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COMPRESSION SPRINGS

PATENTED COLD DRAWN STEEL SPRING WIRE OF TYPE "C" TO DIN 17223 PAGE 1 OR BS 1408-M RANGE 2.PERMISSIBLE TOLERANCE FOR THE WIRE DIA. "D" TO DIN 2076, DIMS CLASS "C" OR BS 1408-M.

COLD FORM, END COILS FORM AND GRIND FLAT, COILS FREE FROM BURRS ON INNER AND OUTERDIAMETERS, SPRINGS TO BE COMPRESSED TO LBL BEFORE CHECKING Lo, COILS TO BE SHOT PEENED.

SURFACE FINISH:OILED. SPRING FORCES Fn ARE APPROXIMATE.

THE USAGE OF THIS UNSTABLE SPRINGS ( ) SHOULD BE AVOIDED IF POSSIBLE.NOTE:

MANUFACTURE:

MATERIAL:

2

1

Fn

iF

iG

BL

e

e

1

2

Sn

= FORCE (IN NEWTONS) FOR LENGTH Ln

= NUMBER OF FREE COILS

= TOTAL NUMBER OF COILS

= SOLID LENGTH OF SPRING

= PERMISSIBLE DEVIATION FROM THE VERTICAL. MEASURED ON THE UNLOADED SPRING.

= PERMISSIBLE DEVIATION OF THE GROUND END COILS FROM PARALLELISM MEASURED FOR Da

= MAX. ALLOWED DEFLECTION OF SPRING270 o +60 o

0e

e

Di

Da

d

Lo

Fn

BL

Sn LnL

L

DIMS IN MM. FORCE IN N

WDX14-70-0111

WDX14-70-0112

WDX14-70-0113

WDX14-70-0114

WDX14-70-0115

WDX14-70-0122

WDX14-70-0121

WDX14-70-0123

WDX14-70-0124

WDX14-70-0125

WDX14-70-0126

WDX14-70-0127

WDX14-70-0128WDX14-70-0129

WDX14-70-0131

WDX14-70-0132

WDX14-70-0133

WDX14-70-0134

WDX14-70-0141

WDX14-70-0135

WDX14-70-0142

WDX14-70-0143

WDX14-70-0144

WDX14-70-0145

WDX14-70-0146

1

2

3

4

1

2

3

4

5

1

2

3

4

5

1

2

3

4

5

1

2

3

4

5

6

6

7

8

9

1200

2300

3900

600 17.825 0.35 3.6

34

46

55

24 0.4 5

32 0.5 7

37 0.6 9

91138

184

230

276

322

1.62.3

236 2.5

3.0

4.0 111

95

78

61

4428 5

8

11

14

17

20

3.0

3.0

6.59.5

12.5

15.5

18.5

21.5 16.1

13.8

11.5

9.2

6.94.6

2.5

2.5

194

152

68

110

1.2

1.922

38

55

71

87

4

7

10

13

16

5.5

8.5

11.5

14.5

17.5

3.4

5.5

7.6

9.7

11.8

1.0

2.6

2.6

2.6

2.62.6

2.2

1.2

1.5

1.5

1.5

1.1

1.4

1.8

68

43

57

72

86

101

48

88

107

127

147

166186

206

17

23

30

37

44

18

27

36

45

54

63

72

81

90 10.39.3

8.3

7.4

6.4

5.4

4.4

3.4

2.4

5.1

4.3

3.6

2.9

2.26.5

8.5

5.5

7.5

9.5

21.5

19.5

17.5

15.5

13.5

11.5

10.5

12.5

14.5

4

8

5

11

13

7

10

14

16

2018

6

12

9 0.75

1.02

1.38

1.65

YES

YES

YES

YESYES

YESYES

YES

YES

YES

YES

YES

NO

NO

NO

YES

YES

YES

YES

YES

YES

YES

YES

YES

NO

1

2

3

4

5

1

2

3

4

5

6

7

8

9

1

2

3

4

5

1

2

3

4

5

6

FORD STANDARD PART NUMBER

SIZE NO.

LNGTH NO. Fn Da

DiDIM. TOL.+

dLo

DIM. TOL.+Sn iF iG

e1MAX.

eMAX.2 LNGTH

NO.

STABLE WITHOUTGUIDE

****

**

*

__

EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBERAND MANUFACTURER’S BRAND.

PRINTED COPY ISUNCONTROLLED

DIE DESIGN ANDCONSTRUCTION SPECIFICATIONS

STAMPING - EUROPE

W-DX14-70MPAD RETAINING & SPRING APPLICATIONFEB-2006 PAGE: 1

STAMPING - EUROPE

NUMBER AND MANUFACTURER'S BRAND.

OR TUBE DIN 2393 ST 34-2 GZFMATERIAL: SEAMLESS STEEL TUBE TO BE 980 CDST 0.15 MAX. CARBON,

EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING

FINISH: REMOVE ALL SHARP EDGES. RUST PROTECT.

R 0.5 MAX.

LENGHT

WDX14-70-0245WDX14-70-0244WDX14-70-0243WDX14-70-0242WDX14-70-0241WDX14-70-0235WDX14-70-0234WDX14-70-0233

4

3WDX14-70-0232WDX14-70-0231WDX14-70-0227WDX14-70-0226WDX14-70-0225WDX14-70-0224WDX14-70-0223

2

WDX14-70-0222WDX14-70-0221WDX14-70-0214WDX14-70-0213WDX14-70-0212WDX14-70-0211

NUMBER NO.

1

FORD PART SIZE

S

±0.3D1

5 138

7/8 X 14 SWG

5/8 X 16 SWG

1/2 X 18 SWG

5/16 X 22 SWG

INCH

251

34

27096

53

543

1258760

2230 17

1824 13

796

12

72047

97

543

726254

1217 9

22 X 2.5

18 X 2.5

2.5

2.5

12 X 1.51.5

D3D2D1L

3 39

214

361552

12

NO.1528

812 6.4

L

S

8 X 0.8

mm

0.8

TUBE SIZE

D3

D2


STAMPING - EUROPE

W-DX14-70MPAGE: 2FEB-2006

STAMPING - EUROPE PAD RETAINING AND SPRINGAPPLICATION

SPACER TUBEFOR SPRING RETAINER

±0.3


CATIA DATAAVAILABLE

ORDERING NUMBER AND MANUFACTURER'S BRAND.EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL

OR TUBE DIN 2393 ST 34-2 GZFMATERIAL: SEAMLESS STEEL TUBE TO BE 980 CDST 0.15 MAX. CARBON,

FINISH : REMOVE ALL SHARP EDGES. RUST PROTECT.

L

R 0.5 MAX.

LENGTH

1

WDX14-70-0343WDX14-70-0342WDX14-70-0341WDX14-70-0332WDX14-70-0331WDX14-70-0324WDX14-70-0323WDX14-70-0322WDX14-70-0321WDX14-70-0312

4321

3

3 12

4

2 212

WDX14-70-0311NUMBER

FORD PARTNO.

SIZE

1NO.

S

±1D1D3

D2

1 3/8 X 14 SWG

1 1/8 X 16 SWG

7/8 X 16 SWG

5/8 X 16 SWG13 16 X 1.51.58.51624

23.016812465

50 3135

65

994895

42

47

4331

32

2630 19.0

1922 13.5

35 X 22.0

30 X 2

22 X 1.5

2.0

1.5

27

L D1 D3D2 D4

±0.5

mmS TUBE SIZE

INCH

MAX.R 0.5

D4 ±0,3


STAMPING - EUROPE


STAMPING - EUROPE PAD RETAINING AND SPRING APPLICATION

SPRING RETAINERS


CATIA DATAAVAILABLE



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COMPRESSION SPRING STOCKDIMS IN mm, FORCE IN NEWTONS



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TENSION SPRING STOCKDIMS IN mm, FORCE IN NEWTONS

PART WAS

UDB005-01010

LABEL : PERMANENTLY MARK EACH PART WITH FULLFINISH : PIN TO BE HARDENED. RUST PROTECT.MATERIAL: STEEL TO MANUFACTURER'S CHOICE.

FORD STANDARD

WDX14-70-06010

PART NUMBERP1

20

ORDERING NUMBER AND MANUFACTURER'S BRAND. FOR APPLICATION SEE W-DX14-40M PAGE 54

M10

SIZEd1 d2

4 20

l1

18.0

l2

15

l3

2.0

f

d2

l3

l1

P2

P1

LOCTITE

l2

P2N

35

N

FORCES IN N

d1

SPRING PIN

SECURE WITH

8

d2

WDX14-70-06016

FORD STANDARDPART NUMBER

UDB005-01016

PART WAS

M16

SIZEd1

2023.528

l1 l2 l3

4.5

f

45

P1N

100

P2N

FOR REPLACEMENT ONLY



STAMPING - EUROPE


STAMPING - EUROPE PAD RETAINING ANDSPRING APPLICATION

SPECIAL PAD RETAINER PIN FOR

SUPPORT PLATE


STAMPING - EUROPE


STAMPING - EUROPE PAD RETAINING AND SPRING APPLICATION


CATIA DATAAVAILABLE

SHOEPUNCH

PAD

ORDERING EXAMPLES:

ITEM AMT. NAME

STROKE +

B

A

SPOTS EQUALLY SPACEDTO BE WELDED AT 3

E

COTTER PIN AT ASSEMBLY.DRILL HOLE IN ROD FOR

1mm WITH PERMISSIBLE LOAD

DURING ACCELERATION OF PAD5mm MAX. ADDITIONAL MOVEMENT

68

4

D

C

5

1 ( SIZE OF THREADED ROD SEE TABLE )

2 ( TUBING SIZE SEE TABLE )

7 ( M8 SOC. HD. CAP SCREW )

3



STAMPING - EUROPE



RETAINER BOLT TYPE 1M16, M20, M24, M30

FOR APPLICATION: SEE W-DX14-40M PAGES 1

M20

M16

M30M24

WDX14-70-1216 A290 B170

WDX14-70-1220 A290 B170

WDX14-70-1224 A290 B170

WDX14-70-1230 A290 B170

WDX14-70-1230 A290 B170TUBE LENGTHBOLT LENGTH

M30 THREADRETAINER BOLT ASSEMBLY TYPE 1

F5

G

M30M24M20M16

SIZE EC D F G

Ø31Ø25Ø21Ø17

Ø40Ø34Ø29Ø24

33282828 30

354250 33

272219

Ø22 x 2 x B Ø25 x 2 x B Ø30 x 2,5 x B Ø38 x 3,5 x B

M16 M20 M24 M30

1 1

2 1

3 1

4 1

5 1

6 1

7 1

8 1

M16 x A M20 x A M24 x A M30 x A

POLYURETHANE BUFFER WDX14-60-0901 WDX14-60-0902 WDX14-60-0903 WDX14-60-0904

HEXAGON CASTLE NUT DIN 935 OR BS 3692

BUFFER RETAINER WDX14-60-1001 WDX14-60-1002 WDX14-60-1003 WDX14-60-1004

RETAINER BLOCK WDX14-60-1006 WDX14-60-1007 WDX14-60-1008 WDX14-60-1009

ROD: DIN 975 OR EQUIVAL,MIN GRADE 8.8TUBE: ST-35 DIN 2391 OR EQUIVALENT

SOC. HD. CAP SCREWDIN 912 OR BS 4168

COTTER PINDIN 94 OR BS 1574 Ø4x40 Ø4x40 Ø5x50 Ø6x60

M8x30 M8x30 M8x30 M8x35

*

*FOR ADDITIONAL VALUE SEE W-DX14-40M Page 1FOR PLASTIC SPRINGS ADD 8% OF ORIGINAL SPRING LENGTH FOR SETTLEMENT + VALUE OF W-DX14-40M Page 1

AR

EA

CH

ANG

ED

CATIA DATAAVAILABLE

FORD PART NUMBER OR SIZE

M16 = 1000kg M20 = 1400kg

M20 x A

Ø25 x 2 x B

WDX14-60-1007WDX14-60-1304

M20

A B

RETAINER BLOCKBUFFER RETAINERHEXAGON CASTLE NUT DIN 935 OR BS 3692

TUBE DIN 2391 OR EQUIVALENT( MATERIAL: 1.0308 )

THREADED ROD DIN 975 OR EQUIVALENT.MIN STRENGTH GRADE 8.8

12

45

311

1

AMT.

1

ITEM

1 M16 x A

Ø22 x 2 x B

WDX14-60-1006WDX14-60-1303

M16

PERMISSABLE LOADPER SAFETY BOLT

COTTER PIN Ø4 X 40 BS 1574 OR DIN 94DRILL HOLE FOR COTTER PIN AT ASSEMBLY

H+20

NAME

H = STROKE OF PAD

5

4

TO BE WELDED AT 3 SPOTS EQUALLY SPACED

SAFETY BOLTASSEMBLY

FOR PADS OF BLANK DIES AND OTHER CASES WHEN SAFETYTHROUGH SIDE RETAINING- AND SIDE LOCK PINS IS NOT POSSIBLE.

SOC. HD. CAP SCREWM8 x 30 LG.

26

2

1

3

ORDERING EXAMPLE:

WDX14-70-1416 A...B...

BOLT LENGTH (290mm for Example)TUBE LENGTH (170mm for Example)

D 1

D 2

D 1 = Ø17

D 2 = Ø24

D 1 = Ø21

D 2 = Ø29

WDX14-70-1420 A290 B170

WDX14-70-1420 A...B...

M16 M20

SAFETY BOLT ASSEMBLY WITH M20 THREADS


STAMPING - EUROPE




CATIA DATAAVAILABLE

NUMBER AND MANUFACTURER'S BRAND.EACH PART MUST BE PERMANENLTY MARKED WITH THE FULL ORDERING

MIN. 2.0 X d1 CAST IRONMIN. 1.5 X d1 STEEL

TUBE LENGTH "B"SCREW LENGTH "A"

RETAINER SCREW ASSEMBLY WITH M10 THREADS

4 1 S.COIL SPRING LOCK WASHER DIN 7980 OR 4464 TYP A3 1 WASHER WDX14 - 60 - 13012 1 TUBE DIA. 16 X 2,5 DIN 2391 ST-37 0R EQUIVALENT1 1 SOC.HD.CAP SCREW M 10 DIN 912 8.8 MIN. OR BS 4168

PAD RETAINERS AND SAFETY RETAINERS

WX14 70 1510ORDERING EXAMPLE:

130 095

WDX14-70-1510FORD PART NUMBER

ITEM AMT

6.5

AB

FOR APPLICATION OF RETAINERSSEE W-DX14-40M PAGE 8.

NOTE:

d1 (M10)

NAME STANDARD No.

4

3

2

1

PERMISSIBLE LOAD 100 KGA S S E M B L Y M 10FOR SMALL DIES AND CAMS



STAMPING - EUROPE



NUMBER AND MANUFACTURER'S BRAND.EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING

MIN. 2.0 X d1 CAST IRONMIN. 1.5 X d1 STEEL

TUBE LENGTH "B"SCREW LENGTH "A"

RETAINER SCREW ASSEMBLY WITH M12 THREADS

4 1 S.COIL SPRING LOCK WASHER DIN 7980 OR 4464 TYP A3 1 WASHER WDX14 - 60 - 13022 1 TUBE DIA. 20 X 3.5 DIN 2391 ST-37 0R EQUIVALENT1 1 SOC.HD.CAP SCREW M 12 DIN 912 8.8 MIN. OR BS 4168


WX14 70 1612ORDERING EXAMPLE:

130 095

WDX14-70-1612FORD PART NUMBER

ITEM AMT

8.5

A

FOR APPLICATION OF RETAINERSSEE W-DX14-40M PAGE 8.

NOTE:

d1 (M12)

NAME STANDARD No.

4

3

2

1

PERMISSIBLE LOAD 150 KGA S S E M B L Y M 12FOR SMALL DIES AND CAMS



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PERMISSIBLE LOAD 250 KGASSEMBLY M16

FOR SMALL DIES AND CAMS



STAMPING - EUROPE



d1 d2 d3 h1 h2 f2 fs FORD PART NUMBER d4 L

PLASTIC SPRINGSFOR APPLICATION SEE WDX14-40M PAGE 15

32 40 50 63 80 32 40 50 63 80100 32 40 50 63 80100125 32 40 50 63 80100125

MATERIAL:URELAST 90 SHORE

fsf2

SPRING TYPE STRAIGHT PIN,SLOTTET, HEAVY TYPESPANNSTIFT DIN 1481

d4

h2

h1

40

50

63

80

13.5

17

17

21

WDX14-70-194032WDX14-70-194040WDX14-70-194050WDX14-70-194063WDX14-70-194080WDX14-70-195032WDX14-70-195040WDX14-70-195050WDX14-70-195063WDX14-70-195080WDX14-70-1950100WDX14-70-196332WDX14-70-196340WDX14-70-196350WDX14-70-196363WDX14-70-196380WDX14-70-1963100WDX14-70-1963125WDX14-70-198032WDX14-70-198040WDX14-70-198050WDX14-70-198063WDX14-70-198080WDX14-70-1980100WDX14-70-1980125

51

64

81

103

243037.547.260243037.547.26075243037.547.2607593.7243037.547.2607593.7

81012.515.820 81012.515.82025 81012.515.8202531.3 81012.515.8202531.3

14

18

18

21

50506070805050607080905050607080909050506070809090

L

d1

d2

d3

2,5 3,2 4 5 6,4 2,5 3,2 4 5 6,4 8 2,5 3,2 4 5 6,4 8 10 2,5 3,2 4 5 6,4 8 10



STAMPING - EUROPE



PLASTIC STRIPPER FOR BLANK DIES

65

8

32

15

1.5 1.5x45°

23.5

44

Ø10 -0,6

6

40

50.00

3

65 = ORIGINAL LENGTH BEFORE SETTLEMENT

400 mm = ( 1 STRIPE WITH 8 SECTIONS )

MATERIAL:URELAST 90 SHORE A

FORD PART NUMBER: W-DX14-70-2101

ATTENTION:USE ONLY AFTER APPROVAL OF FORD DIE DESIGN OFFICE.USE ALL PINS FOR FASTENING IN UPPER DIE.THE STRIPE CONSISTING OF 8 SEGMENTS MAY BE SHORTENED; BUT USE A MINIMUM OF 2 SEGMENTS.CHECK MATERIAL AND THICKNESS OF MATERIAL BECAUSE OF LIMMITED FORCE OF THE PLASTIC STRIPPER. SEE SHEET W-DX14-40M PAGE 23FOR APPLICATION SEE SHEET W-DX14-40M PAGE 21/22.

FOR SPECIAL SHAPED TRIM CONDITIONS WHICH ARE NOT TO MAKE WITH THE STANDARD PLASTIC STRIPPER USE THE SAME MATERIAL AND MANUFACTURE A SPECIAL PART ACCORDING DETAIL DRAWING. GET APPROVAL OF FORD DIE DESIGN OFFICE:


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CATIA DATAAVAILABLE

STAMPING - EUROPE COMPRESSION SPRINGSgeoho.com.tw/carter/WDX STD/diedesweb/wdxbook/wdx14... ·...

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