Simotec - Sikla Guideline Simotec... · Simotec 2014-04 13.7 Framo 80: U-Holder and Channel Adapter...

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Simotec 13.i 2014-04 Products: Framo 80 13.0 Products: Framo 80 13.1 Products: Structural Elements 100/120 13.2 Products: Pipe Shoes 13.3 Framo 80: Beam Section and Screw 13.4 Framo 80: Cantilever Bracket and End Support STA 13.5 Framo 80: Beam Bracket and End Support WBD 13.6 Framo 80: U-Holder and Channel Adapter 13.7 Framo 80: Sliding Assemblies 13.8 Framo 80: Fixed Points 13.9 Structural Elements 100/120: Beam Bracket TKO and End Support WBD-C 13.10 Structural Elements 100/ 120: Joining Beam Bracket QKO 13.11 Structural Elements 100/120: Assembly Set and End Support STA 13.12 Structural Elements 100/ 120: T-Adapter and Adapter Plate 13.13 Structural Elements 100/120: Angled Beam Bracket SKO 13.14 Pipe Shoes: Composition of Guided Pipe Shoe Supports 13.15 Pipe Shoes: Delivery option and assembly 13.16 Pipe Shoes: Assembly on wide flange Beams and sloping pipes 13.17 Pipe Shoes: Adjustable Height 13.18 Support: Bearing height 40 mm 13.19

Transcript of Simotec - Sikla Guideline Simotec... · Simotec 2014-04 13.7 Framo 80: U-Holder and Channel Adapter...

Page 1: Simotec - Sikla Guideline Simotec... · Simotec 2014-04 13.7 Framo 80: U-Holder and Channel Adapter Minimal overhang of profile is 50mm from the supporting edge of the primary steelwork

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Products: Framo 80 13.0

Products: Framo 80 13.1

Products: Structural Elements 100/120 13.2

Products: Pipe Shoes 13.3

Framo 80: Beam Section and Screw 13.4

Framo 80: Cantilever Bracket and End Support STA 13.5

Framo 80: Beam Bracket and End Support WBD 13.6

Framo 80: U-Holder and Channel Adapter 13.7

Framo 80: Sliding Assemblies 13.8

Framo 80: Fixed Points 13.9

Structural Elements 100/120: Beam Bracket TKO and End Support WBD-C 13.10

Structural Elements 100/ 120: Joining Beam Bracket QKO 13.11

Structural Elements 100/120: Assembly Set and End Support STA 13.12

Structural Elements 100/ 120: T-Adapter and Adapter Plate 13.13

Structural Elements 100/120: Angled Beam Bracket SKO 13.14

Pipe Shoes: Composition of Guided Pipe Shoe Supports 13.15

Pipe Shoes: Delivery option and assembly 13.16

Pipe Shoes: Assembly on wide flange Beams and sloping pipes 13.17

Pipe Shoes: Adjustable Height 13.18

Support: Bearing height 40 mm 13.19

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Products: Framo 80

Beam Section TP F 80 Cantilever Bracket AK F 80

with End Cap

Beam Bracket TKO F 80

with End Cap

Welding Adapter ASA F 80 GPL 100 8kt

Joining Plate APEnd Support WBD F 80

End Support STA F 80 - AEnd Support STA F 80 End Support STA F 80 - E

Beam Section Holder TPH F 80 Channel Adapter SA F 80 U-Holder SB F 80

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Products: Framo 80

Guiding Set FS F 80 Slide Set GS F 80 1G Slide Set GS F 80 2G

Fixed Point Set XS F 80 Mounting Plate GPL F 80 U Bolt Fastening F 80

Self Forming Screw FLS F 80

End Cap F 80

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Products: Structural Elements 100/120

Beam Bracket TKO

100; 120

Joining Beam Bracket QKO

100; 120

Angled Beam Bracket SKO 100

suitable for both profile types

Assembly Set P

P2 ; P3

End Cap ADK

100; 120

Bracket Plates FV 100/120

suitable for both profile types

Joining Plate APEnd Support STA

100; 120

T-Adapter TA

100; 120

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Products: Pipe Shoes

Pipe Shoe LA-HV Pipe Shoe LC-HV

Guiding Set FS

80/120 up to 280/300

Guiding Set FS Z Fixed Point Set XS

80/120 up to 280/300

Sliding Set LU-H 040 Guided Support FR-H 040 Fixed Point XR-H 040

Pipe Shoe LD-HV

Pre-Insulated Pipe Shoe LK-HV

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Framo 80: Beam Section and Screw

One Self Forming Screw FLS 80 passes through the slot (11x30) to connect into the internal adapter elements within the box section e.g. square End Support to WBD F 80, octagonal End Support to STA F 80.

Self Forming Screws FLS 80 screw directly into the 9.1mm holes (perfora-tions) running along the outer edges of each face of the Framo profile. All end plates of the connecting Framo supports are fixed to the profile in this way. e.g. Cantilever Brackets AK F 80, End Supports STA F 80, Channel Adaptor SA F 80 and Slide Sets GS F 80.

Fine and infinite adjustment of End Connectors(e.g. Cantilever Brackets AK F80):The specially designed off-set hole pattern to the outer edges of each profile face ensures a continuous 4-bolt connection of the end plate along the complete surface (length) of the profile.

Off-set hole-lines allow for multiple connections of end plates on all four faces at the same level of the profile, without collision of the Self Forming Screws FLS 80 inside the box section.

Note:a Each end plate connects to

the Framo profile by means of 4no. Self Forming Screws FLS 80.

The non-cutting, cold formed threads of the screw form their own M10 threads to the per-forated Framo 80 profile. The low thread for-ming torque and resulting high clamping force, offers a superior process-reliable sha-ke-proof fastening. A special stop gearing pro-vides additional safety against over-torquing.

Self Forming Screw FLS F 80

Caution!a Tightening Torque 60 Nm !

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Framo 80: Cantilever Bracket and End Support STA

End Support STA F 80for construction of cross-bars, every cut length of the Beam Section will achieve the required number of FLS 80 screw connections

Note:a End supports STA F 80 are

provided on both sides of the cross beam.

End Support WBD F 80

Beam Section F 80

Cantilever Bracket AK F 80 E

Cantilever Bracket AK F 80

Cantilever Bracket AK F 80 (End Cap incl. in scope of delivery) for direct assembly to Beam Section F 80 with 4 Self Forming Screws FLS F 80.

The hole pattern of the Mounting Pla-te allows a continuous height setting on Beam Section F 80.

Suitable for cantilevers up to 800mm

The Cantilever Bracket AK F 80 E al-lows a flush corner to the underside of the profile.

Note:a A cross-beam may be formed

by adding an End Support STA F 80 to the open end of the Cantilever Bracket for attach-ment to an adjoining profile or solid surface.

TypeSTA F 80

TypeSTA F 80 - E

Under load, the side which is not fixed with screws should be born against the upright Beam Section.

End Support STA F 80 for direct connection to cast-in anchor channels

Holes for M12

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Framo 80: Beam Bracket and End Support WBD

Assembly Set P2

Beam Bracket TKO F 80

Beam Bracket TKO F 80 as a prefabricated cantilever support or beam bracket component

Variable assemblies for base plate (220 x 220)

u to existing primary steel members with flange widths up to 120mm by means of beam clamp Assembly Set P2 (tightening torque 85Nm)

u to Simotec Beam Sections 100/120 form locking with Joining Pla-tes FV 100/120

u to concrete and masonry with An-chors M12

u to cast-in anchor channels with T-Head Bolts

Different sized foot plates type WBD are available for connection to primary steel flanges up to 300mm wide, or for heavy duty anchor loads where axial spacings between the anchors needs to be increased.

TypeWBD F 80 - Twith flexible octagonal adapters inside the cross beam profile. This ensures that pipe supports can be added without clashes of FLS 80 screws even at the ends of the profile.

Note:a Each connecting adapter is fas-

tened by means of 4 Self For-ming Screws FLS 80; each 2x2 pairing passing through the central-slots on opposing sides of the profile, and screwed to the internal adapter holes

Caution!a The screw connections at the

end of the profile have to be positioned close to the foot plate to ensure secure perfor-mance of the construction in bending

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Framo 80: U-Holder and Channel Adapter

Minimal overhang of profile is 50mm from the supporting edge of the primary steelwork for secure connection

SB F 80 - 16 for flange height up to 16 mm.

SB F 80 - 40 for flange height up to 40 mm.

Minimal overhang of profile is 70mm from the supporting edge of the primary steelwork for secure connection

U-Holder SB F 80for direct assembly to Beam Sections of various widths at a height up to 16 mm resp. 40 mm max.

All necessary connecting elements are part of the scope of delivery.

Note:a Application of U-Holders

always to be used in pairs.

Channel Assembly:All required CC-connecting components are pre-assembled and will automatically engage in the channel's slot when pushing on the bolt head.

This makes for a simple adaptation of Channel Systems 41/41/2.5 or Double Channel 41/41/2.5D. Further products of the Siconnect system are then easily accommodated too.

Channel Adapter SA F 80

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Framo 80: Sliding Assemblies

Note:a U-bolts preferably should be

used as Guiding Supports!

Guiding Set FS F 80is need to create a guided pipe shoe

Slide Set GS F 80 - 1 (slide plate included),Slide Set GS F 80 - 2G (base plate with guide bars and slider included)for direct assembly to the Beam Section F 80.

With Sikla Threaded Tube G 1/2", the pipe clamp Stabil I can be mounted directly into the connecting thread.Adjustment by means of Counter Nut.

1/2"

TypeGS F 80 1G

TypeGS F 80 2G 2

M16/M10

UB Fastening Brackets F 80 for U-bolts

1/2" - 3" as a slotted bracket (1 piece)

4" - 6" as set (2 brackets)

Type UB F 80 1/2" - 1 1/2" (1 piece)

Type UB F 80 4" - 6" (1 set)

for M10

for M16

Type UB F 80 2" - 3" (1 piece)

for M12

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Framo 80: Fixed Points

Mounting Plate GPL F 80

Mounting Plate GPL F 80 is fixed crosswise to the Beam Section F 80 by means of 2 Self Forming Screws.

Caution!a Note the permissible bending

moment of the threaded tube!

Mounting Plate GPL F 80

The connecting thread allows the direct adaption of a Pipe Clamp Stabil I with

Sikla-Threaded Tube G 1/2".

Adjustment by means of Counter Nut.

Beam Section Holder TPH F 80 for in-situ fastening

Thread 1/2", M16, M12 and M10

Fixed Point Set XS F 80 To create modular Anchor Points for the Pipe Shoe range, the Fixed Point Set XS F 80 is mounted onto the Beam Section F 80, and the front pla-te of the assembly locks into the pre-notched base plate of the Pipe Shoe.

Threaded Studs and Nuts are inclu-ded in the scope of delivery.

Fixed Point Set XS F 80

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Structural Elements 100/120: Beam Bracket TKO and End Support WBD-C

Vertical Beam Bracket TKO:

Floor connection with 4 Heavy Load Anchors M12

Bracket Plates FV 100/120:

Connection of horizontal Beam Bracket TKO to vertical Beam Bra-cket TKO through Bracket Plates FV 100/200 with 2 Hexagon Screws M12x35 and 4 Hexagon Screws M12x45 including appropriate washers.

Change over to Sikla Siconnect Product System:

The End Support WBD - C allows the adaption of a Channel to a vertical TKO, e.g. by means of Assembly Set P2.

Caution!a Form closed connections of

the beams is compulsory if clamping connections are not allowed.

Guided Support with horizontal beam section.

Horizontal Beam Bracket TKO:

Wall connection with 4 Heavy Load Anchors M12

Caution!a Anchor configuration to be

designed considering the load and axial spacing of the anchors

M12x35

M12x45

Bracket PlatesFV 100/120

M12x80

End Support WBD - C

Height-adjustable Sliding Support on horizontal Beam Section.

85 NmTightening Torque

50 NmTightening Torque

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Structural Elements 100/ 120: Joining Beam Bracket QKO

Type QKO … q enables the connec-tion of load bearing cantilever in a perpendicular position to the main vertical column, which only rarely could be replicated by conventional means.

Type QKO

The Joining Beam Bracket QKO enables single-arm constructions on concrete or steel beams.

Type QKO ... q

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Structural Elements 100/120: Assembly Set and End Support STA

End Support STA:

Connection to wall with 4 Heavy Load Anchors M12. Fastening to the hori-zontal Beam Bracket TKO by means of the End Support STA

Beam Bracket TKO:

Connection of vertical to horizontal Beam Bracket TKO with Assembly Set P2.

The narrow side of the Beam Clip has to be seated on the flange.

Assembly Set P2:

All necessary fasteners to connect a Beam Bracket TKO to a Beam Section are included in the scope of delivery of an Assembly Set P2.

Caution!a Tightening torque of the M12

Hex Bolts = 85Nm

Fixed Point Pipe Shoe on horizontal Beam Bracket.

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Structural Elements 100/ 120: T-Adapter and Adapter Plate

Adapter Plate AP:

For fixation of a Beam Bracket TKO or other Component with Sikla-Moun-ting Plate 220x220 to an existing Bracket with flange width > 120 to max. 300 mm.

Installation process:

1. Bolt Adapter Plate together with Mounting Plate (connecting ele-ments in the scope of delivery)

2. On site connection with Assembly Set P to the Beam or Heavy Load Anchors to the building structure (at requested centre distance)

T-Adapter TA:

Built upright or overhead, T-Adaptors in various dimensions enable the direct connection of one or several Pipe Supports.

Before tightening the bolt connec-tions (included in scope of delivery), slots allow an easy height adjust-ment.

"Back view"

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Structural Elements 100/120: Angled Beam Bracket SKO

Angled Beam Bracket SKO:

As brace support for cantilevers or reinforcement of frame structures; installation angle 30° or 60°. Lateral bracing also possible

Mounting Plates 220x220 placed at the end of an Angled Beam Bracket SKO allow the form-closed connecti-on to Beam Brackets TKO 100 or 120 through Bracket Plates FV 100/120.

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Pipe Shoes: Composition of Guided Pipe Shoe Supports

Axial Expansion Joint

Fixed Point Pipe Shoe X

Pipe Shoe L

Guided Pipe Shoe F

The recommended distances between Guiding Sets according to EN 13480-3, para. C should be observed.

X

L

L

F

F!

Example for pipe installation:

For the pipe support - 1 Fixed Point (X)- 2 Sliding Supports (L)- 2 Guiding Supports (F)are used.

An axial compensator has to be used to adjust the linear expansion of the pipe due to a change in temperature.Guiding Sets (F!) have to be installed directly before and after an axial compensator is attached.Observe the installation instructions of the expansion joint manufacturer.

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Pipe Shoes: Delivery option and assembly

Assembly of Clamping Hooks with Guided Pipe Shoes:

To allow movement of the pipe shoe base plate on the supporting Beam, all 4 Clamping Hooks have to be mounted such that a 2mm clearance to the pipe shoe base plate is main-tained.

Frictional force with Sliding and Guiding Supports:

The coefficient of static friction µ0 depends on the consistence of the surface consistency.

For Simotec Supports with Sliding Plates PA on hot-dipped galvanised Beams µ0 = 0.2.

with Fixed Point Set XS makes an anchored pipe shoe assembly

with Guiding Set FS makes a guided pipe shoe assembly

Pipe Shoe

optional combination

Delivery option:

Combine the Pipe Shoe with a Guiding Set FS or Fixed Point Set XS; either a guided pipe shoe or anchored pipe shoe can be assembled.

Caution!a Depending on the flange

width, the correct type of eit-her Fixed Point Set FS or XS should be attached.

Distance 2mm

Distance 2mm

max. sliding distance = L - B

L = length of the Mounting PlateB = flange width of the Beam Section

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Pipe Shoes: Assembly on wide flange Beams and sloping pipes

Assemblies with a pipe gradient:

Fixed Point Pipe Shoe must be instal-led with the front stopper plate secti-on on the lower pipe-fall side required of the Pipe Shoe base plate.

Clamping Hook in front of stop plate

Clamping Hook

Anti-lift stopper to be positioned in the middle - for beam flange widths 240mm on

Wide Flange Beams:

When assembling Fixed Point Pipe Shoes to Beams with a flange width 200mm and wider, the front Clamping Hooks have to mounted in front of the stop plate and to the outside edge of the Pipe Shoe base plate.

This means that the opposing Clam-ping Hook is then also still arranged above, and to the outer edges of the Pipe Shoe base plate, for beams with a flange width up to 220mm.

For Beams with a flange width from 240mm, the anti-lift stoppers are ad-ditionally installed to the centre-secti-on of the beam on both outer edges of the Pipe Shoe base plate.

Fallmax. 3%

Stop plate

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Pipe Shoes: Adjustable Height

Height H is always measured from TOS (Top of Steel) to BOP (Bottom of Pipe).

Setting rangeHV 090: 88.5 ... 113.5 mmHV 150: 116 ... 168.5 mm (pict.)HV 200: 171 ... 223.5 mm

HV-Supports:

These pipe shoes allow fine height adjustment based on 3 basic height settings

Hmax = 168.5 mm

Hmin = 116 mm

H = 150 mm(preadjustment as delivered)

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Support: Bearing height 40 mm

Sliding Support LU - H 040 Guided Support FR - H 040:

From pipe size DN 200 on, first screw in place the interconnecting PA-bea-rings, each with one Hexagon bolt M12x30 and Hexagon nut.

The Hook Clamp and U-Channel section are assembled onto the supporting beam by means of the Fixing Sets (included as part of the scope of supply).

After the pipe is installed in place, the U-bolt is screwed tightly into the U-channel

During axial expansion, the pipe is able to slide on the PA-bearing block sections of the assembly, as this section is 2mm higher than the U-channel located in front.

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