SECTIONAL DIRECTIONAL HDS 15 VALVE SERIES...SECTIONAL DIRECTIONAL VALVE HDS 15 SERIES Example of...

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SECTIONAL DIRECTIONAL VALVE HDS 15 SERIES Contents Contents Contents CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.42

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  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Contents

    Contents

    Contents

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.42

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Weight

    Material specification:

    Standard features:

    Optional features available:

    Symbols:

    PTA/BH.P.C.O.RVP1T1T2:T3

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.43

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    T3

    T2H.P.C.O.

    B

    A

    RV

    TB

    AP

    P1

    T1

    1 2 3 4 5 6 7 8 9 10

    AA

    BB

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  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

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  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.46

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Adjustable direct acting Relief Valve RV

    RV

    PP

    T

    E

    T

    P TT01 T41

    T02 T42

    T03 T43

    T05 T45

    06

    15

    26

    Fluctuating pressureF

    Operating Time

    Pea

    k

    Unloading solenoid valve BP2/CE and BP2/AE

    BP2/ *

    TP

    RVBP2/CE

    T

    RV

    P

    BP2/AE

    T

    RV

    PP

    E

    T

    P

    E

    T

    Inlet cover with P–T, RV, BY–PASS SolenoidValve (without solenoid)

    Parallel circuit Series Circuit Series Circuit

    T21 T121

    T22 T122

    T23 T123

    T25 T125

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.47

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Normally closed with manual override

    Normally open with manual override

    Dimension BP2 Solenoid valve performances

    315 bar60 l/min22 Watt

    ED 100%10%

    –20/+80 C25 micron7.5 bar12.7 bar

    Spare parts Coil specifications

    12 24 V. D.C.

    22.8 22.5 Watt

    6.3 25.6 Ohm

    8.9 36.4 Ohm

    1.9 0.94 Ampere

    1.35 0.66 Ampere

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.48

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Standard end cover

    P31 P32

    Cover with end outlet T2 and T3

    P01 P41

    P02 P42

    P03 P43

    P05 P45

    P09 P49

    Cover with end outlet T3 and H.P.C.O. (carry–over)

    P11 P51

    P12 P52

    P13 P53

    P15 P55

    P19 P59

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.49

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Standard circuit: parallel

    K01 K11

    K12

    K13

    K15K05

    K03

    K02

    Optional circuit: series and tandem

    K41 K51

    K52

    K53

    K55K45

    K43

    K42

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.50

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    AAS*

    B

    CCs*

    D

    GGs*

    L

    R**

    SSs*

    XXs*

    Xc

    ZZs*

    LsA

    **

    LsC

    **

    LsG

    **

    LsS

    **

    Standard parallel circuit

    Optional series circuit

    Optional tandem circuit

    Combined parallel/series circuit

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.51

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    TypeSpool position Stroke

    CodeType3 1 0 2 mm

    Code

    081017202527293032343637387984133136

    Force (F) for spool movement

    Spool position control F (N)0879

    133

    08 – 38 – 79 – 133 10 – 17 – 20 – 25 – 2729 – 36 – 37136 84

    30

    32

    34

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.52

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    L55

    L100

    L300

    AL001

    AL004

    AL003

    AL002

    Safety levers

    L50 L51

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.53

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Remote cable control

    LeverSupport

    Cable

    AL001

    AL004

    AL003

    AL002

    Spool Kit

    L142

    Cross joystick for dual axis control

    AL010

    L133

    P T

    A

    A B

    B

    L134

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.54

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    06

    15

    Port relief valve

    OA

    Anticavitation valve

    C

    Combined port relief and anticavitation valve

    UC

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.55

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Pneumatic control ON–OFF

    P 24

    Pneumatic proportional control

    PP 150

    Electro–pneumatic control ON–OFF

    EP 77

    EP 78

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.56

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Hydraulic control ON–OFF

    H 24

    Hydraulic proportional control

    HP 50

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.57

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Electro–hydraulic control internal pilot versionevlavgnicudererusserphtiwFFO–NO

    EHI 263

    Mechanical and hydraulic features

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.58

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Electro–hydraulic control external pilot versionON–OFF

    EHE 300

    EHE 304

    EHE 305

    Electro–hydraulic control external pilot versionON–OFF with pressure reducing valve on inletmanifold

    EHE 302

    Mechanical and hydraulic features

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.59

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    F (VDE 0580)

    IP65 (DIN 40050)

    ED 100%

    70 C

    10%

    Resistance (Ohm) Current (Ampere)

    Coil code Voltage NominalvoltagePower(Watt) Ambient temp. Stabilized temp. Ambient temp.

    Stabi-lizedtemp.

    D.C.5441.10009

    A.C.

    5441.10012

    Pg 96 – 8 mm

    1N 4007 GPVDR

    DIN 436502 +

    max. 220 V10 Ampere

    16 Ampere

    4 mOhm

    1.5 mm2

    Glass fibre reinforcednylon

    IP65 (DIN 40050)

    C (VDE 0110)

    –40 +90 C

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.60

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    EHP 160EHP 161EHP 162

    Closed loop electro–hydraulicproportional analog control

    Mechanical and hydraulic features Electric features

    Joystick control characteristics Electrical wiring

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.61

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Hydraulic circuitEHP

    160161162

    EPP 173

    EPP 174

    Mechanical and hydraulic features

    Electromagnetic specification

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.62

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Section with relief valve K81

    Section with intermediate inlet and outlet pump(with independent flows) K82

    Section with outlet pump K83

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.63

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Section with intermediate inlet and outlet pump(with combined flow) K84

    HDS15 / 3 - T05 - 140 - P09 1 K15 A 03 L100 - UC 150 150 *

    Valve Series

    Number of Spools

    Port ‘B’ Setting

    Port ‘A’ Setting

    Inlet Cover Code

    Relief Valve Setting (Bar)

    Outlet Cover Code

    Position of the Section

    Type of Sectional Body - Code

    Spool Code

    Service Port Valve Code(Option)

    Hand Lever Style

    Spool Positioner Code

    *Repeat Coding from ‘Position of Section’for Subsequent Valve Sections

    (Omit for No Service Port Valve)

    HOW TO ORDER

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.64

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Material specification:

    Optional features available

    Ports

    7B.1.4 Input voltages

    Solenoid specification

    Mechanical specification

    Weight

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.65

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    T2H.P.C.O.

    T3

    RV

    PT

    PA

    B

    1 2 3 4 5 6 7 8 9 10

    AA

    BB

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.66

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.67

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Standard Circuit

    Operating Pressure

    Carry–over circuit

    Operating Pressure

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.68

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Standard circuit: parallel

    K201 K211

    K212

    K213

    K215K205

    K203

    K202

    T

    E

    PT

    Optional circuit: series and tandem

    K241 K251

    K252

    K255

    K253

    K245

    K243

    K242

    T

    E

    T

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.69

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    HDS15ON–OFF

    A

    A

    B

    B

    Type Spool scheme Spool features

    AE

    BE

    CE

    DE

    GE

    LE

    SE

    XE*

    XCE*

    LAE**

    LCE**

    LGE**

    LsE**

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.70

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Double–Solenoid spring–centered valves

    01E

    Single Solenoid spring offset valves

    02E

    Single Solenoid spring offset valves

    03E

    Double Solenoid, two detent position valves*

    04E 05E

    *

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.71

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Application variation

    P

    K100/1

    K100/9

    K100/3

    M P

    Scheme

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.72

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Application variation

    P

    T100/1

    T100/9

    T100/3

    PM

    Scheme

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.73

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Application variation

    D

    K88/1

    K88/9

    K88/3

    D PM

    Scheme

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.74

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Application variation

    D

    T88/1

    T88/9

    T88/3

    MP

    Scheme

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.75

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Application variation

    P

    R P

    K90/1

    K90/9

    K90/3

    DM

    R

    Scheme

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.76

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Application variation

    R P

    T90/1

    T90/9

    T90/3

    D PM

    R

    Scheme

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.77

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Application variation

    P2

    D

    K91/1

    K91/9

    K91/3

    D

    P2

    Scheme

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.78

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Application variation

    P2

    P2

    K92/1

    K92/9

    K92/3

    Scheme

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.79

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Example of application on K100 body

    BP3/*E

    RV3T

    RV1

    PeE

    PFCR15

    T RV2

    M P

    Example of hydraulic scheme K100

    Electric performances

    VDE 0580DIN 43650

    0.75 A (24 V. DC)ED= 100%

    110 HzIP54 (DIN 40050)

    12 24 V (DC)1.25 0.68 Ampere7.2 24.6 Ohm17.2 17.4 Watt

    Hydraulic performances

    270 bar230 bar

    0 – 45 l/min–5/+70 C

    Current/flow regulated diagram

    Code

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.80

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Normally closed with manual override

    Normally open with manual override

    Dimension BP3 Solenoid valve performances

    315 bar

    60 l/min

    22 Watt

    ED 100%

    10%

    –20/+80 C

    25 micron

    7.5 bar

    12.7 bar

    Spare parts Coil specifications

    12 24 V. D.C.

    22.8 22.5 Watt

    6.3 25.6 Ohm

    8.9 36.4 Ohm

    1.9 0.94 Ampere

    1.35 0.66 Ampere

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.81

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    Right cover for K100 and T100

    P100/1

    P100/3

    Standard cover for series circuit

    P41

    P43

    P42

    P45

    P09

    Carry–over cover for series circuit

    P51

    P53

    P52

    P55

    P59

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.82

  • SECTIONAL DIRECTIONAL VALVE

    HDS 15SERIES

    ‘Load sensing’ is a closed centre hydraulic system whereby the flow to the system is matched to the demand of the system. When there is no demand from the system the pump automatically assumes a low pressure ‘standby’ mode thus this type of control is energy efficient as power is provided only to the extent demanded by the system. Metering of the delivery oil to the system also enables infinite speed control to the load. This can be achieved via needle valve metering in individual legs of the circuit or via fine metering across the spool of the directional valve associated with the circuit.These systems use as their hydraulic power source a flow and pressure compensated (Load Sensing) piston pump. Control of the stroke of the pump enables the characteristics described above to be achieved.A sensing line between the pump controller and the special load sensing directional valve enables the pump delivery to self adjust to maintain a specific set pressure drop at a particular measuring point in the system. This comparison point can be the pressure drop measured between the inlet and work port of a directional spool valve, i.e. the pressure drop across the valve spool.Standard directional valves will not allow a load sensing circuit to work as intended as they do not contain the necessary porting and characteristics for feed-back signal to the pump. Use of a standard valve will cause the circuit to behave as a normal closed centre, pressure compensated configuration.A ‘Special’ version of the HDS 15 Series valves (designated HDS 15 / *LS) is available for use in Load Sensing circuit applications. If adding in to an existing circuit the sensing pilot line from the HDS 15 / *LS Series valve must be plumbed into the existing pilot line via a separate shuttle valve. (A shuttle valve is not incorporated in the HDS 15 / *LS Series valve.)

    LOAD SENSING

    RESERVOIR

    SUCTION LINE

    PRESSURE LINE FROM PUMP

    SENSOR LINE TO COMPENSATOR

    HIDROIRMA DIRECTIONAL CONTROL VALVE

    VARIABLE DISPLACEMENT PUMP WITHFLOW AND PRESSURE COMPENSATOR

    RETURN LINE

    HYDRAULIC ACTUATORS

    SENSOR LINE

    E

    U

    HOW TO ORDER

    HDS15 / 3 - LS

    Valve series

    Number of Spools

    Load Sensing Designation

    CROSS HYDRAULICS PTY LTD YELLOW CATALOGUE Page 3.83

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