Self-cleaning textiles
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Transcript of Self-cleaning textiles
Concept
Lotus leaf is the best example of self cleaningsurfaces.
Well-known for their ability to self-clean byrepelling water and dirt.
Interesting to explore? Why the leaf is clean
No contamination and bacteria despite its dwelling indirty ponds.
Concept (cont’d)
Lotus leaf has below structures micro-scale bumps
nano-scale hair-like structures
waxy chemical surface
Formed Self cleaning textile - the textile surface which says
„No‟ to stains
1) Rain Repellent Coatings
- Fighter-jet canopy coating for pilot‟s visions
2) Self-Cleaning Textiles (Uniforms)
- Army Combat Uniforms (ACU) coated with
Luna‟s oil and water repellent technology
There are many several other patents under review for sensors and
nanotechnology Luna has filed.
Technology Overview
The Micropattern
Smaller than a human hair and invisible to
the naked eye, the Sharklet micropattern
mimics sharkskin to create surfaces
inhospitable for bacteria.
Discovery
Why do whales have algae-covered
bodies while sharks do not.
Further study proved shark‟s skin does not
allow micro-organisms from settling.
-Holds key patents related to using
micro-topography to control bio-adhesion.
- Six different patents from the US Patent
Office relating to uses of the micro-pattern,
different pattern dimensions, and various
medical device applications.
- Several patent applications in
progress for new technology as well as
novel manufacturing processes for
fabricating the Sharklet micro-pattern
1) Surface-modification (special coating) on the
tubes for urinary tract inspection purposes
2) Endotracheal tube (special pattern inside the tube
to prevent dangerous buildup of mucus)
3) Sharklet-patterned central venous catheter
(CVC) (to prevent blood clots)
4) ClearSight™ Intraocular Lens for cataract
surgeries
5) Adhesive films for anti-bacteria protection
Technology
Nanotechnology can providehigh durability for fabrics,because nano-particles have alarge surface area-to-volumeratio and high surface energy,thus presenting better affinity forfabrics and leading to an increasein durability of the function.
In addition, a coating of nano-particles on fabrics will not affecttheir breath ability or hand feel.
Therefore, the interest in usingnanotechnologies in the textileindustry is increasing.
Technology – Water Contact Angle
Self-cleaning surface having a
water contact angle greater than
150degree and a very low roll off
angle.
Water through these surfaces
easily rolls off and completely
cleans the surface in the
process.
Technology - Methods
The self cleaning textiles can be
manufactured by application of either
fluorocarbons or by nanotechnology.
Limitations!
-Can be overcome by
using nanotechnology
1. Fluorocarbon Principle-
Critical Surface Tension
Solid > Liquid Wetting
Solid < Liquid No wetting
FC Low Surface Tension
FC Coated Fibres No Wetting
LIMITATION:
Good durability cannot be obtained for
cotton.
FC compounds may cause skin related
problems.
Effect will reduce after few washes.
2. PHOTOCATALYTIC SELF CLEANING
The fabric is coated with a thin layer of TiO2 particles
When exposed to light, photons excite electrons in TiO2
The excited electrons react with oxygen atoms in the
air, creating free oxygen.
These oxygen atoms are powerful oxidizing agents,
which can break down compounds (dirt, pollutants, and
micro organism) into carbon dioxide and water.
Since TiO2 only acts as a catalyst to the reactions, it is
never used up. This allows the coating to continue
breaking down stains over and over.
3. Nano-particles by Microwaves
New technology attaches nanoparticles to
clothing fibers using microwaves.
Then, chemicals that can repel water, oil
and bacteria are directly bound to the
nanoparticles.
These two elements combine to create a
protective coating on the fibers of the
material. This coating both kills bacteria,
and forces liquids to bead and run off.
Note
The same technology, created by scientists
working for the U.S. Air Force, has already
been used to create t-shirts and underwear
that can be worn hygienically for weeks
without washing.
Nano-Particles
+
Chemicals
----------------------------
Protective Coating
Technical Limitation of Self-Cleaning Fabric
There are several factors limiting
how fast the reaction takes place on
clothes.
Sunlight is best light source so far
However, for military persons or
hikers, who are outside in the sun for
long period of time, self-cleaning
fabric would be ideal.
Further research and tests are
needed for wider acceptance.
Problems associated with TiO2
TiO2 can only use a verysmall portion of the sun'senergy to break down stains.Thus, it takes a long time andneeds a lot of light energy.
All of the reactions are limitedby and access to the amountof freed electrons in the TiO2.
So for a large stain, a lot oflight energy is needed beforethe fabric can fully break itdown.
Comparisons of textiles
Normal textileWater Repelling
textile
Self-cleaning
textile
MaterialCotton, nylon,
polyester, etc
DWR coating
(Fluoropolymer)TiO2 Coating
Water repelling ✘ ✓ ✓
Anti-bacterial ✘ ✘ ✓
Durability ✘✘
Wears off after
multiple washing
✓Washable and
durable
Impact on
Environment
✘By products of
synthetic
materials
✘Toxic from
fluoropolymer
✓Can be recycled.
Environment
friendly
What’s next… ? We have …
Natural Textile Materials
Cotton, linen, silk, wool
Manmade Textile Materials
Nylon, polyester, acrylic
100% synthetic or blended with natural textiles.
Past PresentWhat if…
Durable
Water repelling
Anti-bacterial
Environment
friendly
Part 1
Value PropositionMain value propositions
Greatly reduce of laundry time (Saving
Time) & makes textiles longer-lasting
Saving money
Saving water resources
Reduction of water pollution
Reduction of potential infections
Increase efficiency (e.g, soldiers)
Time spent on washing clothes
For a family of 4
• Includes pre wash and post
wash tasks such as
• Removing tissues out of pockets
• Pairing up socks
• Arranging your washed cloths
For a lifetime approx. 200 days
Around 7 months of your lifetime
• Weekly routine for a family of four
• Washing #1 : one load of 2 kids cloths
• Washing #2 : one load of adults cloths
• Washing #3 : one load of the other adults
cloths
• Sometimes - : Blankets & Bed sheets
Save money on your dry clean
Water Usage on Laundry
Water Usage in typical Hospital
Water Usage In Home
Washing laundry is a significant use of water in the average home; accounting for
20% to 30% of the overall water consumption inside the typical household of four
persons.
Unaware/ Painful Facts on Laundry Water
Repeating process almost everyday for every
house!
Many parts of the world need water for more
critical conditions, yet we spend (waste) much
water on laundry
Saving water Saving earth
And….. Do you know what you are
pouring out to the water eco-system?
Artificial fragrances
- Skin rashes
- Algae promoter
Optical Brighteners
- Toxic to fishes
- Dyes
Surfactant
- Bond with other toxic heavy metals in
water
Bleaching agents
- Toxic to fishes
Anti-redeposition agent – pollutants
Phosphate – banned but not all countries
What you are pouring into the laundry washing machine
Polluting water bodies such as lakes and rivers
Promoting algae growth and thus create oxygen deficiency in the
water
Poison aquatic lives
Destroying the eco-system with heavy water pollution
The impact on the eco-environment
Reduction of Potential Infections
Total number of licensed
doctors in China is around
2.7m in 2013.
Millions of operations are done
in China every year, and a
certain percentage of these
operation are failed due to
infection after operation. Among
those failures, about 25% of
them are caused by bacteria
and germs of the doctors
clothes and equipments due to
insufficient disinfection and
sterilization.
Increase Efficiency
Materials that provide self-cleaning function will help ensure
the professional (e.g.: soldiers, astronauts and etc) focus on
their missions and not their personal needs, thus increase the
efficiency.
Part 2
MilitaryThere are around 20m active military troops around the
world, 2.28m from China, 1.36m from USA, 1.33m from
India, 1.19m from North Korea.
USA Allowance for cloth
(USD)
Maintenance
allowance for cloth
(USD)
Using normal clothes
Per year pax
500 360
TOTAL (per year) 680m 490 m
Using self-cleaning
textile per year pax
520 60
TOTAL (per year) 707m 81.6m
Hospital
One hospital (of 1000
stuff)
Cloth (USD) Maintenance
allowance for cloth
(USD)
Pax 56 33
TOTAL (per year) 56,000 33,000
Using self-cleaning
textile per year pax
70 8
TOTAL (per year) 70,000 8,000
Clean RoomExisting U.S. clean room laundering services face the
following environmental constraints: Rising capital and operating costs due to energy and water
consumption to:
• Treat, filter, store, and heat water
• Condition air in facilities
• Force dry garments
Deplete valuable water resources from local communities to:
• Use large volume of fresh water to wash garments
• Must dispose of large volume of wastewater
Astronaut
NASA is still testing all these anti- bacteria/self-cleaning
materials to increase the comfort level of astronauts.
Part 3
Vertical Disintegration
Self-cleaning
Material
Producer
Garment
Factory
Customer
Distributor
Vertical Integration
• Provide self cleaning textiles to garment
factory
• License/Transfer knowledge of mass
production of self cleaning clothes
De Facto Standard
Self-cleaning
Material
Producer
Garment
Factory
De Facto Standard
• Strong marketing campaign to link “Self Cleaning
Clothes” to Luna Self-cleaning textile
• Certify the clothes to be Genuine Self Cleaning,
similar to “Intel Inside” for PC industry
Partnership
Partnership
Self-cleaning
Material
Producer
Garment
Factory
Customer
with Special
Needs
Partnership
• Form partnership with Garment
Factory to fulfill customers with
special needs
Corporate social responsibility
Self-cleaning
Material
Producer
Government Needy
Family
CSR
• Sponsor Water Conservation Awareness
Programme
• Donate clothes to needy family
Part 4
Value Capture
Production
License & Certificate
Consultation Service
Profit Sharing
Production
Value added through production
process, it is the main source of the
value capturing
License and Certificate
License fee will be charged when the
knowledge on self cleaning textile
processing are transferred to Garment
Factory
LUNA will work as Certificate Issuing
Authority for self cleaning ready clothes,
the Auditing and Certificate will be
charged
Consultation service
Consultation service will be provided for
the licensed Garment Factories
Profit Sharing
Profit-sharing strategy would be
necessary in collaborating with
strategic partners.
Part 5
SWOT analysis
Strength• Advanced technology
• High entry barriers
• Product differentiation
Weakness• High cost of operation
• Slow penetration to low end
market
Opportunities• New markets (furniture,
automobiles)
• Funding from corporations or
government – commercialization
motivates more research.
Threats• Alternative material by competitors
• Government policy
• Current laundry industry
What shall the company do?
• How to appropriate technology?
Technology
• How to sustain customer base? Market
Intellectual Property
Patent
Licensing
Trademark, logos
Technology Enhancement
Strong Brand, Affordable, New Market
Innovation
R&D
Reliability
Conductive textiles
Relationships and Networks
Retailers and brands Branding, design and marketing
Loyalty Contracts with suppliers and
distributors
Negotiation skill Government: defense
Healthcare industry
Wafer fabrication company
Sportswear company
Marketing Understand customer needs
Complementary assets
Designers –
Specialized designers to design specific functional
garments.
Researchers –
Nanotechnology research institutes to cooperate with
company in development of technology.
Future Market
Provide self-cleaning garments to
consumer market.
Self-cleaning fabrics can also be
implement in furniture, kitchenware and
automobile industry.
Advanced research on smart fabric for
electronic applications.
Promising future of textiles
We believe that the technical textile industry will continue to grow. The
demand of technical textile with self-cleaning function is one of the key
to development of smart textile.
Part 6
Conclusion
Nanotechnology has enabled the realization of self-cleaning fabrics through various way of coating treatment on fabrics.
Self-cleaning fabrics propose values into users and the environment: Reduce laundry and labor cost
Increase productivity
Environmental impact
Health protection
Targeted customers: military, healthcare and high-tech sectors.
Commercialization through partner and licensing.
Recommendations: More intensive research have to be done to bring down the cost of
production and increase the affordability on daily consumer.
Coating treatment on other surfaces such as windows, vehicles and furniture.
Thank you