Selling Motion v1.2 snider electric

8/20/2019 Selling Motion v1.2 snider electric

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ACE University 2012Selling Motion

Presenter Simone Gianotti – Technical Marketing Specialist,

Motion & Safety Solutions


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Schneider Electric - ACE 2012 – Selling Motion 2

Course Objectives

Upon completion of this course the participant should be able to:

● Describe the basics of motion control applications and the difference between motioncontrol and VFD applications

● Define motion control applications between single- and multi-axis applications and beable to describe the difference between coordinated, synchronized and interpolated

motion

● Define general product categories and common motion architectures and theadvantages and disadvantages related to each

● Identify potential customers in target market segments and be able to create andpursue motion control opportunities, using Schneider Electric sales support resources

● Ask the necessary questions to collect the basic information required for initial sizingand selection to match drive to application


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Selling Motion

> What is Motion

> Motion Architecture

> Product Selection

> Product Range

> Motion Control Market

> Application Examples> Documents and Contacts


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Selling Motion

> What is Motion

>Motion Architecture

> Product Selection

> Product Range


> Application Examples

> Hands-on Activities

> Documents and Contacts


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A B

Moving a load from position A to position B

over time is MOTION

Motion concept

What is motion?


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Axis definition

• Single Axis• 1 controlled axis

• Multi-axis

• 2 or more controlled axes

What is motion?Motion Types


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Rotary movement

2 types of Single Axis movements

Linear movement

Xa Xb

What is motion?Single Axis



2 kinds of Multi Axes movements

Coordinated Synchronized

The final point is important The final point and thetrajectory are important

What is motion?Multi Axes



Programmable Logic Controller (PLC) is a devicewhich can control coordinated movements and only coordinated movements for two or several drives.

Coordinated

What is motion?PLC definition



Motion Controller is a device which can commandcoordinated and more importantly synchronous movements to two or more drives.

Coordinated Synchronized

What is motion?Motion Controller definition


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Single axis

Multi axis Coordinated (independent axis)

Multi axis Simple Master/Slave (synchronized axis)

Multi axis Complex Master/Slave (synchronized axis)

Multi axis Interpolated (synchronized axis)

Single axis

Complexmaster /

slave

Interpolated

Simplemaster /

slave

Coordinated

1 axis = 1 drive + 1 motor

What is motion?Motion Axis definitions


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Schneider Electric 12- Motion Basics – Module 1

Single axis

Complexmaster /

slave

Interpolated

Simplemaster /

slave

Coordinated

Moveabsolute or

relative

Clamping:move

absoluteplus torque

control

Velocityplus move

relative Velocity

Axis

motion controller is not needed

What is motion?Single Axis


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Several motors are controlled

Each motor moves independently (own target positionand velocity profile)

Single axis

Complexmaster /

slave

Interpolated

Simplemaster /

slave

Coordinated

Motion controller is not needed but a PLC is required

What is motion?Coordinated Motion


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What is motion?

A slave is following the position or the velocity of a master

An offset or a coefficient can be configured

Frequently used to replace old mechanical axes● More flexibility

● Maintenance is easier● More performances

● Reduce noise

Single axis

Complexmaster /

slave

Interpolated

Simplemaster /

slave

Coordinated

SimpleGearing in

position orvelocity

Motion controller is required

Simple Master/Slave Motion


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The slave is linked to a master by a complex position profile

Frequently used to replace old mechanical axes

Single axis

Complexmaster /

slave

Interpolated

Simplemaster /

slave

CoordinatedMoveabsolute or

relative

Clamping:move

absoluteplus torque

control


What is motion?Complex Master/Slave Motion


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Required to follow a trajectory or path (several motors)

● Linear

● Non linear

The controller determines movement of each axis

Linear Non linear

Single axis

Complexmaster /slave

Interpolated

Simplemaster /

slave

Coordinated


What is motion?Multi Axes Interpolated Motion


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Selling Motion

> Team Exercise


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What is Motion?Identifying the Application - 1

Understand the machinetype

Understand the motionfunction

PLC or Motion Controller ?

Number of Motion Axis


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What is motion?Team Exercise

Team 1 Team 2 Team 3



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Selling Motion

> What is Motion


> Product Selection

> Product Range


>Application Examples



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Motion Architecture

A motion architecture is generally made with these product categories:

Controllers

Drives

The controller sends the motion commands to the drive and isable to supervise single- or multi-axis systems.

The drive converts the power and it regulates the torque,speed and position of the motor.

Motors The motor drives the mechanical parts.


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Stepper motor

Stepper driveAC servo drive

AC servo-motor

Controller

Integratedmotor & drive

Controllers

Drives

Motors

Motion ArchitectureTypical Schneider Electric Motion Architecture

PacDrive3 Solution


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Stepper motor


AC servo-motor

Controller


Controllers

Drives

Motors


PacDrive3 Solution


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Stepper motor


AC servo-motor

Controller


Controllers

Drives

Motors


PacDrive3 Solution


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Stepper motor


AC servo-motor

Controller


Controllers

Drives

Motors


PacDrive3 Solution


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Stepper motor


AC servo-motor

Controller


Controllers

Drives

Motors


PacDrive3 Solution


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Stepper motor


AC servo-motor

Controller


Controllers

Drives

Motors


PacDrive3 Solution


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Standalone Controls(Discrete I/O, Analogand P/D)

Coordinated Networkedwith SE PLC

CoordinatedNetworked with Third

party PLC

Synchronized SERCOS Based

Synchronized overCANMotion (up to 8 Axes)

C O M P L E X I T Y

Application Engineering

Motion ArchitectureMotion Centric Solution Piramid


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Selling Motion

> What is Motion

> Motion Architecture> Product Selection

> Product Range


>Application Examples



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Motion applications typically involve one or more of the following:

● High precision positioning

● Fast settling times

● High acceleration and deceleration rates

● Precise velocity regulation over broad velocity range

● Coordinated or synchronized movement

Product SelectionMotion Application Identification


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Once a motion application is identified, it is necessary to talk tothe Electrical and Mechanical engineer on the project to figure out:

● Drive train components (mechanical)

● Appropriate Drives

● Appropriate Motors

● Appropriate Logic or Motion controller

● Operator control and network interfaces

Product SelectionMotion Application


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● What is the weight of the load?

● What is the physical size of the load?

● Is it moved horizontally, vertically, at an angle, or rotated?

● How fast are you moving the load into position?

● How long is it held in position before the next move?

(What is the dwell time?)

Product SelectionImportant Questions for new Applications


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● What is the cycle time of the movements?

● Are the position movements always the same or are there multipleprofiles that need to be performed?

● Are there multiple axis that are coordinated or synchronized?

Product SelectionImportant Questions for new Applications

Always keep in mind with new motion applicationwe are considering:

LoadTimeInertia


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Product SelectionImportant Questions for Cross-referencing

If the application is an existing motion application ,then you will need to consider parameters in terms of:

TorqueSpeedInertia

Check existing motor plate:


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Stepper motor


AC servo-motor

Controller


Controllers

Drives

Motors

Product SelectionTypical Schneider Electric Motion Architecture

PacDrive3 Solution

Controllers


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Designed at the top of an architecture, controllers usually handle the logicof the overall machine but can also command the axis movements.

PLCs

Performance

Motioncontroller

Logic controller,embeddedmotion for

coordinatedaxis.

Advancedmotion

functions forsynchronized

axis.

Magelis XBT GCController + HMI integrated M258M238

LMC058

Controllers

Servodrives &motors

Stepperdrives &motors

Integrateddrives &motors

Product SelectionSE Controllers - OEM

Controllers


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PLCs

Performance

Motioncontroller


coordinatedaxis.

Advancedmotion


axis.

TWIDO M340

Premium with Sercos

Controllers

Servodrives &motors



Product SelectionSE Controllers – End User

Controllers


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System for applications requiring high dynamic positioningServos use Position, Velocity and Current closed loop control

Servo

Drives

ServoMotors

Lexium 32

Medium inertia Low inertia

BMH BSH

Controllers

Servodrives &motors



Product SelectionSE Servo Drives and Motors

Lexium 23 Plus

Ultra Low toHigh inertia

BCH

Controllers


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System for applications requiring high torque and low speed

Steppers work in open loop control. Encoder feedback is only formonitoring purpose

Stepper Motors

BRS

StepperDrives

Controlled viaPulse/Direction

Controlled viaCANopen or

Profibus

Controllers

Servodrives &motors



Product SelectionSE Stepper Drives and Motors

SD326 SD328

Controllers


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All in one technology: motor + drive

Space-saving decentralized motion solution

DC Brushless use Position, Velocity and Current closed loop control

DC brushlessmotor. Forautomatic

formatadjustment.

AC synchronousservo motor.Dynamic and

accuratepositioning.

Stepper motor.Short distance

movements withaccurate

positioning.

Controllers

Servodrives &motors



Product SelectionSE Integrated Drives

ILS

ILEILA


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Stepper motor


AC servo-motor

Controller


Controllers

Drives

Motors

Product SelectionTypical Schneider Electric Motion Architecture

PacDrive3 Solution

Controllers


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Lexium 52 Lexium 62

SH

LMC 101C – 201C LMC 300C – 400C - 600C

SH ILM62

Distribution Box

Controllers

Drives

Motors

Product SelectionSE PacDrive3 Solution

Servodrives &motors



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Product SelectionServo, Stepper and DC brushless overview

Different types of Servo-Motors

Servo-Motors

brushed brushless

DC motors synchronous asynchronous

Asynchronousmotors with fieldoriented control

EC-Motor AC-Servo Stepper

Permanentmagnet exited,closed loop, Hallcommutation

Reluctance orhybrid, open loop

Permanentmagnet exited,closed loop, highresolutioncommutation


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Servo

● Designed for applications requiring highdynamic positioning

● Closed loop control

Product SelectionServo, Stepper and DC brushless overview

Stepper

● Designed for applications requiring hightorque and low speed

● Open loop control

DC Brushless● Designed for low-end applications

● Closed loop control speed

t o r q u e

Servo

DC Brushless

Stepper

P d t S l ti


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45Schneider Electric - Motion & Drives t raining - Title of the training module 23/04/2008 Summary

Product SelectionStepper motors

● Advantages

● Cost efficient solution for accurate positioning

● Very high torque density

● Very high stiffness in open loop

● Easy to install● Very robust system

● Open loop mode

● Drawback

● Reduced power range

● Motor surface can be quite hot● Resonances

● Noisy

P d t S l ti


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Product SelectionStepper motors – Working principle

P d t S l ti


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Product SelectionServo motors

● Advantages

● Very high overload capacity

● Very high torque density

● Easy to install

● Wide speed range

● High dynamic up to high speed

● High position accuracy

● Very robust system

● Closed loop mode for

● Torque

● Speed● Position

● Drawback

● Feedback sensor required

● More expensive

Prod ct Selection


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Product SelectionServo motors – Torque-Speed curve

100 %

200 %

300 %

PeakTorque

Peak Torque fixed

by Current Limitation

ContinuousOperating Area

4500

0 1000 2000

r.p.m.

Peak Torquelimited

by maximumVoltage

IntermittentOperating Area

3000

Product Selection


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Product SelectionServo motors – Feedback systems

● Feedback system necessary to close the loop

● Angle -> for commutation

● Position -> for position control

● Speed -> for velocity control

● Different technologies● Incremental encoder

● Singleturn

● Multiturn

● Resolver

● Hiperface®● EnDat®

● …

Product Selection


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Product SelectionEC motors – Brushless DC motors

● Synchronous motor with permanentmagnetic excitation operated in closedloop with a changing frequency

● Generally the same than a Servo

● Simple feedback system:● hall sensors instead of encoder

● Advantages (against servo)● Easier technology

● Cheaper

● Drawback (against Servo)● Lower performance

● Medium position accuracy

● Torque ripple critical at low speeds

Product Selection


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Product SelectionEC motors – Working principle

i

D 1

D 4

D 3

D 6

D 5

D 2

T1 T 3 T 5

T 4 T6 T 2

Controller

U DC

B

i W

i V

i U

U H W H

V H

M V H

U H

H W

● 3 hall sensor placed in the stator, 120° between each

● 6 commutating signals per electrical revolution


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Schneider Electric is one of the few global company to offer acomplete range of motion products and solutions for yourspecific applications:

Let’s take advantage of this good opportunity !

Product SelectionSchneider Electric Offer


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How can you choose the right product?

• Some applications are designed using ‘typical’solution

• Other applications can only be solved with specificproducts



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Controller

Single Axis or Coordinatedmovement

(PointToPoint, Velocity)

PLC

LMC


Synchronized movement

(CAM, Gearing, CNC)LMCLexium Motion Controller


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Drives

Labelling machines Stepper


Hand wheel replacement ILEDC Brushless

Integrated Lexium Drive


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Motion sequence,

no Communication BusLXM32, Sequence

Mode ILS

Position control via ext.encoder

Servo


Drives

Winders, Unwinders Servo


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Selling Motion

> Team Exercise

Product Selection


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Product SelectionIdentifying the Application - 2

Understand the machinefunction

Understand the motionfunction



Product Selection


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Product SelectionIdentifying the Application - 2

Any special functionsrequired (2nd encoder, etc)?

Stepper, Servo, Integrateddrives ?

S


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Product SelectionTeam Exercise




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Selling Motion

> What is Motion

> Motion Architecture> Product Selection

> Product Range





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Selling Motion

> OEM Controllers

Controllers

P d t R


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PLCs

Performance

Motioncontroller


coordinatedaxis.

Advancedmotion


axis.

Magelis XBT GCController + HMI integrated M258M238

LMC058

Servodrives &motors



Product RangeSE Controllers - OEM

P d t R


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Special machine

Complex modular machine

Distributed modular machine

Complex machine

Simple machine

High End

complex machines

and Engineering

Lot of simple control modules withdistributed automation architecture

Simple

machines

Simpleautomatedmachines

Complexmachines

with

« Low End

Control »

Simple

Zelio

Optimized

Twido

OptimizedM238+XBTGC

PerformanceLMC058/M258M340/PremiumZelio

High PerformanceM2xx+ELAU

Quantum

O p t i m i z e d

S i m p l e

P e r f o r m

a n c e

H i g h P e r f .

Product RangeOEM Controllers – Architecture Positioning

Product Range


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Product RangeOEM Controllers - Ranges

Product Range


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Schneider Electric 66- Channel Marketing (2008)

Modbus

Slave

CustomizableHMI

CANopenSlave

ATV 71 / ATV 61

CANopenMaster

ControllerInside+

IO

EthernetTCP

slave

Encoder boards

+ Optional card

I/O orCommunication

Product RangeOEM Controllers – ATV IMC

Product Range


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● Three Core CPU● 2 Mb memory, 128 Mb saved memory

● 16 discrete IO & 4 analog IO

● 2 High Speed Counters 100KHz

● Communication● Ethernet TCP slave

● Upload/Download application

● Application setting & Diagnostic

● Web server

● CANopen Master

● Up to 32 devices - Schneider Electric orthird party devices

● FDT/DTM Standard to perform Off/Online settings and diagnostics of devices

Remote IO

SpeedDrive

Ethernet

Webserver

Wired I/O

Product RangeOEM Controllers – ATV IMC

Product Range

http://images.google.fr/imgres?imgurl=http://www.pactware.de/deutsch/FDT/FDT_Logo_lowres.jpg&imgrefurl=http://www.pactware.de/deutsch/FDT/FDT.htm&h=341&w=341&sz=26&hl=fr&start=36&um=1&tbnid=HbL8gsK85rjENM:&tbnh=120&tbnw=120&prev=/images%3Fq%3DFDT%2BDTM%26start%3D20%26ndsp%3D20%26um%3D1%26hl%3Dfr%26sa%3DN


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USB port to downloadapplication, to connect a printer

or a bar code

Up to 3 expansion modules IO*OR a CANopen master module

(exclusive)

1 CPU for HMI & control,16Mb Flash Memory card

16 inputs including 4 fastinputs & 16 outputsincluding 4 fast outputs

Monochrome or color5.7” touch screen

24VDC power supply

Ethernet, Web Server, email

(color model only)

Serial line, RS232C,RS422/485 Multi-protocol

Encoder

ServoDrive

Remote I/O

*Note: Up to 3 modules depending of modulesize (see XBT GC catalog to get more details)

Note: SL and Ethernetare configured usingSoMachine software /HMI

Product RangeOEM Controllers – XBTGC - XBTGT/K

Product Range


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● CANopen Master bringing control to XBT AdvancedPanel

● 20 references XBTGT / XBTGK 5.7” or higher ,Touch Screen & Keypad

● CANopen Master Module piggyback

● No embedded I/O● No I/O expansion module

● Capabilities

● 1 CPU for the HMI & Control

● CANopen Master to connect remote I/O, speed driveor third party device (up to 16 devices)

● SoMachine software to create and run Control andHMI application

● USB port to download Control & HMI application

CANopenMaster module(XBTZGCANM)

Encoder

Servo Drive

RemoteI/O

XBTGT

XBTGK

Note: CANopenmodule S-Type

available

Product RangeOEM Controllers – XBTGC - XBTGT/K

Product Range


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CANopen Master(option)

User Program Memory Capaci ty : TM238LDD24DT = 512 Kbytes,

TM238LFDC24DT = 1024 Kbytes

Digital Inputs(removable terminal blocks)

Up 7 Expansion Modules - Up to 248 Digital IO’s

- Up to 56 Analog IO’s - Up to 3 HSC modules

- Up to 2 AS-Interface Masters

Display Unit(controller / IO

status)

USB Port (programming)

Power Supply(removable terminal block) Serial

Port

Digital Outputs

(removable terminal blocks)

Product RangeOEM Controllers – M238

Product Range


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● High Speed Counter

● Counting pulses up to 100 KHz

● Up to 8 HSC

● Pulse Train Outputs / Pulse Width Modulation (24 VDC controllers only)

● Pulses generator up to 100 KHz

● Up to 2 PTO or 2 PWM

Up 8 HSC

Up 2 PTO/PWM

Incrementalencoder

Stepper drive Servo drive


Product Range


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● SoMachine bus configurator● Connectivity to Schneider Electric & third

party devices

● Function block to program speed drives

● Capabilities● 16 slave devices

● 64 Transmit PDO & 64 Receive PDO

● Transmission speed: 50 Kbps to 1 Mbps

● Transparency over CANopen● FDT/DTM Standard to perform Off-line/On-

line settings and diagnostics of devices

Servodrive

Remote

I/O

Speed

Drive


Product Range



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USB A port to Up/Downloadapplication and the firmware

1 RJ45 serialline & 1 RJ45Ethernet port

USB Bprogramming port

LED status I/O including 10 fastInputs & 4 fast Outputs,

removable terminal blocks

24VDC powersupply block forthe CPU and I/O

High performance : Dual-Core CPU, 64 Mb RAM and 128 Mb flash storage

2 PCI slot for optionalcommunication module

(Profibus DP, SL)

EmbeddedCANopen Master

+ +

Compact IO

V2.1 Slice IO

TM5 Extensionmodules, Local

or/and Remote IO

Product RangeOEM Controllers –M258

Product Range


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RS485OR

Modbus/SoMachine

● 1 isolated Serial Line

● RS232 or RS485 - software configuration

● Connecting HMI, modem or printer

● Character/Modbus/SoMachine protocols

● 5 VDC power supply

● 1 Ethernet port and Web-Server

● Programming and commissioning

● Upload/Download

● Modbus TCP / Ethernet IP / SoMachineprotocols

Ethernet

Web server

RS232

GSM modem

Character


Product Range


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party devices


● Capabilities● 63 slave devices (252 TPDO, 252 RPDO)

● Transmission speed up to 1 Mbps

● Transparency over CANopen

● FDT/DTM Standard to perform On-linesettings and diagnostics of devices

Servodrive

Remote I/O

Speed

Drive


Product Range



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USB A port to Up/Downloadapplication and the firmware

1 RJ45 serialline & 1 RJ45Ethernet port

USB Bprogramming port

LED status I/O including 10 fastInputs & 4 fast Outputs,

removable terminal blocks

24VDC powersupply block forthe CPU and I/O

High performance : Dual-Core CPU, 64 Mb RAM and 128 Mb flash storage

2 PCI slot for optionalcommunication module

(Profibus DP, SL)

Connector forincremental encoderor SSI, Power supply5 or 24 VDC

EmbeddedCANopen Master &CANmotion Master

+ +

Compact IO

V2.1 Slice IO

TM5 Extensionmodules, Local

or/and Remote IO

Product RangeOEM Controllers – LMC058

Product Range


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● Fast Inputs

● For High Speed Counting

● Up to 8 HSC, 200 KHz

● Fast Outputs● Pulses Width Modulation

● Up to 2 PWM, 100KHzUp to 2 PWM

frequency

duty

2 HSC dual

Incremental encoder


Product Range


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RS485OR

Modbus/SoMachine

● 1 isolated Serial Line

● RS232 or RS485 - software configuration

● Connecting HMI, modem or printer

● Character/Modbus/SoMachine protocols

● 5 VDC power supply

● 1 Ethernet port and Web-Server

● Programming and commissioning

● Upload/Download● Modbus / Ethernet IP / SoMachine

protocols

Ethernet

Web server

RS232

GSM modem

Character


Product Range


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party devices


● Capabilities● 63 slave devices

● Transmission speed up to 1 Mbps

● Transparency over CANopen

● FDT/DTM Standard to perform On-linesettings and diagnostics of devices

Servodrive

Remote I/O

SpeedDrive


Product Range



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● SoMachine software● Provides SoftMotion, PLCopen and

Application Function Blocks

● Capabilities

● To synchronize up to 8 axis● 2D Interpolations, Linear & Circular

● Real, Encoder and Virtual axis

● Master/Slaves axis

● Cam profiles

● Electronic gearing

CANmotion


Product Range


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• Up to 8 synchronized axis

• Real, Logical and Virtual axis

• Master/slave• CAM profiles• Gearing

• 2 ½ D interpolation

- Linear- Circular

CANopen Master63 Slaves

CANMotion

Master encoders- Incremental- SSI



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Selling Motion

> Lexium 32

Controllers

Product Range


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Servo

Drives

ServoMotors

Lexium 32


BMH BSH

Servodrives &motors



Product RangeSE Servo Drives and Motors

Lexium 23 Plus


BCH

Product Range


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Schneider Electric 84- 2011

● Lexium 32 Compact, for I/O architectures● Pulse Train Input (PTI) and Output (PTO), Daisy Chain

● Analog inputs

● Lexium 32 Advanced, for CANopen architectures

● CANmotion with Motion Controllers (LMC 10, LMC 20)● CANopen with PLCs (Twido, M 238,..)

● Daisy chain function embedded

● Lexium 32 Modular , open for extended features● 7 field buses

● 2nd encoder modules for 8 encoder technologies

● Safety module

● Additional I/O module

With Modular,

Variants with only

references !

gLexium32 - Ranges

Product Range


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85Schneider Electric - Motion & Drives training - Lexium 32 23/04/2008

Inputs/outputs

24V power supplySafe Torque Off

HMI

Parameterisationinterface

Mains supply

Gearing interface / Motor feedback

Motor

Holding Brake

DC-Bus

Ballast Resistor

Motor feedback

PT Input

PT Output

Gearing Interface

gLexium32 – Smart Design

Product Range


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●Separated area for● Clean cables

● Digital Inputs / Outputs

● Field bus

● Encoder

● Mains● Disturbed cable

● DC bus

● Motor and brake

● Innovative cable clamping system

simple EMC architecture

Disturbed area

Clean area

gLexium32 – Smart Design

Product Range


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110 V – 120V

1 phase

0.15 to 0.8

200 V – 240V

1 phase

0.3 to 1.6

200 V – 240 V

380 V – 480 V3 phases

0.4 to 7.0

kW

Same reference !

gLexium32 – Power Range

Product Range


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110 V – 120V

1 phase

0.2 to 1.1

200 V – 240V

1 phase

0.4 to 2.1

200 V – 240 V

380 V – 480 V3 phases

0.5 to 9.4HP

Same reference !

gLexium32 – Power Range

Product Range


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Input Voltage 200/230 VAC 1~ 480 VAC 3~110/120 VAC 1~ 400 VAC 3~

L X M 3 2 U

4 5 M

2

L X M 3 2 U

9 0 M

2

L X M 3 2 D

1 8 M

2

L X M 3 2 D

3 0 M

2

L X M 3 2 U

6 0 N

4

L X M 3 2 D

1 2 N

4

L X M 3 2 D

1 8 N 4

L X M 3 2 D

3 0 N

4

L X M 3 2 D

7 2 N 4

1.5 3 6 10 1.5 3 6 10 24

4.5 9 12 30 6 12 18 30 72

3 6 10 15

Rated currentOutput [ARMS]

Peak currentOutput 1s [ARMS]

0,3 0,5 1 1,6 0.3 0.9 1,8 3 70,15 0,3 0,5 0,8

Rated PowerOutput [kW]

2.9 4.5 8.4 12.7 1.2 2.4 4.5 7 14.6

2.9 5.4 8.5 12.9 1.4 3 5.5 8.7 18.1

Line current

0,4 0,7 1,3 2.1 0.4 1.2 2.4 4 9.40,2 0,4 0,7 1,1

Rated PowerOutput [HP]

gLexium32 – Electrical Data

Product Range


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LXM32 A

Type

● C, Compact, with +/-10V, PTI/PTO

● A, Advanced, with CANopen / CANmotion

● M, Modular, with optional modules, PTI/PTO

Peak current● U45 = 4,5A peak (1,5A rms)● U60 = 6A peak (1,5A rms)● U90 = 9A peak (3A rms)● D12 = 12A peak (4A rms)● D18 = 18A peak (6A rms)● D30 = 30A peak (10A rms)● D72 = 72A peak (24A rms)

D34 N4

Product range

● LXMLEXIUM 32

Supply ● M2 = 1x 115 / 200 / 240 VAC● N4 = 3x 380 / 480 VAC

gLexium32 – References

Product Range


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BMH BSH

6 communicationcards

3 encoder cards

eSM card

gLexium32 - Accessories

IO card

Product Range


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● Performing and dynamic

● Peak current = 3 to 4 times continuous current

●Regulation with high response and vibration reduction

● Velocity response (Bandwidth) of 1 600 Hz

● Vibration reduction: 2nd Notch Filter, Speed observer,…

● Powerful, optimized and user friendly Auto tuning

● 3 user levels: Easy, Comfort and Expert

● Simple and quick maintenance● Removable color coded connectors

● Memory card for cloning of parameters

● Multi loader for saving applications and flash thefirmware even offline (24V not supplied)

Peak current

Continuous current

Less than

minutes tochange a drive

Lexium32 – Main Characteristics

Product Range


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● Communication on board (Lexium 32C and Lexium 32A)● +/- 10V analog inputs

● Pulse Train Inputs and Pulse Train Outputs

● CANopen 2 * RJ45

● Communication option (Lexium 32M)● CANopen (2 * RJ45 or SUB-D 9) & CANmotion (2 * RJ45 or SUB-D 9)

● Profibus DP V1 / V0

● DeviceNet

● Ethernet IP

● Modbus TCP

● Ethercat

Lexium32 – Communication

Product Range


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94Schneider Electric - Motion & Drives training - Lexium 32 26th January 2011

► The IOM1 Module has:4 additional digital inputs.2 additional digital outputs.2 analogue inputs (14 Bit resolution)2 analogue outputs (12 Bit resolution)

► The outputs can work as a voltage interface (+/- 10V)or as a current interface (0-20mA, 4-20mA signed andunsigned)

► The module works in the Lxm32 M Slot 1.

Device FW 912.00 V01.08.03So Move Light Version 1.2.1 or laterCurrent Module FW PR 918.10 V1.0.1

Lexium32 – Additional IO - IOM1 card

Product Range


95/202


● ISO 13849-1 PL e

● IEC/EN 61508 SIL3

●Safe Torque Off (STO) standard on all drives

● Stop category 0 (Power immediately removed)

● Prevents unintended restarting of the motor

●Enhanced Safety module (eSM) with

● Safe Stop 1 (SS1), Stop category 1

● Safe Stop 2 (SS2), Stop category 2

● Safely Limited Speed (SLS), monitoring of amotor speed and braking (SS2) in case ofovertaking

● Safe Operating Stop (SOS), monitoring of themotor standstill

ControlledbrakingSS1

SS2

SLS

Lexium32 – Safety

Product Range


96/202


Lex32 Compact

Lex32 Modular

Lex32 Advanced

STO

STO

STO

Lexium32 – Safety eSM Card

Product Range


97/202


Lexium32 – Safety eSM Card

Product Ranged


98/202


●2nd

Encoder modules● 3 modules: Resolver, Analog and Digital

● For machine and/or motor encoders

3 encodermodules for 8

encoderinterfaces

Machine or motor

encoder

Machine Motor

Resolver

Analog

Digital

A/B/I

SSI

BiSS

EnDat 2.2

1 Vpp

1 Vpp / Hall

Hiperface

Lexium32 – 2nd Encoder Modules

Product Range


99/202


BMH - Compact

● Universal motor

● Medium inertia

● Compact with high power density

● New “just enough” encoder

● Flange size

●70 mm

●100 mm

●140 mm

●205 mm● Standstill torque 1,35 … 84 Nm (191 … 11935 Oz-In)

● Peak torque until 232 Nm (32963 Oz-In)

● Nominal speed 3000 - 6000 rpm

gLexium32 – Servo motor Lexium BMH

Product Range


100/202


BSH – High dynamics

● Higher acceleration capability due to small rotor inertia

● Motor for dynamical application with low loads

● Flange size

●55 mm

●70 mm

●100 mm

●140 mm

● Standstill 0,5 … 36,9 Nm (71 … 5243 Oz-In)

● Peak torque until 103 Nm (14634 Oz-In)● Nominal speed 3000 - 6000 rpm

gLexium32 – Servo motor Lexium BSH

Product Range


101/202


●BMH medium inertia design:

● higher load inertia per motor frame size

● robust, plug-and-play motion tuning

●BSH low inertia design:● for highly dynamic motion sequence

●Scalable encoder offering:

● applications with resolver precision can now

be solved with the new just-enough encoders● applications with higher precision requirements can be

realized with state-of-the art encoders SKS & SKM 36

gLexium32 – Which Motor?

Product Range


102/202


● Motor type (M0 / Mpeak)

● Size 70 mm ● BMH0701 (1,4 / 4,2 Nm)● BMH0702 (2,5 / 7,4 Nm)● BMH0703 (3,4 / 10,2 Nm)

● Size 100 mm ● BMH1001 (3,4 / 10,8 Nm)● BMH1002 (6,8 / 18,4 Nm)● BMH1003 (8,4 / 25,1 Nm)

● Size 140 mm ● BMH1401 (10,3 / 30,8 Nm)● BMH1402 (18,5 / 55,3 Nm)● BMH1403 (25 / 74,3 Nm)

● Size 205 mm ● BMH2051 (34,4 / 103,4 Nm)● BMH2052 (62,5 / 170 Nm)● BMH2053 (88 / 232 Nm)

BMH0701 0 2 A 2

● Encoder (Hiperface)

● 1 (Singleturn 128x1024 SinCos 131072 Inc, 17 Bit) ● 2 (Multiturn 128x1024 SinCos 131072 Inc, 17 Bit) ● 6 (Singleturn 16x1024 SinCos 16384 Inc, 14 Bit)● 7 (Multiturn 16x1024 SinCos 16384 Inc, 14 Bit)

●Shaft● 0 (smooth, IP54, housing IP65)● 1 (with key, IP54, housing IP65)● 2 (smooth IP65, housing IP67)● 3 (with key, IP65, housing IP67)

● Brake● A (Without brake)● F (With brake)

● Winding ● P (Normal speed


103/202


● Motor type (M0 / Mpeak)

● Size 55 mm

● BSH0551 (0,5 / 1,4 Nm )● BSH0552 (0,9 / 2,7 Nm ) ● BSH0553 (1,3 / 3,87 Nm)

● Size 70 mm ● BSH0701 (1,4 / 3,2 Nm)● BSH0702 (2,2 / 7,55 Nm)● BSH0703 (3,1 / 10,3 Nm)

● Size 100 mm

● BSH1001 (3,4 / 9,45 Nm)● BSH1002 (5,8 / 16 Nm)● BSH1003 (8 / 28,3 Nm)● BSH1004 (10 / 30,41 Nm)

● Size 140 mm ● BSH1401 (11,1 / 26,2 Nm)● BSH1402 (19,5 / 57,42 Nm)● BSH1403 (27,8 / 88,17 Nm)● BSH1404 (33,4 / 126,4 Nm)

BSH0701 0 1 A 2A

● Encoder (Hiperface)

● 1 (Singleturn 128x1024 SinCos 131072 Inc, 17 Bit) ● 2 (Multiturn 128x1024 SinCos 131072 Inc, 17 Bit)

●Shaft

● 0 (smooth, IP54, housing IP65)● 1 (with key, IP54, housing IP65)● 2 (smooth IP65, housing IP67)● 3 (with key, IP65, housing IP67)

● Brake

● A (Without brake)● F (With brake)

● Winding● M (low speed


104/202

Selling Motion

> Lexium 23

Controllers

Servo Stepper IntegratedProduct Range


105/202

Schneider Electric 105- Motion Basics– Module 1


Servo

Drives

ServoMotors

Lexium 32


BMH BSH

Servodrives &motors



gSE Servo Drives and Motors

Lexium 23 Plus


BCH

Product Range


106/202

106Schneider Electric - Motion & Drives - Lexium 23 Plus

Lexium 23 ALexium 23 D

Lexium BCH motors

gLexium23 Plus – The Asian Style Servo Drive

Product RangeLexium 23 Plus Servo drive offer


107/202


Lexium 23 Plus - Servo drive offer

IO drive CANopen drive

Servo drives

• Five different drive models (housing size) to covernominal power range: 100W up to 7.5kW

Note: no DC bus sharing possible

• Two drive variants: IO drive, CANopen drive

• Protection class IP20.Many Asian style servo drives are IP1X (open

style)!

• Compliant with• CE• C-tick• UL 508C, cULus

Lexium 23 ALexium 23 D

Product RangeLexium 23 Plus Servo drive offer


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Lexium 23 Plus - Servo drive offer

BCH servo motors

BCH servo motor range with nominal power range from 100 W to 7,5 kWand inertia categories: Ultra Low, Low, Medium and High.

BCH motors with absolute encoder provide 20bit position resolution.

Organized in 6 Flange Sizes :•100 W Size 40•200 and 400 W Size 60•400 and 750 W Size 80•1000 and 2000 W Size 100

•300, 600 and 900 W

Size 130•2000, 3000, 4500, 5500, 7500 W Size 180

Lexium BCH motors

Product RangeLexium 23 Plus Mechanical size


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Lexium 23 Plus – Mechanical size

60

1 6 2

Size 1

LXM23●U01M3x,●U02M3x,●U04M3x

85

1 6 2

Size 2

LXM23●U07M3x,●U10M3x,●U15M3x

114

LXM23●U20M3x,●U30M3x

Size 3

1 6 2

100W, 200W, 400W 750W, 1kW, 1.5kW 2kW, 3kW

Product RangeLexium 23 Plus Interfaces


110/202


Lexium 23 Plus - Interfaces

HMI

Commissioninginterface

Mains supply

Motor

External resistorMotor encoderinterface

CANopen andCANmotion interface

Input/Outputinterface

Product RangeLexium 23 Plus Interfaces


111/202


Lexium 23 Plus - Interfaces

● High speed serial line interfacefor drive commissioning

● RS-485 Modbus interfacefor host controller

Product RangeLexium 23 Plus - Commissioning


112/202


Lexium 23 Plus - Commissioning

Integrated HMI

Product RangeLexium 23 Plus - Commissioning Tool


113/202


LXM23 Plus CT supports commissioningfunctions

• Automatic movement between targetpositions

• One-Button Auto-tuning

• Parameter Store/Restore

• FFT analysis to identify machinefrequency

• Interactive online help included

• IO mapping for Motion command table(no motion sequence, movements onlytriggered one at a time through IOs)

Lexium 23 Plus - Commissioning Tool

Product RangeLexium 23 Plus – Interface -Market trend


114/202


Lexium 23 Plus Interface -Market trend

What is the impact on Motion Controller business ?

P/D Interface

1 to 4 axisper motion controller

PLC and PC based

Deterministic: sometimes

2D Interpolation : sometimes

3D Interpolation : a few

IEC 61131 programming

PLC open function blocks

Motion bus

2 to many axisper motion controller

PLC based or Standalone

Deterministic: Always

2D Interpolation :Always

3D Interpolation : Sometimes

IEC 61131 programming

PLC open function blocks

Motioncontroller are

becoming moreand morepowerful

Product RangeLexium 23 Plus – Target Architecture


115/202


Lexium 23 Plus Target Architecture

Pulse - train architecture

=S= or third party equipment

CANmotion architecture

=S= or third party equipment

Lexium 23D (I/O Drive) Lexium 23A (CAN Drive)

With Lexium 23 and CANmotion we conduct and support this market trend.

Selling Motion


116/202

Selling Motion

> SD32x

Product RangeSD32x – Overview


117/202


●

Brainwashed customer’s question: “I have a motion application, so I have to use SERVO drives and SERVO

motors. What is SE’s SERVO offer? ”

●

Skilled customer’s question: “I have a motion application. What can SE offer? ”

STEPPER BASED SOLUTION CAN BE AS GOOD AS, AND SOMETIMES

BETTER THAN, SERVO BASED SOLUTION.

AND IT’S ALWAYS MORE COST EFFECTIVE!!!!

SD32x Overview

Product RangeSD32x – Overview


118/202


● Dynamic

Servo

Stepper

● Feedback ● Servo:encoder feedbackused for continuos

regulation (closedloop)

● Stepper: encoder feedbackused for position monitoringonly (open loop)

● Inertia ● Servo:Inertia sensitive.Best performances

up to 10:1 inertiaratio

● Stepper: not very inertiasensitive. Best

performances upto 20:1 inertiaratio

● Price ● Servo: higher price. Hardlyever without gearbox

● Stepper: lower price. Oftenused withoutgearbox

SD32x Overview

Product RangeSD32x – Range


119/202


A compact drive ...

SD3 stepper drive requires very little space

in the control cabinet

● 72 mm wide

● 145 mm high

● 140 mm deep

SD3-26P/D

SD3-28CANopen / Profibus

SD32x Range

Product RangeSD32x – Motors


120/202


●Lexium® BRS stepper motor ...

● 0.51Nm – 19.7 Nm

● 60, 90 & 110 mm frame

● IP41 Std, IP56 Option

● 3 Phase

... a high-accuracy motor

●

3-phase stepper motors for precision, power and sturdiness●High power density

● In most cases, a gearbox is not required

●Resonance-free operation

SD32x Motors

Selling Motion


121/202

Se g o o

> Integrated Lexium Drive

Controllers

Servo Stepper IntegratedProduct Selection


122/202

Schneider Electric 122- Motion Basics– Module 1

All in one technology: motor + drive

Space-saving decentralized motion solution

DC Brushless use Position, Velocity and Current closed loop control

DC brushlessmotor. Forautomatic

formatadjustment.

AC synchronousservo motor.Dynamic and

accuratepositioning.

Stepper motor.Short distance

movements withaccurate

positioning.

drives &motors

drives &motors

drives &motorsSE Integrated Drives

ILS

ILEILA

Product RangeILx – General Market Trends


123/202

123Schneider Electric - Motion & Drives t raining - Lexium Integrated Drive ILx 03/06/2008

Summary

Application demands:

● Decentralization

● Miniaturisation

● Optimisation of production(product changes)

● Individuality(Positioning of Customers)

Lexium Integrated Drive-Characteristic:

● Flexibility – easy and fast integration

● Compactness – size and integrationof functionalities

● Modularity – Project Planning,

Installation, Set Up and operation

● Safety – integrated and controlled

Product RangeILx – Customer Benefits


124/202


Summary

● High noise protection with “internal” motor lines and

field bus with high error detection

● Significant reduction of the cabinet volume

● Air conditioning of the cabinet not required / can bereduced

● Lower cable and wiring requirements

Cost reduction ! !

Product RangeILx – Customer Benefits


125/202


Summary

Cost reduction ! !

● Distributed intelligence by fieldbus technology

● The required product area is reduced

● Lower commissioning and maintenance costs

Product RangeILx – Centralized vs Decentralized solution


126/202


Summary

Fieldbus

Power supply 18-36 V

Decentralized solution:

- Machine -Application

SPS/Controller

Centralized solution:

Motor power

Position feedback

Controlcabinet:

Electronic

I/O or

Fieldbus

Product RangeILx – SE Offer “Philosophy”


127/202


Summary

Flexible Integration in Customersystems through high variance

● 3 motor technologies

● Different motor sizes

● Flexible communication● Integrated safety functions

● Common intelligence

● Flexible connection technology

● Common commissioning-

Software● Customer specific solutions for

individual demands with highpotential >> FTS

Product RangeILx – Advantages vs Restrictions


128/202


Summary

Restrictions:

● Needs more space than a solo motor

● In the case of a failure the wholecomponent has to be changed

● Wet area applications (restricted

protection class)

Advantages:

● High Electromagnetic Compatibility(EMC) by integrated cabling,no need for shielded cables

● Integrated safety technology

„Safe Torque OFF“,no need of external contactors

● Significant less wiring

● Relevant reduction of required spacein the control cabinet and lessrequirement on the climate control

● Less debugging time

● Wide product range and highvariance (production on demand)

Product RangeILx – Communication Interface


129/202


Summary

1st Generation Fieldbus interface (ILx1) :

● CANopen DS301● Profibus DP

● RS485

Stepper Motors “special” interface

● P/D

● Dataset mode (MIO)4 programmable IOs

Since 2007 (ILx2) :

● DeviceNet

Since 2010 (ILx2) :● Ethernet/IP

● Modbus TCP

● Powerlink

● EtherCat

MotionControlleror PLC

P/D - interface

ILx1 ILS1

MIO

Product RangeILx – Target Applications and Positioning


130/202


Summary

Format adjustment

(repl. of handwheels)

Precise PositioningSynchronous rundirect drive (no gearbox)

Dynamic PositioningHigh speedClosed loop systemabsolute encoder

Functionality

P r i c e

ILEx 66

(EC-Motor)

ILSx 57/85

(Stepper)

ILAx 57

(AC-Servomotor)

The Team of Specialists Lexium Integrated Drive ILx(common connection, Installation, Set-up, operating modes andfunctionalities, communication interfaces)



131/202


Summary

● Printing

● Wood and Furniture

● Semiconductor

● Handling● Labelling

● Textile

● Medical technology

● Material Working:

Rubber, PlasticMetal, Wood,Paper ...



132/202


Summary

Application – CD/DVD production cell

● Application Requirements:

● dynamic acceleration,

● speed,

● easy integration

● Solution:

● Lexium Integrated Drive ILA1 with AC-Servo

● Benefits with Lexium Integrated Drive:

● Reduced production space(approx. 10%)

● Increased productivity(approx. 20%)

● Field bus:

● CAN-open



133/202


Summary

Applications – PCB Machines

● Application Requirement:● Automated Precision Positioning (camera)

● Repeatable printing quality

● Field bus communication(8 different drives)

● Easy integration

● Solution:● Lexium Integrated Drive ILS1 – Stepper

● Benefits with Lexium Integrated Drive:● Reduction in size (footprint)

● “Plug and Play” – no tuning required● Precise positioning

● Field bus:● CAN-open



134/202


Summary

Application - CNC furniture machine

● Application requirements:● Replacement of manual settings (hand

wheels)

● Fast product changes

● Save position after switching

● Solution:● Lexium Integrated Drive ILE1 with EC-

Motor

● Benefits with Lexium Integrated Drive:● Reduction of change over time

● High detent torque – no brake or gearboxrequired

● No referencing required

● Field bus:● CAN-open



135/202


Summary

Application - wood and furnituremachines

● Application Requirement:

● Automated format adjustment

● Integration in existing (customer’s)

architecture

● Solution:● Lexium Integrated Drive ILE1 66 2

– FTS

● Lexium Integrated Drive ILS1 85 2FTS – standard ILS1 85 3

● Lexium Integrated Drive ILA1 –

standard

● Benefits / success factors withLexium Integrated Drive:

● one concept (Lexium IntegratedDrive offer)

● Motion Blocks for superior controller

or PLC● Intense application support

● Field bus:

● CAN-open

Selling Motion


136/202

> PacDrive3 Solution

Unternehmen

Product RangePacDrive3 Solution


137/202

Schneider Electric 137- Motion Basics–

Module 1

Machine

AMPLAManufacturingExecution System

Unternehmen Enterprise ERP System

VijeoBatch

Leitebene Plant

SCADA BedienstationenO perator Clients W@de

VijeoHistorian

Vijeo Citect SCADA-Server

ProjektierungEngineering Station

MaschineMachineProzessebeneProcess

HART

Advantys

TeSys T

Modicon M340

Magelis HMI

Altivar

PowerLogic

Prof ibus DP /

PA

QuantumRemoteE/ARemote I/O

Modicon QuantumSIL3

Hot-Stand By

Magelis HMI

EtherNet/IP - Modbus/TCP

Modicon M258

Altivar

TM5

Lexium

Lexium

Prof i bus

TM-Bus

Pro f i bus

CANopen

PacDriveLCMx00C

Magelis HMI

Magelis HMI

Preventa

Altivar

Lexium

LXM32LXM32

TM5

Lexium

Lexium

LXM32LXM32

SoMachine SoftwareSoMachine Software

TeSys U

Quantum

RemoteE/A

Remote

I/O

TeSys U

CANopen

Sercos IIIIntegratedSafety

Product RangePacDrive3 Solution


138/202

138

Special machine

Complex modular machine

Distributed modular machine

Complex machine

Simple machine

High End

complex machines

and Engineering

Lot of simple control modules withdistributed automation architecture

Simple

machines

Simpleautomated

machines

Complexmachines

with

« Low End

Control »

Simple

Zelio

Optimized

Twido

OptimizedM238+XBTGC

PerformanceLMC058/M258M340/PremiumZelio

High PerformanceM2xx+ELAU

Quantum

O p t i m i z e d

S

i m p l e

P e r f o r m a n c e

H i g h P e r f .

Product RangePacDrive3 Solution - Offer


139/202

139

ONE Tool

5 Controller types2 Safety PLC types

21 Drive types

ONE system – more than 50.000 applied solutions!

Product RangePacDrive3 Solution - Offer


140/202

140

TM

Ethernet, TCP/IP, OPC, FTP, HTTP, SMTP

SercosIII + integrated Safety*

TM5 I/O

LXM62 Multi Axes Servo Drives+ Power Supply + ILM 62 CM

Stand-aloneServo Drives

LXM52

IT/COM

MotionLogic

LMC 101C, 201C, 300C, 400C, 600C Logic Motion Controllers

LM

Safe LogicController

SLC x00

TM7Remote I/O

Other field busses:PROFIBUS DP, CANopen, EtherNet/IP,Profinet, Modbus

MagelisHMI

TM7Remote I/O

SH

DistributionBox

SoMachineMotion V3.1

* according to IEC 61508:1998, EN/ISO 13849-1:2008

SH SH ILM62integratedServoDrive

MechanicalComponents

Field Bus Components

TeSys ATV312

BRS3

ATV32

ILxSD328

ILM62integratedServoDrive

New!

New!

New!

New!

OR P4

D2

MAX R

P4 EcoNew!

+

Product RangePacDrive3 Solution – LMC 300C, 400C, 600C


141/202

141

● Priorities

● Scalability

● ONE runtime software for allcontrollers

● Features● Max. 99 SERCOS axes

● Max. 255 virtual axes

● Max. 4096 of concurrent dynamic CAMcurves.

● Online change for CAM curves.● 5 μsec PLC process time for 1.000 Bit

instructions.

Product RangePacDrive3 Solution – LMC 101C, 201C


142/202

142

0%

50%

100%

150%

200%

250%

300%

LMC 300C LMC 400C LMC 600C LMCx01C

LMC Controller Performance

Now Launched

● Highlights● Number of axis 4,8

● INTEL ATOM CPU 1600MHz

● Boot Device & Mass Storage 1: SD-Card● Mass Storage 2: USB Host Type-A

● Display 4x20 Character, Backlight

● 24V Power Supply

● Local IO’s (12DI/8DO)

● SercosIII Interface (cycle 1ms)

● Encoder Interface (SinCos or Incr.)

● COM Interface (RS485 & RS232)

● Communication Module (Option)

- PROFIBUS DP (Master/Slave)- Ethernet RTE

LMC101C LMC201C

Product RangePacDrive3 Solution – Lexium62


143/202

143

● Priorities● Easy to use

● Cabinet space

● Features

● Maximum 120 A continuous current

for DC bus bar module● Common modular power supply MPS

V1: 25/50 kW = 45/90 AV2: tbd.

● Double drives (DxxxB)V1: 2/6A, 5/15A, 9/27A

● Single drives (DxxxA)V1: 2/6A, 5/15A, 9/27AV1.1: 22/45A

D U60 B D D15 B D D27 B

Current(cont/peak)

2 x 2/6Aeff 2 x 5/15Aeff2 x9/27Aeff

Dimensions45/310/270mm



144/202

144

(w/h/d)45/310/270mm

Power Supply

DC Bus Voltage DC270V .. DC700V (DC830V)

Control Voltage DC24V (-15% .. +25%)

PWM Frequency 4/8/16kHz

Interfaces

SERCOS-III integrated

Encoder Hiperface

IOs InverterEnable / TPs / IOs

D U60 A D D15 A D D27 A D D45 A D C13 A

Current(cont/peak)

2/6Aeff 5/15Aeff 9/27Aeff 20/45Aeff 50/125Aeff

Dimensions(w/h/d)

45/310/270mm 90x310x270

Power Supply


Control Voltage DC24V (-15% .. +25%)PWMFrequency

4/8/16kHz 8kHz

Interfaces


Encoder Hiperface

IOs InverterEnable / TPs / IOs

P D84A

Power (cont/peak)

Current(cont/peak)

25/50KW

42/84Aeff

90/310/270mmDimensions(w/h/d)

Power Supply

Input Voltage 3AC220V (-10%) .. 3AC480V (+10%)

Control Voltage DC24V (-15% .. +25%)


IntegratedFunctions


Brake Resistor integrated

IntegratedEMC Filter

Power Supply: LXM62P

Double Drive:LXM62DxxxB

Single Drive:LXM62DxxxA

To be launchedin late summar



145/202

145

● Reduction of cabinet width & Easy wiring

MC-412 axes

LXM6212 axes

Cabinet width

0%

10%

20%

30%

40%

50%

60%

70%

1 2 3 4 5 6 7 8 9 10 11 12

Nb. Axes

R e

d u c t i o n i n %

MC-6 / MC-4LXM62 / MC-4



146/202

146

● Highlights

● Field Bus SercosIII

● Integrated Double Inverter Enable (hard wiredsafety in SIL3 PLe)

● Integrated digital IOs

● LXM52 100% compatible to LXM62

● Best Price/Performance Ratio when combined withLMC101C/LMC201C

● Full support by all tools

LXM52 Drives

LXM52D U60C D12C D18C D30C D72C

Current Aeff 1,5 3 6 10 24

Peak Current A 6 12 18 30 72

Dimensions

(d/w/h)220/48/230 220/68/230 220/108/230

V-Supply 380V-15% – 480V(+10%) 3 phases

To be launchedin late summar

Product RangePacDrive3 Solution – ILM62


147/202

147

up to 9 integrated Motors with Daisy Chain

Existing LXM62 Power Supply (42A-DC) andILM62 connection module with filed wiringterminals and protection circuits (20A@DC and20A@24V).

20m

10m

To be launched in Q4

Product RangePacDrive3 Solution – SercosIII


148/202

148

Baudrate : 100 Mbit/s

Cycle time : 125 µs … 4 ms

CAT5e

Redundancy, e.g.

with cable break

Product RangePacDrive3 Solution – Target Applications: Material Working


149/202

149

● Laser-cutting machines

● Laser-welding machines

●

Laser-engraving machines● Waterjet-cutting machines

● Plasma- cutting machines

● Cutting machines

● Pressing machines

● Milling machines● Gluing machines

● Grinding machines

● Sawing machines

11 different machines

Product RangePacDrive3 Solution – Target Applications: Packaging


150/202

150

9 different machines

● Beverage carton machines

● Cartoning machines

●

Final-packaging robots● Blister machines

● Cut-to-size and folio sheeters

● Horizontal pouch machines

● Bundling machines

●

Filling machines● Labelling machines

Selling Motion


151/202

> Team Exercise

Product RangeIdentifying the Application - 3


152/202


Understand the machinefunction

Understand the motion

function





153/202


Any special functions

required (2nd encoder, etc)?

Stepper, Servo, Integrateddrives ?



154/202


Understand the safetyelement on the machine

Understand the control(PLC, fieldbus,…)

Load, Inertia and Time (orTorque, Inertia, Speed)

requirements

Supply voltage and cablelengths

Product SelectionTeam Exercise


155/202




Selling Motion


156/202

> What is Motion


> Product Selection

> Product Range




Selling Motion


157/202

> Lexium 32

• Have a quick pitch on introducing Lexium 32 to customers

Motion Control MarketLXM32 Sales Pitch


158/202


• Have a quick pitch on introducing Lexium 32 to customers

• Be able to show the features & benefits of the Servo drive

• Be able to Identify the Unique Sell Proposition USPagainst a named competitor, RESIST THE URGE TO TELL THE

CUSTOMER HIS BABY IS UGLY!!!, Listen the customer will give youhints

• To be able to demonstrate the key features of the product to thecustomer

• Be able to return with the selected offer & give a price



159/202


• $25 M investment in servo drive and servo motor

• 3 years development

• Developed in Germany

• Latest technology

• Safety built in, SIL 3 level

• Energy sharing

• Easiest drive in the industry

• Side by side

mounting

• Open to all major 3rd party PLC’s

Si l i



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• Simpler servo drive, saving the customer installation

time, and money

• Simpler to maintain and replace at the end user site,quicker to maintain and less skills needed, saving end

user money

• Enhanced safety option, the customer pays only if itneeds it (European machine), optimized price

The next questions then are:What’s the price? What about the delivery?

• I would like to introduce a $25 million investment to you



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I would like to introduce a $25 million investment to you.

• Schneider Electric, at our Motion Headquarters in Germany, has spent the last 3years, developing the Lexium 32 AC Servo drive and motor offer, the latestgeneration of AC Servo range.

• We aimed to offer what we believe is the highest performance versus smallestservo drive in the industry today, utilizing the state of the art and latest generationtechnologies of IGBTs and chipsets.

• As a global leader of the energy management, we know that the way of convertingelectricity to a dynamical and accurate movement is important for many of ourcustomers.

• Consequently, we incorporated features, which are now more & more critical toOEM machine designers, such as: SIL 3 standard and advanced safety, DC bussharing on all drives, simplicity in tuning and set-up, utilizing memory card, quick

changeover …, and an IPOD inspired intuitive “Rotate & Click” HMI…• Further with side by side mounting, smaller heat sink, and fan less operation, we

simplify the installation as well as saving you money in installation costs.

• The Servo drive is supplied with our latest range of controllers as a solution, as astand alone device, or as field bus device open to all major 3rd party PLC’s

Motion Control MarketLXM32 Demo Case


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• LXM32DEMOCASE

● A3 feature card easily replaceable=> Localize in your own language

=> All the features shown

● LXM32MU45M2 with cables

=> To demonstrate quick changeover, low space

● eSM enhanced safety module

=> To show Modularity, customer adaptation● CAN module, daisy chain RJ45

=> To present Modularity, easy cabling

● Memory Card

=> To demonstrate Simplicity

• Available for a low price! Pleasecontact your Motion Product Manager

Lexium 32 Servo Drive - 0-7 KWPerformance Flexible


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Performance•1,600 Hz Speed Bandwidth

• 2 Notch filters

• Smallest Footprint in M

Selling Motion v1.2 snider electric

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