EN

10.

146.

3.1

/ 10.

18

HYDAC KineSysControls for Hydraulic Presses

2

Control Manifold Block and Drive Technology –

Systems for Highest Safety Requirements

3

EN

10.

146.

3.1

/ 10.

18

Guaranteed Safety from a Single Source

From Control Manifold Blocks to Entire Systems

Press Control Manifold Block PSBH

Hydraulic Presses NoteThe information in this brochure relates to the operating conditions and applications described. For applications and operating conditions not described, please contact the relevant technical department.

All technical details are subject to change without notice.

Consistent Control ConceptFrom modular control manifold blocks and variable speed drives to entire system solutions.

lEC type examination of the hydraulic control system according to EN 693 (NG 6 / 10)

lFurther functions can be integrated

lCompact design

lLess pipework, short assembly time

Technical Data of the Press Control Manifold Blocklpmax = 320 bar

(up to 350 bar on request)

lQNenn = up to 1,000 l/min

Features of the System Drive lPressure and speed setting

possible

lAsynchronous or servo motor with drive controllers and software package for hydraulic press applications

lAsynchronous motor for economic and robust applications

lHigh system dynamics possible with servo drive

2

EN

10.

146.

3.1

/ 10.

18

Control Manifold Block and Drive Technology –

Drive Controller HFI-CM

Variable Speed Drive DVA

Safe Control Concepts:

Forward-ThinkingThe use of HYDAC drive controllers offers new possibilities with regard to combination of the hydraulic system with electrical control technology.

lInterconnection of axes

l Integration of Bus Systems

Ready for “Internet of Things”

Your Professional Partner for Expertise in Safe Hydraulic Press Control SystemsWith over 9,000 employees worldwide, HYDAC is one of the leading suppliers of fluid technology, hydraulic and electronic equipment.

The HYDAC KineSys team is your partner for expertise in control and drive solutions for hydraulic presses.

System Solutions, one Supplier, one ContactFor the individual project planning of the required control and drive solution, HYDAC KineSys uses its intelligent drive systems along with the extensive product portfolio of the entire HYDAC group.

The press safety manifolds are adjusted to suit the application and can be used regardless of the press drive. The combination of valve control and variable speed drive (DVA) enables additional functionalities to be integrated and the complexity to be reduced. The decision is yours.

AMA G1/4 G3/4B G1/2 MB G1/4

P1MP1 G1/4

50

MP2 G1/4

Ø0,840.2

P-ML

T-ML

G1G3/4 T1-SP

104097557

T2G1

T1G1/2P2 G3/4

T2-SPG1/2

AMA G1/4 G3/4B G1/2 MB G1/4

2

1

1

2

1 2

330

M6

AMA G1/4 G3/4B G1/2 MB G1/4

1 2

330

4097560300

2

1

310 1

2

320

1

3

2820

AMA G1/4 G3/4B G1/2 MB G1/4

X-MLG3/8

1 2

810

4097562800

AMA G1/4 G3/4B G1/2 MB G1/4

1

2

3201 2

330

1 2

530

b

a

21

510

MSP1G1/4

SP1G1/2

0 - 400 bar550

MSP3 G1/4

4097561500

560 MSP2G1/4

570.1

T-ML

P-ML

4097563400

b a2

1

110

b a2

1

920

9004097823

160

570

A G3/4X-ML

1 2

p = * bar70

4097560300

PSB-Grundblock

110

7004105590

AB

ab

b a2

1

310

G1/2T1-DB

T2-DBG1/2

4097560300

80

12

b

a

350

12

b

a

350

12

b

a

350

G1/4

30

M6

M6

M6

Ø*910

1

2

930

12

b

a

830P

T

710

720

b a2

1

90

90-G**1**-

-G**2**-

-G**3**-

b a2

1

90b a

2

1

110-G***3*-

-G***2*-

-G***1*-

-G*1***- / -G*3***-

-G*2***-/ -G*4***-

A

TP

B 120

A

TP

B 120

-G****2-

-G****1-

-SP000--SP***-***-

PI

4-20

mA

30-G1****-

PU

0-10

V

30-G2****-

PU/I 4-20 mA

0-10 V

p1 = * bar30

-G3****-

-SP***-**1-

-SP***-**2-

-ML00-

-ML01-

-ML0*-weitere Optionen auf Anfrage

-S00-

AMA G1/4 G3/4B G1/2 MB G1/4

1

2

3201 2

330

4097560300

12

b

a

350

-S01-

2

1

310

-S02-

-S03-

-S05-

AMA G1/4 G3/4B G1/2 MB G1/4

1 2

330

4097560300

1

2

320

12

b

a

350

M6

-S04-

b a2

1

310

-K01 -Z01 -Z02

G1/4

540

PI

4-20

mA

540-SP***-1**-

PU

0-10

V

540 540

-SP***-***-

SP2G1/2

b

a

21

520-SP***-2**- -SP***-3**-

-SP***-*1*- -SP***-*2*-

b

a

21

520

-SP***-*3*-

73

Ø0,840.1

570.2

73

Connection T1-DBand T2-DB plugged

Connection T1-DB orT2-DB piped to the tank

2

1

20

-G*1***- / -G*3***-

-G*2***- / -G*4***-

PU/I 4-20 mA

0-10 V

p1 = * bar

BA

520

90

1 2

3

60p = * bar

1 2

p = * bar70

weitere Optionen auf Anfrage

A

P Ta

2

1 3a

T

P

B

A

Ma2G1/4"

XFG3/8"

MXFG1/4"

T1

G2"

BG11/2"

MB

60NG16

170Ø0,8

82NG8

83NG10

110NG16

160240 bar

171Ø0,8

180

T(Y)

81

Y3a Y3b

Y7

1

23

MX1G1/4"

80Ø1,4

G3/8"

T2

G2"

30NG06

G1/2"

31M6

72NG8

Y4

50NG16

53NG8

TP

X

Y1

54Ø0,8

55NG8

240 bar

2021NG12

AG11/2"

MA1G1/4"

06020

71NG16

70NG16

73Ø0,8

7574Ø0,8

Zulauf

Y6111NG6

9596

NG16

97Ø0,8

98NG8

90

Y5

9394NG12

99NG4

40NG10

1

2 3

A

B

112Ø0,8

A

B

A

B

b

AP

MX1G1/4"

84

FC10

1-1

CE

Y8

100 bar

B

A

G1/4"

0-10 V U

NG12

190

190 190

190

142NG16

A

B

141NG16

12

b

a

1 2

240 bar

160NG4

146NG06

Ø1

145

1414386540

Y9

104386539

Ø0,8

144

Y1

G1/2"

Y1X2G3/8"

X1

2

1 3

1

2

21

1

2

x

213

a

A B

P T YX

76

EN

10.

146.

3.1

/ 10.

18

EN

10.

146.

3.1

/ 10.

18

4 5

EN

10.

146.

3.1

/ 10.

18

EN

10.

146.

3.1

/ 10.

18

Nominal Sizes NG 6 and NG 10 Nominal Sizes NG 16 to NG 32

Safety FeatureslRedundant monitoring: pressure build-up on piston side, load holding

Functional FeatureslDirection control

lRegenerative circuit

lPressure limitation

lSystem pressure detection

lDecompression

Counterbalancing

lLoad-holding valve

lRapid “down” movement with own weight

lMechanical counterbalance valve

lElectronic counterbalance valve

Sandwich Plates (options)

lRegenerative circuit

lFree fall “down” movement with own weight

Basic Module (options)

lProportional adjustment of press force

lVarious options for safe reduction of system pressure

lVarious options for decompression

lPiston side unloaded or loaded in normal position

lValve stacking assembly can be connected for additional functions

Accumulator Module (option)

lPressure-holding function

lControl of additional functions during non-productive time

lElectrical or manual unloading

lIntegrated accumulator safety features

Sandwich Plates (options)

lLoad-sensing

lPressure holding

lRegenerative circuit

Basic Module (options)

lRapid “free fall” movement

lRapid traverse cylinder

lProportional adjustment of press force

lVarious options for safe reduction of system pressure

lVarious options for decompression

lVarious options for fill valve operation

Qno

m

Qno

m

1,000 600

300 200 100 60

1,000 600

300 200 100 60

Flow ratesFlow rates

NG 16 NG 20NG 6 NG 25 NG 32NG 10

HYDAC Press Control Manifold Block PSB HYDAC Press Control Manifold Block PSBH

EC type approval certificate

Direction Control (options)

lSwitching valve

lProportional valve

Solutions for Hydraulic Press Control: Modular for any Requirement

EN

10.

146.

3.1

/ 10.

18

HYDAC INTERNATIONAL Industriegebiet GMBH 66280 Sulzbach / Saar, Germany

Tel.: +49 6897 509-01, Fax: -577

E-mail: kinesys@hydac.com Internet: www.hydac.com

From Control Manifold Blocks to Entire Systems

Press Control Manifold Block PSB combined with Variable Speed Drive DVA

Customised Hydraulic Systems

Additional HYDAC Components for Presses

Variable Speed Drive DVA with Drive Controller HFI-CM

Systems for Highest Safety Requirements

The combination of the modular press control manifold block PSB and a variable speed drive system DVA (with drive controller HFI-CM) guarantees highly accurate controls and highest safety level in your applications. The drive system is programmed to suit the function and application, enabling the control manifold block to be simplified. Safety and functional features are partly integrated into the drive.Safety features:lSafe limitation of the pump rotation speedlLess position controlled valves

Functional features:lPump rotation speed settinglClosed-loop pressure controllLess valves

Application exampleSystem for forming pipe ends:lCustomized tank and control manifold blockl HSM servo motorl Motor power rating 7.5 kWl HFI-CM servo controllerl Internal gear pumpl Directional controlled valvesl Positioning accuracy 10 µml No forced cooling requiredl Control on the electrical sidel Plug&play solution

lElectric cylinders in wide design rangelPumps, Valves, CylinderslCoolerslAccumulatorslFilters / Filtration SystemslSensors / Condition MonitoringlClamps / Mounting TechnologylBall Valves / Fittings

Our entire product range can be found at www.hydac.com

The variable speed drive DVA combined with the variable speed drive controller HFI-CM forms a perfect symbiosis of hydraulics and electronics. For various types of task, the entire parameterisation and adjustment of the drive system is performed in the frequency inverter.

Technical features:l Electronic variable displacement pumplPre-parameterised plug&play unitl External and internal gear pumpsl Power 0.75 kW up to 200 kWl Safe limited pump rotational speed (SLS) for set-up mode