STANDALONE BAR CODING APPLICATIONS (PC LESS)
Transcript of STANDALONE BAR CODING APPLICATIONS (PC LESS)
STANDALONE BAR CODING
APPLICATIONS (PC LESS)
EXISTING PROCESS AT PRODUCTION
PACKING OF FINISHED GOODS IN CARTON BOX AS PER PACKING STYLE
FOR EXAMPLE : HERE 4 BOTTLES OF FG ARE PACKED IN A CARTON BOX
PRE PRINTED LABEL / STICKER / TAG PRINTING BY ENTERING DATA ON COMPUTER / LABEL PRINTNG SYSTEM
PRINTING IS DONE OFFLINE AWAY FROM THE MANUFACTURING LINE
LABEL PRINTING
SOFTWARE
WEIGHING OF CARTON
4.500 KGS
GROSS WEIGHT = 4.500 KGSTARE WEIGHT = 0.500 KGSNET WEIGHT = 4.000 KGS
PUTTING THE WEIGHT ON LABEL MANUALLY
PRINTED LABEL APPLIED ON CARTON
CISPL SOLUTION FOR THE SAME
AND THAT IS ALSO WITHOUT USING
COMPUTER / PLC / ANY ADDITIONAL DEVICE
WILL BE USING TSC MAKE THERMAL TRANSFER PRINTER WHICH IS A
1 SELF PROGRAMABLE PRINTER
2 HAVING FOLLOWING HARDWARE
HARDWARE USE OF HARDWARE
A DISPLAY FOR HUMAN INTERFACE
B USB HOST PORT
TO CONNECT USB KEYBOARD / USB BARCODE SCANNER …. AS AN INPUT DEVICE
C SERIAL / RS232 PORT
TO CONNECT WEIGHT MACHINE / BARCODESCANNER / LEAK TESTER / POKAYOKE SYSTEM / PLC ………
D ETHERNET PORT
TO GET / SAVE DATA FROM / TO REMOTE COMPUTER / SERVER CONNECTED IN NETWORK WITH PRINTER.(OPTIONAL)
PROGRAMMING THE PRINTERONLY AT THE TIME OF
PRINTER PROGRAMMING, NEED TO CONNECT THE
PRINTER WITH COMPUTERCUSTOMISED PRINTER
PROGRAM BY CISPL
ACTUAL PROGRAMMING SOFTWARE SCREEN FOR ONE OF OUR CUSTOMER
AFTER PROGRAMMING, THE PRINTER IS TAKEN TO PRODUCTION LINE AND CONNECTED WITH WEIGHT MACHINE. (NOTE THAT, NO
NEED OF COMPUTER ON PRODUCTIN LINE)
SENDING ACTUAL WEIGHT ON RS 232 (SERIAL) CONNECTION
USB KEY
BOARD CONNECTED
AS INPUT DEVICE
PRINTER SCREENS WILL BE LIKE THIS WHEN PRINTER IS SWITCHED ON
ENTER ITEM CODE TO PRINT--------------------------------------
ITEM123456789
SCREEN-1
NEXT PRINTER SCREENS WILL BE SOMETHING LIKE THIS
ENTER ITEM BATCH TO PRINT--------------------------------------ITEM ENTERED : ITEM123456789
BATCH123456789
SCREEN-2
OPERATOR NOW DO THE WEIGHING PROCESS OF CARTON BOXES ONE BY ONE LIKE THIS
PRESS * ON WEIGHT MACHINE 4 WEIGHT-------------------------------------------------------ITEM ENTERED : ITEM123456789BATCH ENTERED : BATCH123456789
ITEM DESCRIPTION : ABCDEFGHIJKLMN OPCONTAINS : 04 BOTTLES
MIN WEIGHT : 04.400 KGSMAX WEIGHT : 04.600 KGSTARE WEIGHT : 00.500 KGS
CURRENTDATE : 01 JAN 2020
CURRENT WEIGHT
4.500 KG
THIS INFORMATION
WE HAVE ENTERED
AGAINST ITEM CODE
ITEM123456789 ALL READY WHILE
PROGRAMMIG THE PRINTER
THESE VALUES COMING
FROM PRINTER RTC,
WHICH PERSISTS DURING
POWER OFF
SCREEN-3
IF THE GROSS WEIGHT IS WITHIN THE LIMIT OF MIN WEIGHT AND MAX WEIGHT THEN
ONLY THE LABEL / STICKER / TAG IS PRINTED
WHAT WE HAVE ACHIEVED
SR BENIFITS
01 NO MANUAL DATA ENTRY FOR STICKER / LABEL / TAG PRINTING
02 GUARANTY OF 4 BOTTLES PACKED IN THE CARTON
03 MAKES SURE THAT THERE ARE NO EMPTY BOTTLE / HALF FILLED BOTTLE
04 CALCULATIONS OF GROSS, TARE, NET WEIGHT, EXPIRY DATE IS DONE IN AUTO
05 NO NEED OF COMPUTER / PLC / ANY OTHER DEVICE EXCEPT PRINTER ON PRODUCTION / PACKING LINE
06 OFFLINE LABEL PRINTING WORK IS ELIMINATED
07 WITH THE HELP OF CUSTOMIZED SOFTWARE, WE CAN ADD NEW ITEMS WITHOUT TAKING HELP OF CREDENTIALS TEAM (ON SAME LINE, DIFFERENT LINE ALSO)
WHAT ADDITIONAL THINGS CAN BE DONE
WEIGHT MACHINE
BARCODE SCANNER
LEAK TESTER PLC
POKAYOKE SYSTEM
SR ADDITIONAL THINGS
01 CAN CONNECT BARCODE SCANNER, PLC, LEAK TESTER…. & OTHER DEVICES
CAN SAVE DATA ON CLOUD
AT COMMANDS
DATA IN SMS
TX 200GSM MODULE
WITH SIM CARD
CLOUD DATABASE
PROPOSED SYSTEM BY USING TSC TX200 AND GSM MODULE
THIS IS ONLY PROPOSED SYSTEM AND IT IS NOT IMPLEMENTED YET ANYWHERE
IMPLEMENTING BARCODE LABEL PRINTNIG SYSTEM AT ALL VENDOR LOCATIONS
RUNNING CUSTOMER’s ERP SYSTEM (BARCODE PRINTING RELATED ONLY) AT VENDOR SIDE AND THAT IS ALSO WITHOUT USING COMPUTER AND WITHOUT
INVESTING ON ANY NEW INFRASTRUCTURE
AUTOMOBILE MANUFACTURER
SUB PART VENDOR-
01
SUB PART VENDOR-
02
SUB PART VENDOR-
03
SUB PART VENDOR-
04
ANOTHER AUTOMOBILE
MANUFACTURER
WANT TO IMPLEMENT
BARCODE SYSTEM AT VENDOR SIDE
SUB PART VENDOR-
01
SUB PART VENDOR-
02
SUB PART VENDOR-
03
SUB PART VENDOR-
04
AUTOMOBILE MANUFACTURER
CUSTOMISED APPLICATION ON MANUFACTURERS
EXISTING SERVER THAT GETS THE REQUEST
FROM VENDOR IN SMS FORMAT AND GIVES THE REPLY IN SMS FORMAT BY COMMUNICATION WITH EXISTING ERP SYSTEM (ALL RULES
WILL BE HERE AND ONLY PRINTING WILL BE DONE
AT VENDOR SIDE)
WORK ORDER
NUMBER SENT VIA
SMS
REPLY WITH ITEM CODES
IN WORK ORDER ALONG WITH
REMAINING QTY
FOR EXAMPLE
SR POINTS
1 VENDOR HAS TO INVEST ON BARCODE PRINTER AND GSM MODULE ONLY
2 ALL THE BUSINESS LOGIC REMAINS AT CUSTOMER SIDE, AND ONLY PRINTING WILL BE DONE AT VENDOR SIDE
3 VENDOR-04 CAN USE THE BARCODE PRINTER BY RUNNING OUR .BAS PROGRAM. AND HE CAN ALSO USE THE SAME PRINTER TO PRINT ANOTHER AUTOMOBILE CUSTOMER’s LABELS BY DISABLING THE .BAS PROGRAM.
4 CAN RUN THE BARCODE LABEL PRINTING RELATED ERP AT VENDOR SIDE.
5 CAN RUN ANY ERP ON TSC TX200 PRINTER
6 CAN RUN SAP ALSO.
CAN RUN CUSTOMER’s SAP SYSTEM AT VENDOR SIDE, THAT IS ALSO WITHOUT USING ANY COMPUTER AND BY USING SINGLE SAP LICENCE USER ONLY AT ALL THE VENDORS
WHAT ADDITIONAL THINGS CAN BE DONE
SR ADDITIONAL THINGS
02 CAN HAVE USER LOGIN AND PASSWORD, AND CAN PRINT OPERATOR CODE
03 CAN INPUT ITEM, BATCH, ….. OTHER MAUAL ENTRIES BY BARCODE SCANNING ALSO.
04 CAN IMPLEMENT DIFFERENT LOGICS IN PRINTER PROGRAM.FOR EXAMPLE :1)DATE LOGIC (PRINT A FOR 01, B FOR 02…., PRINT A FOR JANUARY, …….)2)SHIFT LOGIC (07:30 AM TO 03:30 AM = SHIFT 1, ………)3)AUTO CALCULATION OF EXPIRY DATE (EXPIRY AFTER 6/12/18 … MONTHS)
05 CAN PRINT INCREMENTAL SERIAL NO ON THE LABELS. LOGICALLY IT CAN BE SET TO ‘001‘ WHEN ITEM / BATCH / SHIFT / DAY …. CHANGEFOR EXAMPLE:
1)BOX NO : 00012)BOX NO : 001 / 050 (LABEL PRINT CAN STOP AFTER PACKING OF 50 BOXES)
WHAT ADDITIONAL THINGS CAN BE DONE
SR ADDITIONAL THINGS
06 CAN SAVE / GET PRINTING DATA ON REMOTE COMPUTER (SERVER)
THE REMOTE COMPUTER (SERVER) CAN BE ANY COMPUTER IN THE NETWORK (RUNNING 24 X 7 (MEANS IS AVILABLE AT THE TIME OF PACKING) AND ACCESIBLE TO PRINTER IN LAN NETWORK).SINGLE REMOTE COMPUTER CAN SAVE DATA FOR MORE THAN ONE PRINTERS SIMULTANEOUSLY.
CAN SAVE / GET DATA FROM THE EXISTING ERP SYSTEM. NEED TO DEVELOP A CUSTOMIZED APPLICATION THAT WILL COMMUNICATE BETWEEN ERP SYSTEM AND LABEL PRINTING SYSTEM. (NEED ADDITIONAL EFFORTS TO HAVE COMMUNICATION WITH ‘SAP’.)
IT IS BETTER TO HAVE A MIDDLE WARE SYSTEM THAT WILL COMMUNICATE WITH EXISTING ERP, AS AT THE DOWN TIME OF ERP SYSTEM, THE PACKING CAN STILL GO ON.
WEIGHT MACHINE SETTINGS IF IT EXISTS ALL READY
SR WEIGHT MACHINE PROPERTIES
01 WEIGHT MACHINE SHOULD BE HAVING RS232 (SERIAL) PORT. IF NOT THEN IT SHOULD HAVE A FACILITY TO ATTACH THE ADDITIONAL HARDWARE OR RS232 PORT TO IT (WEIGHT MACHINE SUPPLIER WILL HELP IN THE SAME.)
02 THERE ARE DIFFERENT TYPES OF WEIGHT MACHINE DATA SEND METHODES ON RS232 PORTA) WEIGHT IS TRANSFERRED ON RS232 PORT AFTER PRESSING A BUTTON
ON WEIGHT MACHINEB) WEIGHT IS TRANSFERRED ON RS232 PORT AFTER SENDING A WEIGHT
TRANFERED REQUIST ON RS232 PORTC) WEIGHT IS TRANSFERRED ON RS232 PORT AUTOMATICALLY WHEN
WEIGHT HAS BECOME STABLED) WEIGHT IS TRANSFERRED ON RS232 PORT CONTINUOUSLY.
03 HERE WE CAN COMMUNICATE IN CASE OF 2A, 2B AND 2C. ALSO IN CASE OF 2B WE REQUIRE A WEIGHT TRANSFER RQUUEST COMMAND.WE CAN NOT COMMUNICATE IN CASE OF 2D.
EXISTING CLIENTS WHERE SIMILAR SYSTEM IS RUNNING
SR CLIENT NAME DSCRIPTION
01 BOSCH CHASSIS SYSTEMS INDIA PVT LTD (PUNE, MANESAR)
LABEL PRINTING. COMMUNICATION WITH PLC, POKAYOKE SYSTEMS. DATA SAVE ON REMOTE COMPUTER
02 VARROC ENGINEERING PVT LTD (PUNE, AURANGABAD, PANTANAGAR)
LABEL PRINTING. COMMUNICATION WITH PLC, LEAK TESTER, POKAYOKE SYSTEMS.
03 CHASSIS BRAKES INTERNATIONAL (MANESAR) (Implemented through 3RD Party)
LABEL PRINTING. COMMUNICATION WITH PLC
04 FRESENIUS KABI INDIA PVT LTD (RANJANGAON PUNE) (Implemented through 3RD Party)
LABEL PRINTING. COMMUNICATION WITH WEIGHT MACHINE
05 3M INDIA LTD (RANJANGAON PUNE) (Implemented through 3RD
Party)
LABEL PRINTING. COMMUNICATION WITH WEIGHT MACHINE
ALL THIS LABEL PRINTING IS ONLINE AND WITHOUT COMPUTER (PC LESS) PRINTING.
EXISTING CLIENTS WHERE SIMILAR SYSTEM IS RUNNING
SR CLIENT NAME DSCRIPTION
06 ARMACELL INDIA PVT LTD (LONIKAND PUNE) (Implemented through 3RD Party)
LABEL PRINTING. MANUAL INPUT WITH USB KEYBOARD.
07 BRIGHT AUTOPLAST PVT LTD (SANASWADI PUNE) (Sintex group)
LABEL PRINTING. COMMUNICATION WITH PLC, LEAK TESTER
08 HANON AUTOMOTIVES SYSTEMS INDIA PVT LTD(SANASWADI PUNE)
LABEL PRINTING. COMMUNICATION WITH PLC
09 INTEVA PRODUCTS INDIA PVT LTD (CHAKAN PUNE)
LABEL PRINTING. COMMUNICATION WITH PLC
10 ALLEVARD IAI SUSPENSIONS PVT LTD (CHAKAN PUNE)
LABEL PRINTING. COMMUNICATION WITH PLC. DATA SAVE ON REMOTE COMPUTER.
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