STUDENT/SAE · 2016-02-02 · 3 Brembo is a world leader in the design, development and production...

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FORMULA STUDENT/SAE CATALOGUE 2014 BREMBO TECHNICAL CENTER DEUTSCHLAND SÜD

Transcript of STUDENT/SAE · 2016-02-02 · 3 Brembo is a world leader in the design, development and production...

Page 1: STUDENT/SAE · 2016-02-02 · 3 Brembo is a world leader in the design, development and production of braking systems and components for cars, motorbikes, industrial vehicles and

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FORMULA STUDENT/SAE

CATALOGUE2014

BREMBO TECHNICAL CENTERDEUTSCHLAND SÜD

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ARE YOUREADYFOR RED?

www.brembo.com

brembo_jp_giusto.indd 1 26/06/13 10.30

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Brembo is a world leader in the design, development and production of braking systems and components for cars, motorbikes, industrial vehicles and machinery, for the OE market, after-market and racing. The Group has recently branched out into the design and production of passive safety systems.

Brembo guarantees the utmost safety and comfort and improved product performance thanks to process integration and optimisation of the entire production cycle, from the initial design and cast-iron or aluminium casting to assembly, testing and simulations on the bench, track and road.

Brembo’s constant quest for innovation calls for new technologies, new materials, new shapes and new markets; product performance is accompanied by the search for a unique style in line with the design of the equipped vehicles.

Research at Brembo is conducted at the Research & Development Centre, which has also been involved since 2002 in mechatronics, a border science that combines mechanics, electronics and informatics.

The increasing application of ecocompatible technologies, recycling of all materials used in the production process and systematic prevention of all forms of pollution all bear witness to Brembo’s commitment to safeguarding the environment.

For Brembo the workforce is considered an invaluable asset, providing the thrust and drive that lead to any breakthrough - Brembo works as one great team.

Brembo sells its products in 70 different countries and has production sites in Italy, UK, Poland, Slovakia, Czech Rep., Spain, Germany, Brazil, Argentina, the USA, Mexico, China and India. The products are marketed by companies located in the main outlet markets, with headquarters in France, UK, Sweden, the USA and Japan.

The Group has over 7.200 collaborators; close on 10% of whom are engineers and product specialists involved in research and development.

INTRODUCTION

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Since it first made its appearance in the world of racing in the mid 70’s, Brembo has proven to be a key partner for drivers and the most prestigious teams which, with its brakes, have won a great number of World Championships in various Motorsport categories.

This is the spirit with which the Formula Student/SAE is conceived, a catalogue that wants to be the starting point when choosing the braking system for light race cars.

This document comes from the experience Brembo has gained over the years on the track, on and off the road and from what has already been experienced in the past by teams of formula Student/SAE.

The catalogue consists of a selection of products for cars, motorcycles, from Original Equipment and racing already in production and adaptable to a wide variety of design requirements, with an excellent balance between quality, performance and price.

To facilitate the selection of the pieces, in addition to the product code, to be reported during purchase, technical drawings and additional

information useful to design were included.

If these components are not compatible with the project you are developing, you can consult the Brembo

catalogues in the racing car and motorcycle sections at the link and/or contact our

distributors.

FORMULA STUDENT/SAE

CATALOGUE

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XA8.88.20/21

BRAKE CALIPERS

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BRAKE CALIPERS

20.2945.01/02Pads not included,suitable pads 07BB14.xx

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22.5555.30

BRAKE CALIPERS

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BRAKE CALIPERS

20.B851.XX

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20.B852.XX

BRAKE CALIPERS

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20.5161.XX

BRAKE CALIPERS

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20.6951.XX

BRAKE CALIPERS

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10.4776.14/89

BRAKE MASTER CYLINDERS

Diameter Code Push rod (mm) length (mm)

11 10.4776.89 95

12 10.4779.80 95

13

10.4779.29 95

10.4779.81 95

14 10.4779.14 95

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X97.54.11/16

BRAKE MASTER CYLINDERS

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XA2.L2.A7/F7XA3.G1.32/45

BRAKE MASTER CYLINDERS

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XA6.S2.11/15

BRAKE MASTER CYLINDERS

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10.9243.54/96

BRAKE MASTER CYLINDERS

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10.6815.56/97

BRAKE MASTER CYLINDERS

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10.6815.35

BRAKE MASTER CYLINDERS

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10.3214.10

RESERVOIRS

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10.4446.60

RESERVOIRS

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10.8687.14/15

RESERVOIRS

Nipple Kit not included

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10.8687.10/13

RESERVOIRS

Nipple Kit not included

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BRAKE DISCS

68.B407.76 240 125 140 6,5 4 5 35,5

68.B407.49 220 105 125 10,5 5 4 35,5

68.B407.B6 260 125 140 6,5 4 5 38

68.B407.C2 267 132 150 8,5 5 5 42,5

68.B407.C0 265 136,5 160 10,5 5 5 32,5

68.B407.C4 267 132 150 8,5 5 3 40,5

68.B407.70 240 89 110 10,5 4,5 3 35,5

Code Ø A Ø B Ø C Ø D E F G

TECHNICAL FEATURES

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68.B407.81 240 110 124 6,5 5 6 35,5

68.B407.78 240 92 114 8,5 5 4 33,5

68.B407.A1 250 117,5 138 10,5 5 4 35,5

68.B407.A2 250 118 138 10,5 5,5 5 38,5

68.B407.80 240 105 125 10,5 5 4 40,5

68.B407.65 230 116 136 8,5 5 3 36,5

68.B407.26 210 90 110 10,5 5 5 40

68.B407.25 ...... 60 90 10,5 ...... 3 ......

68.B407.91 245 115 133 8,5 4 6 37,5

68.B407.75 240 105 125 10,5 4 4 40

68.B407.B2 260 88 110 10,5 4 5 35

68.B407.A6 256 144 166 10,5 5 6 36

68.B407.62 230 84 102 8,5 5 3 36,5

68.B407.D0 282 132 150 8,5 5 6 33,5

68.B407.23 200 98 110 6,5 4 6 34

68.B407.15 190 58 80 9 4 3 36

68.B407.13 175 73 86 6,5 4 5 36

68.B407.E4 267 132 150 8,5 5 6 38,5

68.B407.48 220 105 125 6,2 4 4 39

68.B407.43 220 88 110 10,5 4,5 3 37,5

68.B407.38 220 105 120 6,5 4 6 37,5

68.B407.22 200 96 107 6,5 4 5 34

68.B407.53 220 110 124 6,5 5 6 34

68.B407.50 220 105 125 10,5 5 5 37,5

68.B407.55 220 115 133 8,5 5 6 35

68.B407.B5 260 121 142 10,5 4,5 4 35

68.B407.46 220 100 116 6,5 4,5 6 35

68.B407.86 240 121 140 6,25 4 4 32

68.B407.52 220 110 125 6,5 4 6 35

68.B407.69 240 118 134 6,5 4 4 35

68.B407.61 230 82 104 10,5 6 5 37

68.B407.58 226 58 80 8,5 4 3 33

68.B407.B4 260 121 142 10,5 4,5 5 35

68.B407.99 240 125 150 10,5 5 5 34,5

Code Ø A Ø B Ø C Ø D E F G

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68.B407.98 240 105 120 6,25 4 5 35,5

68.B407.71 240 89 110 10,5 5 5 33,5

68.B407.77 240 125 140 6,5 5 5 40

68.B407.93 245 105 125 8,5 5 5 40

68.B407.B7 260 125 140 6,5 5 5 40

68.B407.74 240 105 120 6,5 4 6 37

68.B407.C7 276 144 166 10,5 4 4 37,5

68.B407.42 220 86 102 6,25 4 6 40

68.B407.44 220 89 110 10,5 5 5 35

68.B407.A9 245 58 76 6,5 4 5 35,5

68.B407.E2 260 120 135 6,5 4 6 35

68.B407.28 220 97,5 120 10,5 4,5 5 35

68.B407.30 220 58 80 6,5 4 5 35

68.B407.21 200 58 80 9 4 3 37

68.B407.32 220 60 80 8,5 4 5 36

68.B407.B0 260 60 80 8,5 4 5 36

68.B407.E7 276 144 166 10,5 6 6 35

68.B407.B3 260 121 142 10,5 4,5 6 37,5

68.B407.A8 240 126 140 6,25 6 5 37,5

68.B407.67 220 88 110 10,5 4 3 32

68.B407.66 220 105 125 10,5 4 4 36

68.B407.35 220 90 101,5 6,25 4 6 40

68.B407.29 220 89 110 10,5 4 3 38

68.B407.20 190 72 94 10,5 5 4 36

68.B407.19 190 70 89,5 8,5 4,5 3 35

68.B407.36 220 96 115 6,25 4 5 36

68.B407.37 220 100 120 10,5 4 3 39

68.B407.72 240 90 101,5 6,25 4 6 40

68.B407.97 240 105 125 10,5 6 4 38

68.B407.A5 256 144 166 10,5 4 4 35

68.B407.39 220 105 120 6,25 4 5 35

68.B407.45 220 96 107 6,5 4 5 40

68.B407.73 240 105 120 6,25 4 5 40

68.B407.95 240 88 110 10,5 4 5 35

Code Ø A Ø B Ø C Ø D E F G

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68.B407.14 180 58 80 10,6 4 3 36

68.B407.41 220 64,5 86 10,5 4 4 38

68.B407.47 220 100 120 10,5 5 4 35

68.B407.31 220 58 80 10,5 4 5 32

68.B407.79 240 100,5 120 10,5 4,5 4 36

68.B407.64 230 100 120 10,5 5 4 38

68.B407.E5 270 90 101,5 6,25 4 6 37,5

68.B407.F2 220 119,5 136 6,5 5 5 33,5

68.B407.F1 240 107 130 8,5 5 5 33

68.B407.A4 255 105 125 10,5 5 4 36

68.B407.88 240 122 140 10,5 4 4 34

68.B407.85 240 120,5 141 10,5 5 5 35

68.B407.83 240 116,5 135 10,5 5 4 36

68.B407.68 240 107 125 8,5 4 5 35

68.B407.87 240 121 140 6,5 4 4 34

68.B407.92 245 108 125 8,5 5 4 37,25

68.B407.A3 250 110,5 130 10,5 5 4 36

68.B407.E8 245 83 102 9,85 5 4 37

68.B407.89 240 112 130 9,5 4 4 35

68.B407.A0 250 84 100 8,5 6 5 40

68.B407.63 230 100 116 10,5 4,5 6 40

68.B407.56 220 115 133 6,5 5 6 35,5

68.B407.54 220 112 130 9,5 4 4 35

68.B407.C9 245 115 133 6,25 5 6 40,5

68.B407.C3 267 132 150 8,5 4 5 42,5

68.B407.D2 285 62 79 10,5 4 4 41

68.B407.B1 260 62 79 8,5 5 5 41

68.B407.33 220 60 80 6,5 4 5 36

68.B407.E6 270 128 146 8,5 5 6 40

68.B407.E9 276 144,5 166 10,5 5 6 36

68.B407.60 240 102 120 8,5 5 5 36

68.B407.71 240 89 110 10,5 5 5 33,5

68.B407.94 260 125 150 10,5 5 5 35

68.B407.A7 260 (121) 148 10,5 4 5 36,5

Code Ø A Ø B Ø C Ø D E F G

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68.B407.B9 260 (98) 125 10,5 4 5 36,5

68.B407.C6 260 130 150 10,5 5 5 38

68.B407.34 220 104 126 10,5 5 5 35

68.B407.51 226 126 140 6,5 4,5 5 33

68.B407.E3 260 141 162 10,5 5 4 36,5

68.B407.G0 270 150 175 10,5 5 5 33

68.B407.G1 190 63 80 8,5 5 3 36

68.B407.G2 220 102 120 8,5 4,5 5 41

68.B407.G3 220 54 76 8,5 4,5 4 40

68.B407.G4 282 144 166 10,5 5 6 39

68.B407.G6 220 102 120 8,5 5 5 41

68.B407.G8 240 …. 136 10,5 5 5 35

68.B407.G9 276 …. 160 10,5 5 5 35

68.B407.18 200 58 80 10,5 4 3 33

68.B407.F4 226 59 88 8,5 4 5 38

68.B407.F6 280 142 164 8,5 5 5 33

68.B407.F8 282 134 166 10,5 5 5 37

68.B407.F9 220 88 110 10,5 4 5 37,5

68.B407.H0 245 108 125 8,5 5 4 37,25

68.B407.H1 245 83 102 9,9 5 4 37

68.B407.H2 265 83 102 9,9 6 4 34

68.B407.H3 245 105 125 10,5 5 5 40

68.B407.H6 220 82 100 10,5 5 4 34

68.B407.D8 200 90 110 10,5 4 5 36

68.B407.H8 245 115 133 8,5 5 6 40,5

68.B407.J2 220 108 125 7,5 5 4 36

68.B407.J3 250 110,5 130 10,5 6 4 36

68.B407.J4 226 60 90 8,5 4 5 38

68.B407.J5 280 60 80 8,5 5 5 38

68.B407.J6 240 125 140 6,5 5 5 40

68.B407.J8 220 108 132 10,5 5 5 34

68.B407.J9 240 98 125 10,5 4 5 34

Code Ø A Ø B Ø C Ø D E F G

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BRAKE PADS

The compounds used normally in braking system are classifiable in just two families, ORGANIC and SINTERED.

Sintered materials are metallic powders mixed with lubricants and abrasive agents in such a way as to produce a compound that is solidified by compacting even at high temperatures.The metal powders determine the braking power of the pad at high temperature.

Organic materials are composed mainly of resin binders, metal, lubricants and abrasive. In this instance the friction coefficient is generated by metals and resins, with the lubricants and abrasives performing the functions as mentioned above.

Usually sintered brake pads have higher average friction coefficient than organics and keep more stable at high temperatures.At the same time sintered pads could affect operating brake system temperatures.

07BBO1.XX

07BBO3.XX

Available in different compounds

Available in different compounds

07BB01.SP 39,8 x 56,2 x 6,8

07BB01.06 ˝ ˝ ˝

07BB01.35 ˝ ˝ ˝GENUINE

07BB03.SA 108,5 x 40,1 x 7,6

07BB03.SP ˝ ˝ ˝

07BB03.06 ˝ ˝ ˝

07BB03.3A ˝ ˝ ˝GENUINE

07BB03.35 ˝ ˝ ˝GENUINE

07BB03.59 ˝ ˝ ˝GENUINE

07BB03.90 ˝ ˝ ˝GENUINE

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07BB20.XXAvailable in different compounds

Available in different compounds

07BB14.XX

07BB31.35

BRAKE PADS

07BB14.SP 55,6 x 53,8 x 8,9

07BB14.08 ˝ ˝ ˝

07BB14.18 ˝ ˝ ˝GENUINE

07BB20.35 50,8 x 53,7 x 7,4GENUINE

07BB20.65 ˝ ˝ ˝GENUINE

07BB20.9A ˝ ˝ ˝GENUINE

07BB31.35 39,8 x 56,2 x 7,9GENUINE

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04.8164.11LCF 600 PLUS

BRAKE FLUIDS

P/N 04.8164.11LCF 600 PLUS BRAKE FLUID - 500cc

Exclusively for racing use

Brembo Racing LCF 600 plus has been specifically formulated to provide the highest performance under all racing conditions:

• an indipendently proven low compressibility at high temperatures

• a typical dry boiling point of 601°F (316°C)

• a typical wet boiling point of 399°F (204°C)

It even exceeds the requirements of U.S. FMVSS 116 DOT4 specification.

COMPATIBILITY

Compatible with all Brembo Racing Brake Systems.It can be mixed with other DOT3 and DOT4 racing brake fluids but for maximum performance advantage, before filling, other types of fluid should be drained from the brake system to avoid diluting the flid characteristic.Brembo LCF 600 plus must not be used in fluid Brake Systems containing magnesium parts.

Pedal Travel (mm)

Typical Competitor Fluid

Brembo LCF 600 plus Brake Fluid

LCF 600 plus Racing Brake Fluid

120

100

80

60

40

20

00 20 40 60

Pedal Travel (mm)

HTC 64T Racing Brake Fluid              

120

100

80

60

40

20

00 20 40 60

Typical Competitor Fluid

Brembo HTC 64T Brake Fluid

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P/N 04.8164.20HTC 64T BRAKE FLUID - 500cc

Exclusively for racing use

Brembo Racing HTC 64T plus has been specifically formulated to provide the highest performance under all racing conditions:

• an indipendently proven low compressibility at high temperatures

• a typical dry boiling point of 635°F (335°C)

COMPATIBILITY

Compatible with all Brembo Racing Brake Systems.It can be mixed with other DOT3 and DOT4 racing brake fluids but for maximum performance advantage, before filling, other types of fluid should be drained from the brake system to avoid diluting the flid characteristic.Brembo HTC 64T plus must not be used in fluid Brake Systems containing magnesium parts.

Pedal Travel (mm)

Typical Competitor Fluid

Brembo LCF 600 plus Brake Fluid

LCF 600 plus Racing Brake Fluid

120

100

80

60

40

20

00 20 40 60

Pedal Travel (mm)

HTC 64T Racing Brake Fluid              

120

100

80

60

40

20

00 20 40 60

Typical Competitor Fluid

Brembo HTC 64T Brake Fluid

04.8164.20HTC 64T

BRAKE FLUIDS

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02.5168.XX

CALIPER THERMO TAPES

P/N 02.5168.10/12CALIPER THERMO TAPES

P/N Temperature Range

02.5168.10 - From 132°C/270°F to 210°C/410°F

02.5168.11 - From 88°C/190°F to 127°C/260°F

02.5168.12 - From 132°C/270°F to 171°C/340°F

P/N 02.5168.20/23/25SMALLER CALIPER THERMO TAPES

P/N Temperature Range

02.5168.20 - From 132°C to 210°C

02.5168.23 - From 210°C to 260°C

02.5168.25 - From 350°C to 450°C

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DISCLAIMER

The data contained in this catalogue are provided for information purposes only and therefore may be subject to change, nevertheless Brembo S.p.A. hereby grants its reasonable effort to ensure the accuracy of them. Brembo S.p.A. is not responsible for any errors or omissions contained on these pages and accepts no responsibility forany differences between the codes, types, measurements, quantities, colors, images and/or other information provided by us and the actual ones. This catalogue contains an abstract of Brembo’s products that Brembo picked out for the scope of this specific competition without performing any test about their possible assembly, which remains under Client’s exclusive liability and control.Considering that the Products in this catalogue could be used in different ways, Brembo S.p.A. recommends to examine - with an high level of attention – the technical characteristics, technical documents, maintenance manuals of each single and specific products (if available) with the aim to check and verify that the products have the necessary and right peculiarities with regard to the use that the Client intend to realize. Thus, Brembo shall not have any liability whatsoever in connection with Client’s failure to comply with the instructions and/or in connection with their inappropriate and/or incorrect installation on vehicles and/or with the lack of and/or incorrect maintenance of such products, nor shall any “Product Liability” apply in such cases. Brembo S.p.A. declines any kind of liabilities in relation to any possible products malfunctions and/or in relation to any different performance caused by a wrong choice and/or a wrong evaluation made by the Client. Furthermore, Brembo S.p.A. declines any other liabilities for any kind of possible damage that could, directly or indirectly, derive to people or things, as a consequence of the wrong choice made by the Client, or as a consequence of the lack of conformity with the law of the regulations indicated in the documentation and in the use and maintenance manual, regarding, in particular, the installation, use and maintenance of products notices (if available).

BREMBO’S RACING PRODUCTS

Please also consider that products identified as Brembo’s “racing” products are designed and manufactured to be used exclusively in competitions and, therefore, shall not be used on public roads. Thus, Brembo shall not have any liability whatsoever in connection with the use of

the products in violation of such limits and/or in connection with the normal wear and tear of such products, nor shall any “Product Liability” apply in such cases. Any alteration of or tampering with the “racing” products may endanger their safety and any guarantee (concerning both contractual and tortuous liability) given by Brembo S.p.A. in respect of the products will be terminated by any such alteration or tampering. The Clients acknowledge and accept that due to the particular operative and environmental conditions under which the racing products operate during competitions, such products may be subject to use under extreme conditions, which may exceed the project limits and control as set by Brembo. Thus, Brembo shall not have any liability whatsoever in connection with the use of the “racing” products under extreme conditions during the competitions, nor shall any “Product Liability” apply in such case. LIMITS TO CONTRACTUAL GUARANTEES FOR EACH PRODUCT

Brembo guarantees that the products are manufactured with high quality materials and in accordance with the specifications provided by the Manufacturer. Should the Client notice either an apparent or a hidden defect, he shall communicate it in writing to Brembo within 8 (eight) days from the date of their delivery. The Client shall, at his own expense, deliver the defective products ex works BREMBO, in accordance with the instructions given by BREMBO. Only in case a defect has actually been ascertained by Brembo’s quality control office, the defective parts of the products will be replaced. In any event, Brembo’s liability, as well as the liability of its agents and/or distributors and/or any other brokers shall not exceed the sale price of the “racing” products. The guarantee does not apply in case the products have not been installed and maintained in accordance with the instructions. Brembo’s liability does not exceed the limits set forth in this paragraph and no further guarantee, neither express nor implied, which may determine an extension of such liability, is hereby given. Except upon Brembo’s express written authorization, none of its agents and/or distributors and/or other brokers are authorized to give further guarantees other than those provided for in the Sales Conditions. It should be observed that Brembo guarantees the materials produced by its suppliers within the limits of the guarantees given by such suppliers to Brembo.

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Brembo S.p.A.Via Brembo 2524035 Curno (BG) - ItalyTel.: +39 035 605 1111Fax: +39 035 605 2766E-mail: [email protected]

Brembo S.p.A.Via Brembo 2524035 Curno (BG) - ItalyTel.: +39 035 605 1111Fax: +39 035 605 [email protected]

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