Single cell oil

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Transcript of Single cell oil

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LOGO

Single Cell OilsSingle Cell Oils

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Contents

Introduction1

Production of Single Cell Oils2

Single Cell Oils as nutraceuticals3

Algae for Biofuels4

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Safety of Single Cell Oils2

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SCOs production from low-cost substrates

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Introduction

Trichosporon

pullulansP

aul Lindner

reviewW

oodbine

Oil of Javanicus

GLA

-SC

O

Genetic m

odification

biofuels

1922 1959 1985 2015

Commercial production

small-scale process

world-wide development

R & D

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Introduction

The lipids produced by living organisms:

Membrane structure lipids Energy reserve lipids (TAGs)

The oleaginous Lipids accumulation more than 20% of their (biomass DW) TAG storage occurs at: The end of the exponential growth stage In periods of metabolic stress

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Introduction

BACTERIA

Molds&

Yeasts

Algae

SCO

• Quite different lipid !!• Low speed of grow !!• Complex liquid !!

• They produce lipids rich in PUFAs !!

• TAGs are 90% of their storage of lipids !!

• They are typically photosyn-thetic !!

• Lipids are complex !!

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Oleaginous yeasts

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• TAGs

90%

Over 600 species of yeast have been identified, only about 30–40 can accumulate oil in their cells.

Oleaginous yeasts mainly accumulate TAGs , which account for 90% of their storage of lipids.

Some other neutral lipids: free fatty acids, monoglycerides, diglycerides, steryl-esters, sterol and polar fractions

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Oleaginous yeasts

Oil contents and fatty acid profiles of various oleaginous yeasts

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Oleaginous yeasts

Oil contents and fatty acid profiles of various fungi

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Production of microbial oils

SCOMicrobial oils destined for human consumption have been given the more marketable name of

Occurrence :

Surfeit of carbon (usually glucose)

Deprivation of essential nutrient

(nitrogen is the most frequently

used)

Growth mediumGrowth medium

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Production of microbial oils

Idealized representation of the process of lipid accumulation in an oleaginous microorganism

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Production of microbial oils

The nitrogen is essential for the biosynthesis of proteins and nucleic acids

The cells, however, continue to assimilate the available glucose, convert it into fatty acids and thence into the triacylglycerols

lipid accumulates, because other anabolic processes in the cell cease

TAGs are stored in the form of droplets of oil

Without changing osmolarity

Hydrophobic

nature

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Production of microbial oils

What mechanism is controlling the upper limit of oil accumulation

Answer: The provision of reducing power

The ability of a cell to accumulate oil is controlled by

The ability of the cell to produce sufficient NADPH

CH3CO- –CH2CH2- fatty acid

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Production of microbial oils

lipid accumulati

on processes

de nove

ex nove

“de novo” lipid accumulation processes

The process is carried out on hydrophilic materials and usually requires nitrogen-limited culture conditions.

Glucose was the most commonly employed carbon source

Many other substrates: pectin, starch, lactose, xylose, fructose, saccharose, radish brine, cassava starch, acetate, glucose enriched with organic acid, glucose, glucose enriched with tomato waste hydrolysate.

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Production of microbial oils

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Production of microbial oils

SCO production

Limiting nutriments (especially nitrogen)

The carbon source

pH

Oleaginous microorganisms

Temperature

Cultivation modes

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Production of microbial oils

Cultivation modes:

The fed-batch mode cultivation

proved to be effective in increasing

both the cell density and cellular lipids

of oleaginous microorganisms .

Modes

Batch

Repeated batch

Fed batch

Continuous

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Production of microbial oils

lipid accumulati

on processes

de nove

ex nove

“ex novo” lipid accumulation processes

The process is production of SCO through fermentation on hydrophobic materials.

Many hydrophilic substrates :fatty acids of animal or vegetable oils, pure fatty acids, fattyacid by-products or wastes, n-alkanes or volatile fatty acids

ex novo lipid production occurs simultaneously with cell growth

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Production of microbial oils

The synthesis of ex novo lipids was usually obtained with a mixture of hydrophilic substrates (e.g. glucose) and various fatty materials.

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Single Cell Oils as nutraceuticals

Oleaginous yeasts & fungi lipids >>>> rarely found in the plant or animal kingdom.

PUFAs are used for the biosynthesis of :

eicosanoids, leukotrienes, prostaglandins and resolvins. Certain PUFAs can improve the development of eye function and

memory in newly born infants and adults. Involvement of PUFAs in : Alzheimer’s disease, chronic bowel

disorder and some cancers.

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Photosynthetically-grown microalgae

Closed systems which CO2-enriched air is introduced

• lipid contents: 36% or higher

Outdoors-grown, without CO2 addition

• Lipid contents: rarely exceed 10% of the biomass

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Photosynthetically-grown microalgae

Closed systems:

Usually tubular bioreactors The cost of running photobioreactors is extremely expensive

Astaxantin, is produced commercially

using this technology.

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Photosynthetically-grown microalgae

Outdoors-grown:

Large outdoor lagoons and ponds Lipid accumulation requires a surfeit of carbon to be available to the cells;

Using forced addition of CO2

Considerable danger of contamination

Safety

The lipids are complex

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Photosynthetically-grown microalgae

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Algae for Biofuels

Potential environmental benefits Greenhouse gas mitigation Bioremediation of wastewater

optim

al

cond

ition

s

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Algae for Biofuels

Cell Harvesting

Oil Extraction

Converting to biofuels

Mixing>>>to make sure algae are evenly exposed to light and nutrients

Typically operation>>> continuous mode

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Algae for Biofuels

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Algae for Biofuels

Graphical Representation 0

500

1000

1500

2000

2500

Gallons of Fuel Per Acre Per Year

Algae Palm Sugar Cane Corn Soy

Approximate yields for other fuel sources are far lower

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Algae for Biofuels

Harvesting and processing algae: Flocculation, Aggregates the algal cells

Gravity sedimentation Time consuming It requires space for settling ponds or tanks

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Algae for Biofuels

Oil extraction methods

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Algae for Biofuels

Conversion of algal oils to biodiesel fuel

Algal oil + Alcohols (in the presence of a base catalyst)

Glycerol + Biodiesel (fatty acid methyl or ethyl ester)

This reaction targets triacylglycerols; specifically the three fatty acid chains attached to a glycerol backbone

transesterfication

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Algae for Biofuels

Biodiesel yield from transesterfication is more than 90% and the biodiesel quality is comparable to conventional petroleum diesel

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SCOs production from low-cost substrates

Single cell oil production on hydrophilic materials

1. Molasses

Although oleaginous microorganisms can grow well on molasses medium due to its high sugar content, the high nitrogen content prevents its lipid accumulation.

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SCOs production from low-cost substrates

2. Raw materials from the food industry

Cornstarch hydrolysate (Zhu et al., 2003) Tomato waste hydrolysate (Fakas et al., 2008) Sweet sorghum extracts (Economou et al., 2011) Banana juice (Vega et al., 1988)

N-acetylglucosamine hydrolysate (Wu et al., 2011; Zhang et al., 2011) The major carbohydrate of the hydrolysate of shrimp processing waste

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SCOs production from low-cost substrates

3. Wastewaters Many sugar (polysaccharides)-based materials have been present in these

substances

4. Glycerol Microbial fermentation or chemical synthesis It can also be recovered from soap manufacturing During the biodiesel production process, glycerol is the primary by-

product

Glycerol was also used as a substance for producing SCO,

especially during DHA production, by some oleaginous alga such as Schizochytrium limacinum (Chi et al., 2007; Ethier et al., 2011; Pyle et al., 2008)

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SCOs production from low-cost substrates

5. Whey It is a by-product of cheese production Its great availability especially in Europe and the United States More recently, Mortierella isabellina had an outstanding performance in

biomass, fat and γ-linolenic acid production on cheese whey (Vamvakaki et al., 2010).

Single cell oil production on hydrophobic materials Industrial fats (Papanikolaou and Aggelis, 2003; Papanikolaou et al., 2001)

Vegetable oils (Aggelis and Sourdis, 1997)

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Safety

Microbial oils are a relatively recent>>>marketed in 1985

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Safety

Tremendous pressure was placed on the company producing the oil

Any possible toxicity

The initial toxicological

All trials were completely successful

sale in the UK

1990: It was clear that the oil posed no danger in consumption

The production organism itself having already being given GRAS status

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Safety

This should have no history of producing toxic metabolites or be capable of infecting animals or damaging the environment

The organism itself should not produce allergic reactions

All current SCOs are considered by the FDA to be ‘highly refined Oils’ that are not associated with allergic reactions (Ryan et al., 2010)

The oil is just an oil: It has been extracted, refined and de-odorized

It is important to evaluate the production organism itself

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Safety

The quantity of oil that is likely to be consumed by a person

7.3 g DHASCO per day

For two decades!!

No substantiated report has been provided to indicate that there has been

any problem with their consumption The component fatty acyl groups within the oil :

safe history of consumption

DPA: this fatty acid was also a component of human brain lipid

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Summary

Safety

SCOs

Unique and valuablesources

de novo

ex novo

low-cost substrates

as nutraceuticals

Biofuels

Production of microbial oils

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References

Selected References:

Awasthi P., Shrivastava S., Kharkwal A., Varma A. (2015), “Biofuel from agricultural waste: A review”,Int.J.Curr.Microbiol.App.Sci (2015) 4(1): 470-477.

Cohen Z., Ratledge C. (2010), “Single Cell Oils: Microbial and Algal Oils, Second Edition”,

AOCS Press, 3-29, 151-179. Donot F., Fontana A., Baccou J.C., Strub C., Schorr-Galindo S. (2014), “Single cell oils

(SCOs) from oleaginous yeasts and moulds: Production and genetics”, biomass and bioenergy 68 (2014) 135-150.

Huang C., Chen X., Xiong L., Chen X., Chen Y. (2013), “Single cell oil production from

low-cost substrates: The possibility and potential of its industrialization”, Biotechnology Advances 31 (2013) 129–139.

McNeil B., Archer D., Giavasis I., Harvey L. (2013),“Microbial production of food

ingredients, enzymes and nutraceuticals, Second Edition”, Woodhead Publishing Series in Food Science, Technology and Nutrition, 531-558.

Papanikolaou S., Aggelis G., (2011), “Lipids of oleaginous yeasts. Part I: Biochemistry of

single cell oil production: Review Article”, Eur. J. Lipid Sci. Technol. 2011, 113, 1031–1051.

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