Chapter 3
Installation and Wiring
…71
3.1 Installation Conditions ·········································· 73
3.2 Before Working ···················································· 76
3.3 Mounting to Chassis ············································· 77
3.4 Grounding ··························································· 78
3.5 Mounting Base Unit ·············································· 82
3.6 Power Supply Wiring ············································· 83
3.7 Mounting/Dismounting Modules ····························· 86
3.8 Mounting/Dismounting Terminal Block Signal
Conversion Adapter ·············································· 94
3.9 Expansion of Base Unit ········································· 97
3.10 Input/Output Wiring ··············································· 98
3.11 TC-net I/O Loop Wiring ········································ 101
Chapter 4
Start and Stop
…103
4.1 Safety Circuit ····················································· 104
4.2 Switch Check before Starting ······························· 105
4.3 How to Start/Stop ················································ 106
4.4 LED State at Start ················································ 106
Chapter 5
Troubleshooting
…109
5.1 Troubleshooting Procedure ································· 110
5.2 Confirmation of Failure ········································· 111
6F8C1497 xvi
Chapter 6
Maintenance and Inspection
…113
6.1 Daily Inspection ·················································· 114
6.2 Periodic Inspection ············································· 115
6.3 Maintenance Parts ·············································· 116
6.4 Battery Replacement ··········································· 117
6.5 Control Module Replacement ······························· 118
6.6 Disposal ···························································· 118
Appendix A
Base Unit BUM7B
…119
A.1 Specifications ····················································· 120
A.1.1 General Specifications ······································· 120
A.1.2 Functional Specifications (with Module Mounted) ····· 121
A.1.3 Power Supply Specifications ································ 122
A.2 Outline Drawing ··················································· 123
A.3 Mounting Hole Dimensions ···································· 126
A.4 Power Terminal ···················································· 127
A.5 Use of BUM7B by Application ······························· 129
A.6 Registration of G2 I/O with nV-Tool and Slot
Information ························································ 130
Appendix B
Terminal Block Signal Conversion Adapter
…135
B.1 Overview ···························································· 136
B.2 Outline Drawing ··················································· 137
B.2.1 Terminal Block Signal Conversion Adapater
(Main Body) ···················································· 137
B.2.2 Terminal Conversion Cables (Attached) ··············· 138
B.3 Specifications ····················································· 140
B.3.1 EXM31 ··························································· 140
B.3.2 EXM32 ··························································· 142
B.3.3 EXM33 ··························································· 144
B.3.4 EXM34 ··························································· 147
B.3.5 EXM35 ··························································· 151
B.3.6 EXM36 ··························································· 154
Unified Controller nv Series type1 light Controller Unit Operating Instructions
xvii
1
Chapter 1 Overview of T Series Migration
This chapter provides an overview of migration from T series controllers.
1.1 Overview ··························································· 2
1.2 Migration Series and Applicable Controllers ··········· 3
1.3 Migration Product List ·········································· 4
1.4 Overview of Migration Products ····························· 7
1.5 Restrictions and Requirements in T Series
Migration ························································· 17
Chapter 1 Overview of T Series Migration
6F8C1497 2
1.1 Overview
T series migration is to upgrade T series programmable controller PROSEC T2*/T3*
series and T series compatible controller S2E/S2T systems to unified controller type 1
light PUM11/PUM12 controllers. Main migration systems are listed below.
(1) T2* series (T2/T2E/T2N) systems
T2/T2E/T2N systems are upgraded to PUM11 systems.
The CPU module is upgraded to PUM11, the base unit to BU668/BU666/BU664
available for the same mounting position, and the I/O module (T2 I/O) to more
compatible G2 I/O module.
(2) S2E/S2T systems
S2E/S2T systems are upgraded to PUM11/PUM12 systems.
The CPU module is upgraded to PUM11/PUM12. The existing base unit and G2
I/O module can be used.
(3) T3* series (T3/T3H) systems
T3/T3H systems are upgraded to PUM11/PUM12 systems.
[Upgrading the I/O module (G3 I/O) to G2 I/O module]
The PU module is upgraded to PUM11/PUM12, the base unit to a type for
mounting the G2 I/O module, and I/O module (G3 I/O) to the functionally
compatible G2 I/O module.
【既存の入出力モジュール(G3 I/O)を使用する方法】
PU モジュールを PUM11/PUM12 に更新して、
既存の入出力モジュール(G3 I/O)を TC-net I/O Loop で接続し制御します。
T series system data, generated with T-PDS, can be converted to import data for
engineering tool using the “T-PDS conversion tool.” A new type1 light system can be
configured by importing this import data using the import function of the engineering tool.
Refer to “type1 light T series Migration Guide” (6F8C1587) for the method of use and
restrictions of the “T-PDS conversion tool.”
Unified Controller nv Series type1 light Controller Unit Operating Instructions 3
1.2 Migration Series and Applicable Controllers
The following systems are included in T series migration:
•T series programmable controller PROSEC T2 series systems
• T series compatible controller S2E/S2T systems
• T series programmable controller PROSEC T3 series systems
These systems are upgraded to unified controller type1 light PUM11/PUM12 systems for
migration.
Table 1.1 shows the system conversion paths using the T-PDS conversion tool.
Table 1.1 Conversion paths
After conversion
Before conversion
nv controller type1 light
PUM11 PUM12 PUM14
PROSEC
T series
T2 series × ×
T3 series ×
Integrated
controller
S2T ×
S2E × ×
: Convertible, ×: Not convertible
Chapter 1 Overview of T Series Migration
6F8C1497 4
1.3 Migration Product List
The products included in T series migration are listed below. The T series migration
system is configured by combining these products with unified controller type1 light
PUM11/PUM12.
1.3.1 Unified controller type1 light products
Controller module
Model Product code Name Remark
PUM11 HPUM11**S Type1 light S Basic sequence controller module
PUM12 HPUM12**S Type1 light H High performance sequence
controller module
Main base unit・ Expansion base unit
Model Product code Name Remark
BU648E GBU648E*S Main base Station bus x 4
G2 I/O Slots x8
BU643D GBU643D*S Main base Station bus x 3
G2 I/O Slots x3
BU668 GBU668**S Main/Expansion base G2 I/O Slots x8
BU666 GBU666**S Main/Expansion base G2 I/O Slots x 6
BU664 GBU664**S Main/Expansion base G2 I/O Slots x 4
Power module
Model Product code Name Remark
PS693 GPS693**S AC power supply
PS632 GPS632**S DC24VDC power supply
PS652 GPS652**S DC100VDC power supply
Expansion interface module
Model Product code Name Remark
IF661 GIF661**S G2 I/O expansion interface Main/Expansion unit
Expansion cable
Model Product code Name Remark
CS6R3 GCS6R3*CS Expansion cable 0.3m
CS6R5 GCS6R5*CS Expansion cable 0.5m
CS6R7 GCS6R5*CS Expansion cable 0.7m
Unified Controller nv Series type1 light Controller Unit Operating Instructions 5
CS6*1 GCS6*1*CS Expansion cable 1.2m
Battery
Model Product code Name Remark
BTM12 HBTM12*AS Lithium battery 3.0V-1000mAh
BTM52 HBTM52*AS Battery module 3.0V-8800mAh
CCMR7 HCCMR7*AS Battery connecting cable type1 light
Engineering tool
Model Product code Name Remark
ET81J4 HET81J4SS nV-Tool4 Standalone Version (Japanese version)
ET82J4 HET82J4SS nV-Tool4 Client-Server Version (Japanese version)
ET81E4 HET81E4SS nV-Tool4 Standalone Version (English version)
ET82E4 HET82E4SS nV-Tool4 Client-Server Version (English version)
TC-net I/O adapter module
Model Product code Name Remark
GA922 HGA922**S TC-net I/O loop G2 I/O adapter
Station bus module
Refer to “Unified controller nv series type 1 light Controller Unit User’s Manual -
Basic Hardware -” (6F8C1497) .
G2 I/O module
Refer to “Unified controller nv series type 1 light Controller Unit User’s Manual -
Basic Hardware -” (6F8C1497) .
Cover
Model Product code Name Remark
SP600 GSP600*AS Space module
SP601 GSP601*AS IF cover Accessories of base unit
TC-netI/O loop optical fiber cable
Model Product code Name Remark
CM901P HCM901P TC-netI/O loop optical fiber cable 1m
CM903P HCM903P TC-netI/O loop optical fiber cable 3m
CM905P HCM905P TC-netI/O loop optical fiber cable 5m
CM907P HCM907P TC-netI/O loop optical fiber cable 7m
CM910P HCM910P TC-netI/O loop optical fiber cable 10m
Chapter 1 Overview of T Series Migration
6F8C1497 6
1.3.2 T series migration system product
Main base unit・Remote base unit
Model Product code Name Remark
BUM7B HBUM7B**S Main base unit
/Remote base unit
G2 I/O Slots x10
/G2 I/O Slots x11
Terminal signal conversion adapter
Model Product code Name Remark
EXM31 HEXM31*AS DI334 terminal block signal conversion
adapter
Connect to DI634
EXM32 HEXM32*AS DO334 terminal signal conversion
adapter
Connect to DO634
EXM33 HEXM33*AS PI312 terminal block signal conversion
adapter
Connect to PI632
EXM34 HEXM34*AS AD368 terminal block signal conversion
adapter
Connect to AD668
EXM35 HEXM35*AS DA364 terminal block signal conversion
adapter
Connect to DA664
EXM36 HEXM36*AS DA374 terminal block signal conversion
adapter
Connect to DA664
Unified Controller nv Series type1 light Controller Unit Operating Instructions 7
1.4 Overview of Migration Products
This section provides an overview of the products applicable to T series migration. Use
these products after reading related manuals and attached specifications.
1.4.1 Controller Module
Unified controller type1 light PUM11/PUM12 (V01.40 or later) are used for T series
migration systems.
Refer to “Unified controller nv series type1 light Controller Unit User’s Manual - Basic
Hardware -” (6F8C1497) for the appearance of PUM11/PUM12.
PUM11/PUM12 is inserted into a mountable slot of the base unit. PUM11/PUM12 cannot
be used independently or in unspecified combinations.
Table 1.2 Mounting slots on the main base unit for PUM11
Slot No.
Base model S0 S1 S2 S3 S4 S5 S6 S7 S8
BU668 × × × × × × × ×
BU666 × × × × × - - -
BU664 × × × - - - - -
(: Mountable, ×: Not mountable, --: Not provided)
Table 1.3 Mounting slots on the main base unit for PUM12 (1)
Slot No.
Base unit S0 S1 S2 S3 S4 S5 S6 S7 S8
BU648E × × × × × × × ×
BU643D × × × - - - - -
(: Mountable, ×: Not mountable, -: Not provided)
Table 1.4 Mounting slots on the main base unit for PUM12 (2)
Base unit S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11
BUM7B × × × × × × × × × × ×
(: Mountable, ×: Not mountable)
Chapter 1 Overview of T Series Migration
6F8C1497 8
1.4.2 Base Unit
There are two types of base unit applicable to the T series migration system:
Standard base unit for unified controller type1 light
Base unit for T series migration systems
The modules are inserted into the mountable slots of the base unit. The slots which are
not specified as mountable cannot be used. Be sure to mount the modules into the
specified slots.
(1) Standard base unit for unified controller type1 light
Refer to “Unified controller nv series type 1 light Controller Unit User’s Manual - Basic Hardware -”
(6F8C1497) for the appearance and specification of the standard base unit.
The standard base unit for unified controller type1 light is used as:
Main base unit (for mounting the controller module)
Expansion base unit (connected with the expansion interface module)
Remote station main base unit (for mounting the G2 I/O adapter module)
Table 1.5 Mounting slots on the main base unit
Slot
Base unit PIF PS S0 S1 S2 S3 S4 S5 S6 S7 S8
BU648E - - PUM12 ALL ALL ALL ALL IO IO IO IO
BU643D - - PUM12 ALL ALL ALL
BU668 - - PUM11 IO IO IO IO IO IO IO IO
BU666 - - PUM11 IO IO IO IO IO
BU664 - - PUM11 IO IO IO
PIF: For mounting the expansion interface module (IF661)
PS: For mounting the power supply module (PS693, PS632, PS652)
S0 - S8: For mounting modules
PUM12: For mounting PUM12
PUM11: For mounting PUM11
I/O: For mounting the G2 I/O module
ALL: For mounting station bus module or G2 I/O module
Remark Be sure to install an empty module (SP600) or IF cover (SP601) for the slot which does not contain a module.
Unified Controller nv Series type1 light Controller Unit Operating Instructions 9
Table 1.6 Mounting slots on the expansion base unit
Slot
Base unit PIF PS S0 S1 S2 S3 S4 S5 S6 S7 S8
BU668 - - × IO IO IO IO IO IO IO IO
BU666 - - IO IO IO IO IO IO
BU664 - - IO IO IO IO
PIF: For mounting the expansion interface module (IF661)
PS: For mounting the power supply module (PS693, PS632, PS652)
S0 - S8: For mounting modules
I/O: For mounting the G2 I/O module
×: Not mountable. Be sure to install an empty module (SP600).
Table 1.7 Mounting slots on the remote station main base unit
Slot
Base unit PIF PS S0 S1 S2 S3 S4 S5 S6 S7 S8
BU668 - - GA922 IO IO IO IO IO IO IO IO
BU666 - - GA922 IO IO IO IO IO
BU664 - - GA922 IO IO IO
PIF: For mounting the expansion interface module (IF661)
PS: For mounting the power supply module (PS693, PS632, PS652)
S0 - S8: For mounting modules
GA922: For mounting the G2 I/O adapter module (GA922)
I/O: For mounting the G2 I/O module
Remark Be sure to install an empty module (SP600) for the slot which does not contain a module.
Remark Be sure to install an empty module (SP600) or IF cover (SP601) for the slot which does not contain a module.
Chapter 1 Overview of T Series Migration
6F8C1497 10
(2) Base unit for T series migration systems
Base unit for T series migration systems BUM7B replaces T3/T3H base units BU31A
and BU35B.
BUM7B which has the same exterior dimensions (width and height) with BU31A and
BU35B can be mounted on the same mounting holes as BU31A and BU35B. BUM7B is
used as the main base unit or remote base unit with TC-net I/O loop by mounting
controller module PUM12 or G2 I/O adapter module GA922 on slot S0.BUM7B
accommodates 10 G2 I/O modules as the main base unit, or 11 G2 I/O modules as the
remote base unit. The number of mountable I/O modules is the same as T3/T3H main
base unit BU31A (10) or expansion base unit BU35B (11).
BUM7B is not equipped with expansion interface (IF661). When used as the main base
unit, therefore, it cannot connect the expansion base unit. For the same reason, BUM7B
cannot be used as the expansion base unit.
The photo below shows the appearance of BUM7B.
Figure 1.1 Appearance ofBUM7B
Using the internal wiring up to the I/O module (G3 I/O) terminal block of the existing
T3/T3H, base unit BUM7B can be combined with the terminal block signal conversion
adapter. This facilitates upgrading from T3/T3H series I/O module (G3 I/O) to the G2 I/O
module
Unified Controller nv Series type1 light Controller Unit Operating Instructions 11
Table 1.8 Mounting slots on the main base unit
Base unit S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11
BUM7B PUM12 IO IO IO IO IO IO IO IO IO IO ×
S0 - S11: For mounting modules
PUM12: For mounting PUM12
I/O: For mounting the G2 I/O module
×: Not mountable. Be sure to install an empty module (SP600).
Table 1.9 Mounting slots on the remote base unit
Base unit S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11
BUM7B GA922 IO IO IO IO IO IO IO IO IO IO IO
S0 - S11: For mounting modules
GA922: For mounting the G2 I/O adapter module (GA922) (S/N xx1331 or greater)
I/O: For mounting the G2 I/O module
The power supply module is not required for BUM7B which is provided with the built-in
AC power supply. Connect BUM7B to 100/200 VAC from the power supply terminal
block (same as PS361).
(3)既存 T3/T3H のベースユニット
Remark Be sure to install an empty module (SP600) for the slot which does not contain a module.
Remark Be sure to install an empty module (SP600) for the slot which does not contain a module.
Chapter 1 Overview of T Series Migration
6F8C1497 12
1.4.3 Power Supply Module
The unified controller type1 light power supply module is used for the standard base unit
for type1 light T series migration systems.
The power supply module cannot be used independently or in unspecified combinations.
The power supply module is not required for base unit BUM7B for T series migration
systems which is provided with the AC power function. Connect BUM7B to 100/200 VAC
from the power supply terminal block.
(1) Standard power supply modules for unified controller type1 light
Refer to “Unified controller nv series type1 light Controller Unit User’s Manual - Basic
Hardware -” (6F8C1497) for the appearance and specification of the standard power
module.
Table 1.12 Standard power supply module for unified controller type 1 light
Model Product code Name Remark
PS693 GPS693**S AC power supply
PS632 GPS632**S DC24VDC power supply
PS652 GPS652**S DC100VDC power supply
(2)既存 T3/T3H の電源モジュール
Unified Controller nv Series type1 light Controller Unit Operating Instructions 13
1.4.4 Expansion Interface Module and Expansion Cable
The standard expansion interface module for unified controller type1 light is used for the
standard base unit of type 1 light for T series migration systems.
Base unit BUM7B for T series migration systems is not equipped with expansion
interface (IF661), and therefore cannot be expanded.
(1) Unified controller type1 light
Expansion interface module
Refer to “Unified controller nv series type1 light Controller Unit User’s Manual - Basic
Hardware -” (6F8C1497) for the appearance and specification of the standard interface
module for unified controller type 1 light.
Table 1.14 Expansion interface module for unified controller type1 light
Model Product code Name Remark
IF661 GIF661**S G2 I/O expansion interface Main/expansion unit
Expansion cables
Refer to “Unified controller nv series type1 light Controller Unit User’s Manual - Basic
Hardware -” (6F8C1497) for the appearance and specification of the standard expansion
cable for unified controller type 1 light.
Table 1.15 Standard expansion cable for unified controller type1 light
Model Product code Name Remark
CS6R3 GCS6R3*CS Expansion cable 0.3 m
CS6R5 GCS6R5*CS Expansion cable 0.5 m
CS6R7 GCS6R5*CS Expansion cable 0.7 m
CS6*1 GCS6*1*CS Expansion cable 1.2 m
(2)T3/T3H シリーズ
Chapter 1 Overview of T Series Migration
6F8C1497 14
1.4.5 TC-net I/O Adapter Module
The G2 I/O adapter module (GA922) is used for T series migration systems. It is
mounted in the specified slot of the relevant base unit. The G2 I/O can be used as a
remote station of PUM12 in the TC-net I/O adapter modules.
(1) G2 I/O adapter module (GA922)
Refer to “Unified controller nv series G2 I/O Adapter (GA922) Module Instruction Manual”
(6F8C1516) for the appearance and specification of G2 I/O adapter module.
A basic unit of remote station can be configured by mounting GA922 in slot S0 of the
base unit (BU668、BU666、BU664) for unified controller type 1 light.
A remote unit can be configured by mounting GA922 in slot S0 of the base unit (BUM7B)
for T series migration systems. Use GA922 having a serial number xx1331 or greater for
mounting on BUM7B.
Refer to “1.4.2 Base Units” for mounting G2 I/O adapter module GA922 on the base unit.
(2)G3 I/O アダプタモジュール(GA932)※1
Unified Controller nv Series type1 light Controller Unit Operating Instructions 15
1.4.6 Terminal Block Signal Conversion Adapter
An I/O module (G3 I/O) can be upgraded to the G2 I/O module by combining the
terminal block signal conversion adapter with base unit BUM7B for the use of the
internal wiring up to the I/O module (G3 I/O) terminal block of the existing T3/T3H I/O
module (G3 I/O).
As shown in the photo below, the terminal block signal conversion adapter is mounted
on BUM7B to connect the G3 I/O terminal block and G2 I/O.
Figure 1.2 Application of terminal block signal conversion adapter
The terminal block signal conversion adapter and attached terminal conversion cable
are used for converting I/O signals for G3 I/O terminal block to G2 I/O terminal. The
following combinations allow conversion from G3 I/O to G2 I/O signals.
Table 1.18 Existing G3 I/O and upgraded G2 I/O combination and applicable terminal
signal conversion adapter
Existing G3 I/O
Terminal block signal
conversion adapter
Terminal conversion
cable
Upgraded G2I/O
Remark
DI334 EXM31 CBM31 DI634
DO334 EXM32 CBM31 DO634
PI312 EXM33 CBM31 PI632
AD368 EXM34 CBM34 AD668
DA364 EXM35 CBM35 DA664
DA374 EXM36 CBM36 DA664
DI335 Not required Not required DI635 40-pin connector compatible
DO335 Not required Not required DO635 40-pin connector compatible
G3 I/O terminal block
Terminal conversion cable (attached)
G2 I/O
BUM7B
Terminal block signal conversion adapter
Chapter 1 Overview of T Series Migration
6F8C1497 16
1.4.7 Engineering Tool
Unified controller nv series/integrated controller V series engineering tool 4 (nV-Tool4)
(hereinafter referred to as the “engineering tool”) (V4.11.18 and later) is applicable to T
series migration systems. The T-PDS conversion tool in the install folder of engineering
tool supports the conversion of system data generated with T-PDS of T2/T3 series and
S2E/S2T to system data for type1 light PUM11/PUM12 controller. Use this function by
confirming restrictions.
Table 1.19 Engineering tools for T series migration systems
Model Product code Name Remark
ET81J4 HET81J4SS nV-Tool4 Japanese standalone version
ET82J4 HET82J4SS nV-Tool4 Japanese client server version
ET81E4 HET81E4SS nV-Tool4 English standalone version
ET82E4 HET82E4SS nV-Tool4 English client server version
Refer to the following related manuals for the engineering tools and T-PDS conversion
tools:
Document
No.
Document name
6F8C1291 Unified Controller nv Series / Integrated Controller V Series Engineering
Tool 4 Operation Manual -Setup-
6F8C1290 Unified Controller nv Series / Integrated Controller V Series Engineering
Tool 4 Operation Manual -Basic-
6F8C1226 Unified Controller nv Series/V Series Programming Instructions (LD/FBD/SFC/ST)
6F8C1587 Unified Controller nv Series type 1 light T series Migration Guide
Unified Controller nv Series type1 light Controller Unit Operating Instructions 17
1.5 Restrictions and Requirements in T Series Migration
There are restrictions and requirements in T series migration as shown below. Please
apply T series migration to your system after confirming system operation.
• Confirm the product specification before and after migration with related instruction
manuals.
• Refer to “Unified controller nv series type 1 light T series Migration Guide” (6F8C1587)
for the conversion of programs and data.
• MMR (memory card) cannot be converted.
• G3 I/O and G2 I/O have different specifications. Use these modules after confirming
the specification in the relevant instruction manuals.
Chapter 1 Overview of T Series Migration
6F8C1497 18
18
19 19
Chapter 2 System Migration Procedures
This chapter describes T series migration procedures and restrictions, etc.
2.1 T2 Series ······························································· 20
2.2 S2T/S2E ································································· 34
2.3 T3 Series ······························································· 49
Chapter 2 System Migration Procedures
6E8C5563 20
2
2.1 T2 Series
2.1.1 CPU Module
T2 series CPU modules (T2/T2E/T2N) are converted to PUM11 using the T-PDS
conversion tool.
Table 2.1 T2 series CPU module conversion
After conversion
Before conversion
nv controller type1 light
PUM11 PUM12 PUM14
PROSEC
T Series
T2 PU214 × ×
PU224 × ×
T2E PU234E × ×
T2N
PU215N × ×
PU235N × ×
PU245N × ×
: Convertible, ×: Not convertible
Table 2.2 Comparison of CPU module and controller module specifications
T2 T2E T2N nv controller type1 light
Model PU214 PU224 PU234E PU215N PU235N PU245N PUM11
Applicable I/O T2 I/O T2 I/O T2 I/O G2 I/O
Development tool TPDS TPDS TPDS Engineering tool
Program capacity 9.5k step 9.5k step 23.5k step 32k step
Programming
Language
LD,SFC LD,SFC LD,SFC LD , SFC ,
FBD,ST
I/O registers 64W 64W 128W 3kW
Data registers 4kW 4kW 8kW 8kW
Execution
speed
Contacts 0.46us 0.33us 0.33us 0.08us
Coils 0.61us 0.44us 0.44us 0.16us
Moving 2.0us 1.2us 1.2us 0.08us
Add 2.6us 1.63us 1.63us 0.08us
Transmission
port
Tool
connection
RS232C RS232C RS232C USB
Computer
Link
- RS485 RS232C or RS485 (Option )
RS485 RS485
Ethernet No No No Yes Yes
Others - - - TL-S20LP -
Remark Not all specifications are listed in the above comparison table. Confirm the specification in the relevant instruction manual.
T series Migration User’s Manual - Hardware - 21
2
2.1.2 Base Unit
The type1 light base unit, relevant to the T2 series base unit, is selected using the
T-PDS conversion tool.
Table 2.3 Conversion of T2 series base unit
After conversion
Before conversion
nv controller type1 light
BU648E BU643D BU668 BU666 BU664
PROSEC
T series
T2/ T2E
BU218 × × ×
BU268 × × × ×
BU266 × × ×
T2N BU228N × × ×
Expansion BU268 × × × ×
BU266 × × ×
: Selectable, ×: Not selectable
Table 2.4 Comparison of base unit specifications T2 series nv controller type1 light
BU218 BU228N BU268 BU266 BU648E BU643D BU668 BU666 BU664
CPU mountable slot PU PU 0 0 S0 S0 S0 S0 S0
Mountable CPU T2/T2E T2N T2/T2E T2/T2E PUM11 PUM11 PUM11 PUM11 PUM11
I/O mountable slot on
main base unit
0-7
(8 slots)
0-7
(8 slots)
T2:2-7
(6 slots)
T2E:1-7
(7 slots)
T2:2-5
(4 slots)
T2E:1-5
(5 slots)
S1-S8
(8 slots)
S1-S3
(3 slots)
S1-S8
(8 slots)
S1-S5
(5 slots)
S1-S3
(3 slots)
I/O mountable slot on
extended base unit
0-7
(8 slots)
0-5
(6 slots)
S1-S8
(8 slots)
S0-S5
(6 slots)
S0-S3
(4 slots)
Station bus slot S0-S4
(5 slots)
S0-S3
(3 slots)
External dimensions
WHD*1 (mm)
394
125
115
394
125
115
340
125
115
274
125
115
417
135
115
238.5
135
115
417
135
115
295.5
135
115
238.5
135
115
×: Function not installed *1: Dimension D indicates the depth of I/O module to the front side.
Remark Not all specifications are listed in the above comparison table. Confirm the specification in the relevant instruction manual.
Chapter 2 System Migration Procedures
6E8C5563 22
2
2.1.3 Power Supply Module
T2 series power supply modules (PS261/PS31) are converted to PS693/PS632 for nv
controller type1 light.
Table 2.5 T2 series power supply module conversion
After conversion
Before conversion
nv type1 light
PS693 PS632 PS652
PROSEC
T series T2
PS261 × ×
PS31 × ×
: Convertible, ×: Not convertible
Table 2.6 Comparison of power supply module specifications
T2 series nv controller type1 light
PS261 PS31 PS693 PS632 PS652
Rated voltage AC100-240V DC24V AC100-120V/
AC200-240V
DC24V DC100/110V
Allowable voltage
range
AC85-264V DC20.4-28.8V AC85-264V DC20.4-28.8V DC85-132V
Rated frequency 50/60Hz
(47-63Hz)
DC 50/60Hz
(47-53/57-63Hz)
DC DC
Allowable
instantaneous
outage time
10ms or less 10ms or less
Rated current 53VA or less 22W or less 120VA(50W) or
less
50W or less 50W or less
Inrush current AC100V-15A/
AC200V-35A
or less
30A/10ms or less
(DC24V)
AC240V-12A
peak or less
6.5A/10ms or less
(during rated input )
25A or less
(during rated input )
Output rating 5V-2.5A
24V-0.5A
Total 15W or less
5V-2.5A
24V-0.5A
Total 15W or less
5V-7A
3.3V-1.0A
24V-0.8A
Total 35W or less
5V-7A
3.3V-1.0A
Total 35W or less
5V-7A
3.3V-1.0A
Total 35W or less
Insulation
resistance
DC500V-10MΩ or more
(Between input and output, and
input and FG)
DC500V-10MΩ or more (Between input and output,
and input and FG)
Dielectric
strength voltage
AC1500V/ 1 minute(Between input
and output, and input and FG)
AC2500V/ 1 minute(Between input and output, and
input and FG)
Grounding Class 3 grounding*1 Class D grounding (dedicated)
Status display POWER(Red) POWER(Green)
RUN contact Dry A contact
AC240V/DC24V-2Amax
Dry A contact
AC240V/DC24V-0.2Amax.
External lines 10 terminal・M3.5 screw (Detachable) 9 terminal・M3.5 screw(Fixed)
*1: Currently used class D grounding
×:
Remarks: Not all specifications are listed in the above comparison table. Confirm the specification in the relevant instruction manual.
T series Migration User’s Manual - Hardware - 23
2
2.1.4 Transmission Module
T2 series transmission modules (TL-S/TL-F/OPT) are converted to the relevant module
for nv controller type1 light using the T-PDS conversion tool.
Table 2.7 T2 series transmission module conversion
T2 series nv controller type1 light Remarks
T-PDS Module name Model Module type
TL-S SN221 SN621 TOSLINE-S20 (electrical) *1
SN222A SN622 TOSLINE-S20 (optical) *1
TL-F MS211 UN611 TOSLINE-F10(master)
RS211 UN612 TOSLINE-F10(remote)
Z W LK11 LK611 TL-30 station(wire) *1
LK12 LK612 TL-30 station(optical) *1
OPT
FL211 FL611 FL-net (Ver.1) *2
FL212 FL612 FL-net (Ver.2) *2
- FL622 FL-net (Ver.2)
DN211A DN611A DeviceNet master *3
- TN623 TC-net 100LP station(optical loop)
- PF611 PROFIBUS-DP master
- PF612 PROFIBUS-DP slave
- TM611 Telemeter
- EN655 Ethernet
*1: SN621, SN622, LK611 and LK612 are no longer produced.
*2: FL611 and FL612 are no longer produced. Use alternative FL622.
*3: Register DN611A-AS with nV-Tool.
Refer to the individual manuals for the operation of these transmission modules.
Chapter 2 System Migration Procedures
6E8C5563 24
2
2.1.5 I/O Module
The T2 series I/O module is converted to the relevant module for nv controller type1 light
using the T-PDS conversion tool.
Table 2.8 T2 series I/O module conversion
T2 series nv controller type1 light Remarks
T-PDS Module name Model Module type
X 1W
DI31 DI633 16-point DC24V input
DI41 DI643 16-point DC48V input *1
- DI632D 8-point DC24V input
- DI653 16-point DC100V input
IN51 IN653 16-point AC100V input
IN61 IN663 16-point AC200V input
X 2W
DI32 DI634 32-point DC24V input *2
DI234 DI634 32-point DC24V input
PI21 - 1ch pulse input 5/12Vdc, 100kpps (Max) *3
X 4W
DI235 DI635 64-point DC24V input
DI235H DI635H 64-point DC24V high-speed input
AI21 AD624L 4ch analog input (8bit) 1-5V/4-20mA
AI31 AD634L 4ch analog input (8bit) 0-10V
AI22 AD624 4ch analog input (12bit) 1-5V/4-20mA
AI32 AD674 4ch analog input (12bit ) ±10V
- RT614 4ch RTD input
X 8W
AD268 AD668 8ch analog input (16bit)
TC218 TC618 8ch thermocouple input (16bit)
- AD628S 8ch independent analog input 0-5V/0-20mA
- AD638S 8ch independent analog input ±10V
Y 1W
DO31 DO633 16-point DC5-24V transistor output
DO233P DO633P 16-point DC12-24V transistor output (PNP)
AC61 AC663 12-point triac output
RO61 RO663 12-point relay output *4
RO62 RO662S 8-point relay independent output
RO263 RO663 16-point relay output
Y 2W
DO32 DO634 32-point DC5-24V transistor output *2
DO234 DO634 32-point DC5-24V transistor output
AO31 DA622L 2ch analog output (8bit) 1-5V/4-20mA
AO22 DA622 2ch analog output 1-5V/4-20mA
AO32 DA672 2ch analog output ±10V
Y 4W
DO235 DO635 64-point DC5-24V transistor output
DA264 DA664 2ch analog output 16bit
- DA624S 2ch Independent analog output 4-20mA
X+Y 4W MC11 - 1 axes positioning *5
MC212 MC612 2 axes positioning 200kpps *6
X+Y 8W - MC614 4 axes positioning 1.3Mpps *6
iX+Y 4W - CD633 DC24V input 16-point module with the status
change detection function
iX+Y 2W PI232 PI632 2ch pulse input 5/12/24Vdc, 100kpps (Max)
PI272 PI672 2ch pulse input RS232C, 100kpps (Max)
iX+Y 4W AS11 - ASCII BASIC *7
CF211 CF611 General-purpose interface 1ch RS232C
T series Migration User’s Manual - Hardware - 25
2
*1: DI41 and DI643 have different terminal block arrangement.
*2: DI32 and DO32 are 24-pin x 2 connector. DI234 and DO234 are 40-pin connector
x 1. The shape and arrangement differs from one another.
*3: There is no module to convert PI21.
*4: RO61 has different number of outputs from RO663, and their shape and
arrangement also differ.
Model
Item
RO61 RO263
Terminal block 18 pin 20 pin
Output point 12 point(4point/common) 16 point(8 point/common)
Consumption current 50mA(internal 5V) 80mA(internal 5V)
External relay coil power required DC24V-140mA(all point ON) DC24V-90mA(all point ON)
*5: There is no module to convert MC11.
*6: MC612 and MC614 are no longer produced.
*7: There is no module to convert AS11.
Refer to the following manuals for the appearance and specifications of I/O modules:
・Integrated controller model 200 series
Sequence Controller S2 User’s Manual - Basic Hardware - (6F8C0836)
S2T User’s Manual - Basic Hardware - (6F8C0936)
S2E User’s Manual - Basic Hardware - (6F8C1094)
Chapter 2 System Migration Procedures
6E8C5563 26
2
2.1.6 Examples of Migration Conversion
Examples of migration conversion to PUM11 which is a combination of T2 series CPU
module (T2/T2E/T2N) and main base unit are shown below.
(1) T2
・T2+BU218
・T2+BU268/BU266
・T2+BU266
PU PS
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
BU266
IF PS PU
(0)
SP
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
BU666
T2(PU214/PU224) type1 light(PUM11)
(2)~(5):I/O SLOT NO. .
CN
(0)~(5):Slot No. S0~S5
CN: Expansion connector PS: Power module PU: PU214/PU224 I/O: I/O module(Up to 4)
IF: Expansion interface module PS: Power module PU: PUM11 I/O: I/O module(Up to 4) SP: Space slot
PU PS
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
I/O
(6)
I/O
(7)
BU268
IF PS PU
(0)
SP
(1)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
BU668
T2(PU214/PU224) type1 light(PUM11)
(2)~(7):I/O Slot No.
CN
(0)~(8):Slot No. S0~S8
CN: Expansion connector PS: Power module PU: PU214/PU224 I/O: I/O module(Up to 6)
IF: Expansion interface module PS: Power module PU: PUM11 I/O: I/O module(Up to 6) SP: Space slot
SP
(2)
BU266
PU PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
I/O
(6)
I/O
(7)
BU218
IF PS PU
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
BU668
T2(PU214/PU224) type1 light(PUM11)
(0)~(7):I/O Slot No.
CN
(0)~(8):Slot No. S0~S8
CN: Expansion connector PS: Power module PU: PU214/PU224 I/O: I/O module(Up to 8 )
IF: Expansion interface module PS: Power module PU: PUM11 I/O: I/O module(Up to 8)
T series Migration User’s Manual - Hardware - 27
2
(2) T2E
・T2E+BU218
・T2E+BU268/BU266
・T2E+BU266
PU PS
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
BU266
IF PS PU
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
BU666
T2E(PU234E) type1 light(PUM11)
(2)~(5):I/O Slot No.
CN
(0)~(5):Slot No. S0~S5
CN: Expansion connector PS: Power module PU: PU234E I/O: I/O module(Up to 5)
IF: Expansion interface module PS: Power module PU: PUM11 I/O: I/O module(Up to 5) SP: Space slot
I/O
(1)
PU PS
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
I/O
(6)
I/O
(7)
BU268
IF PS PU
(0)
SP
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
BU668
T2E(PU234E) type1 light(PUM11)
(1)~(7):I/O Slot No.
CN
(0)~(8):Slot No. S0~S8
CN: Expansion connector PS: Power module PU: PU234E I/O: I/O module(Up to 7)
IF: Expansion interface module PS: Power module PU: PUM11 I/O: I/O module(Up to 7) SP: Space slot
I/O
(1)
BU266
PU PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
I/O
(6)
I/O
(7)
BU218
IF PS PU
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
BU668
T2E(PU234E) type1 light(PUM11)
(0)~(7):I/O Slot No.
CN
(0)~(8):Slot No. S0~S8
CN: Expansion connector PS: Power module PU: PU234E I/O: I/O module(Up to 8)
IF: Expansion interface module PS: Power module PU: PUM11 I/O: I/O module(Up to 8)
SP
Chapter 2 System Migration Procedures
6E8C5563 28
2
(3) T2N
・T2N+BU228N
Table 2.9 T2 series main base unit conversion
Before conversion After conversion
PU BU Slot
PU BU Slot
PU 0 1 2 3 4 5 6 7 S0 S1 S2 S3 S4 S5 S6 S7 S8
T2
BU218
PUM11
BU668
BU648E
BU268 - × BU668 × ×
BU266 - × - -BU668 × × × ×
BU666 × - - -
T2E
BU218
PUM11
BU668
BU648E
BU268 - BU668 ×
BU266 - - -BU668 × × ×
BU666 - - -
T2N BU228N PUM11BU668
BU648E
: CPU module/controller module
: T2 I/O module
: G2 I/O module
×: Not mountable (set space slot cover (EX10*ABP1)/space module (SP600)
-: Not provided
PU PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
I/O
(6)
I/O
(7)
BU228N
IF PS PU
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
BU668
T2N(PU215N/PU235N/PU245N) type1 light(PUM11)
(0)~(7):I/O Slot No.
CN
(0)~(8):Slot No. S0~S8
CN: Expansion connector PS: Power module PU: PU215N/PU235N/PU245N I/O: I/O module(Up to 8)
IF: Expansion interface module PS: Power module PU: PUM11 I/O: I/O module(Up to 8)
T series Migration User’s Manual - Hardware - 29
2
Examples of T2 series expansion base unit to unified controller type1 light are shown
below.
(4) Expansion unit
・BU268
・BU266
Table 2.10 T2 series expansion base unit conversion
Before conversion After conversion
PU BU Slot
PU BU Slot
PU 0 1 2 3 4 5 6 7 S0 S1 S2 S3 S4 S5 S6 S7 S8
T2 T2E T2N
BU268 - PUM11
PUM12
BU668 ×
BU266 - - -BU668 × × ×
BU666 - - -
: T2 I/O module
: G2 I/O module
×: Not mountable (mount space slot cover (EX10*ABP1)/space module (SP600))
-: Not provided
PS I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
BU266
IF PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
BU666
T2Series type1 light
(2)~(5):I/O Slot No.
CN
(0)~(5):Slot No. S0~S5
CN: Expansion connector PS: Power module I/O: I/O module(Up to 6)
IF: Expansion interface module PS: Power module I/O: I/O module(Up to 6)
I/O
(1)
I/O
(0)
PS I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
I/O
(6)
I/O
(7)
BU268
IF PS SP
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
BU668
T2 Series type1 light
(1)~(7):I/O Slot No.
CN
(0)~(8):Slot No. S0~S8
CN: Expansion connector PS: Power module I/O: I/O module(Up to 8)
IF: Expansion interface module PS: Power module I/O: I/O module(Up to 8) SP: Space slot
I/O
(1)
I/O
(0)
BU266
Chapter 2 System Migration Procedures
6E8C5563 30
2
2.1.7 Examples of Migration System Configuration
Examples of conversion of the I/O module from T2 series to nv controller type1 light are
shown below.
(1) T2
Figure 2.1 Conversion from T2 to type1 light (BU218 is used with a CPU slot)
CN PS PU I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
CN PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(6)
I/O
(7)
I/O
(5)
CN PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(6)
I/O
(7)
I/O
(5)
CN PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
BU218
BU266
IF PS PU
(0)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
IF PS SP
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(6)
I/O
(7)
I/O
(5)
IF PS SP
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(6)
I/O
(7)
I/O
(5)
BU668
I/O
(8)
I/O
(8)
T2 (PU214/PU224) type1 light (PUM11)
BU668
I/O
(6)
I/O
(7)
BU268
BU268
I/O
(2)
I/O
(1)
BU668
IF: Expansion interface module PS: Power module PU: PUM11 I/O: I/O module SP: Space slot
CN: Expansion connector PS: Power module PU: PU214/PU224 I/O: I/O module
(0)~(7):I/O Slot No.
(0)~(7):I/O Slot No.
(0)~(7):I/O Slot No.
(0)~(5):I/O Slot No.
(0)~(8):Slot No. S0~S8
(0)~(8):Slot No. S0~S8
(0)~(8):Slot No. S0~S8
(0)~(5):Slot No. S0~S5
IF PS SP
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(6)
SP
(7)
I/O
(5)
BU668
SP
(8)
T series Migration User’s Manual - Hardware - 31
2
(2) T2E
Figure 2.2 Conversion from T2E to type1 light (BU268 is used without a CPU slot)
CN PS PU
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
CN PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(6)
I/O
(7)
I/O
(5)
CN PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(6)
I/O
(7)
I/O
(5)
CN PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
BU268
BU266
IF PS PU
(0)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
IF PS SP
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(6)
I/O
(7)
I/O
(5)
IF PS SP
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(6)
I/O
(7)
I/O
(5)
BU668
I/O
(8)
I/O
(8)
T2 (PU234E) type1 light (PUM11)
BU668
I/O
(6)
I/O
(7)
BU268
BU268
I/O
(2)
SP
(1)
BU668
IF: Expansion interface module PS: Power module PU: PUM11 I/O: I/O module SP: Space slot
CN: Expansion connector PS: Power module PU: PU234E I/O: I/O module
(0)~(8):Slot No. S0~S8
(0)~(8):Slot No. S0~S8
(0)~(8):Slot No. S0~S8
(0)~(8):Slot No. S0~S8
(0)~(7):I/O Slot No.
(0)~(7):I/O Slot No.
(0)~(7):I/O Slot No.
(0)~(5):I/O Slot No.
IF PS SP
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(6)
SP
(7)
I/O
(5)
BU668
SP
(8)
Chapter 2 System Migration Procedures
6E8C5563 32
2
(3) T2N
Figure 2.3 Conversion from T2N to type1 light (BU228N is used with a CPU slot)
CN PS PU I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
CN PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(6)
I/O
(7)
I/O
(5)
CN PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(6)
I/O
(7)
I/O
(5)
CN PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
BU228N
BU266
IF PS PU
(0)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
IF PS SP
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(6)
I/O
(7)
I/O
(5)
IF PS SP
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(6)
I/O
(7)
I/O
(5)
BU668
I/O
(8)
I/O
(8)
T2N (PU215N/PU234N/PU245N) type1 light (PUM11)
BU668
I/O
(6)
I/O
(7)
BU268
BU268
I/O
(2)
I/O
(1)
BU668
IF: Expansion interface module PS: Power module PU: PUM11 I/O: I/O module SP: Space slot
CN: Expansion connector PS: Power module PU: PU214/PU224 I/O: I/O module
(0)~(8):Slot No. S0~S8
(0)~(8):Slot No. S0~S8
(0)~(8):Slot No. S0~S8
(0)~(8):Slot No. S0~S8 (0)~(7):I/O Slot No.
(0)~(7):I/O Slot No.
(0)~(7):I/O Slot No.
(0)~(5):I/O Slot No.
IF PS SP
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(6)
SP
(7)
I/O
(5)
BU668
SP
(8)
T series Migration User’s Manual - Hardware - 33
2
2.1.8 Differences between T Series and Migration System
・Part of I/O modules and transmission modules is not compatible.
・The shape and mounting dimensions of base unit are different.
2.1.9 Conversion of User Program
Flow of conversion
For details, refer to “Unified controller nv series type1 light T series Migration Guide”
(6F8C1587).
T series ladder program
Printing function of T-PDS ・Printing method: character・Output device: file
Conversion
T-PDS
Program list (txt)
Comment file (csv)
T-PDS conversion tool・File reading ・Conversion setting
T series
ラダープロ
グラム
Import file
Engineering tool nV-Tool4・Construction of system (importing an import file etc.) ・Confirmation of conversion result ・Correction of inconvertible section ・Collective compilation
type1 light ladder
program
Operation by T-PDS
Operation by T-PDS conversion tool
Operation by engineering tool
Chapter 2 System Migration Procedures
6E8C5563 34
2
2.2 S2T/S2E
2.2.1 CPU Module
The CPU module of T series compatible controller S2T/S2E is converted to
PUM11/PUM12.
Table 2.11 S2T/S2E CPU module conversion
After conversion
Before conversion
nv controller type1 light
PUM11 PUM12 PUM14
Integrated
controller
model 2000
S2T PU662T ×
PU672T ×
S2E PU612E × ×
: Convertible, ×: Not convertible
Table 2.12 Comparison of CPU module/controller module specifications
S2T S2E nv controller type1 light
Model PU662T PU672T PU612E PUM11 PUM12
Applicable I/O G2 I/O G2 I/O ←
Development tool TPDS TPDS Engineering tool
Station bus Yes No ← Yes
Program capacity 32k step 64k step 32k step 32k step 64k step
Programing language LD,SFC LD,SFC LD,SFC,FBD,ST
I/O register 512W 512W 3kW
Data register 8kW 8kW 8kW
Execution
speed
Contacts 0.09us 0.11us 0.08us 0.04us
Coils 0.18us 0.22us 0.16us 0.08us
Moving 0.54us 0.65us 0.08us 0.04us
Add 0.9us 1.08us 0.08us 0.04us
Transmission
port
Tool
Connection
RS232C RS232C USB
Computer
Link
RS485 RS485 RS485
Ethernet No No Yes
Others - - - TC-net I/O
Remark: Not all specifications are listed in the above comparison table. Confirm the specification in the relevant instruction manual.
T series Migration User’s Manual - Hardware - 35
2
2.2.2 Base Unit
The type1 light base unit, relevant to the S2T/S2E base unit, is selected using the T-PDS
conversion tool.
Table 2.13 S2T/S2E base unit conversion
After conversion
Before conversion
nv controller type1 light
BU648E BU643D BU668 BU666 BU664
T series conversion controller
S2T BU648E × × × ×
BU643D × × ×
S2E
BU668 × × ×
BU666 × ×
BU664 × ×
Expansion
BU668 × × × ×
BU666 × × ×
BU664 × × ×
: Selectable, ×: Not selectable
The base unit used for S2T/S2E and type1 light is the same model.
Be sure to select the same model when the base unit is converted.
Refer to the following manuals for the appearance and specification of the base unit:
・Integrated controller model 200 series
Sequence Controller S2 User’s Manual - Basic Hardware - (6F8C0836)
S2T User’s Manual - Basic Hardware - (6F8C0936)
S2E User’s Manual - Basic Hardware - (6F8C1094)
・Unified controller nv series
Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -
(6F8C1497)
Chapter 2 System Migration Procedures
6E8C5563 36
2
2.2.3 Power Supply Module
The power supply module used for conversion of S2T/S2E to unified controller type1
light is the same model (except that PS691/PS694/PS694M are not used in unified
controller type1 light).
Table 2.14 S2T/S2E power module conversion
After conversion
Before conversion
nv controller type1 light
PS693 PS632 PS652
Integrated
controller
model 2000
S2T/S2E
PS691 × ×
PS693 × ×
PS694 × ×
PS694M × ×
PS632 × ×
PS652 × ×
: Convertible, ×: Not convertible
S2T/S2E and type1 light use the same model of power supply module.
Be sure to use the same model power supply model.
Use PS693 for PS691/PS694/PS694M.
Refer to the following manuals for the appearance and specification of power supply
module:
・Integrated controller model 200 series
Sequence Controller S2 User’s Manual - Basic Hardware - (6F8C0836)
S2T User’s Manual - Basic Hardware - (6F8C0936)
S2E User’s Manual - Basic Hardware - (6F8C1094)
・Unified controller nv series
Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -
(6F8C1497)
T series Migration User’s Manual - Hardware - 37
2
2.2.4 Transmission Module
S2T/S2E transmission modules (TL-S/TL-F/OPT) are converted to the relevant module
for nv controller type1 light using the T-PDS conversion tool.
Table 2.15 S2T/S2E transmission module conversion (G2 I/O bus module)
S2T/S2E nv controller type1 light Remarks
T-PDS Module name Model Module type
TL-S SN621 SN621 TOSLINE-S20 (electrical) *1
SN622 SN622 TOSLINE-S20 (optical) *1
TL-F UN611 UN611 TOSLINE-F10 (master)
UN612 UN612 TOSLINE-F10 remote
Z W LK611 LK611 TL-30 station(wire) *1
LK612 LK612 TL-30 station(optical) *1
OPT
FL611 FL611 FL-net (Ver.1) *2
FL612 FL612 FL-net (Ver.2) *2
FL622 FL622 FL-net (Ver.2)
DN611A DN611A DeviceNet master *3
- TN623 TC-net 100LP station (optical loop)
PF611 PF611 PROFIBUS-DP master
PF612 PF612 PROFIBUS-DP slave
- TM611 Telemeter
- EN655 Ethernet
*1: SN621, SN622, LK611 and LK612 are no longer produced.
*2: FL611 and FL612 are no longer produced. Use alternative FL622.
*3: Register DN611A-AS with nV-Tool.
Refer to the independent manuals for the operation of these transmission modules.
Table 2.16 S2T transmission module conversion (station bus module)
S2T/S2E nv controller type1 light
T-PDS Module name Model Module type
TL-S
SN625 SN625 TOSLINE-S20 (electrical) *1
SN626 SN626 TOSLINE-S20 (optical) *1
SN627 SN627 TOSLINE-S20LP (optical loop) *1
OPT
EN611 EN611 Ethernet(10BASE5) *1
EN631 EN631 Ethernet (10BASE2) *1
EN651A EN651A Ethernet (100BASE-TX)
*1: SN625、SN626、SN627、EN611 and EN631 are no longer produced.
Remark: Confirm the relevant manuals for detailed specifications of transmission modules.
Chapter 2 System Migration Procedures
6E8C5563 38
2
2.2.5 I/O Module
The I/O module used for conversion from S2T/S2E to unified controller type1 light is the
same model.
Table 2.17 S2T/S2E I/O module conversion
S2T/S2E nv controller type1 light Remarks
T-PDS Module name Model Module type
X 1W
DI633 DI633 16-point DC24V input
DI643 DI643 16-point DC48V input
DI632D DI632D 8-point DC24V input
DI653 DI653 16-point DC100V input
IN653 IN653 16-point AC100V input
IN663 IN663 16-point AC200V input
X 2W DI634 DI634 32-point DC24V input
X 4W
DI635 DI635 64-point DC24V input
DI635H DI635H 64-point DC24V high-speed input
AD624L AD624L 4ch analog input (8bit) 1-5V/4-20mA
AD634L AD634L 4ch analog input (8bit) 0-10V
AD624 AD624 4ch analog input (12bit) 1-5V/4-20mA
AD674 AD674 4ch analog input (12bit) ±10V
RT614 RT614 4ch RTD input
X 8W
AD668 AD668 8ch analog input (16bit)
TC618 TC618 8ch thermocouple input (16bit)
AD628S AD628S 8ch independent analog input 0-5V/0-20mA
AD638S AD638S 8ch independent analog input ±10V
Y 1W
DO633 DO633 16-point DC5-24V transistor output
DO633P DO633P 16-point DC12-24V transistor output (PNP)
AC663 AC663 12-point traic output
RO662S RO662S 8-point relay independent output
RO663 RO663 16-point relay output
Y 2W
DO634 DO634 32-point DC5-24V transistor output
DA622L DA622L 2ch analog output (8bit) 1-5V/4-20mA
DA622 DA622 2ch analog output 1-5V/4-20mA
DA672 DA672 2ch analog output ±10V
Y 4W
DO635 DO635 64-point DC5-24V transistor output
DA664 DA664 2ch analog output (16bit)
DA624S DA624S 2ch independent analog output 4-20mA
X+Y 4W MC612 MC612 2 axes positioning 200kpps *1
X+Y 8W MC614 MC614 4 axes positioning 1.3Mpps *1
iX+Y 4W CD633 CD633 DC24V input 16-point module with ths status
changed detection function
iX+Y 2W PI632 PI632 2ch pulse input 5/12/24Vdc, 100kpps (Max)
PI672 PI672 2ch pulse input RS232C, 100kpps (Max)
iX+Y 4W CF611 CF611 General-purpose interface 1ch RS232C
OPT CF612 CF612 General-purpose interface (2ch RS232C+RS485)
*1: MC612 and MC614 are no longer produced.
T series Migration User’s Manual - Hardware - 39
2
Refer to the following manuals for the appearance and specification of I/O modules:
・Integrated controller model 200 series
Sequence Controller S2 User’s Manual - Basic Hardware - (6F8C0836)
S2T User’s Manual - Basic Hardware - (6F8C0936)
S2E User’s Manual - Basic Hardware - (6F8C1094)
Chapter 2 System Migration Procedures
6E8C5563 40
2
2.2.6 Examples of Migration Conversion
Examples of migration to PUM11 which is a combination of the S2T/S2E CPU module
and main base unit are shown below.
(1) S2T
With a station bus module mounted on the base unit:
・S2T+BU648E
・S2T+BU643D
Table 2.18 S2T main base unit conversion (with a station bus module mounted)
Before conversion After conversion
PU BU Slot
PU BU Slot
S0 S1 S2 S3 S4 S5 S6 S7 S8 S0 S1 S2 S3 S4 S5 S6 S7 S8
S2T
BU648E
PUM12
BU648E
BU643D - - - - -BU643D - - - - -
BU648E
: CPU module/controller module
: Station bus module or G2 I/O module
: G2 I/O module
×: Not mountable (set space slot cover (EX10*ABP1)/space module (SP600))
-: Not provided
BU643D
S2T(PU662T/PU672T) type1 light(PUM12)
IF: Expansion interface module PS: Power module PU: PU662T/PU672T ALL: Station bus module
or I/O module
IF: Expansion interface module PS: Power module PU: PUM12 ALL: Station bus module
or I/O module
BU643D
IF PS PU
(0)
ALL
(1)
ALL
(2)
ALL
(3)
IF PS PU
(0)
ALL
(1)
ALL
(2)
ALL
(3)
(0)~(3):Slot No. S0~S3 (0)~(3):Slot No. S0~S3
IF PS PU
(0)
ALL
(1)
ALL
(2)
ALL
(3)
I/O
(5)
ALL
(4)
I/O
(6)
I/O
(7)
I/O
(8)
BU648E
S2T(PU662T/PU672T) type1 light(PUM12)
(0)~(8):Slot No. S0~S8
IF: Expansion interface module PS: Power module PU: PU662T/PU672T I/O: I/O module(Up to 8) ALL: Station bus module
or I/O module
IF: Expansion interface module PS: Power module PU: PUM12 I/O: I/O module(Up to 8) ALL: Station bus module
or I/O module
IF PS PU
(0)
ALL
(1)
ALL
(2)
ALL
(3)
I/O
(5)
ALL
(4)
I/O
(6)
I/O
(7)
I/O
(8)
BU648E
(0)~(8):Slot No. S0~S8
T series Migration User’s Manual - Hardware - 41
2
(2) S2T
Without a station bus module on the base unit:
・S2T+BU648E
・S2T+BU643D
Table 2.19 S2T main base unit conversion (without a station bus module)
Before conversion After conversion
PU BU Slot
PU BU Slot
S0 S1 S2 S3 S4 S5 S6 S7 S8 S0 S1 S2 S3 S4 S5 S6 S7 S8
S2T
BU648E
PUM11
BU668
BU648E
BU643D - - - - -BU664 - - - - -
BU643D - - - - -
: CPU module/controller module
: Station bus module or G2 I/O module
: G2 I/O module
×: Not mountable (set space slot cover (EX10*ABP1)/space module (SP600))
-: Not provided
BU643D
IF PS PU
(0)
I/O
(1)
I/O
(2)
I/O
(3)
BU643D
S2T(PU662T/PU672T) type1 light(PUM11)
(0)~(3):Slot No. S0~S3 (0)~(8):Slot No. S0~S3
IF: Expansion interface module PS: Power module PU: PU662T/PU672T I/O: I/O module(Up to 3)
IF: Expansion interface module PS: Power module PU: PUM11 I/O: I/O module(Up to 3)
IF PS PU
(0)
I/O
(1)
I/O
(2)
I/O
(3)
BU648E
IF PS PU
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
BU648E
S2T(PU662T/PU672T) type1 light(PUM11)
(0)~(8):Slot No. S0~S8 (0)~(8):Slot No. S0~S8
IF: Expansion interface module PS: Power module PU: PU662T/PU672T I/O: I/O module(Up to 8)
IF: Expansion interface module PS: Power module PU: PUM11 I/O: I/O module(Up to 8)
IF PS PU
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
Remark: PUM11 is does not contain a station bus, but BU648E/BU643D can be used as is.
Chapter 2 System Migration Procedures
6E8C5563 42
2
(3) S2E
・S2E+BU668
・S2E+BU666
・S2E+BU664
BU664
IF PS PU
(0)
I/O
(1)
I/O
(3)
BU664
S2E(PU612E) type1 light(PUM11)
(0)~(3):Slot No. S0~S3
IF: Expansion interface module PS: Power module PU: PU612E I/O: I/O module(Up to 3)
IF: Expansion interface module PS: Power module PU: PUM11 I/O: I/O module(Up to 3)
I/O
(2)
IF PS PU
(0)
I/O
(1)
I/O
(3)
I/O
(2)
(0)~(3):Slot No. S0~S3
BU666
IF PS PU
(0)
I/O
(1)
I/O
(3)
I/O
(5)
I/O
(4)
BU666
S2E(PU612E) type1 light(PUM11)
(0)~(5):Slot No. S0~S5
IF: Expansion interface module PS: Power module PU: PU612E I/O: I/O module(Up to 5)
IF: Expansion interface module PS: Power module PU: PUM11 I/O: I/O module(Up to 5)
I/O
(2)
IF PS PU
(0)
I/O
(1)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(2)
(0)~(5):Slot No. S0~S5
BU668
IF PS PU
(0)
I/O
(1)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
BU668
S2E(PU612E) type1 light(PUM11)
(0)~(8):Slot No. S0~S8
IF: Expansion interface module PS: Power module PU: PU612E I/O: I/O module(Up to 8)
IF: Expansion interface module PS: Power module PU: PUM11 I/O: I/O module(Up to 8)
I/O
(2)
IF PS PU
(0)
I/O
(1)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
I/O
(2)
(0)~(8):Slot No. S0~S8
T series Migration User’s Manual - Hardware - 43
2
Table 2.20 S2E main base unit conversion
Before conversion After conversion
PU BU Slot
PU BU Slot
S0 S1 S2 S3 S4 S5 S6 S7 S8 S0 S1 S2 S3 S4 S5 S6 S7 S8
S2E
BU668
PUM11
BU668
BU648E
BU666 - - - BU666 - - -
BU664 - - - - -BU664 - - - - -
BU643D - - - - -
: Station bus module or G2 I/O module
: G2 I/O module
×: Not mountable (set space slot cover (EX10*ABP1)/space module (SP600))
-: Not provided
Chapter 2 System Migration Procedures
6E8C5563 44
2
The expansion base unit for migration from S2T/S2E to unified controller type1 light has
the same configuration.
(4) Expansion unit
・BU668/BU666/BU664
Table 2.21 S2T/S2E expansion base unit conversion
Before conversion After conversion
PU BU Slot
PU BU Slot
S0 S1 S2 S3 S4 S5 S6 S7 S8 S0 S1 S2 S3 S4 S5 S6 S7 S8
S2T/
S2E
BU268 ×
PUM11
BU668 ×
BU266 - - - BU666 - - -
BU664 - - - - - BU664 - - - - -
: G2 I/O module
×: Not mountable (set space slot cover (EX10*ABP1)/space module (SP600))
-: Not provided
IF PS SP
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
BU668
S2T/S2E type1 light
(0)~(8):Slot No. S0~S8
IF: Expansion interface module PS: Power module I/O: I/O module(Up to 8) SP: Space slot
IF: Expansion interface module PS: Power module I/O: I/O module(Up to 8) SP: Space slot
IF PS SP
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
BU668
(0)~(8):Slot No. S0~S8
IF PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
BU666
(0)~(5):Slot No. S0~S5
IF:Expansion interface module PS:Power module I/O:I/O module(Up to 6)
IF: Expansion interface module PS: Power module I/O: I/O module(Up to 6)
IF PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
BU666
(0)~(5):Slot No. S0~S5
IF PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(3)
BU664
(0)~(3):Slot No. S0~S3
IF: Expansion interface module PS: Power module I/O: I/O module(Up to 4)
IF: Expansion interface module PS: Power module I/O: I/O module(Up to 4)
IF PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(3)
BU664
(0)~(3):Slot No. S0~S3
T series Migration User’s Manual - Hardware - 45
2
2.2.7 Examples of Migration System Configuration
Examples of conversion from S2T/S2E to nv controller type1 light are shown below.
(1) S2T
With the station bus module mounted on the main base unit:
Figure 2.4 S2T to type1 light conversion (with a station bus module)
IF PS PU
(0)
I/O
(5)
I/O
(6)
I/O
(7)
I/O
(8)
IF PS SP
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(6)
I/O
(7)
I/O
(5)
IF PS I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
IF PS I/O
(1)
I/O
(2)
I/O
(3)
I/O
(0)
BU664
BU666
I/O
(8)
S2T (PU662T/PU672T) type1 light (PUM12)
BU648E
BU668
IF: Expansion interface module PS: Power module PU: PUM12 I/O: I/O module ALL: Station bus module or I/O module SP: Space slot
IF: Expansion interface module PS: Power module PU: PU662T/PU672T I/O: I/O module ALL: Station bus module or I/O module SP: Space slot
(0)~(8):Slot No. S0~S8
(0)~(8):Slot No. S0~S8
(0)~(8):Slot No. S0~S5
(0)~(5):Slot No. S0~S3
IF PS PU
(0)
I/O
(5)
I/O
(6)
I/O
(7)
I/O
(8)
IF PS SP
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(6)
I/O
(7)
I/O
(5)
IF PS I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
IF PS I/O
(1)
I/O
(2)
I/O
(3)
I/O
(0)
BU664
BU666
I/O
(8)
BU648E
BU668 (0)~(8):Slot No. S0~S8
(0)~(8):Slot No. S0~S8
(0)~(8):Slot No. S0~S5
(0)~(5):Slot No. S0~S3
ALL
(1)
ALL
(2)
ALL
(3)
ALL
(4)
ALL
(1)
ALL
(2)
ALL
(3)
ALL
(4)
I/O
(0)
I/O
(0)
Chapter 2 System Migration Procedures
6E8C5563 46
2
(2) S2T
Without the station bus module mounted on the main base unit:
Figure 2.5 S2T to type1 light conversion (without a station bus module)
IF PS PU
(0)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
IF PS SP
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(6)
I/O
(7)
I/O
(5)
IF PS I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
IF PS I/O
(1)
I/O
(2)
I/O
(3)
I/O
(0)
BU666
BU668
I/O
(8)
S2T (PU662T/PU672T) type1 light (PUM11)
BU648E
I/O
(2)
I/O
(1)
BU668
IF: Expansion interface module PS: Power module PU: PUM11 I/O: I/O module SP: Space slot
IF: Expansion interface module PS: Power module PU: PU662T/PU672T I/O: I/O module SP: Space slot
(0)~(8):Slot No. S0~S8
(0)~(8):Slot No. S0~S8
(0)~(8):Slot No. S0~S5
(0)~(5):Slot No. S0~S3
IF PS PU
(0)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
IF PS SP
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(6)
I/O
(7)
I/O
(5)
IF PS I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
IF PS I/O
(1)
I/O
(2)
I/O
(3)
I/O
(0)
BU666
BU668
I/O
(8)
BU648E
I/O
(2)
I/O
(1)
BU668 (0)~(8):Slot No. S0~S8
(0)~(8):Slot No. S0~S8
(0)~(8):Slot No. S0~S5
(0)~(5):Slot No. S0~S3
I/O
(0)
I/O
(0)
T series Migration User’s Manual - Hardware - 47
2
(3) S2E
Figure 2.6 S2E to type1 light conversion
IF PS PU
(0)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
IF PS SP
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(6)
I/O
(7)
I/O
(5)
IF PS I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
IF PS I/O
(1)
I/O
(2)
I/O
(3)
I/O
(0)
BU664
BU666
I/O
(8)
S2E (PU612E) type1 light (PUM11)
BU668
I/O
(2)
I/O
(1)
BU668
IF: Expansion interface module PS: Power module PU: PUM11 I/O: I/O module SP: Space slot
IF: Expansion interface module PS: Power module PU: PU612E I/O: I/O module SP: Space slot
(0)~(8):Slot No. S0~S8
(0)~(8):Slot No. S0~S8
(0)~(8):Slot No. S0~S5
(0)~(5):Slot No. S0~S3
IF PS PU
(0)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
IF PS SP
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(6)
I/O
(7)
I/O
(5)
IF PS I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
IF PS I/O
(1)
I/O
(2)
I/O
(3)
I/O
(0)
BU664
BU666
I/O
(8)
BU668
I/O
(2)
I/O
(1)
BU668 (0)~(8):Slot No. S0~S8
(0)~(8):Slot No. S0~S8
(0)~(8):Slot No. S0~S5
(0)~(5):Slot No. S0~S3
I/O
(0)
I/O
(0)
Chapter 2 System Migration Procedures
6E8C5563 48
2
T series ladder program
Printing function of T-PDS ・Printing method: character・Output device: file
Conversion
T-PDS
Program list (txt)
Comment file (csv)
T-PDS conversion tool・File reading ・Conversion setting
T series
ラダープロ
グラム
Import file
Engineering tool nV-Tool4・Construction of system (importing an import file etc.) ・Confirmation of conversion result ・Correction of inconvertible section ・Collective compilation
type1 light ladder
program
Operation by T-PDS
Operation by T-PDS conversion tool
Operation by engineering tool
2.2.8 Restrictions of Migration System
・C2PU cannot be mounted.
・PS694/PS694M cannot be used
・PS691 cannot be used.
2.2.9 Conversion of User Program
Flow of conversion
For details, refer to “Unified controller nv series type1 light T series Migration Guide”
(6F8C1587).
T series Migration User’s Manual - Hardware - 49
2
2.3 T3 Series
There are two ways of migration to T3 series PUM11/PUM12:
Changing the G3 I/O module to the G2 I/O module
Retaining the G3 I/O module
For retaining the G3 I/O module, refer to 2.4.
2.3.1 CPU Module
The T3 series CPU modules (T3/T3H/T3V*) are converted to PUM11/PUM12 using the
T-PDS conversion tool.
Table 2.22 T3 series CPU module conversion
After conversion
Before conversion
nv controller type1 light
PUM11 PUM12 PUM14
PROSEC
T series
T3 PU315 ×
PU325 ×
T3H PU325H ×
PU326H ×
T3V* PU325V ×
PU326V ×
: Selectable, ×: Not selectable
*: For the conversion of T3V, refer to the same conversion
procedure for T3H.
Table 2.23 Comparison of CPU module/controller module specifications T3 T3H nv controller type1 light
Model PU315/325 PU325H PU326H PUM11 PUM12
Applicable I/O G3 I/O G3 I/O G2 I/O
Development tool TPDS TPDS Engineering tool
Station bus No No No Yes
Program capacity 32k step 32k step 64k step 32k step 64k step Programing language LD,SFC LD,SFC LD,SFC,FBD,ST
I/O registers 256W 512W 3kW
Data registers 8kW 8kW 8kW
Execution
speed
Contact 0.15us 0.1us 0.08us 0.04us
Coils 0.3us 0.2us 0.16us 0.08us
Moving 0.98us 0.54us 0.08us 0.04us
Add 2.25us 0.9us 0.08us 0.04us Transmission port
Tool
connection
RS232C RS232C USB
Computer
Link
RS485 RS485 RS485
Ethernet No No Yes
Others - - - TC-net I/O
Remark: Not all specifications are listed in the above comparison table. Confirm the specification in the relevant instruction manual.
Chapter 2 System Migration Procedures
6E8C5563 50
2
2.3.2 Base Unit
There are two types of available base unit when the T3 series G3 I/O module is changed
to the G2 I/O module for migration to PUM11/PUM12:
Migration specific base unit BUM7B
type1 light standard base unit
The T-PDS conversion tool selects migration specific base unit BUM7B by default.
Change the option of the T-PDS conversion tool for selecting the type1 light standard
base unit.
Table 2.24 T3 series base unit conversion (G2 I/O module)
After conversion
Before conversion
nv controller type1 light
BUM7B BU648E BU643D BU668 BU666 BU664
T3 series
T3/T3HBU31A
BU315
ExpansionBU35B
BU356
: Selectable, ×: Not selectable
Table 2.25 Comparison of base unit specifications T3 series nv controller type1 light
BU31A BU315 BU35B BU356 BUM7M BU648E BU643D BU668 BU666 BU664
CPU mountable slot PU PU S0 S0 S0 S0 S0 S0
Mountable CPU T3/T3H T3/T3H PUM12/
GA922
PUM12
PUM11
PUM12
PUM11
PUM11/
GA922
PUM11/
GA922
PUM11/
GA922
I/O mountable slot on
main base unit
0-9
(10 slots)
0-4
(5 slots)
PUM12:
S1-S10
(10 slots)
S1-S8
(8 slots)
S1-S3
(3 slots)
PUM11:
S1-S8
(8 slots)
PUM11:
S1-S5
(5 slots)
PUM11:
S1-S3
(3 slots)
I/O mountable slot on
extended base unit
0-10
(11 slots)
0-5
(6 slots)
S1-S8
(8)
S0-S5
(6 slots)
S0-S3
(4 slots)
I/O mountable slot on
remote base unit
GA922:
S1-S11
(11 slots)
GA922:
S1-S8
(8 slots)
GA922:
S1-S5
(5 slots)
GA922:
S1-S3
(3 slots)
Station bus slot S0-S4
(5 slots)
S0-S3
(3 slots)
Expansion interface slot
External dimensions
WHD*1 (mm)
480
250
110
302
250
110
480
250
110
302
250
110
480
250
167,5
417
135
115
238.5
135
115
417
135
115
295.5
135
115
238.5
135
115
: Provided x: Not provided Conversion to migration specific base unit BUM7B is recommended. *1: Dimension D other than that for BUM7B indicates the depth of I/O module to the front
side.
T series Migration User’s Manual - Hardware - 51
2
Refer to the following manuals for the appearance and specification of the base unit:
・T3/T3H User’s Manual - Hardware - (UM-TS03***-J002)
・Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware -
(6F8C1497)
・BUM7B specification in this document
Chapter 2 System Migration Procedures
6E8C5563 52
2
2.3.3 Power Supply Module
An external power supply module is not required for converting the base unit to BUM7B
which contains AC power supply. However, the built-in power supply is not 24Vdc input,
and if the existing T3 series power supply is PS332/PS332A, the voltage rating must be
changed for migration.
When the type1 light standard base unit is used, the T3 series power supply module
(PS361/PS332/PS332A) needs to be changed to PS693/PS632 for nv controller type1
light.
Table 2.26 T3 series power supply module conversion
After conversion
Before conversion
nv controller type1 light
BUM7B PS693 PS632 PS652
PROSEC
T series T3/T3H
PS361 * × ×
PS332/
PS332A
× × ×
: Convertible, ×: Not convertible
*: Removable power supply terminal block of PS361 can be used for
BUM7B.
T series Migration User’s Manual - Hardware - 53
2
Table 2.27 Comparison of power module specifications
T3 series nv controller type1 light
PS361 PS332/
PS332A BUM7B PS693 PS632 PS652
Rated voltage AC100/200V DC24V AC100-120V/
AC200-240V
AC100-120V/
AC200-240V
DC24V DC100/110V
Allowable voltage
range
AC85-132V/
AC170-264V
(Terminal
switching)
DC20.4-28.8V AC85-264V AC85-264V DC20.4-28.
8V
DC85-132V
Rated frequency 50/60Hz
(47-63Hz)
DC 50/60Hz
(47-53/57-63Hz)
50/60Hz
(47-53/57-63
Hz)
DC DC
Allowable
instantaneous
outage time
10ms or less 10ms or less 10ms or less
Consumption
current (max.)
80VA or less 50W or less - 120VA(50W)
or less
50W or less 50W or less
Rated current - - AC100V-
1.5Amax*1
AC200V-
0.75A max*1
- - -
Inrush current AC100V-10A/
AC200V-20A
or less
6.5A or less
(DC24V)
AC100V-14A/
AC200V-28A
or less
AC240V-12A
peak or less
6.5A/10ms
or less
(during
rating input)
25A or less
(during rating
input)
Output rating 5V-7A 5V-7A 5V-10A
5V-7A
3.3V-1.0A
24V-0.8A
Total 35W or
less
5V-7A
3.3V-1.0A
Total 35W or
less
5V-7A
3.3V-1.0A
Total 35W or
less
Insulation
resistance
DC500V-10MΩ or more
(Between input and output,
and input and FG)
DC500V-10MΩor
more(Between
input and output,
and input and FG)
DC500V-10MΩ or more(Between input
and output, and input and FG)
Dielectric
strength voltage
AC1500V/1 minute
(Between input and output,
and input and FG)
AC2000V/ 1
minute(Between
input and output,
and input and FG)
AC2500V/ 1 minute (Between input and
output, and input and FG)
Grounding Class D grounding
(dedicated)
Class D grounding
(dedicated)
Class D grounding(dedicated)
Status display POWER(Green) POWER(Green) POWER(Green)
RUN contact Dry A contact
AC240V/DC24V-2Amax
Dry A contact
AC240V/DC24V-
2Amax
Dry A contact
AC240V/DC24V-0.2Amax.
External lines
terminal
8 terminal・M3.5 screw
(Detachable)
8 terminal・M3.5
screw(Detachable)
9 terminal・M3.5 screw (Fixed)
*1: The rated current is typ.0.75A (100-120Vac) or typ.0.375A (200-240Vac) at an output rating of 5Vdc-10A.
Remark: Not all specifications are listed in the above comparison table. Confirm the specification in the relevant instruction manual.
Chapter 2 System Migration Procedures
6E8C5563 54
2
2.3.4 Transmission Module
T3 series transmission modules (TL-S/TL-F/OPT) are converted to the relevant module
for nv controller type1 light using the T-PDS conversion tool.
Refer to the operation manuals of these transmission modules before using them.
Table 2.28 T3 series transmission module conversion
T3 series type1 light Remarks
Model T-PDS Module type Model
SN321 TL-S TOSLINE-S20 (electrical) SN621 *1
SN625 * *1
SN322A TL-S TOSLINE-S20 (optical) SN622 *1
SN626 * *1
SN323 TL-S TOSLINE-S20 (electrical / optical)
SN324 TL-S TOSLINE-S20 (optical)(long distance)
SN325 TL-S TOSLINE-S20 (optical loop) SN627 * *1
MS311 TL-F TOSLINE-F10 master module UN611 *2
MS321 TL-F TOSLINE-F10M master module
MS331 TL-F TOSLINE-F10L master module
RS311 TL-F TOSLINE-F10 remote module UN612
FL311 OPT FL-net module (Ver.1) FL611 *4
FL312 OPT FL-net module(Ver.2) FL612 *4
FL322 OPT FL-net module (Ver.2) FL622
- TC-net 100LP station(optical loop) TN623
DN311A OPT DeviceNet master
(No controller support) DN611A *3
MF313 OPT G3I/O module for MELSECNET/10
ML311 OPT MODBUS communication module
PF311 OPT PROFIBUS-DP master module PF611
PF312 OPT PROFIBUS-DP slave module PF612
TE322 OPT TOSLINE-200E
TE323 OPT TOSLINE-200E
EN311 OPT Ethernet module EN651A *
EN655
*: Station bus module *1: SN621, SN622, SN625, SN626 and SN627 are no longer produced.
*2: MS311 is no longer produced. *3: Register DN611A-AS with nV-Tool. *4: FL611 and FL612 are no longer produced. Use alternative FL622.
Refer to the following manuals for the support function of type1 light transmission modules:
・Unified controller nv series type1 light Controller Unit User’s Manual - Basic Hardware - (6F8C1497)
・G2 I/O Adapter (GA922) Module Instruction Manual (6F8C1516)
T series Migration User’s Manual - Hardware - 55
2
2.3.5 I/O Module
T3 series I/O modules are converted to the relevant modules for nv controller type1 light
using the T-PDS conversion tool.
Refer to the individual manuals for the I/O module specifications.
Table 2.29 T3 series I/O module conversion
G3 I/O type1 light Required
number
Rem
arksModel Type・Size Module type Model
AC354 Y 2W 32-point triac output module AC100V、0.5A/point、16-point/common
AC363 Y 1W 16-point triac output module AC100/200V、2.0A/point
AC663 1 *1
RO662S 2 *3
RO663 1 *2
AC364 Y 2W 32-point triac output module AC100/200V、0.5A/point、16-point/common
AC663 2 *1
RO663 2 *2
AD314S X 4W 4ch high-speed analog input module 0~5V、Insulated between channels
AD324S X 4W
4ch high-speed analog input module 0~20mA、Insulated between channels
AD334S X 4W
4ch high-speed analog input module ±10V、Insulated between channels
AD318 X 8W 8ch high-speed analog input module 0~5V、Insulated between channels
AD328 X 8W 8ch high-speed analog input module 0~20mA、Insulated between channels
AD338 X 8W 8ch high-speed analog input module ±10V、Insulated between channels
AD368 X 8W 8ch analog input module ±10V、±5V、0~20mA、4~20mA、 0~5V、1~5V
AD668+EXM
34 *4
AS311 iX+Y4W ASCII interface module
BS311A iX+Y4W BSC interface module JR-EAST specification (ST2・RT)
BS611A 1
BS311B iX+Y4W BSC interface module JR-EAST specification(ST1)
BS611 1
CD332 IX1W Status change detection module、8-point CD633 1 *5
CD333 IX1W Status change detection module、16-point CD633 1 *5
DA314S Y 4W 4ch high-speed analog output、0~5V、 Independent points(with output holding function )
DA324S Y 4W 4ch high-speed analog output、0~20mA、 Independent points(with output holding function )
DA334S Y 4W 4ch high-speed analog output、±10V、 Independent points
DA364S Y 4W 4ch high-speed analog output、 Output mode user setting、 Independent points(with output holding function )
DA374S Y 4W 4ch high-speed analog output、 Output mode user setting、 Independent points (with output holding function)
DA384S Y 4W 4ch high-speed analog output、±10mA、 Independent points
DA364 Y 4W 4ch analog output module Voltage output、±10V,±5V,0~10V,1~5V
DA664+EXM
35 1 *6
DA374 Y 4W 4ch analog output module Current output、0~20mA、4~20mA
DA664+EXM
36 1 *6
Chapter 2 System Migration Procedures
6E8C5563 56
2
Table 2.29 T3 series I/O module conversion
G3 I/O type1 light Required
number
Rem
arksModel Type・Size Module type Model
DI324S X 2W 32-point input module with strobe
DC12/15V、strobe:2-point
DI334S X 2W 32-point input module with strobe
DC24V、strobe:2-point
DI333D X 1W 16-point DC24V input module
DC12/24、1-point common
DI334 X 2W 32-point DC24V input module
DC12/24V DI634+EXM31
DI334H X 2W 32-point DC24V input module
DC12/24V、High-speed response
DI344 X 2W 32-point DC48V input module
DC48V DI643 2 *8
DI335 X 4W 64-point DC24V input module
DC24V DI635 1 *7
DI335H X 4W 64-point DC24V input module
DC24V、High-speed response DI635H 1 *7
DI353D X 1W 16-point DC110V/AC100V input module
DC110V/AC100V、1-point common DI653 1 *9
DO333 Y 1W 16-point transistor output module
DC24V、2.0A/point DO633 1
DO334 Y 2W 32-point transistor output module
DC24V、0.5A/point DO634+EXM32 1
DO344 Y 2W 32-point transistor output module
DC48V
DO334P Y 2W 32-point transistor output module
Source output、DC24V、0.5A/terminal DO633P 2 *10
DO334S 32-point output module with strobe
DC12/24V、strobe:2-point
DO335 Y 4W 64-point transistor output module
DC24V、0.1A/point DO635 1 *7
IN354 X 2W 32-point AC input module
AC100V IN653 2 *11
IN364 X 2W 32-point AC input module
AC200V IN663 2 *12
MC352 X+Y4W 2 axes positioning module
MC392 2 axes positioning module for OLB
PI312 iX+Y 2W 2ch pulse input module
DC5/12V、50kpps PI632+EXM33 1 *13
PI314 iX 4W 4ch Bi-pulse input module
DC12/24V、50kpps
PI318 iX 8W 8ch pulse input module
DC12/24V、50kpps
PI324 iX 8W 4ch pulse input module RS485 differential input、Insulated between channels、2.6Mpps/650Kpps
RD32T Absolute location detection module
RO363S Y 1W
16-point relay output module
AC250V/DC30V、2.0A/point
Independent points
RO662S 2 *3
RO364 Y 2W 32-point relay output module
AC250V/DC30V、2.0A/point RO663 2 *2
RT318 X 8W 8ch resistance-temperature detector module
Pt100 RT614 2 *14
T series Migration User’s Manual - Hardware - 57
2
Table 2.29 T3 series I/O module conversion
G3 I/O nv controller type1 light Required
number
Rem
arksModel Type・Size Module type Model
SD32T S/D conversion module
SV31N Servo communication interface module
AB32N Absocoder converter module、1 回転型
AB33N Absocoder converter module、多回転型
AB34N Absocoder converter module、直線型
TM311 Telemeter communication module TM611 1
TP312 Temposonics sensor interface
DL311 iX+Y4W TMX1000 procedure communication DL611 1
UW311
(X+Y2W)X+Y2W Uni-wire 16-point input、16-point output M2ANY-X+Y2W 1 *15
UW311
(X+Y4W)X+Y4W Uni-wire 32-point input、32-point output M2ANY-X+Y4W 1 *15
UW311
(X+Y8W)X+Y8W Uni-wire 64-point input、64-point output M2ANY-X+Y8W 1 *15
UW311
(X4W) X4W Uni-wire 64-point input M2ANY-X4W 1 *15
UW311
(X8W) X8W Uni-wire 128-point input M2ANY-X8W 1 *15
UW311
(Y4W) Y4W Uni-wire 64-point output M2ANY-Y4W 1 *15
UW311
(Y8W) Y8W Uni-wire 128-point output M2ANY-Y8W 1 *15
×: Not provided for type1 light. *1: AC663 is 12-point module. *2: RO663 is 16 point contact output module. *3: RO662S is 8-point independent contact output module. *4: AD668 provides 16-bit resolution. *5: CD633 is 16-point status change detection module. *6: DA664 provides 16-bit resolution. *7: Connector pin arrangement is the same. *8: DI643 is 16-point 48Vdc input module. *9: DI653 is 16-point 100Vdc input module. *10: DO633P is 16-point 24Vdc output module. *11: IN653 is 16-point 100Vac input module. *12: IN663 is 16-point 200Vac input module. *13: The interrupt function of PI632 is limited depending on the mounting slot. *14: RT614 is 4-point resistance temperature sensor input module. *15: Operation in combination with type1 light is not verified.
Refer to the following manuals for the appearance and specification of I/O modules:
・T3/T3H User’s Manual - Hardware - (UM-TS03***-J002)
・Integrated controller model 2000 series:
Sequence Controller S2 User’s Manual - Basic Hardware - (6F8C0836) S2T User’s Manual - Basic Hardware - (6F8C0936) S2E User’s Manual - Basic Hardware - (6F8C1094)
Chapter 2 System Migration Procedures
6E8C5563 58
2
2.3.6 Examples of Migration Conversion
Examples of converting T3 series to type1 light for migration are shown below.
(1) Using dedicated base unit BUM7B (recommended)
Table 2.30 shows T3 series modules and units subject to migration to type1 light.
Table 2.30 T3 series modules and units for migration
T3 series(Before conversion) Migration(After conversion) Name Specifications Model Model Remarks T3 32k(SRAM) PU315 PUM12*2 64k*4
32k PU325
T3H 32k PU325H
64k PU326H Main base unit 5 slots BU315 BUM7B Main(with power)
10 slots BU31A
Expansion base unit
6 slots BU356 BUM7B*3 Remote(with power) 11 slots BU35B
Power module AC100V/200V PS361 BUM7B AC100V/200V
DC24V PS332/PS332A
BUM7B*1 AC100V/200V*1
Expansion interface module
Main (1 channel) Expansion Long-distance(for main unit) Long-distance(for middle unit)Long-distance(for end unit) Main (2 channels)*5
IF311 IF351 IF312 IF352 IF353 IF321
GA922*3 G2 I/O adapter Module
*1: Change the rated voltage specification from 24Vdc to 100/200Vac to convert to
BUM7B.
*2: Controller module PUM12 can be used for BUM7B. PUM11 cannot be used.
*3: After conversion to BUM7B, the T3 series expansion base unit is used as the remote
base unit for TC-net I/O loop using the G2 I/O adapter module.
*4: Use PUM12 if program capacity exceeds the 32k step.
*5: Only for T3H.
T series Migration User’s Manual - Hardware - 59
2
Images of conversion to type1 light using dedicated base unit BUM7B are shown below.
Figure 2.7 Images of T3 series BUM7B based conversion to type1 light
Important
• DI/DO, AD/DA and TM611 modules are supported in GA922. Consequently,
transmission modules (TL-S20, TL-F10, FL-net, etc.), registered in the T3 expansion
unit, are not converted.
BU315/BU31A
BU356/BU35B
BUM7B
BUM7B
BUM7B
BU315/BU31A
I/O
I/O
I/O
I/OI/O
T3/T3H
PU: PU324/PU325/PU325H/PU326H I/O: G3 I/O module
PU
type1 light (PUM12)
PU: PUM11/PUM12 I/O: G2 I/O module
I/O I/O
I/O
I/O
I/O
PU
I/O
I/O I/O
I/O
I/O
PU: PU324/PU325/PU325H/PU326H IF: Interface module I/O: G3 I/O module
PU
PU: PUM12 GA: GA922 I/O: G2 I/O module
I/O I/O I/O I/OI/O
PU
TC-net I/O loop
I/O I/O I/O I/OI/O
IFIF
I/O
I/O
I/O
I/OI/O
GA
T3/T3H type1 light(PUM12)+GA922
Expansion cable
Chapter 2 System Migration Procedures
6E8C5563 60
2
• BUM7B is used as T3/T3H main base unit:
Table 2.31 Conversion of T3/T3H main base unit to type1 light
Before conversion After conversion
T3/T3H(PU324/PU325/PU325H/PU326H) type1 light(PUM12)
BU Slot
BU Slot
PU 0 1 2 3 4 5 6 7 8 9 S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11
BU315 - - - - - BUM7B × × × × × ×
BU31A BUM7B ×
:CPU module/controller module
:G3 I/O module
:G2 I/O module
×:Not mountable (set space module (SP600))
-:Not provided
PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
T3/T3H type1 light(PUM12)
(0)~(4):I/O Slot No.
IF: Expansion interface module(not mount) PS: Power module PU: PU324/PU325/PU325H/PU326H I/O: G3 I/O module(Up to 5)
PU IF PU
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
SP
(6)
SP
(7)
SP
(8)
BUM7B
(0)~(11):Slot No. S0~S11
PU: PUM12 I/O: G2 I/O module(Up to 5) SP: Space slot
SP
(9)
SP
(10)
SP
(11)
BU315
PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
I/O
(6)
I/O
(7)
BU31A
(0)~(9):I/O Slot No.
IF: Expansion interface module(not mount) PS: Power module PU: PU324/PU325/PU325H/PU326H I/O: G3 I/O module(Up to 10)
I/O
(8)
I/O
(9)
PU IF PU
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
BUM7B
(0)~(11):Slot No. S0~S11
PU: PUM12 I/O: G2 I/O module(Up to 10) SP: Space slot
I/O
(9)
I/O
(10)
SP
(11)
T series Migration User’s Manual - Hardware - 61
2
• BUM7B is used as T3/T3H expansion base unit:
Table 2.32 Conversion of T3/T3H expansion base unit to PUM12 remote base unit
Before conversion After conversion
T3/T3H(PU324/PU325/PU325H/PU326H) type1 light(PUM12)
BU Slots
BU Slots
0 1 2 3 4 5 6 7 8 9 10 S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11
BU356 - - - - - BUM7B × × × × ×
BU35B BUM7B
: GA922
: G3 I/O module
: G2 I/O module
×: Not mountable (set space module (SP600))
-: Not provided
Important
• DI/DO, AD/DA and TM611 modules are supported in GA922. Consequently,
transmission modules (TL-S20, TL-F10, FL-net, etc.), registered in the T3 expansion
unit, are not converted.
T3/T3H type1 light(PUM12)
PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
IF
BU356
(0)~(5):I/O Slot No.
BUM7B
GA
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
SP
(7)
SP
(8)
(0)~(11):Slot No. S0~S11
SP
(9)
SP
(10)
SP
(11)
IF: Expansion interface module PS: Power module PU: PU324/PU325/PU325H/PU326H I/O: G3 I/O module(Up to 6)
PU: PUM12 GA: GA922 I/O: G2 I/O module
(GA922: Up to 6) SP: Space slot
PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
I/O
(6)
I/O
(7)
I/O
(8)
I/O
(9)
IF I/O
(10)
BU35B
(0)~(10):I/O Slot No.
BUM7B
GA
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
(0)~(11):Slot No. S0~S11
I/O
(9)
I/O
(10)
I/O
(11)
IF: Expansion interface module PS: Power module PU: PU324/PU325/PU325H/PU326H I/O: G3 I/O module(Up to 11)
PU: PUM12 GA: GA922 I/O: G2 I/O module
(GA922: Up to 11) SP:Space slot
Chapter 2 System Migration Procedures
6E8C5563 62
2
(2) Using type1 light standard base unit
Table 2.33 shows T3 series modules and units subject to migration to type1light.
Table 2.33 T3 series modules and units for migration
T3 series(Before conversion) Migration (After conversion) Name Specifications Model Model Remarks T3 32k(SRAM) PU315 PUM11
PUM12 32k 64k*1 32k PU325
T3H 32k PU325H
64k PU326H Main base unit 5 slots BU315 BU648E
BU643D BU668*2 BU666*2 BU664*2
Main*3 10 slots BU31A
Expansion base unit
6 slots BU356 BU668 BU666 BU664
Expansion*3 *4
11 slots BU35B
Power module AC100V/200V PS361 PS691 AC100V/200V
DC24V PS332/PS332A PS632 DC24V Expansion interface module
Main(1 channel) Expansion Long-distance(for main unit) Long-distance(for middle unit)Long-distance(for end unit) Main(2 channels)*5
IF311 IF351 IF312 IF352 IF353 IF321
IF661*4 Main/Expansion
*1: Use PUM12 if program capacity exceeds the 32k step.
*2: Not available when PUM12 is used.
*3: The number of I/O mountable slots on the base unit differs from the T3 series.
*4: Up to three expansion base unit can be connected.
*5: Only for T3H.
The T3/T3H system which contains more than eight G3 I/O modules on one base unit cannot be converted to a system configured with the type1 light standard base unit using the T-PDS conversion tool. After converting G3 I/O to a system containing 8 or less modules, convert it to a type1 light standard base unit system. Then add G2 I/O, equivalent to the deleted G3 I/O, to another base unit.
T series Migration User’s Manual - Hardware - 63
2
Images of conversion to type1 light using the standard base unit are shown below.
Figure 2.8 Images of conversion from T3 series to type1 light
Main base unit
BU315/BU31A
I/O
I/O
I/O
I/OI/O
T3/T3H
PU: PU324/PU325/PU325H/PU326H I/O: G3 I/O module
PU
type1 light(PUM11/PUM12)
PU: PUM11/PUM12 I/O: G2 I/O module
I/O I/O
I/O
I/O
I/O
PU
Chapter 2 System Migration Procedures
6E8C5563 64
2
・Conversion to PUM11 (mounted I/O is 8 or less)
Table 2.34 Conversion of T3/T3H main base unit to PUM11
Before conversion After conversion
T3/T3H(PU324/PU325/PU325H/PU326H) type1 light(PUM11)
BU Slot
BU Slot
PU 0 1 2 3 4 5 6 7 8 9 S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11
BU315 - - - - -
BU666 - - - - - -
BU668 × × × - - -
BU648E × × × - - -
BU31A BU668 - - -
BU648E - - -
BU31A
:CPU module/controller module
:G3 I/O module
:G2 I/O module
×:Not mountable (set space module (SP600))
-:Not provided
PU PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
BU315
SP PS PU
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
BU666
T3/T3H type1 light(PUM11)
(0)~(4):I/O Slot No.
IF
(0)~(8):Slot No. S0~S5
IF: Expansion interface module(not mount) PS: Power module PU: PU324/PU325/PU325H/PU326H I/O: G3 I/O module(Up to 5)
IF: Expansion interface module PS: Power module PU: PUM11 I/O: G2 I/O module(Up to 5) SP: Space slot
SP PS PU
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
SP
(6)
SP
(7)
SP
(8)
BU668/BU648E
type1 light(PUM11)
(0)~(8):Slot No. S0~S8
IF:Expansion interface module PS: Power module PU: PUM11 I/O: G2 I/O module(Up to 5) SP:: Space slot
PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
I/O
(6)
I/O
(7)
BU31A
SP PS PU
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
BU668/BU648E
T3/T3H type1 light(PUM11)
(0)~(9):I/O Slot No. (0)~(8):Slot No. S0~S8
IF: Expansion interface module(not mount) PS: Power module PU: PU324/PU325/PU325H/PU326H I/O: G3 I/O module(Up to 8) SP: Space slot
IF: Expansion interface module PS: Power module PU: PUM11 I/O: G2 I/O module(Up to 8) SP: Space slot
SP
(8)
SP
(9)
PU IF
T series Migration User’s Manual - Hardware - 65
2
・Conversion to PUM12 (mounted I/O is 8 or less)
Table 2.35 Conversion of T3/T3H main base unit to PUM12
Before conversion After conversion
T3/T3H(PU324/PU325/PU325H/PU326H) type1 light(PUM12)
BU slot
BU Slot
PU 0 1 2 3 4 5 6 7 8 9 S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11
BU315 - - - - - BU648E × × × - - -
BU31A × × BU648E - - -
BU31A
:CPU module/controller module
:G3 I/O module
:G2 I/O module
×:Not mountable (set space module (SP600))
-:Not provided
PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
I/O
(6)
I/O
(7)
BU31A
T3/T3H
(0)~(9): I/O Slot No.
IF: Expansion interface module(not mount) PS: Power module PU: PU324/PU325/PU325H/PU326H I/O: G3 I/O module(Up to 8) SP: Space slot
SP
(8)
SP
(9)
SP PS PU
(0)
I/O
(5)
I/O
(6)
I/O
(7)
I/O
(8)
BU648E
type1 light(PUM12)
(0)~(8): Slot No. S0~S8 IF: Expansion interface module PS: Power module PU: PUM12 ALL: Station bus module or G2 I/O module I/O: G2 I/O module(Up to 8) SP: Space slot
PU IF ALL
(1)
ALL
(2)
ALL
(3)
ALL
(4)
SP PS PU
(0)
I/O
(5)
SP
(6)
SP
(7)
SP
(8)
BU648E
type1 light(PUM12)
(0)~(8):Slot No. S0~S8
IF: Expansion interface module PS: Power module PU: PUM12 ALL: Station bus module or G2 I/O module I/O: G2 I/O module(Up to 5) SP:Space slot
ALL
(1)
ALL
(2)
ALL
(3)
PU PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
BU315
T3/T3H
(0)~(4):I/O Slot No.
IF
IF: Expansion interface module(not mount) PS: Power module PU: PU324/PU325/PU325H/PU326H I/O: G3 I/O module(Up to 5)
Chapter 2 System Migration Procedures
6E8C5563 66
2
・T3/T3H+BU31A (mounted I/O is 9 or 10)
PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
I/O
(6)
I/O
(7)
BU31A
IF PS PU
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
BU668/BU648E
T3/T3H type1 light(PUM11)
(0)~(9):I/O Slot No. (0)~(8):Slot No. S0~S8
IF: Expansion interface module(not mount) PS: Power module PU: PU324/PU325/PU325H/PU326H I/O: G3 I/O module(Up to 10) SP: Space slot
IF: Expansion interface module PS: Power module PU: PUM11 I/O: G2 I/O module(Up to 8) SP: Space slot ※: Also applicable to BU666/BU668
I/O
(8)
I/O
(9)
IF PS PU
(0)
I/O
(5)
I/O
(6)
I/O
(7)
I/O
(8)
BU648E
type1 light(PUM12)
(0)~(8):Slot No. S0~S8
IF: Expansion interface module PS: Power module PU: PUM12 ALL: Station bus module or G2 I/O module I/O: G2 I/O module(Up to 8) SP: Space slot ※: Also applicable to BU666/BU668
PU IF
ALL
(1)
ALL
(2)
ALL
(3)
ALL
(4)
IF PS I/O
(0)
I/O
(1)
SP
(2)
SP
(3)
BU664※
(0)~(3):Slot No. S0~S3
IF PS I/O
(0)
I/O
(1)
SP
(2)
SP
(3)
(0)~(3):Slot No. S0~S3
BU664※
Delete configuration
Add configuration
Add configuration
Remark: The T3/T3H system which contains more than eight G3 I/O modules on one base unit cannot be converted to a system configured with the type1 light standard base unit using the T-PDS conversion tool. After converting G3 I/O to a system containing 8 or less modules, convert it to a type1 light standard base unit system. Then add G2 I/O, equivalent to the deleted G3 I/O, to another base unit.
T series Migration User’s Manual - Hardware - 67
2
2.3.7 Examples of System Configuration Migration
• T3/T3H+BU315/BU31A+BU35B/BU356 (configuration with expansion base unit)
T3/T3H type1 light(PUM12)+GA922
BU315
PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
I/O
(6)
I/O
(7)
BU31A
(0)~(9):I/O UP TO Slot No.
IF: Expansion interface module PS: Power module PU: PU324/PU325/PU325H/PU326H I/O: G3 I/O module(BU31A: Up to 10) (BU315: Up to 5) (BU35B: Up to 11) (BU356: Up to 6)
I/O
(8)
I/O
(9)
PU IF PU
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
BUM7B
(0)~(11):Slot No. S0~S11
PU: PUM12 GA: GA922 I/O: G2 I/O module
(PUM12: Up to 10) (GA922: Up to 11)
SP: Space slot
I/O
(9)
I/O
(10)
SP
(11)
BU356
PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
I/O
(6)
I/O
(7)
BU35B
(0)~(10):I/O Slot No.
I/O
(8)
I/O
(9)
IF I/O
(10)
PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
I/O
(6)
I/O
(7)
I/O
(8)
I/O
(9)
IF I/O
(10)
PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
I/O
(6)
I/O
(7)
I/O
(8)
I/O
(9)
IF I/O
(10)
PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
I/O
(6)
I/O
(7)
I/O
(8)
I/O
(9)
IF I/O
(10)
PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
I/O
(6)
I/O
(7)
I/O
(8)
I/O
(9)
IF I/O
(10)
PS I/O
(0)
I/O
(1)
I/O
(2)
I/O
(4)
I/O
(3)
I/O
(5)
I/O
(6)
I/O
(7)
I/O
(8)
I/O
(9)
IF I/O
(10)
BU356
BU35B
(0)~(10):I/O Slot No.
Only T3H
GA
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
I/O
(9)
I/O
(10)
I/O
(11)
GA
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
(0)~(11):Slot No. S0~S11
I/O
(9)
I/O
(10)
I/O
(11)
GA
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
I/O
(9)
I/O
(10)
I/O
(11)
GA
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
BUM7B
I/O
(9)
I/O
(10)
I/O
(11)
GA
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
I/O
(9)
I/O
(10)
I/O
(11)
GA
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
(0)~(11):Slot No. S0~S11
I/O
(9)
I/O
(10)
I/O
(11)
BUM7B
TC-net I/O loop
Chapter 2 System Migration Procedures
6E8C5563 68
2
2.3.8 Use of Terminal Block Signal Conversion Adapter
By combining the terminal block signal conversion adapter with base unit BUM7B, an
I/O module (G3 I/O) can be upgraded to the G2 I/O module using the internal wiring up
to the I/O module (G3 I/O) terminal block of the existing T3/T3H.
The G3 I/O terminal block is connected to the G2 I/O by mounting the terminal block
signal conversion adapter on BUM7B as shown in the photo below.
The photo shows BUM7B and terminal block signal conversion adapter connected with
the G3 I/O terminal block.
Figure 2.9 G3 I/O terminal block mounted on BUM7B
The procedure to connect BUM7B and the terminal block signal adapter is shown below.
(1) Mount G2 I/O on BUM7B.
(2) Connect attached terminal conversion cable to the terminal block signal conversion
adapter.
(3) Connect attached cable to the I/O terminal of G2 I/O or I/O connector.
(4) Secure the terminal block signal conversion adapter to BUM7B with attached screws.
(5) Mount the wired G3 I/O terminal block on the terminal block signal conversion
adapter, and secure it with screws.
For more details, refer to the installation description.
BUM7B
G3 I/O Terminal block
(1)G2 I/O
(4) Setscrew x 2
(5) Setscrew x 2
(2) Terminal block signal conversion adapter
(3) Terminal conversion cable (attached)
T series Migration User’s Manual - Hardware - 69
2
2.3.9 Restrictions in Migration System
Slot number
nV-Tool manages the modules mounted on BUM7B with slot numbers S0 to S11.
Accordingly, the module positions are associated with slot numbers S0 to S11 on base
unit BUM7B in the “product tree” of nV-Tool.
PUM12 manages the slot position of G2 I/O modules mounted on BUM7B with slot
numbers S1 to S10. Therefore, the slot numbers in the “system view (I/O module
status)” displayed on nV-Tool of G2 I/O, which is installed on the main base unit through
nV-Tool, and the slot numbers in the “log” are identical with slot numbers S1 to S10 on
BUM7B.
In contrast, GA922, which is the I/O node of a TC-net I/O loop remote I/O system,
manages the slot position of G2 I/O modules with the I/O module addresses with the
leftmost G2 I/O mountable slot as slot 0. Therefore, BUM7B slot numbers S1 to S11 are
converted to I/O module addresses 0 to 10 in the remote base unit.
It should be noted that the slot numbers on nV-Tool’s “system view (I/O module status)”
and the I/O slot numbers in the “log” indicate I/O module addresses 0 to 10, which are
not identical with slot numbers S1 to S11. Association between the slot numbers and I/O
module addresses is shown in the following figures.
Figure 2.1 Association between BUM7B slot numbers and I/O module addresses
Longer I/O upgrading time is required (I/O bus to TC-net I/O: Bus speed slows down)
When configuring an expansion (remote) unit
The cable wiring for the terminal block may be extended by some 50 mm.
When replacing with BUM7B
PU
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
BUM7B+GA922
(0)~(11): Slot No. S0~S11
I/O
(9)
I/O
(10)
SP
(11)
BUM7B+PUM12
GA
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
(0)~(11): Slot No. S0~S11
I/O
(9)
I/O
(10)
I/O
(11)
PU I/O
①
I/O
②
I/O
③
I/O
⑤
I/O
④
I/O
⑥
I/O
⑦
I/O
⑧
⓪~⑨: I/O module address0~9
I/O
⑨
I/O ⓪
SP GA I/O
⓪
I/O
①
I/O
②
I/O
④
I/O
③
I/O
⑤
I/O
⑥
I/O
⑦
⓪~⑩: I/O module address 0~10
I/O
⑧
I/O
⑨
I/O
⑩
Slot numbers Slot numbers
I/O module address I/O module address
Chapter 2 System Migration Procedures
6E8C5563 70
2
T series ladder program
Printing function of T-PDS ・Printing method: character・Output device: file
Conversion
T-PDS
Program list (txt)
Comment file (csv)
T-PDS conversion tool・File reading ・Conversion setting
T series
ラダープロ
グラム
Import file
Engineering tool nV-Tool4・Construction of system (importing an import file etc.) ・Confirmation of conversion result ・Correction of inconvertible section ・Collective compilation
type1 light ladder
program
Operation by T-PDS
Operation by T-PDS conversion tool
Operation by engineering tool
2.3.10 Conversion of User Program
Flow of conversion
For details, refer to “Unified controller nv series type1 light T series Migration Guide”
(6F8C5602).
71 71
Chapter 3 Installation and Wiring This chapter described the installation of modules on the base unit which composes the
controller unit, and the controller unit on the chassis, as well as the power supply wiring, I/O
wiring and other wiring.
3.1 Installation Condition ....................................................... 73
3.2 Before Working ................................................................. 76
3.3 Mounting to Chassis ........................................................ 77
3.4 Grounding of Controller Unit and I/O Unit ...................... 78
3.5 Mounting Base Unit .......................................................... 82
3.6 Power Supply Wiring ........................................................ 83
3.7 Mounting/Dismounting Modules ..................................... 86
3.8 Mounting/Dismounting Terminal Block Signal
Conversion Adapter .......................................................... 94
3.9 Expansion of Base Unit .................................................... 97
3.10 Input/Output Wiring .......................................................... 98
3.11 TC-net I/O Loop Wiring ................................................... 101
Chapter 3 Installation and Wiring
6F8C1497 72
Caution
Mount the power supply module, the controller module,
the station bus module, the I/O module , the interface
module and the terminal block signal conversion adapter
to the base unit
Otherwise, it may cause electric shock, injury, or failure.
Do not use them by themselves for other purposes.
Caution
Turn power off before installing and removing the
modules, the base unit, the terminal blocks or the
terminal block signal conversion adapter
Otherwise, it may cause electric shock, malfunction, or failure.
Caution
Avoid foreign debris like wire scraps entering the
modules , units or the terminal block signal conversion
adapter
These may cause fire, failure, or malfunction.
Caution
When connecting a connector or cable and mounting a
module to the base unit, push it in until it clicks and
screw it firmly
Insufficient screwing can cause failure or malfunction due to
vibrations.
Caution When handling the base unit, wear the gloves.
There is danger of injury by the end of the metal frame.
Instruction
Prohibited
Instruction
Instruction
Instruction
Unified Controller nv Series type1 light Controller Unit Operating Instructions 73
3.1 Installation Condition
Install the type1 light controller and related products in T series migration system onto the
indoor control panel openable and closable by the administrator, within each general
specification range. The type1 light controller's installation environment shall meet the
condition in the following table.
For the type1 light controller see the unified Controller nv Series type1 light Controller Unit
User’s Manual (6F8C1497).
Caution
Do not install/store/use the device in the following
environments:
• A place with a lot of dust
• A place with corrosive gases (SO2, H2S) or flammable gases
• A place with vibrations and shocks exceeding the allowed
values
• A place with condensations due to a sudden temperature
change
• A place with low or high temperature outside of the installation
condition
• A place with high humidity which is outside of the installation
condition
A place exposed to direct sunlight
• A place near any equipment generating intense radio wave or
magnetic field
This may cause accident.
Prohibited
Chapter 3 Installation and Wiring
6F8C1497 74
Table 3-1 Installation environment
Item Specifications Remarks
Operating ambient
temperature
0 to 55°C, 24-hour average temperature 40°C or
less
(Note 1)
Storage
temperature -40-70°C
Operating ambient
relative humidity
10 to 95%RH, level RH2 (no condensation) (Note 2)
Dust Dust 0.3mg/m3 (no conductive dust)
Degree of
contamination
2 (usually, no conductive contamination) or less IEC 61131-2
Corrosive gas No corrosive gasses
No silicon-containing substances
(Note 3)
Usable altitude Up to 2000m above sea level
Vibration
resistance
(vibration
immunity)
IEC 60068-2-6, test Fc-compliant X, Y, Z
10 cycles each
(Note 4)
Shock resistance
(shock immunity)
IEC 60068-2-27, test Ea-compliant 147m/S2
(Three times each in three orthogonal axis
directions)
Noise resistance
First
transient
AC power supply: 2kV
DC power supply: 2kV (10m or less unnecessary)
I/O power supply DC: 1kV (10m or less
unnecessary)
AC-I/O: 2kV (unshielded cable)
DC-I/O: 1kV (unshielded cable)
Analog I/O: 1kV (shielded cable)
Electrostatic
discharge
4kV (contact discharge), level ESD-3
Radiation field
level
10V/m
Impulse noise Power supply line Noise voltage: 1500V,
Pulse width: 1µs/100ns
EMC zone Zone B (including Zone A)
Grounding Class D grounding (Note 5)
Structure Open-type equipment
Installation
location
Inside of indoor control panel
Cooling method Naturally-cooled
(Note 1) The reference temperature measurement position is 50mm below the bottom of the base
unit.
(Note 2) For long-term storage, store spare parts in dark places and avoid hot or wet places.
For the product in long-term storage, the temperature and humidity shall be 0 to 40°C and
20 to 80%RH (no condensation) and the temperature change rate shall be 10°C/h or less.
Particularly store batteries and power supplies at the room temperature (25°C) or less as
their estimated usable periods are affected by high ambient temperatures.
Unified Controller nv Series type1 light Controller Unit Operating Instructions 75
(Note 3) The following components shall not be contained
Hydrogen sulfide, sulfurous acid gas, chlorine gas, nitrogen oxides (NOx), sulfur oxides
(SOx), ammonia, silicon gas, and so on
(Note 4) •5f<8.4Hz : Half amplitude 3.5mm
•8.4f<150Hz : Constant acceleration 9.8m/sec2
(Note 5) Grounding (e.g., mesh grounding) other than Class D grounding can be applied to the
system under a condition which achieves the equivalent effect as with Class D grounding.
For grounding other than Class D, the user shall check for the effect of the grounding.
Note
Avoid installing the Unified Controller nv Series type1 light in places like below.
• A place where the ambient temperature exceeds the range of 0 to 55°C (when the controller is
housed inside the panel, the ambient temperature means the temperature inside the panel)
• A place where the relative humidity exceeds the range of 10 to 95%
• A place with condensations due to a sudden temperature change
• A place where impermissible vibration is applied
• A place where impermissible shock is applied
• A place where corrosive or flammable gas exists (e.g., SO2, H2S)
• A place with lots of dust, salt, or iron powder
• A place exposed to direct sunlight
Observe the following precautions when installing the panel in which the controller unit is housed.
• Install it away from the high-voltage and power panels as far as possible.
• If there is high-frequency equipment or facility, ensure to ground the panel.
• When sharing the channel base with other panels, check for leakage currents from the other
panels or equipment.
Caution
(1)Use under the environment described in this manual.
Using under an environment that is hot, humid, dusty, exposed
to corrosive gas, vibration, or shock may cause electric shock,
fire, failure, or malfunction
(2)Mount according to the mounting method described in
this manual.
Mounting at an orientation other than specified or improper
mounting may cause fall, fire, failure, or malfunction.
Prohibited
Chapter 3 Installation and Wiring
6F8C1497 76
3.2 Before Working
Before working, always check for the following work condition and method.
Work condition
• Work in a place with less moisture and dust and no direct sunlight.
• Do not give a rapid temperature change which allows condensation to occur.
• Ensure to power off the type1 light before working.
• Use of working gloves is recommended to avoid fingers getting cut.
• Static electricity may cause breakage of electronic parts. Touch a grounded metal to
discharge static electricity from your body before working.
Tool preparation
• Please prepare a #2 Phillips screwdriver having a shaft length of 150 mm or more in
order to tighten and loosen the screw for attaching the module or the top bracket.
Work method
• Do not touch except the portions necessary for the work.
• Be careful not to lose the removed screws. Do not drop them inside the type1 light
modules, the units, or the housing case.
• In case of an error or failure, consult with our service representative.
• Printed circuit boards have sharp pointed parts. Prevent injury to your hands.
• When using drivers for connecting connectors or mounting modules and units,
ensure to use a driver suitable to the screw. A driver unsuitable to the screw is
unstable in the cross recess due to a gap. Forcibly using an unsuitable driver to the
screw does not transmit force well, causing the cross recess to strip.
Figure 3-1 Caution in using driver
Caution
(1) Never disassemble modules, units, and adapters.
Otherwise, this can go out of order.
(2) Ensure to work with the T series migration system
powered off. There is a danger of burnout or electric
shock.
Prohibited
Unified Controller nv Series type1 light Controller Unit Operating Instructions 77
3.3 Mounting to Chassis
Figure 3-1 shows the example of mounting the controller unit. In this figure, the controller
unit, incoming power distribution unit, terminal block unit, and others are mounted.
Figure 3-1 Example of mounting controller unit in chassis
Keep the temperature inside the chassis 55°C or less around the T series migration system.
The product life is specified at the equipment ambient temperature of 40°C. If the
temperature exceeds 40°C, set the maintenance and replacement time by considering life
shortening.
ファンユニット
コント ローラ
ユニット
受電分電
ユニット
Ether net
中継コネクタ
Ether net
中継パネル
ファンユニット
端子台ユニット
TC-net I/ O
モジュール
通信ベース
ユニット
通信モジュール
I/ Oシステム電源ユニット
外部電源ユニット
I/O system power supply unit
Fan unit
Controller
Received power distribution unit
Communications baseunit
Ethernet relay connector
Ethernet relay panel
Communication module
External power supply unit
Fan unit
unit
Chapter 3 Installation and Wiring
6F8C1497 78
3.4 Grounding of Controller Unit and I/O Unit
T series Migration system should be exclusively grounded separate from the power system.
T series migration system is designed to be noise tolerable by considering the practical
application and the device itself has a sufficient noise immunity. Still, grounding is very
important to keep the system safety and stable operation. Fully consider the following items
and ground properly.
Points for grounding
Pay attention to the following points when grounding.
(1) T series migration system shall not be a path for a ground current of other
equipment
Particularly, be careful with high-frequency currents.
(2) The ground potential shall be equivalent on the T series migration system
Connect to a single-point ground.
(3) Do not connect to the power system grounding
High-frequency isolation is required.
(4) Do not connect to unstable grounds
Do not connect to portions which are unstable in impedance or are subject to
vibration, such as painted screws.
Warning
Ground the device.
Operation without grounding may cause electric shock
or fire.
Ground
Unified Controller nv Series type1 light Controller Unit Operating Instructions 79
Grounding method
(1) Control panel installation
対策対策
nv シリーズ
コント ローラ動力盤
専用接地
コント ローラユニット 収納盤を絶
縁体で浮かせ、 専用接地配線を
します。
動力盤
専用接地
コント ローラユニット を絶縁板
に取り付け、専用接地配線をし
ます( 同一盤内に高周波機器
がある場合も同様) 。
nv シリーズ
コント ローラ動力盤 連結盤の場合、 高周波機器や動力盤から流れ
る接地電流が、 コント ローラユニット 収納盤を
通して流れる場合があります。
nv シリーズ
コント ローラ
Figure 3-3 Control panel installation
nv series Controller Power panel If the controller unit panel and power panel are
coupled, grounding current from the high-frequency equipment or power panel may flow through the controller unit panel.
Measures
Dedicated groundingIsolate the controller unit panel with insulation and run the dedicated ground wiring.
T sereis migration system
T sereis migration system
Power panel Power panel
Measures
Dedicated grounding
Attach the controller unit to the insulation board and run the dedicated ground wiring (This is alsoapplicable when a high-frequency equipment is on the same board).
T sereis migration system
T sereis migration system
Chapter 3 Installation and Wiring
6F8C1497 80
(2) Ground wiring between bases
Figure 3-4 Ground wiring between bases
• Connect the power supply module's FG terminal to the base mounting screw, then
wire with a wire of 2mm2 or larger to the ground bar in the panel in the shortest
distance.
• The grounding shall be dedicated for the control device and separated from the
high-current circuit ground wires and shall be Class D.
Power supply
FG
Basic unit
Ground bar in the panel
Class D ground dedicated for control device
FG
Expansion unit
Controller unit
FG
Expansion unit
Power supply
Power supply
FG
I/O unit
Power supply
FG
FG
I/O unit
FG
I/O unit
Basic unit
Ground bar in the panel
Class D ground dedicated for control device
Controller unit
Unified Controller nv Series type1 light Controller Unit Operating Instructions 81
(3) Line filter ground (LG) terminal
The LG terminal is a neutral point of the line filter at the primary power supply.
Grounding the LG terminal is effective in reducing influence of common mode noise
on the power supply line.
Therefore, usually connect the LG terminal with a wire of 1mm2 or larger to the
ground bar in the panel.
However, if the power supply is one-side grounding, there may be a problem of
leakage current flowing from the LG to the earth. If this is the case, put an isolated
transformer in the power supply or open the LG terminal.
If the controller unit is installed in isolation, open the LG terminal as well.
Avoid connecting the LG and FG terminals without grounding them.
Remarks
In migration from the T3 series, when using the terminal board of PS361 for BUM7B, there is no
LG terminal on BUM7B, and it is "NC", but there is no problem even if NC and FG are
short-circuited by the short bar.
(4) Frame ground (FG) terminal
This is the ground terminal of the controller unit. The base unit metal also has the
same potential as with the FG terminal.
To prevent electrification by static electricity and security/safety problems, ensure to
ground it at single point.
Chapter 3 Installation and Wiring
6F8C1497 82
3.5 Mounting Base Unit
Follow the notes below when mounting or dismounting base unit BUM7B. For mounting and
dismounting type1 light controller or T3 series to the base unit, refer to “Unified controller nv
series type1 light Controller Unit User’s Manual - Basic Hardware -“ (6F8C1497) or “T3/T3H
User’s Manual - Hardware - ” (UM-TS03***-J002).
Mounting base unit BUM7B (1) The controller unit is not of dust-proof construction. House it in the control panel
considered for dust proofing. (2) Avoid mounting the base unit directly above the equipment which generates a large
amount of heat (e.g. heater, transformer, large capacity resistor). (3) Do not install it in the panel containing high-voltage equipment. (4) Keep it away from high-voltage and power lines for 200mm or more. (5) Keep at least 100mm space on all sides of the base unit for ventilation. (6) For safety during operation and maintenance, keep base unit BUM7B well away from
the high-voltage or power equipment. Alternatively, separate it using a steel plate or similar shield.
(7) Particularly around the high-voltage and power equipment, also consider grounding such as connecting the Class D ground to the dedicated ground.
(8) Mount the base unit to a vertical panel. (9) Mount the base unit on a panel without mounting any modules including the G2 I/O
module. (10) Firmly secure the base unit using four M5 screws (tightening torque: approx. 2.94N・
m = 30kgf・cm).
The figure below shows the mounting dimensions of base unit BUM7B.
Figure 3.1 Base unit BUM7B mounting hole dimensions
465mm
200mm
M5x4480mm
250mm
Base Unit
Unified Controller nv Series type1 light Controller Unit Operating Instructions 83
3.6 Power Supply Wiring
Follow the precautions below when wiring base unit BUM7B for the T series migration
system. For wiring of type1 light controller or T3 series, refer to “Unified controller nv series
type1 light Controller Unit User’s Manual - Basic Hardware -” (6F8C1497) or “T3/T3H User’s
Manual - Hardware -” (UM-TS03***-J002).
Ground the device.
Failure to do so may cause electric shock or fire.
Turn off the power before wiring cables.
Failure to do so may cause electric shock or system
failure.
Use sheathed crimp-type terminals for wiring modules.
Failure to do so may cause electric shock due to
exposed conductors.
Connect an external power supply suitable for the rating.
Failure to do so may cause explosion or fire.
A qualified electrician shall be assigned to wiring work.
Improper wiring may cause fire, electric shock or system
failure.
Important
• Be sure to make all of necessary wirings and connections.
Use sheathed crimp-type terminals for connecting cables.
• Check wirings and connections are correct and secured firmly on the terminal block
before closing the power supply terminal block cover.
Note
• Do not connect anything to the NC terminals.
The PS361 terminal block can be used on the BUM7B power supply terminal block
without changing wiring.
For details, refer to Appendix A.4.
Warning
Warning Instruction
Warning Instruction
Caution
Instruction
Caution
Instruction
Ground
Chapter 3 Installation and Wiring
6F8C1497 84
Power supply wiring for base unit BUM7B
(1) Power supply condition
Connect the power supply that meets the specifications including voltage and frequency
ratings and distortion rate (for the power supply ratings of base unit BUM7B, refer to
“Appendix A Power Supply Specifications”).
[Example] Power-supply voltage: 100-120Vac, 200-240Vac, 50/60Hz
Rated current: 1.5A or less (100-120Vac)
Allowable momentary interruption: 10ms
If the power supply is unstable, install a constant voltage transformer to stabilize the
voltage.
(2) Mount an electrostatic shielded transformer or a noise filter (see the figure below). In
addition, using a 2-turn ferrite core near the power module is recommended.
(3) Use a twisted-pair cable of 1.25mm2
or thicker for the power supply line. Separate the
power supply and common lines from the I/O wires wherever possible.
(4) The power of the main and remote base units should be supplied from the same source.
Configure the system to supply the power to these units simultaneously (or in the order
of the remote base unit and main base unit).
The TC-net I/O node power supply connected to the type1 light controller does not need
to be the same system as for the main base unit, but must be turned on prior to or
simultaneously with the main base unit.
(5) If the power is fed from the CVCF or UPS, observe power supply waveforms to make
sure the peak voltage is 130V or more for the 100Vac system and 260V or more for the
200Vac system. The distortion factor of the power supply must be 10% or less.
Figure 3.2 Example of recommended AC power supply wiring
Ferrite core 2-turn
Main base unit
Remote base unit
100/240Vac
Shielded transformer
Noise filter Ferrite core
2-turn
Unified Controller nv Series type1 light Controller Unit Operating Instructions 85
BUM7B power supply wiring
Figure 3.3 BUM7B power supply wiring
Frame ground terminal (FG): Connected to the base unit chassis.
For details, refer to “3.4 Grounding.”
Important
• The M3.5 screw is used for securing the terminal. Use an appropriate crimp-type
terminal with a width of 7 mm or less for the M3.5 screw (tightening torque: approx.
1.0N・m).
Remark
• Take into account the leak current of the BUM7B power supply and noise filter in
designing the system.
RUN contact output 240Vac (+10%) / 24Vdc (+20%)Max. 2A
Input power 100/240Vac Max. 1.5A. 50/60Hz
Connect a power supply suitable for rating Failure to do so may cause explosion or fire.
Ferrite core2-turn
Noise filter
Shielded transformer
Use a twisted-pair cable of 1.25mm2
or thicker as the power supply line.
Chapter 3 Installation and Wiring
6F8C1497 86
3.7 Mounting/Dismounting Modules
Follow the precautions below when mounting or dismounting modules to and from base unit
BUM7B for the T series migration system. For mounting and dismounting modules of type1
light controller or T3 series, refer to “Unified controller nv series type1 light Controller Unit
User’s Manual - Basic Hardware -” (6F8C1497) or “T3/T3H User’s Manual - Hardware -”
(UM-TS03***-J002).
The modules including G2 I/O are secured on base unit BUM7B with the top and bottom
lock levers and a screw at the top.
Be sure to turn off the power before mounting or dismounting modules.
Important
(1) Mount the controller module, TC-net I/O loop G2 I/O adapter module, I/O module and
terminal block signal conversion adapter to the base unit.
Do not use these modules independently or for other purposes. It may cause electric
shock, injury or system failure.
(2) Turn off the power of the T series migration system before mounting or dismounting
the module, base unit, I/O terminal block, I/O connector and terminal block signal
conversion adapter.
Failure to do so may cause electric shock, malfunction or system failure.
(3) Avoid foreign matters such as wire scraps entering the module, base unit or terminal
block signal conversion adapter.
Failure to do so may cause fire, system failure or malfunction.
(4) Make sure terminal blocks, connectors and cables are connected, and modules and
the terminal block signal conversion adapter are secured firmly to the base unit,
without any parts dropping or loosening, in the specified ways such as screwing.
Insufficient tightening can cause system failure or malfunction due to vibrations.
Unified Controller nv Series type1 light Controller Unit Operating Instructions 87
Procedure to mount modules to base unit BUM7B
(1) Mount base unit BUM7B to the vertical plane of the control panel (refer to “3.5 Mounting
Base Unit”).
(2) Check the mounting slot on the base unit for each module.
On the main base unit:
• Power supply connector cover (attached to BUM7B): Leftmost slot
• type1 light controller module (PUM12): Slot S0
• G2 I/O module: Any slot from S1 to S10
• Space module (SP600): Any slot from S1 to S11 without containing G2 I/O
On the remote base unit:
• Power supply connector cover (attached to BUM7B): Leftmost slot
• TC-net I/O loop G2 I/O adapter module (GA922): Slot S0
• G2 I/O module: Any slot from S1 to S11
• Space module (SP600): Any slot from S1 to S11 without containing G2 I/O
(3) Align the module to the top and bottom slot
guides on the base unit.
(4) Hold the module firmly and slowly push it
straight into the slot.
Make sure the top and bottom lock levers are
set on the base unit and a clicking sound is
heard.
Chapter 3 Installation and Wiring
6F8C1497 88
Insert the module from the bottom.
(5) Insert the M4 screw through the screw hole at
the top of the module, and tighten it to secure
the module on the base unit firmly.
To secure the G2 I/O module to a slot from S1
to S11 of BUM7B, insert a 150-mm or longer
Phillips screwdriver into the hole on the top
bracket of BUM7B to tighten the screw
(tightening torque: approx. 1.47N・m = 15kgf・
cm).
(6) Make necessary wirings and connections.
For wiring with cables, be sure to use sheathed crimp-type terminals.
Power supply terminal: Wire the terminal block
type1 light controller module (PUM12): Connect the cable.
TC-net I/O loop G2 I/O adapter module (GA922): Connect the cable.
I/O module: Mount the detachable terminal block, or connect the connector cable.
The bottom lock lever is engaged in the base unit with a clicking sound when the module is pushed into the base unit from the bottom. Push it through until the top lock lever is engaged in the base unit with a clicking sound.
Backplane of BUM7B
Unified Controller nv Series type1 light Controller Unit Operating Instructions 89
Procedure to dismount modules from base unit BUM7B
(1) Turn off the power to the T series migration system.
Turn off the external power to the I/O module.
(2) Disconnect cables from modules.
Power supply terminal: Remove the detachable terminal block.
type1 light controller module (PUM12): Disconnect the cable.
TC-net I/O loop G2 I/O adapter module (GA922): Disconnect the cable.
I/O module: Remove the detachable terminal block, or disconnect the connector cable.
(3) Remove the screw at the top of the module.
To remove the G2 I/O module screw
from BUM7B S1 to S11, insert a
150-mm or longer Phillips screwdriver
into the hole on the top bracket of
BUM7B to loosen the screw.
(4) Hold the bottom of the module by one
hand and hold the top of the module
and press the top lock lever by the
other hand.
Chapter 3 Installation and Wiring
6F8C1497 90
(5) While pressing down the
top lock lever, pull the
module straight from the
slot by the hand holding
the bottom of the
module.
Remark
(1) After firmly securing the modules on the base unit with screws, fix the base unit to keep
the modules vertical, including the time of transportation.
Pull the module straight from the base unit. If the bottom lock lever is caught inside the base unit, pull the module back into the base once, and then pull it out straight from the base unit.
Pull the module straight from the base unit.
Unified Controller nv Series type1 light Controller Unit Operating Instructions 91
Procedure to dismount and mount the top bracket of base unit BUM7B
A proper space should be provided when the top bracket is mounted on base unit BUM7B
with the base unit installed on the vertical plane of the control panel. If space is not provided,
there is no room for the hand to reach and press the top lock lever of the G2 I/O module for
dismount the module.
If the specified space for the top bracket is not provided when the existing T3 series base
unit is replaced with BUM7B, remove the top bracket from BUM7B, remove the modules
from the slots, and install the top bracket to BUM7B properly in the procedure described
below.
(1) Turn off the power to the T series migration system.
Turn off the external power to the I/O module.
(2) Disconnect cables from the modules.
Power supply terminal: Remove the detachable terminal block.
type1 light controller module (PUM12): Disconnect the cable.
TC-net I/O loop G2 I/O adapter module (GA922): Disconnect the cable.
I/O module: Remove the detachable terminal block, or disconnect the connector cable.
(3) Loosen four screws securing the top bracket.
While holding the top bracket by one hand, insert a 150-mm or longer Phillips
screwdriver into four holes for fixing both top bracket and G2 I/O module (S1, S4, S8
and S11) in turn by the other hand and loosen the screws securing the top bracket.
The screws securing the top bracket do not go off, but loosen by turning them to the left
several times with the screwdriver.
Chapter 3 Installation and Wiring
6F8C1497 92
(4) Remove the top bracket.
After loosening four screws securing the top bracket, move the top bracket to the left,
and pull it from the body of BUM7B. Check that four screws securing the top bracket
align with the large diameter circle of keyhole-shaped screw holes.
(5) Remove the screw at the top of the module.
(6) Hold the bottom of the module by one hand, and press the top lock lever by the other
hand.
(7) While pressing down the top lock lever, pull the module straight from the slot by the hand
holding the bottom of the module.
Top bracket mounting hole (keyhole type)
Large diameter hole
Top bracket mounting hole (keyhole type) x 4
After moving the top bracket to the left
Top bracket mounting hole (keyhole type) x 4
Screw securing the top bracket
Move the top bracket to the left
The screw aligns with the large diameter hole.
Before moving the top bracket
Small diameter hole
Unified Controller nv Series type1 light Controller Unit Operating Instructions 93
(8) Mount the top bracket.
Position the top bracket on BUM7B by aligning the loosened screws and the large
diameter circle of the keyhole-shaped screw holes (4). Move the top bracket to the right
to align the screws and the small diameter circle of the screw holes.
(9) Tighten four screws for securing the top bracket.
While holding the top bracket by one hand, insert a 150-mm or longer Phillips
screwdriver into four holes for fixing both top bracket and G2 I/O module (S1, S4, S8
and S11) in turn by the other hand and temporarily fix the top bracket. Mount the blank
panels attached to BUM7B on slots S2 and S10 and position the top bracket.
Adjust the mounting position of the top bracket, and tighten four screws to secure the
top bracket (tightening torque: 1.47N・m).
Top bracket mounting hole (keyhole type) x 4
Proper positioning of the top bracket
The screw aligns with the large diameter hole.
Top bracket mounting hole (keyhole type) x 4 Screw securing the top bracket
Move the top bracket to the right.
After moving the top bracket to the right
Hold the bottom of the top bracket by hand for aligning the top bracket with the center of the mounting hole. The top bracket cannot be moved to the right if it inclines downward.
Center of the top bracket mounting hole
S1
: Top bracket mounting screw x 4
S2 S3 S4 S5 S6 S7 S8 S9 S10 S11
Blank panel x 2
Chapter 3 Installation and Wiring
6F8C1497 94
3.8 Mounting/Dismounting Terminal Block Signal Conversion Adapter
This section describes the procedure to mount and dismount the terminal block signal
conversion adapter of the T series migration system to and from base unit BUM7B. For
mounting and dismounting modules such as G2 I/O or G3 I/O with terminal blocks and
connectors, refer to “Unified controller nv series type1 light Controller Unit User’s Manual -
Basic Hardware -” (6F8C1497) or “T3/T3H User’s Manual - Hardware - ” (UM-TS03***-J002).
Procedure to mount the terminal block signal conversion adapter
Be sure to turn off the power to the T series migration system before mounting the terminal
block signal conversion adapter.
(1) Mount the G2 I/O module to BUM7B.
Refer to 3.7 Mounting/Dismounting Modules for mounting G2 I/O to base unit BUM7B.
(2) Connect the attached terminal conversion cable to the terminal block signal conversion
adapter.
Connect the cable and adapter properly by aligning the cable connector on the terminal
block signal conversion adapter and the adapter side connector of the attached terminal
conversion cable before connection.
• Connector type terminal conversion cable:
Insert the connector of the terminal conversion cable completely into the terminal block
signal conversion adapter, and tighten the screws at both sides of the connector. Check
there is no rattling or loose part in the connector.
• Terminal block type terminal conversion cable:
Insert the connector of the terminal conversion cable into the terminal block signal
conversion adapter until a clicking sound is heard. Check there is no rattling or loose part
in the connector.
There is a correct combination of the terminal block signal conversion adapter and
terminal conversion cable. An incorrect combination may cause abnormal operation,
system failure, breakage, fuming or ignition. Be sure to connect the attached terminal
conversion cable to the terminal block signal conversion adapter.
For details of cable and adapter combination, refer to Appendix B Terminal Block Signal
Conversion Adapter.
(3) Connect the attached terminal conversion cable to G2 I/O.
Connect the G2 I//O side connector of the attached terminal conversion cable to G2 I/O.
There is a correct combination of G2 I/O and terminal conversion cable. An incorrect
combination may cause abnormal operation, system failure, breakage, fuming or ignition.
Be sure to connect the attached terminal conversion cable to G2 I/O.
For details of cable and adapter combination, refer to Appendix B Terminal Block Signal
Conversion Adapter.
Unified Controller nv Series type1 light Controller Unit Operating Instructions 95
(4) Mount the terminal block signal conversion adapter to BUM7B.
Mount the terminal block signal conversion adapter to the same slot of G2 I/O, which has
already been mounted to BUM7B, for signal conversion in the procedure described
below. Secure the terminal block signal conversion adapter to B UM7B by tightening two
attached screws.
Care should be taken for the terminal conversion cable not to be caught between the
terminal block signal conversion adapter and BUM7B. The caught cable may cause
abnormal operation, system failure, breakage, fuming or ignition due to breaking of wire,
deformation or damage to the cable.
• Insert the attached screw into the terminal signal conversion adapter and into the screw
hole on the bottom bracket of BUM7B for securing the terminal block signal conversion
adapter with some clearance.
• Set the bottom BUM7B mounting hole (U-shaped) of the terminal block signal
conversion adapter into the screw inserted to the bottom bracket in the previous step.
Clearance
BUM7B mounting screw
Side view Front view
BUM7B mounting screw
U hole
Chapter 3 Installation and Wiring
6F8C1497 96
• While keeping the terminal conversion cable in the BUM7B space, align the upper part
of the terminal signal conversion adapter with the top bracket of BUM7B so that the
upper BUM7B mounting hole of the terminal block signal conversion adapter is align
with the hole on the top bracket for securing the terminal block signal conversion
adapter, and set and temporarily tighten the mounting screw.
• Adjust the mounting position of the terminal block signal conversion adapter, and firmly
tighten the screws at the top and bottom brackets of BUM7B to secure the adapter to
BUM7B.
(5) Connect the G3 I/O terminal block to the terminal block signal conversion adapter.
Connect the removable terminal block of G3 I/O to the terminal block signal conversion
adapter by aligning the direction of PCB on the adapter for mounting G3 I/O and the G3
I/O terminal block. There is a correct combination of terminal block signal conversion
adapter and G3 I/O terminal block. An incorrect combination may cause abnormal
operation, system failure, breakage, fuming or ignition.
For details of cable and adapter combination, refer to Appendix B Terminal Block Signal
Conversion Adapter.
Procedure to dismount the terminal block signal conversion adapter
Be sure to turn off the power to the T series migration system before dismounting the
terminal block signal conversion adapter.
Dismount the terminal block signal conversion adapter in the reverse order of mounting.
(1) Disconnect the G3 I/O terminal block from the terminal block signal conversion adapter.
(2) Dismount the terminal block signal conversion adapter from BUM7B.
(3) Disconnect the attached terminal conversion cable from G2 I/O.
(4) Disconnect the attached terminal conversion cable from the terminal block signal
conversion adapter.
(5) Dismount the G2 I/O module from BUM7B.
Refer to 3.7 Mounting / Dismounting Modules.
Top bracket
Bottom bracket
BUM7B mounting screw
Side view Front view
Unified Controller nv Series type1 light Controller Unit Operating Instructions 97
3.9 Expansion of Base Unit
Expansion of the standard base unit for type1 light
A maximum of three expansion units can be connected for the standard base unit of type1
light controller. The base unit can be expanded by mounting expansion interface module
(IF661) to the main and expansion base units and connecting them with an expansion
cable. Refer to “Unified controller nv series type1 light Controller Unit User’s Manual - Basic
Hardware -” (6F8C1497) for connecting the expansion unit to the standard base unit of type1 light
controller.
Expansion of base unit BUM7B exclusive to T series migration system
Base unit BUM7B exclusive to T series migration systems can be used as the main base
unit and remote base unit. G2 I/O can be expanded in TC-net I/O loop remote I/O system
by mounting type1 light controller module PUM12 and G2I/O adapter module GA922 to
BUM7B.
Figure 3.4 TC-net I/O loop remote system on BUM7B
G3
PU: PUM12 GA: GA922 I/O: G2 I/O module
I/O I/O I/O I/OI/O
PU
TC-net I/O loop
I/O I/O I/O I/OI/O
GA
type1 light (PUM12) + GA922
Chapter 3 Installation and Wiring
6F8C1497 98
3.10 Input/Output Wiring
Notes for mounting and wiring the I/O module are covered in this section.
Refer to “Unified controller nv series type1 light Controller Unit User’s Manual - Basic
Hardware -” (6F8C1497) for details of I/O wiring of G2 I/O and G3 I/O.
Ground the unit.
Failure to do so may cause electric shock or fire.
Turn off the power before wiring cables.
Failure to do so may cause electric shock or system
failure.
Use sheathed crimp-type terminals for wiring modules.
Failure to do so may cause electric shock due to exposed
conductors.
Connect an external power supply suitable for the rating.
Failure to do so may cause explosion or fire.
A qualified electrician shall be assigned to wiring work.
Improper wiring may cause fire, electric shock or
system failure.
Important
• Make necessary wirings and connections.
For wiring with cables, be sure to use sheathed crimp-type terminals.
• Close the terminal block cover of the I/O module after confirming that all wirings and
connections are correct and firm.
Important
• Do not connect anything to the NC terminals.
Warning
Warning
Warning
Caution
Caution
Instruction
Instruction
Instruction
Instruction
Ground
Unified Controller nv Series type1 light Controller Unit Operating Instructions 99
Mounting and wiring the I/O module on type1 light standard base unit
Refer to “Unified controller nv series type1 light Controller Unit User’s Manual - Basic
Hardware -” (6F8C1497)
Mounting and wiring the I/O module on base unit BUM7B exclusive to T series
migration systems
Figure 3.5 Example of I/O module mounting and wiring
Low-power system I/O module High-power system I/O module
Vdc input module
Analog input module
Analog output module
Pulse input module
Transmission module
AC input module
DC output module
AC output module
Contact output module
PU
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
Main base unit
I/O
(9)
I/O
(10)
SP
(11)
Remote base unit
PU
(0)
I/O
(1)
I/O
(2)
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
I/O
(9)
I/O
(10)
I/O
(11)
PU: PUM12 GA: GA922 I/O: G2 I/O module SP: Space slot
Remote base unit
PU
(0)
I/O
(1)
I/O
(2
I/O
(3)
I/O
(5)
I/O
(4)
I/O
(6)
I/O
(7)
I/O
(8)
I/O
(9)
I/O
(10)
I/O
(11)
100mm or more
High-power signal duct
Low-power signal duct
Power line
Low-power system I/O
High-power system I/O
Chapter 3 Installation and Wiring
6F8C1497 100
(1) Place the I/O module for the low-power system I/O on the left, and that for the
high-power system I/O on the right. Wiring should also be separated.
(2) Keep 100mm or more space between units for maintenance and ventilation. Keep
100mm or more space above the top unit and beneath the bottom unit.
(3) Keep the unit at least 200mm away from the power line and power equipment, or shield
it with a grounded steel plate. If a fluorescent lamp is used for in-board lighting,
separate the lighting wiring from the I/O signal lines.
(4) For the I/O wire size, see the table below.
Use a thicker wire for the common line according to the current capacity. Use of 1.25
mm2 cable is recommended for external cables including those coming out from the
panel to keep the impedance low.
Table 3.2 I/O modules and associated wire sizes
Point of I/O module Wire size
16-point module 0.5 - 1.25mm2
32/64-point module 0.1 - 0.3mm2
(5) The terminal screw size is M3.5. Use an appropriate crimp-type terminal with a width of
7mm or less for the M3.5 screw.
(6) DO NOT tie I/O signal line with, locate it close to or wire it in parallel with the
high-voltage or power cable, irrespective of inside or outside the panel. If separation is
difficult, use a collective shielded cable for each I/O signal type and connect the shield
to a single-point ground at the panel inlet (for digital I/O).
Unified Controller nv Series type1 light Controller Unit Operating Instructions 101
3.11 TC-net I/O Loop Wiring
This section describes how to connect type1light controller module (PUM12) to TC-net I/O
loop G2 I/O adapter (GA922) via the TC-net I/O loop to configure a remote I/O system.
The TC-net I/O loop connects the TC-net I/O loop optical fiber cable to the transmission
connectors (LP1 and LP2) of each module for the input and output of G2 I/O or G3 I/O
data.
For details, refer to “High-speed Serial I/O System TC-net I/O Instruction Manual”
(6F8C1240) and “Unified controller nv series type1 light Controller Unit User’s Manual -
Basic Hardware -” (6F8C1497).
Precautions on TC-net I/O loop cable connection
• Use a GI optical fiber cable with duplex LC connector (core / clad diameter: 50/125 or
62.5/125) for the TC-net I/O loop cable.
• The maximum length of TC-net I/O loop nodes is 2 km, and the total length of the TC-net
I/O loop is 4 km.
• Connect the GI optical fiber cable with duplex LC connector to proper TC-net I/O loop
connectors (LP1 and LP2) of the controller module.
• The TC-net I/O loop cable can be converted to an Ethernet cable using the electro-optic
repeater (RP913) on the TC-net I/O loop.
• The minimum bend radius of the optical fiber cable is 10 times its outer diamter. Do not
bend the cable below this value.
Connecting the TC-net I/O loop cable
• Connect the controller module (PUM12) and I/O adapter (GA922) with the TC-net I/O loop
cables in the combination of LP2 and LP1, starting the node with the smallest node
number.
※ 開発中
※ 開発中
Figure 3.6 TC-net I/O loop transmission cable connection
Important
• The minimum bend radius of the optical fiber cable is 10 times its outer diameter. Do
not bend the cable below this value during wiring. Otherwise, it may cause a wire
break or system failure.
PUM12
LP1
LP2
1
GA922
LP1
LP2
3
GA922
LP1
LP2
4
GA922
LP1
LP2
14 Note No.
Chapter 3 Installation and Wiring
6F8C1497 102
Remark
(1) Insert the duplex LC connector of the GI optical fiber cable into the TC-net I/O
loop connector until a clicking sound is heard.
(2) Do not hold the cable to pull out the duplex LC connector of the GI optical fiber
cable from the TC-net I/O loop connector. The cable may break. Be sure to grip
the connector firmly and pull it out while holding down the tab.
(3) Take care not to bend the tab in the reverse direction inadvertently when
inserting or pulling out the duplex LC connector of the optical fiber cable. The tab
may break and the cable cannot be properly connected.
103
Chapter 4 Start and Stop This chapter describes checking of the switch settings of the controller modules, and starting
and stopping of the controller unit.
4.1 Safety Circuit ................................................................ 104
4.2 Switch Check before Starting ..................................... 105
4.3 How to Start/Stop ......................................................... 106
4.4 LED State at Start ......................................................... 108
Chapter 4 Start and Stop
6F8C1497 104
4.1 Safety Circuit
"Contacts open when power supply stops or power line is broken". This is one of the
fundamental characteristics of relays in the normal relay sequence. Based on this concept,
the T series migration system for type1 light controller module PUM12 is made failsafe so
that all outputs are turned off in the event of emergency stop, power failure, or error
shutdown.
However, it is not the best way to include all functions in the program of type1 light
controller, considering such a case that the CPU or I/O module fails or the I/O cable is
broken.
Configure the following safety circuits outside the type1 light controller with full
consideration of the failure of type1 light controller and breaks of wiring.
(1) Emergency stop circuit
(2) Safety interlocking circuit (forward and reverse, etc.)
Configure the emergency stop circuit and the interlock
circuit outside the type1 light controller
If a failure or malfunction occurs in the type1 light controller, it may
result in serious accidents. There is also the risk of damage to the
equipment.
For details, refer to “Unified controller nv series type1 light Controller Unit User’s Manual -
Basic Hardware -” (6F8C1497).
Danger Instruction
Unified Controller nv Series type1 light Controller Unit Operating Instructions 105
4.2 Switch Check before Starting
Type1 light controller module PUM12 has an operation mode switch and operation mode
setting switches. Check that these switches are set correctly.
Operation mode setting switches
Operation mode switch
For details, refer to “Unified controller nv series type1 light Controller Unit User’s Manual -
Basic Hardware -” (6F8C1497).
Chapter 4 Start and Stop
6F8C1497 106
4.3 How to Start/Stop
For the safe use of type1 light controller, configure the start (power on) and stop (power off)
sequence described below outside the controller.
Starting PUM12
Turn ON the controller power supply and the I/O control power supply
Check that the operation mode switch of controller module PUM12 is set to “HALT.”
When the G2-I/O expansion unit is used, use the same power supply system for the
main and expansion units, and turn on the power simultaneously (or in the order of the
expansion unit and main unit).
When a remote I/O system is configured with the TC-net I/O loop, configure the system
to turn on the control power to the controller and remote unit simultaneously or in the
order of the remote unit and controller.
Turn on the external power and load power to the G2-I/O module.
Use the common power supply for the external power and load power as far as
possible.
If it is difficult, configure the system to turn on the power simultaneously (or in the order
of the external power and load power).
Turn on the external power and load power to the I/O module of the remote I/O
node in the TC-net I/O loop.
Use a common power supply for the external power and load power as far as possible.
If it is difficult, configure the system to turn on these powers simultaneously (or in the
order of the external power and load power).
Turn on the power in the following order:
Power of the controller
External power to the I/O module and external
load power
If this order is not followed, accident or mechanical damage may
be caused by malfunction.
Change the operation mode switch of the controller module to “RUN.”
Change the operation mode switch of controller module PUM12 from “HALT” to “RUN.”
Instruction
Caution
Unified Controller nv Series type1 light Controller Unit Operating Instructions 107
Stopping PUM12
Change the operation mode switch of the controller module to “HALT.”
Turn off the external power and load power to the G2-I/O module.
If the common power supply cannot be provided for the external power and load power,
configure the system to turn off these powers simultaneously (or in the order of the load
power and external power).
Turn off the external power and load power to the I/O module of the remote I/O
node in the TC-net I/O loop.
If the common power supply cannot be provided for the external power and load power,
configure the system to turn off these powers simultaneously (or in the order of the load
power and external power).
Turn off the power of the controller and I/O control power.
For the safety of the system, turn off the load power
prior to the controller power.
If this order is not followed, accident or mechanical damage may
be caused by malfunction.
Use a common power supply for the external power and load
power to the I/O module as far as possible. If it is difficult,
configure the system to turn off these powers simultaneously.
Caution Instruction
Chapter 4 Start and Stop
6F8C1497 108
4.4 LED State at Start
Type1 light controller module PUM12 is equipped with the status display LEDs. Confirm the
controller module status with these LEDs.
If the LED indicates an error, check the detail of error with the special register (register S)
or error log.
For details, refer to “Unified controller nv series type1 light Controller Unit User’s Manual -
Basic Hardware -” (6F8C1497).
109 109
Chapter 5 Troubleshooting This chapter describes status display LEDs for the controller and other modules which
indicate the failure in the controller. Check the error and take necessary action to recover
from the error.
5.1 Troubleshooting Procedure ........................................ 110
5.2 Confirmation of Failure ................................................ 111
Chapter 5 Troubleshooting
6F8C1497 110
5.1 Troubleshooting Procedure
If a failure occurs, it is important to determine the source of failure in the T series migration
system for type1 light controller module PUM12, whether it is caused by the controlled or
the controller.
In some cases, a single failure may cause the secondary failure. Accordingly, a
comprehensive approach across the system is required for determining the cause of
failure.
If there is a possibility that failure may be caused by controller module PUM12 or I/O
module, check the following by referring to “Unified controller nv series type1 light
Controller Unit User’s Manual - Basic Hardware -” (6F8C1497):
Check:
Power system
Controller module
Programs
Input signals
Output signals
External factors
Be sure to turn off the power before mounting or
dismounting modules, terminal blocks, wiring cables and
terminal block signal conversion adapter.
Failure to do so may cause malfunction or system failure.
Remark
• If the controller does not operate normally, take actions by checking 5.2 “Confirmation of Failure.”
• If a failure occurs, contact a Toshiba branch office (store) or service agent to request return or
repair.
• Normal system operation is not guaranteed if the failed product is repaired not by Toshiba or a
designated service agent.
Caution Instruction
Unified Controller nv Series type1 light Controller Unit Operating Instructions 111
5.2 Confirmation of Failure
Check the status display LED or nV-Tool log for the failure in the T series migration system
for type1 light controller module PUM12.
Check the status display LED of the controller module
The FLT LED on the front panel of the controller module lights or blinks if an error occurs in
the controller. Check the error.
For details, refer to Table 7-1 in “Unified controller nv series type1 light Controller Unit
User’s Manual - Basic Hardware -” (6F8C1497).
Check the nV-Tool error log.
Display the error log on nV-Tool to check the detail of error and remove the cause of error.
For details, refer to “Unified controller nv series type1 light Controller Unit User’s Manual -
Basic Hardware -” (6F8C1497).
Chapter 5 Troubleshooting
6F8C1497 112
113 113
Chapter 6 Maintenance and Inspection This chapter describes daily and periodic inspections for maintaining the normal operation of
the controller. During these inspections, batteries and other consumables are replaced.
6.1 Daily Inspection ............................................................. 114
6.2 Periodic Inspection ....................................................... 115
6.3 Maintenance Parets ...................................................... 116
6.4 Battery Replacement .................................................... 117
6.5 Control Module Replacement ...................................... 118
6.6 Disposal ......................................................................... 118
Chapter 6 Maintenance and Inspection
6F8C1497 114
6.1 Daily Inspection
Check items on daily basis for operating the T series migration system for type1 light
controller module PUM12 are listed below.
Checking items in daily inspection:
LED lighting status
Power supply module
Controller module
TC-net I/O loop I/O adapter module
I/O module
Controller module switch position
For details of inspection, refer to:
·“Unified controller nv series type1 light Controller Unit User’s Manual - Basic
Hardware -” (6F8C1497)
・G2 I/O Adapter (GA922) Module Instruction Manual (6F8C1516)
Turn off the power if the device fumes or generates
unusual smell. It may cause fire or electric shock.
Remark
• Be sure to conduct daily and periodical inspections and cleaning to maintain the normal
operation of the system and prevent unnecessary mechanical trouble.
Caution Instruction
Unified Controller nv Series type1 light Controller Unit Operating Instructions 115
6.2 Periodic Inspection
Check items periodically (about once every 6 months) on the T series migration system for
type1 light controller module PUM12 are listed below. Also check these items when the
surrounding or operating environment has changed:
Checking items in periodical inspection:
Power supply (supply voltage)
Installation status
Base unit
Power supply module
Controller module
I/O module
Adapter module
Terminal block, connector
Breakage of wiring cables
Breakage of cables
LED lighting status
Loosen terminals
Surrounding environment
Programs, etc.
Battery, etc.
For details of inspection, refer to:
·“Unified controller nv series type1 light Controller Unit User’s Manual - Basic
Hardware -” (6F8C1497)
・G2 I/O Adapter (GA922) Module Instruction Manual (6F8C1516)
Wear protective equipment to prevent electric shock when
measuring the supply voltage at the power supply terminal
during inspection. Failure to do so may cause electric
shock.
Do not modify, repair, disassemble or adjust devices,
modules and boards.
It may cause electric shock, fire, injury or system failure.
When malfunction or failure is found, contact our branch
office or service agent.
Warning
Warning Prohibited
Instruction
Chapter 6 Maintenance and Inspection
6F8C1497 116
6.3 Maintenance Parts
It is recommended to keep the minimum required maintenance parts, as listed in the table
below, for an early recovery of the T series migration system for type1 light controller
module PUM12 from failure.
Maintenance parts
Part name Quantity Remarks
Station bus module and I/O
module
1/type Take the contact life into account for the relay
contact output.
Battery Module 1 For emergency use
Controller module 1 Keep at least one spare part for each product to
minimize the system downtime. TC-net I/O loop I/O adapter 1
Power supply module 1
Dedicated base unit BUM7B 1
nV-Tool 1 set Useful for finding the cause of error.
Master program As required
Save it on USB memory, MO or CD-ROM.
For details of inspection, refer to:
·“Unified controller nv series type1 light Controller Unit User’s Manual - Basic
Hardware -” (6F8C1497)
Base unit BUM7B dedicated to the T series migration system has a built-in power supply.
Similar to the power supply module, keep one spare part for the power supply.
Replace the fuse and batteries with the specified models.
Using unspecified products may cause fire or system
failure.
Important
• Avoid storing spare parts in extremely hot or we places.
Batteries will, in particular, increase self-discharge when the ambient temperature is high. Store
them at room temperatures (25°C or less).
InstructionWarning
Unified Controller nv Series type1 light Controller Unit Operating Instructions 117
6.4 Battery Replacement
Type1 light controller module PUM12 applied to the T series migration system uses battery
power (BTM12) to hold registers and calendar data which are specified with power failure
storage. The battery needs to be replaced on a regular basis.
For details of the battery, refer to:
“Unified controller nv series type1 light Controller Unit User’s Manual - Basic
Hardware -” (6F8C1497)
Do not connect in reverse, charge, disassemble,
heat, throw in the fire or short-circuit the battery.
It may cause explosion or ignition.
Replace the battery within the specified period.
Drained battery may cause the loss of data or
programs saved on the controller module, or
accident or mechanical damage due to malfunction.
Remark
• The battery can be replaced irrespective of the power supply status of the module. It
should, however, be replaced within three minutes when the module is not energized.
Leaving the module without a battery for a prolonged time may cause the loss of RAM
data.
• The battery LED (BAT) will light while the battery is removed, but this is not an error (it will
go off when voltage drop is detected correctly after the battery is mounted).
• The rated voltage differs from the manganese dry batteries and alkaline batteries. Do not
use them.
• Do not use the battery for more than three years from the date of purchase.
Battery disposal
Dispose the battery according to the local regulations.
It is very dangerous to disassemble or burn the battery. Dispose the battery as it is.
The lithium battery will fume or ignite if cathode and anode are shorted.
Do not break or disassemble conductors for disposal and take care of the positive and
negative electrodes not to be shorted.
Warning
Warning
Prohibited
Instruction
Chapter 6 Maintenance and Inspection
6F8C1497 118
6.5 Control Module Replacement
Clear the controller memory before replacing the controller module.
For how to clear the memory, refer to:
“Unified controller nv series type1 light Controller Unit User’s Manual - Basic
Hardware -” (6F8C1497), 4.2 Switch Check before Starting, “Special use (memory
clear)”
6.6 Disposal
Dispose the units, modules, adapters, batteries and other parts used for the T series
migration system according to the local regulations.
119 119
Appendix A Base Unit BUM7B
A.1 Specifications ······················································ 120
A.2 Outline Drawing ···················································· 123
A.3 Mounting Hole Dimensions ···································· 126
A.4 Power Terminal ···················································· 127
A.5 Use of BUM7B by Application ································ 129
A.6 Registration of G2 I/O with nV-Tool and
Slot Information ···················································· 130
Appendix A Base Unit BUM7B
6F8C1497 120
A
A.1 Specifications
The specifications of base unit BUM7B dedicated to the migration system are shown
below.
A.1.1 General Specifications
The general specifications of type1 light apply to those of BUM7B.
TableA.1 General specifications
Item Specification Remarks
Operating ambient temperature 0° - 55°C (24-hour average temperature: 40°C or less) *1
Storage temperature -40° - +70°C *2
Operating ambient relative humidity 10 - 95%RH, level RH2 (no condensation) *2
Dust 0.3mg/m3 (no conductive dust)
Degree of contamination 2 (normal state, no conductive contamination) or less
Corrosive gas No corrosive gas No silicon-containing substance *3
Operating altitude Up to 2000m above the sea level
Vibration resistance IEC60068-2-6, test Fc-compliant 10 cycles in each of the X, Y, Z directions *4
Shock resistance IEC60068-2-27, test Ea-compliant 147m/s2 Three times in each of three orthogonal axis directions)
Insulation resistance 500Vdc Megger, 10 Mohm or more (power terminal - FG)
Dielectric strength 2000Vac, one minute (power terminal - FG)
EMC zone Zone B (including zone A)
Grounding D class grounding *5
Installation location Inside of the indoor control panel
Cooling method Natural cooling
Weight Approx. 11 kg (with all slots used and the conversion adapter installed) Approx. 5 kg (without load and accessories)
External dimensions 480 mm(W) x 250 mm(H) x 167.5mm(D) Excluding protrusions
Target durable years 10 years (operating ambient temperature: 40°C) *6
*1: The reference temperature measurement position is 50mm below the bottom of the base unit.
*2: For long-term storage, store spare parts in dark places and avoid hot or wet places.
For long-term storage, the temperature and humidity should be 0° - 40°C and 20-80 %RH (no
condensation) respectively, and the temperature variation rate should be 10°C/h or less.
Particularly, high ambient temperatures affect the estimated usable periods of batteries and power
supplies. Store them at room temperature (25°C or less).
*3: The following components shall not be contained:
Hydrogen sulfide, sulfurous acid gas, chlorine gas, nitrogen oxides (NOx), sulfur oxides (SOx), ammonia,
silicon gas, etc.
*4: 5 ≤ f < 8.4Hz: Half amplitude 3.5mm, 8.4 ≤ f < 150Hz: Constant acceleration 9.8m/sec2
*5: Grounding other than Class D grounding (e.g., mesh grounding) can be used for the system, provided
that the equivalent effect as with Class D grounding can be achieved. For grounding other than Class D,
the user needs to confirm the effect of the grounding.
*6: The “target durable years” in the general specification indicates the "design life" (target value), which is
not a guaranteed value.
The chance failure period of a product is generally referred to as durable years or service life. A
component which stops functioning before the design life of the product due to secular change or heavy
use is referred to as the limited-life part. Aluminum electrolytic capacitor, relays, fuses and
photo-couplers are classified to these parts in BUM7B.
The whole unit of BUM7B should be replaced, since it contains the limited-life aluminum electrolytic
capacitor at an average operating ambient temperature of 40°C and in standard installation condition
(natural cooling). The recommended replacing interval is 10 years.
In addition, the whole unit of module should be replaced if it contains the aluminum electrolytic capacitor.
The recommended replacing interval is 10 years.
Unified Controller nv Series type1 light Controller Unit Operating Instructions 121
A
A.1.2 Functional Specifications (with Modules Mounted)
Migration dedicated base unit BUM7B has 12 slots (S1 to S11) for mounting modules.
Table A.2 Functional specifications
Item Specification Remarks
Mountable I/O G2-I/O module No. of mountable I/Os
Main base unit: 10 Remote base unit: 11
*1
Other A terminal block signal conversion adapter is mountable.
*1: The main base unit contains PUM12 in slot S0. The remote base unit contains GA922 in slot S0.
Figure A.1 Module mounting slots in BUM7B
The modules that can be mounted in those slots are listed in the table below. They differ
between the main base unit (having PUM12 in slot S0) and remote base unit (having
GA922 in slot S0).
Table A.3 Modules mountable to BUM7B
Slot S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11Mai PUM12 × Remote GA922 : The G2 I/O module is mountable (interrupt enabled) : The G2 I/O module is mountable (interrupt disabled) × : Modules are not mountable.
Remark
1) The maximum output current of the BUM7B power supply is 10A. This means the total consumption current of the I/O modules mounted on BUM7B should not exceed 10A.
2) The interrupt function is enabled only when PUM12 is mounted in controller slot (S0). If the interrupt function of interrupt module (PI632/672, CD633) is used, mount the interrupt module from S1 to S8. If it is mounted in S9 to S10, interrupt function is disabled. When GA922 is mounted in controller slot S0, the interrupt function is not available.
3) Be sure to mount the space slot (SP600) for empty slot (no module is mounted). 4) Tighten the screw for securing the module with #2 Phillips screwdriver having a shaft length of
150mm or more.
【S11】
【S2】
【S3】
【S4】
【S5】
【S6】
【S7】
【S8】
【S9】
【S10】
【S1】
【S0】
G2-I/O module
Interrupt enabled Interrupt disabled
PUM12 or GA922
Appendix A Base Unit BUM7B
6F8C1497 122
A
A.1.3 Power Supply Specifications
Table A.4 Power supply specifications
Item Specification Remarks
Rated voltage 100 - 120Vac, 200 - 240Vac *1
Allowable voltage range 85 - 264Vac *1
Rated frequency 50/60Hz
Allowable frequency
range 47 - 53 / 57 - 63Hz
Allowable instantaneous
outage time 10ms or less
Allowable waveform
distortion factor 10% or less
Rated current Max.1.5A (100 - 120Vac)
Max.0.75A (200 - 240Vac)
*2
Leak current Max. 2.0mA
Inrush current typ 14A (100Vac) / 28A (200Vac) *3
Output rating 5Vdc - 10A (for internal logic) *7
Insulation resistance 500Vdc Megger, 10Mohm or more (power input terminal -
FG)
Dielectric strength
voltage 2000Vac, one minute (power input terminal - FG)
Grounding Class D grounding (dedicated)
Protection circuit Overcurrent and overvoltage protection *4
Duplex power outlet None
Status display LED POWER *5
RUN contact Dry 1a contact (240Vac / 24Vdc - 2A max)
Switch None
Terminal block for
external lines 8-terminal, M3.5 screw (detachable)
*6
Overhaul Replace the whole base unit at each of the target durable
years for the product
*1: Switching is not required for the 100Vac system and 200Vac system terminals.
*2: The rated current at the output rating (5Vdc - 10A) is typ.0.75A (100-120Vac), or typ.0.375A (200 -
240Vac).
*3: It is the value at the cold start with the ambient temperature of 25°C.
The inrush current may exceed the specification when the ambient temperature is high or immediately
after the operation.
*4: Remove the cause of error if the protection circuit starts operating.
Restarting the power supply may be required depending on the error.
*5: The LED (POWER) indicating the normal state of power is installed inside the unit. It cannot be seen
when a blank panel or terminal block signal conversion adapter is mounted.
*6: The terminal block is the same with the one used for PS361, suggesting that PS361 can be used without
any change.
*7: The maximum output current of the BUM7B power is 10A. Mount the I/O modules so that the total
consumption current of the I/O modules mounted on BUM7B does not exceed 10A.
Unified Controller nv Series type1 light Controller Unit Operating Instructions 123
A
A.2 Outline Drawing
The external views of base unit BUM7B dedicated to the migration system are shown
below.
External dimensions
Figure A.2 External dimension of BUM7B
Be sure to mount the terminal block signal conversion adapter or attached blank panel
on slots S1, S6 and S11.
BUM7B may deform or break if it is transported, installed or operated without anything
inserted in these slots.
When handling BUM7B, wear protective gloves to prevent injury caused by the metal
frame edge or sharp parts of BUM7B.
Top view
左側面 Front view480mm
200m
m
160m
m
167.
5m
465mm
250m
m
Power input terminal block
Blanc panel
Power connector cover
Left side view
LED (POWER)
Top bracket Mounting hole x 4
G2 I/O module mounting hole x 11
Terminal block signal conversion adapter mounting hole
(Top bracket (11) + Bottom bracket (11))
Bottom bracket
Appendix A Base Unit BUM7B
6F8C1497 124
A
The top bracket of base unit BUM7B dedicated to the migration system is shown below.
External dimensions
Figure A.3 External dimensions of BUM7B top bracket
Top view
Front view
Rear view
Right side view
Top bracket mounting hole x 4
G2 I/O module mounting hole x 7 S2, S3, S5, S6, S7, S9, S10
Common to top bracket mounting G2 I/O module mounting hole x 4
S1, S4, S8, S11
150m
m
395mm
14.5
mm
Unified Controller nv Series type1 light Controller Unit Operating Instructions 125
A
The association between the mounting holes for the top bracket of base unit BUM7B
dedicated to the migration system and those for G2 I/O module is shown below.
Insert a 150mm or longer Phillips screwdriver into the G2 I/O module mounting hole on
the top bracket to tighten or loosen the screw securing the G2 I/O module (tightening
torque: 1.47N・m).
Figure A.4 BUM7B’s G2 I/O module mounting holes and screwdriver insertion
Top bracket mounting plane
Top bracket front view
Module mounting base panel
G2 I/O module mounting hole x 7 S2, S3, S5, S6, S7, S9, S10
Common to top bracket mounting G2 I/O module mounting hole x 4
S1, S4, S8, S11
Top bracket mounting hole x 4
G2 I/O module mounting hole x 11
[S1] [S2] [S3] [S4] [S5] [S6] [S7] [S8] [S9] [S10] [S11]
Insert the screwdriver in S5
Appendix A Base Unit BUM7B
6F8C1497 126
A
A.3 Mounting Hole Dimensions
The dimensions of the mounting hole of base unit BUM7B for the migration system are
shown below.
Mounting hole dimensions
Figure A.5 BUM7B mounting hole dimensions
Mount base unit BUM7B through bored mounting holes under the following conditions:
• Avoid mounting the base unit directly above the equipment which generates a large
amount of heat (e.g. heater, transformer, large capacity resistor).
• For safety during operation and maintenance, keep BUM7B well away from the
high-voltage or power equipment. Alternatively, separate BUM7B using a steel plate or
similar shield.
• Keep BUM7B away from high-voltage and power lines for 200mm or more.
• Keep at least 100mm space on all sides of BUM7B for ventilation.
• Mount BUM7B on a vertical plane of the panel.
465mm
200mm
M5x4480mm
250mm
Base unit
Unified Controller nv Series type1 light Controller Unit Operating Instructions 127
A
A.4 Power Terminal
The same terminal of PS361 for the T series can be used for the power terminal of base
unit BUM7B for the migration system.
The power terminal is shown below.
Figure A.6 BUM7B power terminal connection
Important
• The M3.5 screw is used for securing the terminal. Use an appropriate crimp-type terminal with a width of 7 mm or less for the M3.5 screw (tightening torque: approx. 1.0N・m).
Table A.5 BUM7B power terminal function
Pin No. Sign Name Description PS361 terminal function
1 RUN Operation signal output
terminal
Transmits the normal operation of
controller (PUM12 or GA922) to an
external device (a contact).
The contact opens when the controller
stops or an error occurs.
Operation signal output
terminal
2
3 NC1 Not connected (NC)
terminal
Do not connect anything to these
terminals.
(NC1 and NC2 can be shorted using a
short bar when the terminal block of
PS361 is used for T3 series migration.)
Voltage selecting
terminal
4 NC2
5 L Power input terminal (L) Connects the AC power line (L side). Power input terminal (L)
6 N Power input terminal (N) Connects the AC power line (N side). Power input terminal (L)
7 NC Note connected (NC)
terminal
Do not connect anything to this terminal.
(This NC terminal can be shorted with
FG using the short bar when the terminal
block of PS361 is used for T3 series
migration.)
Line ground terminal
8 FG Frame ground terminal A protective ground terminal connected
to the unit frame.
It must be class D grounding.
Frame ground terminal
RUN contact output 240Vac (+10%) / 24Vdc (+20%) Max. 2A
Input power 100/240Vac Max. 1.5A. 50/60Hz
Connect a power supply suitable for rating Failure to do so may cause explosion or fire.
Ferrite core2-turn
Noise filter
Shielded transformer
Use a twisted-pair cable of 1.25mm2 or thicker as the power supply line.
Appendix A Base Unit BUM7B
6F8C1497 128
A
The connection of the PS361 power terminal is shown below for reference.
Figure A.7 Connection of PS361 power terminal (for reference)
[Grounding]
The ideal ground of electronic devices is the dedicated ground separately provided from
the power system, and a single-point ground for two or more devices. The nv series
unified controller is designed to be noise tolerable in consideration of practical
applications and the controller itself has a sufficient noise resistivity. Even so, proper
grounding is important for the security and reliability of the controller.
Keep the following notes for grounding:
・Prevent the enclosure of electronic device from being a path for ground current
(especially high-frequency current).
・Make the ground potential of two or more electronic devices equivalent when
connecting them (a single-point ground is the best practice).
・Do not connect the electronic device to the power system ground (high-frequency
isolation is required).
・Do not connect the electronic device to an unstable ground (e.g. unstable impedance
area such as screwed and painted part, or area subject to vibration).
Important
Be sure to ground the controller. Operation without grounding may cause electric shock or
malfunction.
Operating signal output (RUN)
100Vac line: Shorted
200Vac line: Opened
100 - 200Vac or 200 - 240Vac
Ground
Unified Controller nv Series type1 light Controller Unit Operating Instructions 129
A
A.5 Use of BUM7B by Application
Examples of BUM7B configuration are shown in this section.
BUM7B can be used as the main or remote base unit.
The tables below show the usage and operation of BUM7B.
Table A.6 Main / remote base unit
Model Usage No. of space
slots No, of mountable
I/O modules Remarks
BUM7B Main base unit 1 10 PUM12 is mounted in S0.
Remote base unit 0 11 GA922 is mounted in S0.
Table A.7 Mountable modules on the main base unit (: mountable, ×: not mountable)
Model BUM7B
Module type Slot No.
S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11
PUM12 × × × × × × × × × × × G2 I/O with interrupt function
× × × ×
G2 I/O without interrupt function
× ×
Table A.8 Mountable modules on the remote base unit (: mountable, ×: not mountable)
Model BUM7B
Module type Slot No.
S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11
GA922 × × × × × × × × × × × G2 I/O with interrupt function
× × × × × × × × × × × ×
G2 I/O without interrupt function
×
Table A.9 I/O module addresses according to the usage
Model BUM7B
Usage Slot No.
S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11
Main base unit × ⓪ ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ -
Remote base unit × ⓪ ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩
S: Slot number
Circled number: Module address
Appendix A Base Unit BUM7B
6F8C1497 130
A
A.6 Registration of G2 I/O with nV-Tool and Slot Information
Registration of G2 I/O to BUM7B with nV-Tool and slot information including I/O data are
described using configuration examples of the main base unit containing PUM12 and
the remote base unit containing GA922. Part of nV-Tool display differs between the main
and remote base units. Confirm the difference.
Examples of registering a configuration to nV-Tool:
[Main base unit]
BUM7B
[S0] PUM12
[S1] RO663
[S10] RO663
[Remote base unit]
BUM7B
[S0] GA922
[S1] RO663
[S11] RO663
Table A.1 I/O module addresses according to the usage
Model BUM7B
Usage Slot No.
S0 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11
Main base unit × ⓪ ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ - Remote base unit × ⓪ ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩
S: Slot number
Circled number: Module address
BUM7B + GA922
BUM7B + PUM12
PU I/O
0
SP
①
SP
②
SP
④
SP
③
SP
⑤
SP
⑥
SP
⑦ I/O module address
SP
⑧
I/O
⑨
SP
⑩
(0) (1) (2) (3) (5)(4) (6) (7) (8) (9) (10) (11) Slot Nos. S0 to S11
GA I/O
0
SP
①
SP
②
SP
④
SP
③
SP
⑤
SP
⑥
SP
⑦ I/O module address
SP
⑧
I/O
⑩
SP
⑨
(0) (1) (2) (3) (5)(4) (6) (7) (8) (9) (11) (10) Slot Nos. S0 to S11
Unified Controller nv Series type1 light Controller Unit Operating Instructions 131
A
Registering G2 I/O to the product tree
[Main base unit]
[Remote base unit]
PUMP12 is registered to 00
RO663 in slot [S1] is registered to 01
RO663 in slot [S10] is registered to 10
GA922-U1 is registered to node 003
RO663 in slot [S11] is registered to 11
BUM7B is registered as the main base unit
BUM7B_E is registered to 00 in remote base unit
RO663 in slot [S1] is registered to 01
Appendix A Base Unit BUM7B
6F8C1497 132
A
Confirming I/O registration to BMU7B on the system view (I/O module status)
[Main base unit]
[Remote base unit]
Slots [S1] to [S10] registered to the product tree
I/O module addresses to ⑩, not slots [S1] to [S11 registered to the product tree
Slot No. indicates slots [S1] to [S10]
Slot No. indicates I/O module addresses [0] to [10]
Unified Controller nv Series type1 light Controller Unit Operating Instructions 133
A
Confirming error logs for the failure of RO663 registered in slot S1 due to no response
in batch I/O
[Main base unit]
[Remote base unit]
Slot [S1] registered to the product tree
I/O module address , not slot [S1] registered to the
product tree
Slot No. indicates slots [S1] to [S10]
I/O slot N. indicates I/O module addresses to ⑩
Appendix A Base Unit BUM7B
6F8C1497 134
A
The registration and display of G2 I/O with the engineering tool and specification of the
G2 I/O mounting position in the instruction word are shown below. For the remote base
unit, also refer to “G2 I/O Adapter (GA922) Module Instruction Manual” (6F8C1516).
Table A.2 I/O registration and display with the engineering tool in the main base unit
Slot No. Remarks
BUM7B usage Main base unit
Slot number S0 PUM12
S1 - S10 I/O module
S11 - Not
registerable
I/O module address S1 - S10 ⓪‐ ⑨
G2 I/O registration in the product tree S1 - S10 (1) - (10)
System view (I/O module status) S1 - S10 (1) - (10)
Log details, auxiliary information, slot
No.
S1 - S10 (1) -(10)
Instruction word (MREAD/MWRITE)
Unit + slot specification
S1 - S8 Unit = 0
Slot = (1) to (8)
S9 - S10 Unit = 1
Slot = [⑧ - ⑨] - 8
(1) - (10): Slot number
⓪ - ⑨: I/O module address (I/O module address = Slot No. - 1)
Table A.3 I/O registration and display with the engineering tool in the remote base unit
Slot No. Remarks
BUM7B usage Remote base unit
Slot number S0 GA922
S1 - S11 I/O module
I/O module address S1 - S10 ⓪ - ⑩
G2 I/O registration in the product tree S1 - S10 (1) - (11)
System view (I/O module status) S1 - S10 ⓪ - ⑩
Log details, auxiliary information, slot
No.
S1 - S10 ⓪ - ⑩
Instruction word
(MREAD_N/MWRITE_N)
Unit + slot specification
S1 - S8 Unit = 1
Slot = ⓪‐ ⑦
S9 - S11 Unit = 2
Slot = [⑧ to ⑩] - 8
(1) - (11): Slot number
⓪ - ⑩: I/O module address (I/O module address = Slot No. - 1)
135 135
Appendix B Terminal Block Signal Conversion Adapter
B.1 Overview ····························································· 136
B.2 Outline Drawing ···················································· 137
B.3 Specifications ······················································ 140
Appendix B Terminal Block Signal Conversion Adapter
6F8C1497 136
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B.1 Overview
The terminal block signal conversion adapter is mounted in BUM7B for converting I/O
signals between G3 I/O and G2 I/O.
There are six models of terminal block signal conversion adapter:
EXM31 DI334→DI634 (For G3 I/O migration)
EXM32 DO334→DO634 (For G3 I/O migration)
EXM33 PI312→PI632 (For G3 I/O migration)
EXM34 AD368→AD668 (For G3 I/O migration)
EXM35 DA364→DA664 (For G3 I/O migration)
EXM36 DA374→DA664 (For G3 I/O migration)
Figure B.1 Exterior view of the terminal block signal conversion adapter
For details, refer to the relevant specifications.
G3 I/O terminal block
(Separately provided)
G2 I/O terminal block/connector
Terminal block signal conversion adapter
Attached adapter cable
Unified Controller nv Series type1 light Controller Unit Operating Instructions 137
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B.2 Outline Drawing
B.2.1 Terminal Block Signal Conversion Adapter (Main Body)
The external views of the terminal block signal conversion adapter is shown below.
Figure B.2 Outer dimensions of the terminal block signal conversion adapter (main body)
The terminal block signal conversion adapter models are listed below.
Table B.1 Terminal block signal conversion adapter models
Model Product code Name Usage
EXM31 HEXM31*ASDI334 terminal block signal conversion adapter
For DI634 connection
EXM32 HEXM32*ASDO334 terminal block signal conversion adapter
For DO634 connection
EXM33 HEXM33*ASPI312 terminal block signal conversion adapter
For PI632 connection
EXM34 HEXM34*ASAD368 terminal block signal conversion adapter
For AD668 connection
EXM35 HEXM35*ASDA364 terminal block signal conversion adapter
For DA664 connection
EXM36 HEXM36*ASDA374 terminal block signal conversion adapter
For DA664 connection
249m
m
29mm 35mm
Adapter model name
EXM31
EXM32
EXM33
EXM34
EXM35
EXM36
BUM7B mounting panel
BUM7B mounting screw x 2
G2 I/O LED view window
G3 I/O terminal block
mounting hole x 2
G3 I/O terminal block
mounting board (connector)
Attached cable
mounting connector
Rear view Left side view Front view
BUM7B mounting hole x 2
Appendix B Terminal Block Signal Conversion Adapter
6F8C1497 138
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B.2.2 Terminal conversion cable (attached)
Terminal conversion cable (attached)
The external view of the cable (terminal conversion cable) attached to the terminal block
signal conversion adapter is shown below.
Figure B.3 External view of the terminal conversion cable (connector type)
Figure B.4 External view of the terminal conversion cable (terminal block type)
40-pin connector (female)
40-pin connector (female)
20-pin detachable
G2 I/O terminal block
20-pin connector
(female)
Screw x 4
With a lock
Adapter side G2 I/O side
G2 I/O side Adapter side
Terminal block screw x 2
Interdigital flat cable
Unified Controller nv Series type1 light Controller Unit Operating Instructions 139
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The cables listed below are attached to the terminal block signal conversion adapter.
Table B.2 Cables attached to the terminal block signal conversion adapter
Model Product codeTerminal conversion
cable
Connected to: Usage
G3 I/O G2 I/O
CBM31 HCBM31*CS Connector type
DI334 DI634 Attached to EXM31
DO334 DO634 Attached to EXM32
PI312 PI632 Attached to EXM33
CBM34 HCBM34*CS Terminal block type AD368 AD668 Attached to EXM34
CBM35 HCBM35*CS Terminal block type DA364 DA664 Attached to EXM35
CBM36 HCBM36*CS Terminal block type DA374 DA664 Attached to EXM36
Appendix B Terminal Block Signal Conversion Adapter
6F8C1497 140
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B.3 Specifications
B.3.1 EXM31
EXM31: DI334→DI634 (for G3 I/O migration) terminal block signal conversion adapter
DI334 terminal
block
DI634 connector DI334 terminal
block
DI634 connector
Pin No. Terminal
name Signal
namePin No.
Pin No.
Terminal name
Signal name
Pin No.
1 0 - 0L A1 19 0 - 0H B1 2 1 - 1L A2 20 1 - 1H B2 3 2 - 2L A3 21 2 - 2H B3 4 3 - 3L A4 22 3 - 3H B4 5 4 - 4L A5 23 4 - 4H B5 6 5 - 5L A6 24 5 - 5H B6 7 6 - 6L A7 25 6 - 6H B7 8 7 - 7L A8 26 7 - 7H B8 9 LC0 - LC0 A9 27 HC0 - HC0 B9 10 8 - 8L A10 28 8 - 8H B10 11 9 - 9H A11 29 9 - 9H B11 12 A - AH A12 30 A - AH B12 13 B - BH A13 31 B - BH B13 14 C - CH A14 32 C - CH B14 15 D - DH A15 33 D - DH B15 16 E - EH A16 34 E - EH B16 17 F - FH A17 35 F - FH B17 18 HC1 - HC1 A18 36 HC1 - HC1 B18 NC A19 37 NC NC B19 NC A20 38 NC NC B20
Table B.3 EXM31 signal conversion
CBM31 (connector type)
Unified Controller nv Series type1 light Controller Unit Operating Instructions 141
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Figure B.5 Signal connection diagram of G3 I/O terminal block with DI634 + EXM31
DC24V +10%
-15%Input power
24Vdc + 10% - 15%
Appendix B Terminal Block Signal Conversion Adapter
6F8C1497 142
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B.3.2 EXM32
EXM32: DO334→DO634 (for G3 I/O migration) terminal block signal conversion adapter
DO334 terminal
block
DO634 connector DO334 terminal
block
DO634 connector
Pin No. Terminal
name
Signal name
Pin No. Pin No.Terminal
name
Signal name
Pin No.
1 0 - 0H A1 19 0 - 0H B1 2 1 - 1H A2 20 1 - 1H B2 3 2 - 2H A3 21 2 - 2H B3 4 3 - 3H A4 22 3 - 3H B4 5 4 - 4H A5 23 4 - 4H B5 6 5 - 5H A6 24 5 - 5H B6 7 6 - 6H A7 25 6 - 6H B7 8 7 - 7H A8 26 7 - 7H B8 9 8 - 8H A11 27 8 - 8H B11 10 9 - 9H A12 28 9 - 9H B12 11 A - AH A13 29 A - AH B13 12 B - BH A14 30 B - BH B14 13 C - CH A15 31 C - CH B15 14 D - DH A16 32 D - DH B16 15 E - EH A17 33 E - EH B17 16 F - FH A18 34 F - FH B18 17 P24H - P24H0 A10 35 P24H - P24H0 B10
P24H1 A20 P24H1 B20 18 HC - HC0 A9 36 HC - HC1 B19
HC1 A19 HC0 B9 37 NC 38 NC
Figure B.6 EXM32 signal conversion
CBM31 (connector type)
Unified Controller nv Series type1 light Controller Unit Operating Instructions 143
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Figure B.7 Signal connection diagram of G3 I/O terminal block with DO634 + EXM32
Load power 12 - 24Vdc
Appendix B Terminal Block Signal Conversion Adapter
6F8C1497 144
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B.3.3 EXM33
EXM33: PI312→PI632 (for G3 I/O migration) terminal block signal conversion adapter
CH1 CH2
PI312 terminal block
PI632 connector PI312 terminal
block PI632 connector
Pin No. Terminal
name
Signal name
Pin No. Pin No.Terminal
name
Signal name
Pin No.
1 1A12 - 1A12 B2 17 2A12 - 2A12 B6 2 1AP - 1AP B1 18 2AP - 2AP B5 3 1A5 - 1A5 A1 19 2A5 - 2A5 A6 4 1BP - 1BP A2 20 2BP - 2BP A7 5 1B12 - 1B12 A3 21 2B12 - 2B12 A8 6 1B5 - 1B5 B3 22 2B5 - 2B5 B7 7 1G12 - 1G12 A11 23 2G12 - 2G12 B12 8 1GP - 1GP A10 24 2GP - 2GP B11 9 1G5 - 1G5 B10 25 2G5 - 2G5 A12 10 1MP - 1MP A4 26 2MP - 2MP B8 11 1M12 - 1M12 A5 27 2M12 - 2M12 B9 12 1M5 - 1M5 B4 28 2M5 - 2M5 A9 13 EXT- - EXT- A13 29 2EXT- - 2EXT- A14 14 1EXT+ - 1EXT+ B13 30 2EXT+ - 2EXT+ B14 15 SP 31 SP 16 SHIELD 32 SHIELD 33 1S1 - 1S1 B15 35 2S1 - 2S1 B16 34 1S2 - 1S2 A15 36 2S2 - 2S2 A16 NC A17 37 24Vdc+ - 24Vdc+ A18 NC B17 24Vdc+ B18 NC A20 38 24Vdc- - 24Vdc- A19 NC B20 24Vdc- B19
SHIELD: Pins 16 and 32 of the PI312 terminal block are not connected between EXM33 and PI632. SP: Pins 15 and 31 of the PI312 terminal block are unused (not connected). NC: Indicates an unconnected terminal of PI632 connector.
Figure B.8 EXM33 signal conversion
CBM31 (connector type)
1A12
1A5
1B12
1G12
1G5
1M12
1EXT-
SP
2A12
2A5
2B12
2G12
2G5
2M12
2EXT-
SP
1S1
2S1
P24
1AP
1BP
1B5
1GP
1MP
1M5
1EXT+
SHIELD
2AP
2BP
2B5
2GP
2MP
2M5
2EXT+
SHIELD
1S2
2S2
N24
1AP
1A12
1B5
1M5
2AP
2A12
2B5
2MP
2M12
1G5
2GP
2G12
1EXT+
2EXT+
1S1
2S1
NC
P24
N24
NC
1A5
1BP
1B12
1MP
1M12
2A5
2BP
2B12
2M5
1GP
1G12
2G5
1EXT-
2EXT-
1S2
2S2
NC
P24
N24
NC
Unified Controller nv Series type1 light Controller Unit Operating Instructions 145
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Figure B.9 Signal connection of G3 I/O terminal block with PI632 + EXM33
NC 未接続
NC 未接続
Terminal No.
Phase A input (12V rating) Phase A plus common Phase A input (5V rating)
>S1 (CH1 value: 1) <S2 (CH1 value: 2)
24Vdc plus (+) 24Vdc common (-)
External limit common (-) External limit input (+)
Terminal name Function
Phase B plus common Phase B input (12V rating) Phase B input (5V rating)
Phase G input (12V rating) Phase G plus common Phase G input (5V rating)
Phase M plus common Phase M input (12V rating) Phase M input (5V rating)
External limit common (-) External limit input (+)
No useUnconnected
Phase A input (12V rating) Phase A plus common Phase A input (5V rating)
Phase B plus common Phase B input (12V rating) Phase B input (5V rating)
Phase G input (12V rating) Phase G plus common Phase G input (5V rating)
Phase M plus common Phase M input (12V rating) Phase M input (5V rating)
No use
Unconnected
>S1 (CH1 value: 1) <S2 (CH1 value: 2)
Appendix B Terminal Block Signal Conversion Adapter
6F8C1497 146
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Figure B.10 Signal connection diagram of G3 I/O terminal block with PI632 + EXM33
Terminal block Power supply
5/12Vdc Encoder, etc.
Inpu
t
Shielded twisted-pair cablePower supply
12/24Vdc
(the square () is substituted with 5, 12 or 51.) Load, etc.
Power supply
Power supply 24Vdc
Out
put
Unified Controller nv Series type1 light Controller Unit Operating Instructions 147
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B.3.4 EXM34
EXM34: AD368→AD668 (for G3 I/O migration) terminal block signal conversion adapter
AD368 terminal
block AD668 terminal
block AD368 terminal
block AD668 terminal
block
Pin No. Terminal
name Terminal
namePin No.
Pin No.
Terminal name
Terminal name
Pin No.
1 24Vdc+ - 24Vdc+ 17 21 5V - 5P 9 2 24Vdc- - 24Vdc- 18 22 5C - 5N 10 3 LG - LG 19 23 5I - 5P 9 4 FG - FG 20 24 5G - FG 20 5 1V - 1P 1 25 6V - 6P 11 6 1C - 1N 2 26 6C - 6N 12 7 1I - 1P 1 27 6I - 6P 11 8 1G - FG 20 28 6G - FG 20 9 2V - 2P 3 29 7V - 7P 13 10 2C - 2N 4 30 7C - 7N 14 11 2I - 2P 3 31 7I - 7P 13 12 2G - FG 20 32 7G - FG 20 13 3V - 3P 5 33 8V - 8P 15 14 3C - 3N 6 34 8C - 8N 16 15 3I - 3P 5 35 8I - 8P 15 16 3G - FG 20 36 8G - FG 20 17 4V - 4P 7 37 ALM 18 4C - 4N 8 38 ALMC 19 4I - 4P 7 20 4G - FG 20
Connect the signal line to either voltage input nV or current input nI of the AD368 terminal block.
The connection of pins 1 to 4 of the AD368 terminal block differs when EXM34 is mounted as shown in the
table below. Pin No. When EXM34 is used: When AD368 is used:
1 24Vdc+ Connects the plus (+) side of 24Vdc external power to AD668. Normally open (analog input)
2 24Vdc- Connects the negative (-) side of 24Vdc external power to AD668.
3 LG Connects the line ground of external power. +10V reference voltage output
4 FG Connects to the same frame ground with the shield of analog signal line.
Pins 37 and 38 (alarm output) of the AD368 terminal block do not function when EXM34 is mounted.
Figure B.11 EXM34 signal conversion
1P
2P
3P
4P
5P
6P
7P
8P
24Vdc+
LG
1N
2N
3N
4N
5N
6N
7N
8N
24Vdc-
FG
CBM34 (terminal block type)
Appendix B Terminal Block Signal Conversion Adapter
6F8C1497 148
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Figure B.12 Signal connection of G3 I/O terminal block with AD668 + EXM34
NC 未接続
NC
24Vdc+
24Vdc-
LG
FG
External power connection terminal (+)
External power connection terminal (-)
External power line ground
Frame ground
Analog input channel 1
Analog input channel 2
Analog input channel 4
Analog input channel 3
Analog input channel 5
Analog input channel 6
Analog input channel 8
Analog input channel 7
Unconnected
Terminal No.
Terminal No. Terminal name Function
Unified Controller nv Series type1 light Controller Unit Operating Instructions 149
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Figure B.13 Signal connection diagram (voltage input) of G3 I/O terminal block
with AD668 + EXM34
NCNC
24Vdc+ 24Vdc-
LGFG 1V
2V
3V
4V
5V
6V
7V
8V
24Vdc external power
1V
2V
3V
4V
5V
6V
7V
8V
+
Shielded line (twisted-pair)
Appendix B Terminal Block Signal Conversion Adapter
6F8C1497 150
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Figure B.14 Signal connection diagram (current input) of G3 I/O terminal block
with AD668 + EXM34
NCNC
24Vdc+ 24Vdc-
LGFG
1I
2I
3I
4I
5I
6I
7I
8I
24Vdc external power
1I
2I
3I
4I
5I
6I
7I
8I
+
Shielded line (twisted-pair)
FG
Unified Controller nv Series type1 light Controller Unit Operating Instructions 151
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B.3.5 EXM35
EXM35: DA364→DA664 (for G3 I/O migration) terminal block signal conversion adapter
DA364 terminal
block DA664 terminal
block DA364 terminal
block DA664 terminal
block
Pin No. Terminal
name Terminal
namePin No.
Pin No.
Terminal name
Terminal name
Pin No.
1 ADJ - 2 ADJ - 3 1P - 1V_P 1 1C_P 3 4 1N - 1V_N 2 1C_N 4 5 1G - 20 6 1P - 2V_P 5 2C_P 7 7 1N - 2V_N 6 2C_N 8 8 1G - 20 9 1P - 3V_P 9 3C_P 11 10 1N - 3V_N 10 3C_N 12 11 1G - 20 12 1P - 4V_P 13 4C_P 15 13 1N - 4V_N 14 4C_N 16 14 1G - 20 15 24Vdc+ - 24Vdc+ 17 16 24Vdc- - 24Vdc- 18 17 HG - HG 19 18 FG - FG 20 19 ALARM 20 ALARM
The connection of pins 1 and 2 of the DA364 terminal block differs when EXM35 is mounted as shown in the table below.
Pin No. When EXM35 is mounted: When DA364 is mounted:
1 NC Unconnected Normally open (analog output)
2 NC Unconnected
Pins 19 and 20 (alarm output) of the DA364 terminal block do not function when EXM35 is mounted. The current output terminals (nC_P, nC_N) of DA664 cannot be used when EXM35 is mounted.
Figure B.15 EXM35 signal conversion
1V__P
1I_P
2V_P
2I_P
3V_P
3I_P
4V_P
4I_P
24Vdc+
LG
1V_N
1I_N
2V_N
2I_N
3V_N
3I_N
4V_N
4I_N
24Vdc-
FG
CBM35 (terminal block type)
Appendix B Terminal Block Signal Conversion Adapter
6F8C1497 152
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Figure B.16 Signal connection of G3 I/O terminal block with DA664 + EXM35
NC 未接続
NC
NC Unconnected
NC
Analog output channel 1
Analog output channel 2
Analog output channel 3
Analog output channel 4
External power connection terminal (+)
External power connection terminal (-)
External power line ground
Frame ground
Unconnected
Terminal No. Terminal Name. Function
Unified Controller nv Series type1 light Controller Unit Operating Instructions 153
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Figure B.17 Signal connection diagram (voltage output) of G3 I/O terminal block
with AD664 + EXM35
NC
NC Shielded line (twisted-pair)
24Vdc (+)
24Vdc (-) 24Vdc external power
+
NC
NC
Appendix B Terminal Block Signal Conversion Adapter
6F8C1497 154
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B.3.6 EXM36
EXM36: DA374→DA664 (for G3 I/O migration) terminal block signal conversion adapter
DA374 terminal
block DA664 terminal
block DA374 terminal
block DA664 terminal
block
Pin No. Terminal
name Terminal
namePin No.
Pin No.
Terminal name
Terminal name
Pin No.
1 ADJ - 2 ADJ - 3 1P - 1I_P 3 1V_P 1 4 1N - 1I_N 4 1V_N 2 5 1G - 20 6 1P - 2I_P 7 2V_P 5 7 1N - 2I_N 8 2V_N 6 8 1G - 20 9 1P - 3I_P 11 3V_P 9 10 1N - 3I_N 12 3V_N 10 11 1G - 20 12 1P - 4I_P 15 4V_P 13 13 1N - 4I_N 16 4V_N 14 14 1G - 20 15 24Vdc+ - 24Vdc+ 17 16 24Vdc- - 24Vdc- 18 17 LG - LG 19 18 FG - FG 20 19 ALARM 20 ALARM
The connection of pins 1 and 2 of the DA374 terminal block differs when EXM36 is mounted as shown in the table below.
Pin No. When EXM34 is mounted: When DA374 is mounted:
1 NC Unconnected Normally open (analog output)
2 NC Unconnected
Pins 19 and 20 (alarm output) of the DA374 terminal block do not function when EXM36 is mounted. The voltage output terminal (nV_P, nV_N) of DA664 cannot be used when EXM36 is mounted.
Figure B.18 EXM36 signal conversion
1V__P
1I_P
2V_P
2I_P
3V_P
3I_P
4V_P
4I_P
24Vdc+
LG
1V_N
1I_N
2V_N
2I_N
3V_N
3I_N
4V_N
4I_N
24Vdc-
FG
DA374 terminal block arrangement
DA664 terminal block arrangement
CBM36 (terminal block type)
Unified Controller nv Series type1 light Controller Unit Operating Instructions 155
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Table B.4 Signal connection of G3 I/O terminal block with DA664 + EXM36
NC 未接続
NC
Unconnected NC
NC
Analog output channel 1
Analog output channel 2
Analog output channel 3
Analog output channel 4
External power connection terminal (+) External power connection terminal (-) External power line ground
Frame ground
Unconnected
Terminal No. Terminal Name. Function
Appendix B Terminal Block Signal Conversion Adapter
6F8C1497 156
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Figure B.19 Signal connection diagram (current output) of G3 I/O terminal block
with DA664 + EXM36
NC
NC
NC
NC
Shielded line (twisted-pair)
24Vdc (+)
24Vdc (-) 24Vdc external power
+
Unified Controller nv series
type1 light T Series Migration Hardware Manual
March 15, 2018 2nd Edition
Industrial Systems Division 72-34, Horikawa-cho, Saiwai-ku, Kawasaki 212-8585, Japan
© Toshiba Infrastructure Systems & Solutions Corporation. 2017-2018 All Rights Reserved.
No part of this document may be reproduced without permission.
1619.2.1803