SFSD-XX-XX-X-XX-X DVT Report Mated with...
Transcript of SFSD-XX-XX-X-XX-X DVT Report Mated with...
Project Number: Design Verification Test Report Tracking Code: TC0613—0985_ Report_Rev5
Requested by: Greg Brown Date: 3/28/2006 Product Rev: 2
Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A Lot #: 1 Tech: Troy Cook Eng: Dave Scopellliti
Part description: SFSD assemblies Qty to test: 125
Test Start: 04/17/2006 Test Completed: 6/5/2006
SFSD-XX-XX-X-XX-X DVT Report
Mated with TFM-120-02-L-D-A
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
CERTIFICATION
All instruments and measuring equipment were calibrated to National Institute for Standards and Technology (NIST)
traceable standards according to IS0 10012-l and ANSI/NCSL 2540-1, as applicable.
All contents contained herein are the property of Samtec. No portion of this report, in part or in full shall be
reproduced without prior written approval of Samtec.
SCOPE To perform the following tests: Testing per TC0613—0985 test plan.
APPLICABLE DOCUMENTS
Standards: EIA Publication 364
TEST SAMPLES AND PREPARATION 1) All materials were manufactured in accordance with the applicable product specification.
2) All test samples were identified and encoded to maintain traceability throughout the test sequences.
3) After soldering, the parts to be used for LLCR and DWV/IR testing were cleaned according to TLWI-0001.
4) Either an automated cleaning procedure or an ultrasonic cleaning procedure may be used.
5) The automated procedure is used with aqueous compatible soldering materials.
6) The ultrasonic procedure can be used with either aqueous or non-aqueous soldering components and follows:
a. Sample test boards are to be ultrasonically cleaned after test lead attachment, preparation
and/or soldering.
b. Sample test boards are immersed into Branson 3510 cleaner containing Kyzen Ionox HC1
(or equivalent) with the following conditions:
i. Temperature: -------55° C+/- 5° C
ii. Frequency: -----------40 KHz
iii. Immersion Time: ---5 to 10 Minutes
c. Sample test boards are removed and placed into the Branson 3510 cleaner containing
deionized water with the following conditions:
i. Temperature: --------55° C +/- 5° C
ii. Frequency: -----------40 KHz
iii. Immersion Time: ---5 to 10 Minutes
d. Sample test boards are removed and placed in a beaker positioned on a hot plate with a
magnetic stirrer containing deionized water warmed to 55° C +/- 5° C for 1/2 to 1 minute.
e. Upon removal, the sample boards are rinsed for ½ to 1 minute at room temperature with free
flowing deionized water.
f. After the final rinse, the sample test boards are dried in an air-circulating oven for 10 to 15
minutes at 50° C +/- 5° C.
g. Sample test boards are then allowed to set and recover to room ambient condition prior to
testing.
7) Parts not intended for testing LLCR and DWV/IR are visually inspected and cleaned if necessary.
8) Any additional preparation will be noted in the individual test sequences.
9) Solder Information: Lead Free
10) Re-Flow Time/Temp: See accompanying profile.
11) Internal Test PCBs used: PCB-100458-TST-XX
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
OVEN PROFILE (Soldering Parts to Test Boards)
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
FLOWCHARTS
Current Carrying Capacity
TEST GROUP A GROUP B
STEP 1 board min 1 board min
6 Contacts Linear 6 Contacts clustered
01 CCC CCC
Tabulate calculated current at RT, 65° C, 75° C and 95° C
after derating 20% and based on 105° C
CCC, Temp rise = EIA-364-70 Mating/Unmating/Normal Force
TEST GROUP A GROUP B1 GROUP B2
STEP 10 Boards
Individual Contacts (30)
min
Individual Contacts (30)
min
100 Cycles
01 Contact Gaps Setup Approve Setup Approve
02 Mating / Unmating Normal Force Thermal Aging (Mated)
03 Data Review Data Review Normal Force
04 100 Cycles
05 Mating / Unmating
06 Contact Gaps
07 Data Review
08 Thermal Aging (Mated)
09 Mating / Unmating
10 Contact Gaps
11 Data Review
12 Humidity (Mated)
13 Mating / Unmating
14 Contact Gaps
Thermal Aging = EIA-364-17, Test Condition 4, 105 deg C;
Time Condition 'B' (250 hours)
Humidity =EIA-364-31, Test Condition 'B' (240 Hours)
and Method III (+25 ° C to +65 ° C @ 90%RH to 98% RH)
ambient pre-condition and delete steps 7a and 7b
Mating/Un-Mating Forces = EIA-364-13
Normal Force = EIA-364-04
Contact Gaps/Height - No standard method. Usually measured optically
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
FLOWCHARTS Continued
IR / DWV
TEST GROUP A GROUP B1 GROUP B2 GROUP B3
STEP 2 Boards 2 Boards 2 Boards 2 Boards
Ambient Ambient Thermal Humidity
01 IR DWV/Working Voltage Thermal Aging Humidity
02 Data Review DWV/Working Voltage DWV/Working Voltage
03 Thermal Aging
04 IR
05 Data Review
06 Humidity
07 IR
Thermal Aging = EIA-364-17, Test Condition 4, 105 deg C;
Time Condition 'B' (250 hours)
Humidity =EIA-364-31, Test Condition 'B' (240 Hours)
and Method III (+25 ° C to +65 ° C @ 90%RH to 98% RH)
ambient pre-condition and delete steps 7a and 7b
IR = EIA-364-21
DWV = EIA-364-20
Durability/Thermal Age/Cyclic Humidity
TEST GROUP A
STEP 200 Points
100 Cycles
01 LLCR-1
02 Data Review
03 100 Cycles
04 LLCR-2
05 Data Review
06 Thermal Age
07 LLCR-3
08 Data Review
09 Cyclic Humidity
10 LLCR-4
Thermal Aging = EIA-364-17, Test Condition 4, 105 deg C;
Time Condition 'B' (250 hours)
Humidity =EIA-364-31, Test Condition 'B' (240 Hours)
and Method III (+25° C to +65° C @ 90%RH/98% RH)
ambient pre-condition and delete steps 7a and 7b
LLCR = EIA-364-23, LLCR
use Keithley 580 in the dry circuit mode, 10 mA Max
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
FLOWCHARTS Continued
Current Cycling
TEST GROUP A
STEP
01
Current Cycle, 500 cycles at
Operating current
Current Cycle = EIA 364-55, Condition "B", Method #4
Test at Current Listed
Measure at 30 minutes into 45 minute cycle Terminal Retention (To Connector Housing)
TEST GROUP A1
STEP Five Contacts (min)
01 Wire Pull
Wire Retention (From Terminal)
TEST GROUP A
STEP Five Contacts (min)
01 Wire Pull (Insulation over Wire)
Wire Pull, EIA-364-08
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
ATTRIBUTE DEFINITIONS The following is a brief, simplified description of attributes.
THERMAL: 1) EIA-364-17, Temperature Life with or without Electrical Load Test Procedure for Electrical Connectors.
2) Test Condition 4 at 105° C.
3) Test Time Condition B for 250 hours.
4) Connectors are sometimes mated and all samples are pre-conditioned at ambient.
HUMIDITY: 1) Reference document: EIA-364-31, Humidity Test Procedure for Electrical Connectors.
2) Test Condition B, 240 Hours.
3) Method III, +25° C to + 65° C, 90% to 98% Relative Humidity excluding sub-cycles 7a and 7b.
4) Connectors are sometimes mated and all samples are pre-conditioned at ambient.
TEMPERATURE RISE (Current Carrying Capacity, CCC): 1) EIA-364-70, Temperature Rise versus Current Test Procedure for Electrical Connectors and Sockets.
2) When current passes through a contact, the temperature of the contact increases as a result of I2R (resistive)
heating.
3) The number of contacts being investigated plays a significant part in power dissipation and therefore
temperature rise.
4) The size of the temperature probe can affect the measured temperature.
5) Copper traces on PC boards will contribute to temperature rise:
a. Self heating (resistive)
b. Reduction in heat sink capacity affecting the heated contacts
6) A de-rating curve, usually 20%, is calculated.
7) Calculated de-rated currents at three temperature points are reported:
a. Ambient
b. 65о C
c. 75о C
d. 95о C
8) Typically, neighboring contacts (in close proximity to maximize heat build up) are energized.
9) The thermocouple (or temperature measuring probe) will be positioned at a location to sense the maximum
temperature in the vicinity of the heat generation area.
10) A computer program, TR 803.exe, ensures accurate stability for data acquisition.
11) Hook-up wire cross section is larger than the cross section of any connector leads/PC board traces, jumpers,
etc.
12) Hook-up wire length is longer than the minimum specified in the referencing standard.
CONTACT GAP: 1) Contact gaps were measured before and after stressing the contacts (e.g. thermal aging, mechanical cycling,
etc.).
2) Typically, all contacts on the connector are measured.
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
MATING/UNMATING: 1) Reference document: EIA-364-13, Mating and Unmating Forces Test Procedure for Electrical Connectors.
2) The full insertion position was to within 0.003” to 0.004” of the plug bottoming out in the receptacle to
prevent damage to the system under test.
3) One of the mating parts is secured to a floating X-Y table to prevent damage during cycling.
NORMAL FORCE (FOR CONTACTS TESTED OUTSIDE THE HOUSING): 1) Reference document: EIA-364-04, Normal Force Test Procedure for Electrical Connectors.
2) The contacts shall be tested in the loose state, not inserted in connector housing.
3) The contacts shall be prepared to allow access to the spring member at the same attitude and deflection level
as would occur in actual use.
4) In the event that portions of the contact prevent insertion of the test probe and/or deflection of the spring
member under evaluation, said material shall be removed leaving the appropriate contact surfaces exposed.
5) In the case of multi-tine contacts, each tine shall be tested independently on separate samples as required.
6) The connector housing shall be simulated, if required, in order to provide an accurate representation of the
actual contact system performance.
7) A holding fixture shall be fashioned to allow the contact to be properly deflected.
8) Said holding fixture shall be mounted on a floating, adjustable, X-Y table on the base of the Dillon TC2,
computer controlled test stand with a deflection measurement system accuracy of 5 µm (0.0002”).
9) The probe shall be attached to a Dillon P/N 49761-0105, 5 N (1.1 Lb) load cell providing an accuracy of
0.2%.
10) The nominal deflection rate shall be 5 mm (0.2”)/minute.
11) Unless otherwise noted a minimum of five contacts shall be tested.
12) The force/deflection characteristic to load and unload each contact shall be repeated five times.
13) The system shall utilize the TC2 software in order to acquire and record the test data.
14) The permanent set of each contact shall be measured within the TC2 software.
15) The acquired data shall be graphed with the deflection data on the X-axis and the force data on the Y-axis
and a print out will be stored with the Tracking Code paperwork.
INSULATION RESISTANCE (IR): To determine the resistance of insulation materials to leakage of current through or on the surface of these
materials when a DC potential is applied.
1) PROCEDURE:
a. Reference document: EIA-364-21, Insulation Resistance Test Procedure for Electrical Connectors.
b. Test Conditions:
i. Between Adjacent Contacts
ii. Electrification Time 2.0 minutes
iii. Test Voltage (500 VDC) corresponds to calibration settings for measuring resistances.
2) MEASUREMENTS:
3) When the specified test voltage is applied (VDC), the insulation resistance shall not be less than 5000
megohms.
DIELECTRIC WITHSTANDING VOLTAGE (DWV): To determine if the sockets can operate at its rated voltage and withstand momentary over potentials due to
switching, surges, and other similar phenomenon. Separate samples are used to evaluate the effect of
environmental stresses so not to influence the readings from arcing that occurs during the measurement
process.
1) PROCEDURE:
a. Reference document: EIA-364-20, Withstanding Voltage Test Procedure for Electrical Connectors.
b. Test Conditions:
i. Between Adjacent Contacts
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
ii. Rate of Application 500 V/Sec
iii. Test Voltage (VAC) until breakdown occurs
2) MEASUREMENTS/CALCULATIONS
a. The breakdown voltage shall be measured and recorded.
b. The dielectric withstanding voltage shall be recorded as 75% of the minimum breakdown voltage.
c. The working voltage shall be recorded as one-third (1/3) of the dielectric withstanding voltage (one-
fourth of the breakdown voltage).
LLCR:
1) EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
2) A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
3) The following guidelines are used to categorize the changes in LLCR as a result from stressing
a. <= +5.0 mOhms: ----------------------------- Stable
b. +5.1 to +10.0 mOhms: ---------------------- Minor
c. +10.1 to +15.0 mOhms: -------------------- Acceptable
d. +15.1 to +50.0 mOhms: -------------------- Marginal
e. +50.1 to +2000 mOhms: ------------------- Unstable
f. >+2000 mOhms: ----------------------------- Open Failure
GAS TIGHT: To provide method for evaluating the ability of the contacting surfaces in preventing penetration of harsh
vapors which might lead to oxide formation that may degrade the electrical performance of the contact
system.
1) EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.
2) A computer program, LLCR 221.exe, ensures repeatability for data acquisition.
3) The following guidelines are used to categorize the changes in LLCR as a result from stressing
a. <= +5.0 mOhms: ----------------------------- Stable
b. +5.1 to +10.0 mOhms: ---------------------- Minor
c. +10.1 to +15.0 mOhms: -------------------- Acceptable
d. +15.1 to +50.0 mOhms: -------------------- Marginal
e. +50.1 to +2000 mOhms: ------------------- Unstable
f. >+2000 mOhms: ----------------------------- Open Failure
4) Procedure:
a. Reference document: EIA-364-36, Test Procedure for Determination of Gas-Tight Characteristics
for Electrical Connectors, Sockets and/or Contact Systems.
b. Test Conditions:
i. Class II--- Mated pairs of contacts assembled to their plastic housings.
ii. Reagent grade Nitric Acid shall be used of sufficient volume to saturate the test chamber
iii. The ratio of the volume of the test chamber to the surface area of the acid shall be less than
10.
iv. The chamber shall be saturated with the vapor for at least 15 minutes before samples are
added.
v. Exposure time, 55 to 65 minutes.
vi. The samples shall be no closer to the chamber walls than 1 inches and no closer to the
surface of the acid than 3 inches.
vii. The samples shall be dried after exposure for a minimum of 1 hour.
viii. Drying temperature 50о C
ix. The final LLCR shall be conducted within 1 hour after drying.
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
SUPPLEMENTAL TESTS
CURRENT CYCLING:
1) Reference document: EIA-364-55, Current Cycling Test Procedure for Electrical Connectors.
2) Reference document: EIA-364-06, Contact Resistance Test Procedure for Electrical Connectors.
a. This is a four-wire measurement.
3) An uninterruptible Power Supply maintained power to appropriate equipment.
a. A microprocessor controlled cycling fixture maintained accurate duty-cycle timing for test duration.
b. A calibrated constant current source provided consistent DC power during ON cycles
TERMINAL RETENTION:
1) Secure cable and measure the force required to pull the contact free from the insulator housing.
WIRE RETENTION:
2) Secure cable and measure the force required to pull the crimp off of the discrete wire.
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
RESULTS
Temperature Rise, CCC at a 20% de-rating
28 AWG. - CCC for a 30°C Temperature Rise -------- 2.1 A per contact with 6 adjacent contacts powered
30 AWG. - CCC for a 30°C Temperature Rise -------- 2.0 A per contact with 6 adjacent contacts powered
Contact Gap
Initial
o Min ---------------------------------------------------- .0105”
o Max --------------------------------------------------- .0117”
After 100 Cycles
o Min ---------------------------------------------------- .0108”
o Max --------------------------------------------------- .0126”
Thermal
o Min ---------------------------------------------------- .0122”
o Max --------------------------------------------------- .0139”
Humidity
o Min ---------------------------------------------------- .0119”
o Max --------------------------------------------------- .0142”
Mating – Unmating Forces
Initial
o Mating
Min --------------------------------------- 4.8 Lbs.
Max --------------------------------------- 6.1 Lbs.
o Unmating
Min --------------------------------------- 4.8 Lbs.
Max --------------------------------------- 5.7 Lbs.
After 100 Cycles
o Mating
Min --------------------------------------- 8.0 Lbs.
Max -------------------------------------- 12.8 Lbs.
o Unmating
Min --------------------------------------- 7.4 Lbs.
Max -------------------------------------- 10.4 Lbs.
Thermal
o Mating
Min --------------------------------------- 3.2 Lbs.
Max --------------------------------------- 5.4 Lbs.
o Unmating
Min --------------------------------------- 3.6 Lbs.
Max --------------------------------------- 5.1 Lbs.
Humidity
o Mating
Min --------------------------------------- 3.0 Lbs.
Max --------------------------------------- 4.4 Lbs.
o Unmating
Min --------------------------------------- 2.9 Lbs.
Max --------------------------------------- 4.2 Lbs.
Normal Force at .004” deflection
Initial
o Min ------------------------------------------------- 81.8 grams Set ------- .0002”
o Max ---------------------------------------------- 100.3 grams Set ------- .0004”
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
Thermal
o Min ------------------------------------------------- 80.6 grams
o Max ------------------------------------------------ 96.3 grams
Insulation Resistance minimums, IR
Initial
o Mated ----------------------------------------------100,000 Meg Ω ------------------------ Pass
o Unmated ------------------------------------------- 50,000 Meg Ω
Thermal
o Mated ----------------------------------------------100,000 Meg Ω
o Unmated ------------------------------------------- 50,000 Meg Ω
Humidity
o Mated ----------------------------------------------- 15,000 Meg Ω
o Unmated ------------------------------------------- 50,000 Meg Ω
Dielectric Withstanding Voltage minimums, DWV
Initial
o Breakdown
Mated --------------------------------------1,120 VAC
Unmated -----------------------------------1,100 VAC
o DWV
Mated ---------------------------------------- 840 VAC
Unmated ------------------------------------- 825 VAC
o Working voltage
Mated ---------------------------------------- 280 VAC
Unmated ------------------------------------- 275 VAC
Thermal
o Breakdown
Mated ---------------------------------------- 600 VAC
Unmated -----------------------------------1,300 VAC
o DWV
Mated ---------------------------------------- 450 VAC
Unmated ------------------------------------- 975 VAC
o Working voltage
Mated ---------------------------------------- 150 VAC
Unmated ------------------------------------- 325 VAC
Humidity
o Breakdown
Mated --------------------------------------1,100 VAC
Unmated -----------------------------------1,200 VAC
o DWV
Mated ---------------------------------------- 825 VAC
Unmated ------------------------------------- 900 VAC
o Working voltage
Mated ---------------------------------------- 275 VAC
Unmated ------------------------------------- 300 VAC
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
LLCR Durability (200 LLCR test points)
Initial --------------------------------------------------------------- 19.9 mOhms Max
Durability, 100 Cycles
o <= +5.0 mOhms ---------------------------------- 200 Points ------------------------ Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
Thermal
o <= +5.0 mOhms ---------------------------------- 199 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 1 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
o
Humidity
o <= +5.0 mOhms ---------------------------------- 200 Points ------------------------- Stable
o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor
o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable
o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal
o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable
o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure
Current Cycling – 500 Cycles, 45 minutes ON and 15 minutes OFF
Test Current ------------------------------------------------ 4.63 A
Contact Resistances, Measured 30 minutes into the FIRST and LAST ON cycle
o Initial
Min -------------------------------------- 39.1mOhms
Max -------------------------------------- 45.8 mOhms
o Final
Min -------------------------------------- 38.9 mOhms --------------------------- PASS
Max -------------------------------------- 46.5 mOhms --------------------------- PASS
Temperature Change, Measured 30 minutes into the FIRST and LAST ON cycle
o Initial Temperature Change ------------------ 47°C ------------------------------------- PASS
o Final Temperature Change ------------------- 48°C ------------------------------------- PASS
Terminal / Housing Retention
Min --------------------------------------- 5.0 Lbs.
Max --------------------------------------- 5.96 Lbs.
Ave. --------------------------------------- 5.47 Lbs.
Wire /Crimp Retention
Min --------------------------------------- 4.6 Lbs.
Max --------------------------------------- 8.2 Lbs.
Ave. --------------------------------------- 6.73 Lbs.
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
DATA SUMMARIES
CURRENT CARRYING CAPACITY:
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
DATA SUMMARIES (continued)
CONTACT GAP:
Contact Gap Measurements
0.0109
0.0117
0.0129 0.0129
0.010
0.011
0.011
0.012
0.012
0.013
0.013
0.014
0.014
0.015
0.015
Initial Mating Thermal Humidity
Stress
GA
P -
In
ch
es
SFSD
Upper
Nominal
Lower
Nominal
Upper
Lower
Initial After 100 Cycles
Measurements in inches Measurment in Inches
Minimum 0.0105 Minimum 0.0108
Maximum 0.0117 Maximum 0.0126
Average 0.0109 Average 0.0117
St. Dev. 0.0001 St. Dev. 0.0002
Count 360 Count 360
After Thermal After Humidity
Measurment in Inches Measurment in Inches
Minimum 0.0122 Minimum 0.0119
Maximum 0.0139 Maximum 0.0142
Average 0.0129 Average 0.0129
St. Dev. 0.0003 St. Dev. 0.0004
Count 360 Count 360
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
DATA SUMMARIES (continued)
MATING/UNMATING:
Initial After 100 Cycles
Mating Unmating Mating Unmating
Force (Oz)
Force (Lbs)
Force (Oz)
Force (Lbs)
Force (Oz)
Force (Lbs)
Force (Oz)
Force (Lbs)
Minimum 76.0 4.75 77.4 4.84 127.3 7.96 118.2 7.39
Maximum 97.8 6.1 91.5 5.7 205.3 12.8 167.2 10.4
Average 84.6 5.3 83.9 5.2 161.6 10.1 143.7 9.0
After Thermal After Humidity
Mating Unmating Mating Unmating
Force (Oz)
Force (Lbs)
Force (Oz)
Force (Lbs)
Force (Oz)
Force (Lbs)
Force (Oz)
Force (Lbs)
Minimum 51.9 3.2 57.4 3.6 47.2 3.0 47.1 2.9
Maximum 86.2 5.4 81.0 5.1 70.4 4.4 66.9 4.2
Average 69.8 4.4 69.2 4.3 58.6 3.7 56.5 3.5
NORMAL FORCE:
Initial Deflections in inches Forces in Grams
0.0005 0.0010 0.0020 0.0030 0.0040 SET
Averages 5.85 15.63 36.88 59.34 90.48 0.0003
Min 4.60 11.70 32.20 53.40 81.80 0.0002
Max 6.60 18.40 42.00 65.60 100.30 0.0004
St. Dev 0.69 1.99 3.46 5.00 7.23 0.0001
Count 8 8 8 8 8 8
Thermal Deflections in inches Forces in Grams
0.0005 0.0010 0.0020 0.0030 0.0040 SET
Averages 5.47 14.97 35.95 58.02 88.33 0.0003
Min 5.00 13.30 32.90 52.60 80.60 0.0002
Max 6.60 16.80 40.40 63.70 96.30 0.0004
St. Dev 0.73 1.27 2.80 3.93 6.88 0.0001
Count 6 6 6 6 6 6
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
DATA SUMMARIES (continued)
INSULATION RESISTANCE:
Initial, Meg Ohms
Mated Unmated
Insulation Resistance Insulation Resistance
Average 100000 75000
Min 100000 50000
Max 100000 100000
After Thermals, Meg Ohms
Mated Unmated
Insulation Resistance Insulation Resistance
Average 100000 75000
Min 100000 50000
Max 100000 100000
After Humidity, Meg Ohms
Mated Unmated
Insulation Resistance Insulation Resistance
Average 32500 75000
Min 15000 50000
Max 50000 100000
DIELECTRIC WITHSANDING VOLTAGE:
Initial, VAC Mated Initial, VAC Unmated
Breakdown
Voltage DWV
Working
Voltage
Breakdown
Voltage DWV
Working
Voltage
Average 1160 870 290 1150 863 288
Min 1120 840 280 1100 825 275
Max 1200 900 300 1200 900 300
Thermal, VAC Mated Thermal, VAC Unmated
Breakdown
Voltage DWV
Working
Voltage
Breakdown
Voltage DWV
Working
Voltage
Average 850 638 213 1350 1013 338
Min 600 450 150 1300 975 325
Max 1100 825 275 1400 1050 350
Humidity, VAC Mated Humidity, VAC Unmated
Breakdown
Voltage DWV
Working
Voltage
Breakdown
Voltage DWV
Working
Voltage
Average 1200 900 300 1300 975 325
Min 1100 825 275 1200 900 300
Max 1300 975 325 1400 1050 350
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
Max
DATA SUMMARIES (continued)
LLCR DURABILITY:
Date Apr. 17 2006
Apr. 21 2006
May 03 2006
May 30 2006
Room Temp C 21 23 19 22
RH 34% 40% 32% 42%
Name Troy Cook Brian
Niehoff Troy Cook Troy Cook
mOhm values Actual Delta Delta Delta
Initial 100
Cycles Thermal Humidity
Average 18.0 0.0 0.4 0.4
St. Dev. 0.9 0.7 1.1 1.0
Min 15.4 -2.0 -1.8 -1.9
Max 19.9 2.8 6.5 3.5
Count 200 200 200 200
CURRENT CYCLING:
Connector temp 30 minutes into the Connector temp 30 minutes into the Temperature Change, Deg C
first "ON" cycle (before cycling) Last "ON" cycle (after cycling) Start End
Degrees C 65.97 Degrees C 65.95 47 48
Connector temp 30 minutes into the Connector temp 30 minutes into the Resistance Change
first "ON" cycle (before cycling) the last "ON" cycle (after cycling) at last "ON" cycle
# Cycles 500 # Cycles 500 # Cycles 500
Amp DC 4.63 Amp DC 4.63 Amp DC 4.63
Avg mOhms 42.3 Avg mOhms 42.5 Avg mOhms 0.2
Min mOhms 39.1 Min mOhms 38.9 Min mOhms -0.4
Max mOhms 45.8 Max mOhms 46.5 Max mOhms 0.7
St. Dev. 2.6 St. Dev. 2.8 St. Dev. 0.4
Count 8 Count 8
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
DATA SUMMARIES (continued)
TERMINAL/HOUSING RETENTION:
Terminal Retention
Force (Lbs)
Minimum 5.00
Maximum 5.96
Average 5.47
WIRE/CRIMP RETENTION:
30 Awg. Wire Retention 28 Awg. Wire Retention
Wire Retention Wire Retention
Force (Lbs) Force (Lbs)
Minimum 4.40 Minimum 4.60
Maximum 5.80 Maximum 8.20
Average 5.09 Average 6.73
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
DATA
CONTACT GAP:
Initial
Sample# B1 B2 B3 B4 B5 B6 B7 B8 B10
1 0.0109 0.0109 0.0108 0.0106 0.0109 0.0108 0.011 0.011 0.0109
2 0.0111 0.011 0.011 0.0109 0.011 0.0109 0.0111 0.0109 0.0112
3 0.0107 0.0108 0.011 0.0108 0.0109 0.0109 0.011 0.0108 0.0109
4 0.0109 0.011 0.011 0.0106 0.011 0.011 0.0117 0.0107 0.011
5 0.0109 0.0108 0.0108 0.0109 0.0108 0.0109 0.0109 0.0107 0.0108
6 0.011 0.0107 0.0109 0.0108 0.011 0.011 0.0111 0.011 0.0111
7 0.011 0.0108 0.0107 0.0108 0.0111 0.0107 0.011 0.0108 0.0111
8 0.0108 0.0109 0.0108 0.0109 0.0109 0.0109 0.011 0.011 0.0112
9 0.0107 0.0108 0.0109 0.0109 0.011 0.0108 0.011 0.0108 0.0107
10 0.0107 0.0109 0.011 0.0109 0.011 0.0109 0.0109 0.0108 0.011
11 0.0107 0.0107 0.0107 0.0108 0.011 0.0109 0.011 0.0108 0.011
12 0.0111 0.0109 0.011 0.0108 0.0109 0.0109 0.011 0.0109 0.0108
13 0.0107 0.0108 0.0108 0.0108 0.011 0.0108 0.011 0.0111 0.0111
14 0.0109 0.0109 0.011 0.011 0.0111 0.011 0.0111 0.0109 0.011
15 0.0108 0.0108 0.0108 0.0108 0.011 0.0108 0.0109 0.011 0.0109
16 0.0109 0.0108 0.011 0.0109 0.0108 0.0107 0.0116 0.0107 0.0111
17 0.0109 0.0107 0.0109 0.0108 0.011 0.0108 0.011 0.0107 0.011
18 0.0109 0.0107 0.0107 0.0109 0.0109 0.0108 0.0109 0.011 0.0111
19 0.0107 0.0107 0.0109 0.0107 0.011 0.0109 0.0108 0.011 0.0109
20 0.0108 0.0106 0.011 0.0107 0.0111 0.0109 0.0111 0.0109 0.0108
21 0.0108 0.0107 0.0108 0.0108 0.011 0.0108 0.0108 0.0107 0.0111
22 0.011 0.0109 0.011 0.011 0.011 0.0108 0.0112 0.011 0.0107
23 0.0109 0.0107 0.0108 0.0109 0.0108 0.0108 0.0111 0.0108 0.0112
24 0.0108 0.0108 0.0109 0.0108 0.0112 0.0109 0.0111 0.0109 0.0109
25 0.0111 0.0108 0.0107 0.0108 0.0108 0.0109 0.0109 0.0108 0.0111
26 0.0111 0.0109 0.011 0.0109 0.0109 0.011 0.0109 0.0111 0.0108
27 0.0107 0.0106 0.0106 0.011 0.011 0.0109 0.011 0.0108 0.0111
28 0.0109 0.0105 0.0109 0.0109 0.0109 0.0109 0.011 0.0109 0.0108
29 0.0107 0.0109 0.0106 0.0109 0.0111 0.0109 0.0112 0.0106 0.0108
30 0.0109 0.0106 0.0108 0.011 0.0109 0.0108 0.011 0.0109 0.0109
31 0.0108 0.0107 0.0108 0.011 0.0111 0.011 0.0111 0.0109 0.0111
32 0.0108 0.0108 0.0109 0.0109 0.011 0.0109 0.011 0.0107 0.0107
33 0.0108 0.0109 0.0107 0.0107 0.011 0.0109 0.011 0.0107 0.011
34 0.011 0.0109 0.0108 0.0109 0.011 0.0106 0.011 0.0112 0.011
35 0.0108 0.0108 0.0107 0.0107 0.0109 0.0109 0.0109 0.0107 0.0109
36 0.0109 0.0107 0.0109 0.0109 0.0111 0.0109 0.011 0.0109 0.0108
37 0.0105 0.0109 0.0109 0.0109 0.0109 0.0109 0.011 0.0107 0.011
38 0.0111 0.0109 0.0111 0.0108 0.011 0.0107 0.0111 0.011 0.0108
39 0.0109 0.0108 0.0107 0.0109 0.0108 0.0109 0.0108 0.0108 0.0112
40 0.0111 0.0111 0.0108 0.0108 0.011 0.011 0.0112 0.0109 0.011
After 100 Cycles
Sample# B1 B2 B3 B4 B5 B6 B7 B8 B10
1 0.0117 0.0118 0.0116 0.0115 0.0115 0.0117 0.0117 0.0114 0.0117
2 0.0117 0.0114 0.0118 0.0116 0.0114 0.0121 0.0116 0.0117 0.0118
3 0.0117 0.0117 0.0117 0.0113 0.0113 0.0118 0.0118 0.0118 0.0117
4 0.012 0.0119 0.0117 0.0117 0.0118 0.0118 0.0119 0.012 0.0117
5 0.0117 0.0118 0.0116 0.0117 0.0117 0.012 0.0117 0.0118 0.0119
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
6 0.0115 0.0117 0.0114 0.0115 0.0114 0.0119 0.0118 0.0116 0.0116
7 0.0121 0.0117 0.0115 0.0117 0.0116 0.0118 0.012 0.012 0.0117
8 0.0119 0.0119 0.0115 0.0115 0.0115 0.0119 0.0118 0.0117 0.0118
9 0.0116 0.0116 0.0116 0.0114 0.0116 0.0116 0.0117 0.0116 0.0117
10 0.0114 0.0116 0.0118 0.0116 0.0115 0.0121 0.0117 0.0118 0.0119
11 0.0114 0.0117 0.0113 0.0115 0.0114 0.0116 0.0115 0.0116 0.0117
12 0.0118 0.0119 0.0118 0.0117 0.0119 0.0117 0.0118 0.0118 0.0117
13 0.0121 0.0118 0.0116 0.0115 0.0118 0.0116 0.0116 0.0117 0.0118
14 0.0115 0.0119 0.0115 0.0116 0.0116 0.0117 0.0117 0.0116 0.0115
15 0.0117 0.0116 0.0116 0.0118 0.0117 0.0116 0.0118 0.0119 0.0117
16 0.0118 0.0119 0.0116 0.0116 0.0115 0.0117 0.0118 0.0116 0.0116
17 0.0117 0.0115 0.0114 0.0114 0.0113 0.0115 0.0117 0.0114 0.0114
18 0.0116 0.0114 0.0116 0.0116 0.0116 0.012 0.0116 0.0118 0.0121
19 0.0116 0.0115 0.0116 0.0117 0.0118 0.0116 0.0115 0.0117 0.0115
20 0.0118 0.0108 0.0116 0.0116 0.0118 0.0118 0.0119 0.0118 0.0119
21 0.012 0.0119 0.0117 0.0116 0.0119 0.0118 0.0116 0.0116 0.0118
22 0.0114 0.0117 0.0116 0.0116 0.0116 0.0117 0.0114 0.0116 0.0115
23 0.0117 0.0115 0.0115 0.012 0.0117 0.0116 0.0117 0.012 0.0119
24 0.0114 0.0115 0.0114 0.0116 0.0114 0.0117 0.0117 0.0117 0.0118
25 0.0116 0.0115 0.0115 0.0116 0.0117 0.0118 0.0116 0.0118 0.0114
26 0.0118 0.0115 0.0117 0.0115 0.0112 0.0121 0.0117 0.0116 0.012
27 0.0116 0.0117 0.012 0.0116 0.0114 0.0117 0.0115 0.0115 0.0116
28 0.0116 0.0115 0.0118 0.0119 0.0117 0.0116 0.0117 0.0119 0.0117
29 0.0119 0.0119 0.0119 0.0115 0.0119 0.0118 0.0114 0.0116 0.0117
30 0.0114 0.0115 0.0113 0.0117 0.0116 0.0111 0.0114 0.0116 0.0114
31 0.0118 0.0114 0.0115 0.012 0.0116 0.0118 0.0117 0.012 0.0117
32 0.0116 0.0115 0.0115 0.0117 0.0115 0.0117 0.0117 0.0118 0.0119
33 0.0121 0.0119 0.0114 0.0114 0.0118 0.0118 0.0115 0.0118 0.012
34 0.0117 0.0118 0.0119 0.0116 0.0114 0.0115 0.0116 0.0117 0.0119
35 0.0126 0.0114 0.011 0.0116 0.0114 0.0117 0.0113 0.0114 0.0116
36 0.0116 0.0115 0.0118 0.0119 0.0116 0.0117 0.0118 0.0116 0.0116
37 0.0122 0.0116 0.0118 0.0117 0.0118 0.012 0.0117 0.0116 0.0118
38 0.0119 0.0117 0.0113 0.0117 0.0113 0.0115 0.0116 0.0115 0.0116
39 0.0123 0.0117 0.0117 0.0118 0.0116 0.0117 0.0118 0.0119 0.0115
40 0.0122 0.0118 0.0115 0.0117 0.0121 0.0116 0.0117 0.0117 0.0116
After Thermals
Sample# B1 B2 B3 B4 B5 B6 B7 B8 B10
1 0.0128 0.013 0.0128 0.0127 0.0128 0.0129 0.0127 0.0126 0.013
2 0.0126 0.0132 0.0132 0.0123 0.0129 0.013 0.0129 0.0127 0.0133
3 0.0127 0.013 0.0127 0.0122 0.0131 0.0125 0.013 0.0125 0.0127
4 0.0127 0.0131 0.0128 0.0126 0.013 0.0126 0.013 0.0131 0.0133
5 0.0133 0.0132 0.013 0.0129 0.0133 0.0132 0.0131 0.0129 0.013
6 0.0124 0.0128 0.0125 0.0123 0.013 0.0125 0.0127 0.0126 0.0128
7 0.013 0.0128 0.0128 0.0134 0.0129 0.0127 0.0139 0.0133 0.0125
8 0.0127 0.0132 0.0128 0.0124 0.0126 0.0128 0.0127 0.0128 0.0133
9 0.0134 0.0132 0.0127 0.0129 0.013 0.0127 0.0129 0.0131 0.0129
10 0.0125 0.0134 0.013 0.0129 0.0125 0.013 0.0128 0.0127 0.0133
11 0.0128 0.0129 0.0127 0.0128 0.0127 0.0127 0.0125 0.0129 0.0126
12 0.0129 0.013 0.0127 0.0126 0.0129 0.0127 0.0133 0.0131 0.013
13 0.0131 0.0133 0.0138 0.0131 0.0131 0.0129 0.0129 0.0133 0.013
14 0.0126 0.0126 0.0126 0.0128 0.0126 0.0125 0.0127 0.0125 0.0126
15 0.0134 0.0132 0.013 0.0133 0.013 0.013 0.0133 0.0138 0.0127
16 0.0128 0.0136 0.0127 0.0124 0.0125 0.0127 0.0129 0.0126 0.013
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
17 0.0132 0.0135 0.013 0.013 0.0129 0.0127 0.0128 0.0135 0.0127
18 0.0127 0.0134 0.013 0.0129 0.0127 0.0131 0.0128 0.0126 0.013
19 0.0131 0.0128 0.0128 0.0128 0.0127 0.0123 0.0128 0.013 0.0127
20 0.0127 0.0127 0.0126 0.0132 0.0131 0.0128 0.0131 0.0129 0.0131
21 0.0131 0.0133 0.0132 0.0124 0.0135 0.0131 0.0129 0.0127 0.0133
22 0.0124 0.0124 0.0125 0.0122 0.0124 0.0124 0.0125 0.0123 0.0124
23 0.0132 0.0127 0.0128 0.0136 0.0129 0.0126 0.0132 0.0133 0.0125
24 0.0123 0.0125 0.0127 0.0123 0.0127 0.0125 0.0127 0.0125 0.0123
25 0.0133 0.013 0.0127 0.0134 0.0131 0.013 0.013 0.0128 0.0127
26 0.0126 0.0133 0.0129 0.0123 0.0126 0.013 0.0126 0.0126 0.013
27 0.0129 0.013 0.0127 0.0128 0.0127 0.0128 0.0126 0.0125 0.0128
28 0.0131 0.0125 0.0127 0.0127 0.013 0.0126 0.0128 0.0128 0.0128
29 0.0131 0.0129 0.0132 0.0125 0.0131 0.0132 0.0126 0.0129 0.0132
30 0.0124 0.0124 0.0127 0.0132 0.0124 0.0123 0.0125 0.0124 0.0124
31 0.013 0.0129 0.0128 0.0133 0.0131 0.013 0.0132 0.0134 0.0131
32 0.0125 0.0131 0.0128 0.0128 0.0128 0.0128 0.0128 0.0126 0.013
33 0.0132 0.0132 0.0127 0.0131 0.0132 0.0126 0.0133 0.013 0.0128
34 0.0124 0.0131 0.0131 0.0122 0.0124 0.0129 0.0126 0.0125 0.0132
35 0.0129 0.0133 0.0126 0.0127 0.0129 0.0128 0.0134 0.0129 0.0125
36 0.0127 0.0129 0.0127 0.0126 0.0129 0.0125 0.0129 0.0127 0.0128
37 0.0134 0.013 0.0136 0.0132 0.0133 0.0132 0.0128 0.013 0.0133
38 0.0125 0.0123 0.0125 0.0122 0.0126 0.0123 0.0123 0.0125 0.013
39 0.0136 0.0132 0.0129 0.0133 0.013 0.0132 0.0134 0.0136 0.0127
40 0.0128 0.0126 0.0127 0.0125 0.0123 0.0125 0.0129 0.0123 0.0128
After Humidity
Sample# B1 B2 B3 B4 B5 B6 B7 B8 B10
1 0.013 0.0128 0.0129 0.0128 0.013 0.0128 0.0133 0.013 0.0132
2 0.0128 0.0127 0.0134 0.0127 0.0135 0.0133 0.0132 0.0129 0.0135
3 0.0126 0.0129 0.0126 0.013 0.0129 0.0127 0.0125 0.013 0.0127
4 0.0131 0.013 0.0131 0.0129 0.0139 0.013 0.0137 0.0132 0.013
5 0.0127 0.0133 0.0132 0.013 0.0138 0.0133 0.0129 0.0129 0.0133
6 0.0126 0.0126 0.0128 0.0128 0.0136 0.0128 0.0129 0.0128 0.0127
7 0.0131 0.0129 0.0128 0.0141 0.0132 0.0128 0.0131 0.0133 0.0129
8 0.0132 0.0128 0.013 0.0128 0.0132 0.0125 0.013 0.0129 0.013
9 0.0128 0.0128 0.013 0.0128 0.0125 0.013 0.0127 0.0128 0.0129
10 0.0128 0.0135 0.0135 0.0129 0.0132 0.0133 0.0132 0.0129 0.0137
11 0.0126 0.0124 0.0125 0.0129 0.0142 0.0127 0.0133 0.0128 0.013
12 0.0142 0.0137 0.0137 0.0132 0.0129 0.0132 0.0125 0.0132 0.0133
13 0.0126 0.013 0.0124 0.0131 0.0125 0.0126 0.0126 0.013 0.0135
14 0.0126 0.0129 0.0128 0.0127 0.0129 0.0126 0.0127 0.0127 0.0129
15 0.0134 0.0129 0.0131 0.0131 0.013 0.0126 0.0124 0.0131 0.0129
16 0.0129 0.014 0.013 0.013 0.0126 0.0131 0.012 0.0128 0.0128
17 0.0128 0.013 0.0125 0.0128 0.0125 0.0127 0.0119 0.0126 0.0129
18 0.0129 0.0141 0.013 0.0128 0.0127 0.0131 0.0122 0.0127 0.0137
19 0.0125 0.0125 0.0126 0.0131 0.0125 0.0126 0.012 0.0126 0.0129
20 0.0131 0.0134 0.0128 0.0131 0.0132 0.0131 0.0123 0.0133 0.0131
21 0.0126 0.0127 0.0126 0.0128 0.0142 0.0127 0.0122 0.0127 0.0131
22 0.0127 0.013 0.0129 0.013 0.0127 0.0127 0.0122 0.0129 0.0126
23 0.0126 0.0128 0.013 0.0137 0.0129 0.0126 0.0124 0.0136 0.0129
24 0.0127 0.0128 0.0129 0.0129 0.0127 0.0126 0.0123 0.0129 0.0129
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
25 0.0128 0.0123 0.0127 0.0131 0.0126 0.0129 0.0125 0.0128 0.0129
26 0.0127 0.0139 0.0132 0.013 0.0127 0.0133 0.0127 0.0128 0.0133
27 0.0128 0.0126 0.0124 0.0131 0.0123 0.0126 0.0124 0.0125 0.0128
28 0.0133 0.0128 0.013 0.0136 0.0131 0.0128 0.0141 0.0131 0.0132
29 0.013 0.0125 0.0128 0.0131 0.0126 0.013 0.0123 0.0127 0.0133
30 0.0125 0.0127 0.0128 0.0129 0.0128 0.013 0.0134 0.0127 0.0128
31 0.0131 0.0127 0.0125 0.0139 0.0127 0.0129 0.0122 0.013 0.013
32 0.0127 0.0129 0.013 0.0128 0.0124 0.013 0.0128 0.0128 0.0129
33 0.0132 0.0123 0.0126 0.0128 0.0128 0.013 0.0125 0.0126 0.0131
34 0.0125 0.0127 0.0131 0.013 0.0127 0.0129 0.0133 0.0126 0.0136
35 0.0133 0.0122 0.0124 0.0129 0.0126 0.0127 0.0123 0.0125 0.0127
36 0.0141 0.013 0.0131 0.0132 0.0129 0.0131 0.0139 0.0131 0.0133
37 0.0142 0.0129 0.0123 0.0131 0.0124 0.0129 0.0131 0.0128 0.0132
38 0.0126 0.0132 0.013 0.013 0.0129 0.0126 0.013 0.0126 0.0135
39 0.0125 0.0127 0.0121 0.0137 0.0132 0.0127 0.0123 0.0122 0.0135
40 0.0128 0.0138 0.0132 0.0129 0.0125 0.0128 0.0124 0.0126 0.0127
MATING/UNMATING:
Initial After 100 Cycles
Mating Unmating Mating Unmating
Sample# Force (Oz)
Force (Lbs)
Force (Oz)
Force (Lbs) Force (Oz) Force (Lbs) Force (Oz) Force (Lbs)
1 79.4 4.96 83.0 5.19 146.5 9.16 144.2 9.01
2 82.6 5.16 88.0 5.50 156.4 9.78 139.7 8.73
3 79.8 4.99 82.9 5.18 153.4 9.59 148.8 9.30
4 86.4 5.40 91.5 5.72 144.3 9.02 118.2 7.39
5 82.1 5.13 86.4 5.40 158.6 9.91 143.3 8.96
6 76.0 4.75 77.4 4.84 160.3 10.02 148.9 9.31
7 84.7 5.29 84.1 5.26 205.3 12.83 167.2 10.45
8 92.6 5.79 84.3 5.27 202.1 12.63 147.7 9.23
10 97.8 6.11 77.7 4.86 127.3 7.96 135.2 8.45
After Thermals After Humidity
Mating Unmating Mating Unmating
Sample# Force (Oz)
Force (Lbs)
Force (Oz)
Force (Lbs) Force (Oz) Force (Lbs) Force (Oz) Force (Lbs)
1 78.6 4.91 76.3 4.77 50.9 3.18 47.1 2.94
2 51.9 3.24 57.4 3.59 53.0 3.32 50.3 3.14
3 71.0 4.44 64.1 4.01 47.2 2.95 50.2 3.14
4 69.5 4.35 73.5 4.60 66.5 4.16 65.4 4.09
5 60.2 3.76 61.5 3.85 48.5 3.03 47.3 2.96
6 57.5 3.59 57.5 3.60 59.2 3.70 53.0 3.31
7 73.6 4.60 72.6 4.54 63.8 3.99 62.0 3.87
8 86.2 5.39 81.0 5.06 67.7 4.23 66.1 4.13
10 79.8 4.99 79.1 4.94 70.4 4.40 66.9 4.18
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
DATA (continued)
NORMAL FORCE:
Initial Deflections in inches Forces in Grams
Sample
# 0.0005 0.0010 0.0020 0.0030 0.0040 SET
1 6.20 16.40 39.20 63.70 92.00 0.00030
2 5.80 16.80 39.60 62.50 92.80 0.00040
3 6.20 15.60 38.90 63.70 98.70 0.00040
4 6.60 18.40 42.00 65.60 100.30 0.00030
5 4.60 11.70 32.20 54.60 92.40 0.00030
6 5.40 16.00 34.50 54.60 82.90 0.00030
7 5.40 14.10 34.10 53.40 82.90 0.00030
8 6.60 16.00 34.50 56.60 81.80 0.00020
Thermal Deflections in inches Forces in Grams
Sample
# 0.0005 0.0010 0.0020 0.0030 0.0040 SET
1 6.20 16.00 40.40 63.70 96.30 0.00020
2 5.00 14.80 34.50 56.60 91.60 0.00030
3 5.00 14.10 34.10 55.80 82.20 0.00030
4 5.00 13.30 32.90 52.60 80.60 0.00030
5 6.60 16.80 35.70 58.50 84.10 0.00030
6 5.00 14.80 38.10 60.90 95.20 0.00040
INSULATION RESISTANCE:
Initial, Meg Ohms
Mated Unmated
Sample #
Insulation
Resistance
Insulation
Resistance
1 100000 50000
2 100000 100000
Thermal, Meg Ohms
Mated Unmated
Sample #
Insulation
Resistance
Insulation
Resistance
1 100000 50000
2 100000 100000
Humidity, Meg Ohms
Mated Unmated
Sample #
Insulation
Resistance
Insulation
Resistance
1 50000 100000
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
2 15000 50000
DATA (continued)
DIELECTRIC WITHSTANDING VOLTAGE (DWV):
Initial, VAC Mated Initial, VAC Unmated
Sample
#
Breakdown
Voltage DWV
Working
Voltage
Breakdown
Voltage DWV
Working
Voltage
1 1120 840 280 1200 900 300
2 1200 900 300 1100 825 275
Thermal, VAC Mated Thermal, VAC Unmated
Sample
#
Breakdown
Voltage DWV
Working
Voltage
Breakdown
Voltage DWV
Working
Voltage
1 1100 825 275 1300 975 325
2 600 450 150 1400 1050 350
Humidity, VAC Mated Humidity, VAC Unmated
Sample
#
Breakdown
Voltage DWV
Working
Voltage
Breakdown
Voltage DWV
Working
Voltage
1 1100 825 275 1200 900 300
2 1300 975 325 1400 1050 350
LLCR/DURABILITY:
mOhm values Actual Delta Delta Delta
Board Position Initial 100
Cycles Thermal Humidity
1 P1 18.2 0.3 1.1 -0.1
1 P2 18.2 -0.3 -0.9 -1.5
1 P3 18.5 -0.1 2.3 0.6
1 P4 18.5 0.3 0.9 -0.3
1 P5 19.2 -0.2 1.8 -0.1
1 P6 18.3 -0.2 0.5 -0.2
1 P7 16.9 1.5 3.1 2.2
1 P8 16.8 -0.1 1.7 1.6
1 P9 17.8 0.0 1.7 0.3
1 P10 18.0 0.7 0.3 0.5
1 P11 18.5 -0.3 2.2 1.0
1 P12 18.0 0.2 2.1 1.1
1 P13 17.7 0.2 1.2 0.7
1 P14 16.9 1.8 2.7 2.6
1 P15 18.1 0.5 0.8 1.0
1 P16 16.1 1.1 1.7 1.4
1 P17 16.8 -0.1 3.5 2.1
1 P18 16.8 1.7 1.8 1.6
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
1 P19 16.6 2.2 3.5 3.0
1 P20 16.8 1.5 1.8 2.1
1 P21 18.7 0.2 -1.0 -1.5
1 P22 18.8 0.3 -0.1 1.6
1 P23 19.3 -0.9 -1.8 -1.6
1 P24 17.7 0.3 0.6 0.0
1 P25 18.7 -0.4 -1.3 -1.9
2 P1 17.6 0.2 0.1 -0.1
2 P2 17.5 0.0 -0.2 -0.1
2 P3 17.4 0.6 -0.5 1.2
2 P4 16.8 1.7 0.7 2.0
2 P5 18.0 0.8 -1.1 0.7
2 P6 17.1 0.7 0.9 -0.1
2 P7 16.7 0.2 1.2 -0.5
2 P8 17.9 0.1 0.7 0.5
2 P9 18.1 0.0 0.5 0.6
2 P10 17.8 -0.5 -0.5 -1.1
2 P11 17.6 0.3 0.0 0.1
2 P12 17.9 -0.4 -0.1 0.2
2 P13 17.5 0.1 0.2 1.1
2 P14 18.9 -0.2 -0.2 -0.8
2 P15 19.1 0.9 -0.6 -0.9
2 P16 18.3 0.1 0.1 0.4
2 P17 17.6 -0.2 0.7 0.6
2 P18 18.1 -0.1 0.4 -1.3
2 P19 18.2 -0.1 0.6 -0.3
2 P20 18.2 0.2 0.1 2.9
2 P21 16.3 0.3 0.7 2.3
2 P22 18.1 0.3 0.3 0.2
2 P23 15.8 0.2 0.5 1.7
2 P24 16.4 0.6 1.6 1.8
2 P25 17.6 0.2 0.2 0.2
3 P1 18.8 -0.9 0.1 1.7
3 P2 18.8 -0.2 -0.1 0.8
3 P3 18.1 0.5 0.3 1.1
3 P4 18.1 0.1 0.5 0.9
3 P5 18.7 -0.5 -1.4 -0.1
3 P6 17.7 0.1 0.1 0.8
3 P7 18.5 0.3 0.4 0.4
3 P8 16.8 1.3 1.2 1.9
3 P9 19.9 -0.7 -0.9 0.9
3 P10 18.4 0.1 -0.4 0.9
3 P11 19.1 -0.3 -0.7 -0.5
3 P12 19.4 -0.6 -0.9 -0.4
3 P13 18.9 -0.1 -0.2 1.4
3 P14 19.4 0.2 -0.1 0.7
3 P15 19.5 -0.1 -0.7 -0.3
3 P16 18.7 0.7 0.2 3.5
3 P17 18.3 -0.2 -0.3 1.9
3 P18 19.0 0.7 0.1 0.9
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
3 P19 18.2 0.7 0.8 1.3
3 P20 19.4 0.3 0.1 -0.3
3 P21 19.2 -0.1 -1.1 0.0
3 P22 18.2 0.0 -0.4 -0.2
3 P23 19.1 0.1 -0.1 0.0
3 P24 19.2 -0.2 -0.1 -0.6
3 P25 18.9 -0.3 -0.8 0.3
4 P1 16.9 -0.1 1.1 1.0
4 P2 17.9 -0.8 -0.2 -0.7
4 P3 18.1 -0.5 -0.3 -0.3
4 P4 19.1 -1.2 -1.6 -1.4
4 P5 16.8 -0.4 -0.9 0.8
4 P6 17.3 -1.3 -0.4 0.2
4 P7 19.7 -1.5 1.6 -0.5
4 P8 17.5 -0.1 -0.6 0.3
4 P9 17.8 -1.2 -0.9 0.2
4 P10 18.2 2.8 0.8 -0.6
4 P11 17.7 -1.0 -0.6 0.0
4 P12 17.3 0.0 0.8 -0.2
4 P13 18.1 -0.1 -0.8 -0.7
4 P14 18.9 0.0 0.2 0.0
4 P15 19.1 -0.6 -0.2 0.2
4 P16 17.4 -0.1 0.4 1.4
4 P17 16.2 0.0 1.0 0.9
4 P18 17.8 0.2 1.1 1.1
4 P19 17.8 -0.3 0.3 0.2
4 P20 18.0 -0.8 0.9 -0.3
4 P21 17.7 0.0 0.8 0.3
4 P22 16.9 -0.2 1.1 0.8
4 P23 16.7 0.4 1.4 0.8
4 P24 16.4 0.4 0.7 0.0
4 P25 16.6 -0.1 0.3 0.1
5 P1 17.9 -0.4 -0.5 -0.5
5 P2 18.8 -1.0 -1.8 -1.5
5 P3 18.0 0.1 0.2 0.1
5 P4 18.2 -0.7 -0.9 0.2
5 P5 18.5 -0.3 1.1 0.9
5 P6 16.6 0.7 1.4 1.2
5 P7 15.6 0.3 1.1 0.7
5 P8 17.1 0.2 0.3 0.4
5 P9 18.2 -0.2 0.0 0.5
5 P10 17.8 -0.3 -0.1 1.1
5 P11 17.3 -0.5 0.3 0.4
5 P12 18.1 -0.3 -0.2 0.3
5 P13 18.3 0.0 0.4 0.9
5 P14 17.7 -0.1 -0.4 -0.3
5 P15 17.6 0.0 -0.2 -0.1
5 P16 18.9 -0.6 -0.5 0.3
5 P17 15.7 0.1 0.1 0.2
5 P18 18.0 -0.1 -0.4 0.3
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
5 P19 18.6 -0.6 0.2 0.0
5 P20 17.0 0.0 0.0 0.4
5 P21 18.2 -0.6 -0.8 -1.0
5 P22 18.1 -0.8 -0.1 -1.0
5 P23 17.7 0.5 -0.7 -0.7
5 P24 19.1 -0.3 -0.5 -1.0
5 P25 18.3 -0.9 -0.8 -1.4
6 P1 17.1 0.2 2.0 -0.3
6 P2 17.8 -0.6 0.6 -0.2
6 P3 15.6 1.5 0.6 2.9
6 P4 17.4 0.2 1.4 0.9
6 P5 16.3 1.3 0.9 1.7
6 P6 16.9 -0.5 0.6 -0.8
6 P7 18.2 -1.7 1.4 0.1
6 P8 17.9 -0.3 0.8 3.0
6 P9 17.4 0.1 2.5 3.3
6 P10 17.1 0.0 0.4 1.1
6 P11 18.1 -0.4 -0.3 0.0
6 P12 16.8 0.2 1.7 0.0
6 P13 17.3 -0.1 -0.1 -0.1
6 P14 17.6 -1.5 0.8 0.5
6 P15 17.3 0.2 0.4 1.6
6 P16 18.6 1.5 6.5 3.1
6 P17 17.7 1.1 2.8 0.2
6 P18 17.3 1.4 1.8 0.9
6 P19 16.4 1.6 3.7 2.6
6 P20 18.2 0.9 2.5 3.4
6 P21 18.5 -0.2 -0.8 -0.4
6 P22 15.4 0.2 -0.6 0.1
6 P23 17.6 -0.5 -0.5 -1.2
6 P24 16.4 0.0 -0.7 -0.2
6 P25 16.6 0.1 0.0 0.4
7 P1 19.9 -0.6 0.6 -0.5
7 P2 19.0 -0.3 0.5 0.1
7 P3 19.5 0.0 -1.1 0.8
7 P4 19.5 -0.8 -0.9 -0.1
7 P5 17.3 0.2 -0.3 1.2
7 P6 17.5 0.4 1.5 0.0
7 P7 17.9 0.3 1.4 -0.3
7 P8 18.8 -0.1 1.4 0.1
7 P9 19.4 -0.6 -0.1 -0.2
7 P10 19.1 -0.1 1.9 -0.4
7 P11 19.3 0.0 2.6 0.8
7 P12 18.5 0.2 1.6 0.1
7 P13 18.6 0.1 -0.3 -0.4
7 P14 18.2 0.2 0.9 0.5
7 P15 18.3 -0.2 0.3 -0.2
7 P16 18.1 0.2 0.8 0.6
7 P17 18.8 -0.4 -0.1 -0.2
7 P18 18.8 -0.1 0.3 -0.4
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
7 P19 18.9 0.1 1.7 -0.3
7 P20 19.8 -0.9 1.2 -0.9
7 P21 18.5 -0.4 -0.2 -0.2
7 P22 17.9 -0.1 0.0 0.2
7 P23 18.3 0.0 -0.5 0.2
7 P24 18.3 0.1 -0.4 3.1
7 P25 18.2 0.1 0.1 0.2
8 P1 19.2 -0.2 -0.4 0.0
8 P2 18.3 0.1 1.2 0.9
8 P3 18.3 0.4 1.3 0.9
8 P4 17.0 0.4 1.4 0.2
8 P5 18.5 0.4 0.1 0.1
8 P6 18.4 -1.3 0.2 0.6
8 P7 17.8 -0.8 0.4 0.2
8 P8 18.4 -0.1 0.2 0.1
8 P9 19.1 -1.4 0.2 -0.4
8 P10 18.7 -0.2 0.8 0.9
8 P11 18.1 -1.0 0.7 2.7
8 P12 18.0 0.0 0.0 0.4
8 P13 18.7 0.0 -0.2 0.8
8 P14 18.7 -1.5 0.0 -0.1
8 P15 18.8 -0.1 -0.3 -0.2
8 P16 19.2 -1.9 0.6 0.3
8 P17 16.9 -0.3 2.3 0.8
8 P18 18.7 -0.1 -0.4 0.0
8 P19 19.7 -1.2 -0.5 -0.4
8 P20 18.7 -2.0 0.2 -0.1
8 P21 17.8 0.8 0.0 -0.4
8 P22 18.0 0.6 -0.2 1.1
8 P23 18.0 2.0 0.0 -0.1
8 P24 18.2 0.7 1.4 1.2
8 P25 18.2 0.7 -0.5 -0.4
CURRENT CYCLING:
Resistance at 30 minutes into Resistance at 30 minutes into Resistance Change
the first "ON" cycle the last "ON" cycle at last "ON" cycle
Current Amperes DC 4.625 Current Amperes DC 4.625
Current Amperes
DC 4.625
Number Cycles 500 Number Cycles 500 Number Cycles 500
Contact Contact Delta
Measured Resistance Measured Resistance Resistance
Sample Voltage mOhms Sample Voltage mOhms Sample mOhms
#1 (Pos.2) 0.2086 45.1 #1 (Pos.2) 0.2074 44.8 #1 (Pos.2) -0.2594595
#1 (Pos.3) 0.2052 44.4 #1 (Pos.3) 0.2083 45.0 #1 (Pos.3) 0.67027027
#1 (Pos.4) 0.1980 42.8 #1 (Pos.4) 0.1995 43.1 #1 (Pos.4) 0.32432432
#1 (Pos.5) 0.2118 45.8 #1 (Pos.5) 0.2149 46.5 #1 (Pos.5) 0.67027027
#2 (Pos.2) 0.1885 40.8 #2 (Pos.2) 0.1896 41.0 #2 (Pos.2) 0.23783784
#2 (Pos.3) 0.1818 39.3 #2 (Pos.3) 0.1799 38.9 #2 (Pos.3) -0.4108108
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
#2 (Pos.4) 0.1808 39.1 #2 (Pos.4) 0.1823 39.4 #2 (Pos.4) 0.32432432
#2 (Pos.5) 0.1888 40.8 #2 (Pos.5) 0.1890 40.9 #2 (Pos.5) 0.04324324
DATA (continued)
TERMINAL/HOUSING RETENTION:
Terminal/Housing Retention
Sample# Force (Lbs)
1 5.532
2 5.692
3 5.532
4 5.003
5 5.96
6 5.087
7 5.641
8 5.322
WIRE/CRIMP RETENTION:
Wire Crimp/Retention (30 Awg.) Wire Crimp/Retention (28 Awg.)
Sample# Force (Lbs) Sample# Force (Lbs)
1 4.4 1 6.2
2 5.8 2 5.3
3 5.6 3 7.0
4 5.3 4 7.9
5 5.8 5 6.4
6 5.1 6 7.0
7 5.1 7 6.6
8 5.1 8 6.8
9 5.1 9 7.5
10 4.8 10 6.2
11 5.1 11 7.0
12 5.1 12 7.2
13 4.6 13 4.6
14 4.5 14 7.0
15 4.9 15 8.2
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
EQUIPMENT AND CALIBRATION SCHEDULES Equipment #: THL-02
Description: Temperature/Humidity Chart Recorder
Manufacturer: Dickson
Model: THDX
Serial #: 00120351
Accuracy: Temp: +/- 1C; Humidity: +/-2% RH (0 - 60%) +/- 3% RH (61 - 95%).
… Last Cal: 06/16/05, Next Cal: 06/16/06
Equipment #: MO-02
Description: Multimeter /Data Acquisition System
Manufacturer: Keithley
Model: 2700
Serial #: 0780546
Accuracy: See Manual
… Last Cal: 05/12/06, Next Cal: 05/12/07
Equipment #: MO-04
Description: Multimeter /Data Acquisition System
Manufacturer: Keithley
Model: 2700
Serial #: 0798688
Accuracy: See Manual
… Last Cal: 5/12/06, Next Cal: 5/12/07
Equipment #: PS-01
Description: System Power Supply
Manufacturer: Hewlett Packard
Model: HP 6033A
Serial #: (HP) 3329A-07330
Accuracy: See Manual
… Last Cal: 05/12/06, Next Cal: 05/12/07
Equipment #: TC090601-103/105
Description: IC Thermocouple-103/105
Manufacturer: Samtec
Model: Serial #: TC090601-103/105
Accuracy: +/- 1 degree C
… Last Cal: , Next Cal:
Equipment #: TCT-04
Description: Dillon Quantrol TC21 25-1000 mm/min series test stand
Manufacturer: Dillon Quantrol
Model: TC2 I series test stand
Serial #: 04-1041-04
Accuracy: Speed Accuracy: +/- 5% of indicated speed; Speed Accuracy: +/- 5% of indicated speed;
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
… Last Cal: 5/12/2005, Next Cal: 5/12/2007
Equipment #: LC-250N (icell)
Description: 250 Newton load cell for Dillon Quantrol test stand
Manufacturer: Dillon Quantrol
Model: icell
Serial #: 04-0020-08
Accuracy: .10 % of Capacity .10 % of Capacity
… Last Cal: 5/10/2006, Next Cal: 5/10/2007
Equipment #: OV-03
Description: Cascade Tek Forced Air Oven
Manufacturer: Cascade Tek
Model: TFO-5
Serial #: 0500100
Accuracy: Temp. Stability: +/-.1C/C change in ambient
… Last Cal: 05/12/06, Next Cal: 05/12/07
Equipment #: THC-01
Description: Temperature/Humidity Chamber
Manufacturer: Thermotron
Model: SM-8-7800
Serial #: 30676
Accuracy: See Manual
… Last Cal: 7/15/2005, Next Cal: 8/15/2006
Equipment #: LC-5N (icell)-2
Description: 5 Newton load cell for Dillon Quantrol test stand
Manufacturer: Dillon Quantrol
Model: icell
Serial #: 02-0140-05
Accuracy: .10 % of capacity
… Last Cal: 5/10/2006, Next Cal: 5/10/2007
Equipment #: MO-01
Description: Micro-Ohmeter
Manufacturer: Keithley
Model: 580
Serial #: 00120351
Accuracy: See Manual
… Last Cal: 05/12/06, Next Cal: 05/12/07
Equipment #: MO-03
Description: Multimeter /Data Acquisition System
Manufacturer: Keithley
Model: 2700
Serial #: 0791975
Accuracy: See Manual
Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A
Part description: SFSD assemblies
… Last Cal: 05/12/06, Next Cal: 05/12/07
Equipment #: MO-05
Description: Digital Multimeter (7.5 Digits)
Manufacturer: Keithley
Model: KEI 2001
Serial #: 0649520
Accuracy: See Manual
… Last Cal: 5/12/2005, Next Cal: 5/12/2007
…