DIE DESIGN AND UNCONTROLLED CONSTRUCTION …geoho.com.tw/carter/WDX...
Transcript of DIE DESIGN AND UNCONTROLLED CONSTRUCTION …geoho.com.tw/carter/WDX...
50 200 WDX13 70 02050200 _ 25 150 2
EACH PART MUST BE PERMANENTLY MARKED WITH THEFULL ORDERING NUMBER AND MANUFACTURER'S BRAND.
80 160 WDX13 70 02080160 _ 25 110 2
160 315 WDX13 70 02160315 _ 40 235 110 110 4160 250 WDX13 70 02160250 _ 40 170 110 110 4160 200 WDX13 70 02160200 _ 25 150 110 3160 160 WDX13 70 02160160 _ 25 110 110 3160 100 WDX13 70 02160100 _ 25 50 110 3125 315 WDX13 70 02125315 _ 40 235 75 3125 250 WDX13 70 02125250 _ 40 170 75 3125 200 WDX13 70 02125200 _ 25 150 75 3125 160 WDX13 70 02125160 _ 25 110 75 3125 100 WDX13 70 02125100 _ 25 50 75 3100 315 WDX13 70 02100315 _ 40 235 2100 250 WDX13 70 02100250 _ 40 170 2100 200 WDX13 70 02100200 _ 25 150 2100 160 WDX13 70 02100160 _ 25 110 2100 100 WDX13 70 02100100 _ 25 50 280 315 WDX13 70 02080315 _ 40 235 280 250 WDX13 70 02080250 _ 40 170 280 200 WDX13 70 02080200 _ 25 150 2
80 100 WDX13 70 02080100 _ 25 50 2
WDX13 70 02 125 200 Y
STAMPING - EUROPE
MAY-2006
PREFER THIS WEAR PLATES.
USE ONLY (X) AND (Y) MATERIAL, NOW SUBSTITUTES.(X) STEEL WITHOUT GRAPHITE PLUGS:BS 970: PART 1: 1983-080M15 OR C15 K TO DIN 1652CARBURIZE, CASE DEPTH 1.3-1.5mm, CASE HARDEN Rc 56-60.(Y) ALUMINIUM BRONZE WITH GRAPHITE PLUGS:BS 1400 HTB3 OR DIN 1709 G-CuZn25AL5
HEELS, WEAR PLATES & GUIDE POSTS
MATERIAL WIDTH LENGTHPAGE
PAGE: 02W-DX13-70M
AR
EA
CH
ANG
ED
50 160 WDX13 70 02050160 _ 25 110 250 100 WDX13 70 02050100 _ 25 50 2
LENGTHL -0.2
WIDTHW -0.2
L
THICKNESS OF PLATES20 -0.02 ( DELIVERING CONDITION ONLY; MAY BE REWORKED TO FIT. )THE ACTUAL THICKNESS MUST BE MARKEDON THE SIDE OF THE WEAR PLATE TO ENABLE PROPER REPLACEMENT.
10 X 15`
SLIDING
FORD PARTNUMBER
L1
±0.2L1
W2
L2
W1±0.2±0.2
L2 W2±0.2 SCREW
AMT.
DIRECTION
DIE WEAR PLATES (TO VDI 3357)
DIE DESIGN ANDCONSTRUCTION SPECIFICATIONS
STAMPING - EUROPE
W1
W
SCREW M12x25DIN 912COUNTERBORETO DIN 74-K
PRINTED COPY ISUNCONTROLLED
****
****
CATIA DATAAVAILABLE
NOTE: GUIDE POST HOLE FOR Ø80 r6 TO BE Ø80 H7
3 TOE CLAMPS REQUIRED SEE WDX13-60M Page 10
SHOULDER GUIDE POST Ø80, WITH 50mm LONG LEAD.USE ONLY FOR DIES WITHOUT HEELS.
APPLICATION ONLY IN UPPER DIE SHOE
CASE HARDEN TO 57-62 HRC CASE DEPHT 0.8 MIN.
IH > 56 HRC
CENTER DRILL, BOTH ENDS TO MANUFACTURES CHOICE.
EACH PART MUST BE PERMANENTLY MARK WITH THE FULL ORDERING NUMBER
315 WDX13-70-03080315
400 WDX13-70-03080400 355 WDX13-70-03080355
L1 FORD PART NUMBER
SHOULDER AREA TO BE SOFT
SHEAR STYLE FORM F DIN 509
R3 5015°
MATERIAL : CASEHARDENING STEEL.
OR HEAT-TREATET STEEL.
AND MANUFACTURER'S BRAND.
M12, 25 deep
0.4
AFTER HEAT TREAT
Ø80 f6
-A- R8
R3
L1100
AR
EA
CH
ANG
ED
Ø90
6
Ø80r6
Ø80 r6
0.4
4
Ø80h6
6
5°
4
5°
DIE DESIGN ANDCONSTRUCTION SPECIFICATIONS
STAMPING - EUROPE
W-DX13-70MPAGE: 3FEB-2006
STAMPING - EUROPE HEELS, WEAR PLATES& GUIDE POSTS
PRINTED COPY ISUNCONTROLLED
CATIA DATAAVAILABLE
W-DX13-70MHEELS, WEAR PLATES&GUIDE POSTS
355 WDX13-70-04080355400 WDX13-70-04080400
L1 FORD PART NUMBER
-A-
R3
0.4
f6 r6
R 0.5
0.4
0.008 A
MATERIAL : CASEHARDENING STEEL. CASE HARDEN TO 57-62 HRC CASE DEPHT 0.8 MIN.
EACH PART MUST BE PERMANENTLY MARK WITH THE FULL ORDERING NUMBER AND MANUFACTURER'S BRAND.
315 WDX13-70-04080315
M12, 25 deepØ80r6Ø80
6
64
4
5°
(H7)NOTE: HOLE FOR GUIDE POST Ø80
CENTER DRILL, BOTH ENDS TO MANUFACTURES CHOICE.
IH > 56 HRCOR HEAT-TREATET STEEL.
Ø80 Ø80
R3
L1
10015°
R88
0.5
50
VEHICLE OPERATIONSCONSTRUCTION SPECIFICATIONS
WORLDWIDE DIE DESIGN AND
EUROPE ONLY
PRINTED COPY ISUNCONTROLLED W−DX
PA
RT
NU
MBE
RS
CO
RR
EC
TED
SECTIONPAGE 4
DATEDECEMBER 2004
GUIDE POST Ø80, WITH 50mm LONG LEAD.USE ONLY FOR DIES WITHOUT HEELS.
APPLICATION ONLY IN LOWER DIE SHOE
WIT
HO
UT
HEE
LSA
DD
ED
400 WDX13-70-05125400
EACH PART MUST BE PERMANENTLY MARK WITH THE FULL ORDERING NUMBER AND MANUFACTURER'S BRAND.
500 WDX13-70-05125500 450 WDX13-70-05125450
L1 FORD PART NUMBER
f6 r6
-A-
0.4 0.4
-+ 2
h6r6
+1
SHEAR STYLE FORM F DIN 509
SHOULDER AREA TO BE SOFTAFTER HEAT TREAT
ALTERNATIVE VERSION
BOTH ENDS
30 deep
IH > 56 HRC
CASE DEPHT 0.8 MIN. CASE HARDEN TO 57-62 HRC
OR HEAT-TREATET STEEL,
MATERIAL : CASEHARDENING STEEL,
Ø125
30°
5+130°
M56x3
min.32+5
5
M8
R4
15°
Ø82
50
R12
Ø125
4
Ø125
6
5°
140
Ø135
L1
6
Ø125 Ø65
R4
SHOULDER GUIDE POST Ø125, WITH 50mm LONG LEAD.USE ONLY FOR DIES WITHOUT HEELS.
APPLICATION ONLY IN UPPER DIE SHOE
DIE DESIGN ANDCONSTRUCTION SPECIFICATIONS
STAMPING - EUROPE
W-DX13-70MPAGE: 5FEB-2006
STAMPING - EUROPE HEELS, WEAR PLATES& GUIDE POSTS
NOTE: GUIDE POST HOLE FOR Ø125 r6 TO BE Ø125 (H7)3 TOE CLAMPS REQUIRED SEE W-DX-60M Page 10
PRINTED COPY ISUNCONTROLLED
CATIA DATAAVAILABLE
DATE SECTIONPAGE 6
W-DX13-70MHEELS, WEAR PLATES& GUIDE POSTS
400 WDX13-70-06125400
500 WDX13-70-06125500 450 WDX13-70-06125450
L1 FORD PART NUMBER
R 0.5
f6 r6
R4
-A-
0.4 0.4
-+ 2
h6r6Ø125 Ø125
+1
R12
ALTERNATIVE VERSION
M8 30 deep
R4
30°BOTH ENDS
5+1
50
min.32+5
NOTE: GUIDE POST HOLE FOR Ø125 r6 TO BE Ø125 (H7)
DECEMBER 2004
AND MANUFACTURER'S BRAND.
OR HEAT-TREATET STEEL.
MATERIAL : CASEHARDENING STEEL. CASE HARDEN TO 57-62 HRC CASE DEPHT 0.8 MIN.
IH > 56 HRC
EACH PART MUST BE PERMANENTLY MARK WITH THE FULL ORDERING NUMBER
5
30°
Ø125 Ø82
0.58
Ø125 Ø65
14015°
L1
5°4
6M56x3
GUIDE POST Ø125, WITH 50mm LONG LEAD.USE ONLY FOR DIES WITHOUT HEELS.
APPLICATION ONLY IN LOWER DIE SHOE
WIT
HO
UT
HEE
LSA
DD
ED
EUROPE ONLY
VEHICLE OPERATIONSCONSTRUCTION SPECIFICATIONS
WORLDWIDE DIE DESIGN AND PRINTED COPY ISUNCONTROLLED W-DX
USE WHEN MOUNTING GUIDE POST IN UPPER SHOE
-A-
25
32
22550
280315
250
200180160
180
40 225250
200
160200180
WDX13-70-07050315WDX13-70-07050280WDX13-70-07050250WDX13-70-07050225WDX13-70-07050200WDX13-70-07050180WDX13-70-07050160
50
WDX13-70-07032200WDX13-70-07032180
WDX13-70-07040250WDX13-70-07040225WDX13-70-07040200WDX13-70-07040180WDX13-70-07040160
40
PLACE. SEE W-DX13-60M PAGE 10REQUIRED TO SECURE PIN INFOR NUMBER OF TOE CLAMPS
DEEP FREEZE.HANDLING FROM
FACILITATETHIS END,TOLONG THREAD,HAVE M12 X 18Ø80 AND Ø100 TOGUIDE POSTS
D1D1
160140
L1
WDX13-70-07032140WDX13-70-07032160
PART NUMBER D2
ØD1f 6E
4° TO 6° LEAD
LENGTH2 mm LEAD
18
(R20 OPTIONAL)
TRANSFER PRESS INSTEAD OF DIE WEIGHT.PIN SIZE IS DETERMINED BY SIZE OF
500
EUROPE ONLY:
WDX13-70-07100500
Ø0.008
R1
CENTER DRILL, BOTH ENDS TO MANUFACTURES CHOICE
33 40 4 2
400
400
355315
315355400
250280315355
280250225
2.560 70 10100
8050 56 8 2
63
WDX13-70-07100400WDX13-70-07100355WDX13-70-07100315
WDX13-70-07080400WDX13-70-07080355WDX13-70-07080315WDX13-70-07080280
100
80
WDX13-70-07080250WDX13-70-07063400WDX13-70-07063355WDX13-70-07063315WDX13-70-07063280WDX13-70-07063250WDX13-70-07063225
63
200R1D3 L2 L3
L3
D1 L1
L1
15°
R1 0.4
ØD3 6
WDX13-70-07063200
0.1
D2
A
L2
ØD2r6
0.4
125110 10
10090 10
3
3
8080 10 2.5
L2D3 L3
A
R1
5°
4
ØD2TREATAFTER HEATTO BE SOFT
ØD2r6
SHOULDER AREA5°
6
64
WDX13-70-07080500500
SHEAR STYLE FORM F DIN 509
*
*
*
*
***
*
*
*
*
*
*
25 160 WDX13-70-07025160140 WDX13-70-07025140
180 WDX13-70-07025180
32 40 45 8 2
CASE HARDEN TO 57-62 HRC CASE DEPHT 0.8 MIN.
IH > 56 HRC
MATERIAL : CASEHARDENING STEEL.
OR HEAT-TREATET STEEL.
NOTE: GUIDE POST HOLE FOR ØD2 r6 TO BE ØD2 (H7)
PREFER THESE GUIDE POSTS
FORDPART NUMBER
FORD
DIE DESIGN ANDCONSTRUCTION SPECIFICATIONS
STAMPING - EUROPE
W-DX13-70MPAGE: 7FEB-2006
STAMPING - EUROPE HEELS, WEAR PLATES& GUIDE POSTS
SHOULDER GUIDE POST
PRINTED COPY ISUNCONTROLLED
CATIA DATAAVAILABLE
VEHICLE OPERATIONSCONSTRUCTION SPECIFICATIONS
WORLDWIDE DIE DESIGN ANDW-DX
DATE SECTIONPAGE
W-DX13-70M8
HEELS, WEAR PLATES & GUIDE POSTS
PRINTED COPY ISUNCONTROLLED
2 mm LEAD LENGTH
WDX13-70-08050315WDX13-70-08050280WDX13-70-08050250
280315
250
WDX13-70-08032180180
50
40
32
200 WDX13-70-08040200
WDX13-70-08050225WDX13-70-08050200WDX13-70-08050180WDX13-70-08050160
WDX13-70-08040250WDX13-70-08040225
200225
160180
250225
WDX13-70-08040180WDX13-70-08040160WDX13-70-08032200
180160200
DEEP FREEZE.HANDLING FROMFACILITATETHIS END, TOLONG THREAD,HAVE M12 X 18Ø80 AND Ø100 TOGUIDE POSTS
D1 FORD PART NUMBER
WDX13-70-08032160WDX13-70-08032140
L1
160140
ØD1E
6f
4° TO 6° LEAD
18-A-
(R20 OPTIONAL)
AND MANUFACTURER'S BRAND.EACH PART MUST BE PERMANENTLY MARK WITH THE FULL ORDERING NUMBER
Ø0.008
CENTER DRILL, BOTH ENDS TO MANUFACTURES CHOICE.
250 WDX13-70-08063250
500
400
400
355315
315355400
250280315355
280
2.550 70 10
40 56 8
100
2 80
32 45 8 2
63
WDX13-70-08080315
WDX13-70-08100500
WDX13-70-08080400
WDX13-70-08100400WDX13-70-08100355WDX13-70-08100315
WDX13-70-08080355
100
80
WDX13-70-08063400WDX13-70-08063355WDX13-70-08063315
WDX13-70-08080280WDX13-70-08080250
WDX13-70-08063280 63
225200
R1L3L2D2 D1 L1
15°L3
L1
WDX13-70-08063225WDX13-70-08063200
FORD PART NUMBER D2
R 0.5 L2
ØD2r6
10125 3
10100 3
1080 2.5
L2 L3 R1
A
R1
5°
R1 0.4
GUIDE POST
ØD2
0.5
r6ØD2
8
0.4
6
64
4
5°
*
*
*
*
*
*
*
*
*
*
***
PREFER THESE GUDE POSTS*
25 160 WDX13-70-08025160 25 40 4 2180 WDX13-70-08025180
140 WDX13-70-08025140
EUROPE ONLY
NOTE: GUIDE POST HOLE FOR ØD2 r6 TO BE ØD2 (H7)
AUGUST 2004
CASE HARDEN TO 57-62 HRC CASE DEPHT 0.8 MIN.IH > 56 HRC
MATERIAL : CASEHARDENING STEEL.
OR HEAT-TREATET STEEL.
NEXT PAGE --><-- PREVIOUS PAGE
BUSH CLAMP
10 DEC. 1997
MATERIAL : STEEL TO MANUFACTURER’S CHOICE.
FINISH : REMOVE ALL SHARP EDGES. RUST PROTECT.
TOLERANCE : ALL DIMENSIONS WITHOUT TOLERANCE STATED TO BE +0.5.-
FORD STANDARDPART NUMBER
SIZE FOR BUSHING
1
2
WDX-13-70-1001
WDX-13-70-1002
42
52
l1
l2
l3
l4
l5
l6
l7
d1
2
31
38
12
20
22
28
4
6
8
12
20
24
8
10
9
11
15
18
NOTE: FOR BUSHINGS FROM 52 DIAMETER, FIT TWO CLAMPS PER BUSHING. FOR BUSHINGS FROM 42 DIAMETER, FIT ONE CLAMP PER BUSHING. EXCEPTION: BUSHING FOR BALANCE PINS WILL REQUIRE TWO CLAMPS.
TYPE 1
d2
d1
l5
l2
l7+1-
25
25
6.3-0.2
l4+0.5
l1
l3+0.6-
l6
d OLD PARTNUMBER
UDA003-0411
UDA003-0412
COLD ROLLED25 6.3
EUROPE ONLY
EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER’S BRAND.
PRINTED COPY ISUNCONTROLLED
NEXT PAGE --><-- PREVIOUS PAGE
GUIDE BUSHING
FOR PROGRESSION DIES, TRANSFER DIES AND SUB DIES
11SEPT. 1997
MATERIAL : BETA BRASS BS 1400 HTB3 OR G-CuZn25AL5 TO DIN 1709 WITH ELECTRO GRAPHITE INSERTS.
FINISH : THE AMOUNT OF SOLID LUBRICANT SHOULD BE APPROXIMATELY 20 TO 40 % OF THE SLIDING SURFACE. THE CARBON INSERTS AREE TO BE POSITIONED THUS TO ENSURE OVERLAPPING IN THE SLIDE DIRECTION. REMOVE ALL SHARP EDGES.
TOLERANCE : ALL DIMENSIONS WITHOUT TOLERANCE STATED TO BE +0.5.
NOTE : FOR PURCHASING SEE BULLETIN U-DN No. 9.
OLD PARTNUMBER
FORD PART NUMBER
SIZEd1 d2 d3 l1 l2 r1
20 WDX13-70-11020
42 WDX13-70-11042
52 WDX13-70-11052
28
50
63
36
60
75
35
70
75
8
8
12
2
6
8
UDA003-05020
UDA003-05042
UDA003-05052
5
10 o
d3
r 1
l2+0.2
l1
d1H7
A
d2h6
1.6
6.3
A 0.01O/
25 6.3 1.6
GRAPHITEINSERTS
FOR TRANSFER DIES ONLY
SMALL DIES/STRIPPERS
SLIDE DIRECTION
EUROPE ONLY
EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER’S BRAND.
PRINTED COPY IS UNCONTROLLED
SEPT. 199912
GUIDE POST FORSPIDER WHEEL DIES ONLY
MATERIAL : 060A15 TO BS970:PART 3 : 1971 OR C15 TO DIN 17210. CASE HARDEN > 0.8 mm Rc 57-61.
FINISH : REMOVE ALL SHARP EDGES. RUST PROTECT.
TOLERANCE : ALL DIMENSIONS WITHOUT TOLERANCES STATED TO BE +1.-
FOR RETAINER PLATE SEE PAGE 15.
FOR GUIDE POST BUSHING SIZE 50, SEE W-DX13-60M PAGE 8.
FOR GUIDE POST BUSHING SIZE 52, SEE W-DX13-70M PAGE 13.
FOR TOE CLAMP SEE W-DX13-60M PAGE 10.
FORD PART NUMBER WDX13-70-1250450
WDX13-70-125052550
52
450
525
450
525
WDX13-70-1252450
WDX13-70-1252525
d1SIZE L1 d3
48
50
55
90
15
5+0.2
63.5
6
5 o
FIT WITH OVERSIZE TO SUIT BORE.+0.025+0.020
L1
R10
d1H6
20
R2
1.6
R2
45 oALTERNATIVE
25 1.6
EUROPE ONLY
R 40
d3
+0.2
EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBER AND MANUFACTURER’S BRAND.
BORE HOLE IN CASTING TO 63 FOR GUIDE POST.O/H7
NOTE:
VIEW "X"
R 0.5
NEXT PAGE --><-- PREVIOUS PAGE
PRINTED COPY ISUNCONTROLLED
NEXT PAGE --><-- PREVIOUS PAGE
GUIDE POST BUSHINGONLY FOR GUIDE PIN W-DX13-70M PAGE 12
13SEPT. 1997
NOTE: GUIDE POST BUSHING HOLE SIZE 65.O/(H7)
MATERIAL: COPPER ALLOY SAE-CA863 OR BS1400-HTB3 OR DIN 1709 G-CuZn25AL5 OR EQUIVALENT.
NOTE: EVENLY DISTRIBUTED GRAPHITE PLUGS TO COVER 20-30% OF THE SLIDING SURFACE. GRAPHITE PLUGS TO BE POSITIONED TO ENSURE OVERLAPPING IN THE SLIDE DIRECTION.
FOR TOE CLAMPS SEE WDX13-60M, PAGE 10.
FORD PART NUMBER
WDX13-70-13052
65O/ 73O/
6
73
58
52O/ 65O/
R 2mm
H7 g6
-A-
0.02O/ A
6.3
SLIDE
DIRECTION
A0.1
5 o1.6
0.6
R5
EUROPE ONLY
6
EACH PART MUST BE PERMANENTLY MARKED WITH THE FULL ORDERING NUMBERAND MANUFACTURER’S BRAND.
PRINTED COPY IS UNCONTROLLED
RETAINER PLATE
FOR GUIDE POSTS FOR TRANSFER DIES
MATERIAL : COLD ROLLED STEEL TO MANUFACTURERS CHOICE.
FINISH : REMOVE ALL SHARP EDGES. RUST PROTECT.
25
FOR GUIDE POST
NUMBER OFRETAINER PLATES PER GUIDE POST
FORDPART NUMBER
2 50 - 52 WDX13-70-1501
DIA.
15
30
50
80
11 +0.1O/ -(2) HOLES
5-0.2
15 ENDSEPT. 1997
EUROPE ONLY
EACH PART MUST BE PERMANENTLYMARKED WITH THE FULL ORDERINGNUMBER AND MANUFACTURER’SBRAND.
<-- PREVIOUS PAGE
PRINTED COPY IS UNCONTROLLED