HDS Super HDS 695 S HDS 745 HDS 895 S HDS 995 HDS 1195 HDS ... · Operating instructions HDS Super,...
Transcript of HDS Super HDS 695 S HDS 745 HDS 895 S HDS 995 HDS 1195 HDS ... · Operating instructions HDS Super,...
www.karcher.com 5.959-788 A2005729 04/03
HDS SuperHDS 695 SHDS 745HDS 895 SHDS 995HDS 1195HDS 1295
HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295
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Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English
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Contents
Environmental protection 4Unit illustration 5Operating controls 5Reference to operating instructions 6Commissioning 6
Checking oil level 6Filling with scale inhibitor 6Filling with fuel 6Fill with cleaning agent 6Mounting handgun 7Mounting handle 7Water connection 7Drawing in water from tank 7Mains connection 7
Operation 8Switch on the machine 8Setting cleaning temperature 8Setting operating pressure andflow rate 8Measuring out cleaning agents 9Intended use 9Cleaning 9Operation with cold water 10Operation with hot water 10Operation with steam 10Safety deactivation 10
After every operation 11Reading the operating hours 11Decommissioning 11Maintenance 12
Maintenance intervals 12Maintenance tasks 12
Engine/electronics indicator lamp(item28) is lit 12Clean strainer in water connection 13Clean strainer in low waterprotection 13Clean filter at cleaning-agentsuction hose 13Change oil 13
Faults 14Warranty 17
General notes 18EC conformity declaration 19Technical data 20Spare Part List 22
Warning!Prior to initial operation it is mandatory toread the operating instructions and thenotes on safety no. 5.951-949!
Inform retailer immediately of anytransportation damage.
Environmental protectionPlease dispose of packagingenvironmentally responsibly
The packaging materials are recyclable.Please do not throw the packaging in withhousehold rubbish but take it to a recyclingcentre.
Please dispose of scrapped unitsenvironmentally-responsibly
Scrapped units consist of valuablerecyclable materials that should be taken toa recycling centre. Batteries, oil and similarproducts must not be allowed tocontaminate the environment. Therefore,please dispose of scrapped units viaappropriate disposal systems.
Please ensure engine oil, fuel oil, dieseland petrolto contaminate the environment. Pleaseprotect the ground and dispose of used oilecologically.
Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English
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Unit illustration
Operating controls 1 Fuel tank inlet 2 Handle 3 Instrument panel 4 Window with the maintenance/fault display (only HDS 995, HDS 1295) 5 Cover latch 6 Compartment für accessories 7 Short operating instructions 8 Cover for compartment 9 Unit cover10 Cover for tank inlet11 Tank inlet für scale inhibitor12 Tank inlet for cleaning agent13 High-pressure nozzle14 Handle grips in the chassis15 Steel pipe16 Pressure and flow control
17 Swivel caster with parking brake18 Water inlet with strainer (coarse)19 High-pressure connection20 Handgun with high-pressure hose22 Electric power cord23 Unit switch24 Temperature regulator25 Fuel indicator lamp26 Scale inhibitor indicator lamp27 Indicator lamp-CHEM 1 , CHEM 2 (only HDS 1295)28 Indicator lamp-engine (all machines, except HDS Super)29 Ready for working indicator lamp30 Pressure gauge31 Metering valve for cleaning agent
Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English
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Reference to operatinginstructionsAll of the item numbers described below inthe operating instructions are referenced inthe illustration of the unit.
Commissioning
Warning!Unit, piping, high-pressure hose andconnections must be in perfect workingorder!! Lock the hand brake.
Checking oil level
Fig. 1
Warning!Immediately consult the Kärcher servicestation when oil turns milky!! If oil level is approaching MIN mark, fill
up with oil as far as MAX mark.! Seal oil filler inlet.Refer to technical data for oil grade.
Filling with scale inhibitor
Fig. 2(sample pack included with scope ofdelivery)
Scale inhibitor stops heating coil becomingcalcified when using hard tap water. Is ismetered in at the inlet in the water reservoirone drop at a time.By the manufacturer metering is set to amean water hardness.! For other water hardnesses request
services of a Kärcher service station andhave it adapted to local conditions.
Filling with fuel
Warning!Never operate unit with fuel tank empty!Fuel pump would otherwise be destroyed!
Warning!Fig. 3
Only fill with diesel fuel or light fuel oil.It is forbidden to use unsuitable fuels,e.g. benzine (explosion hazard, damage tounit).! Close tank cap! Wipe off excess fuel
Fill with cleaning agent— Use only Kärcher products.— Never pour in solvent (petrol, acetone,
thinner etc.)!— Avoid contact with eyes and skin— Pay attention to cleaning-agent
manufacturer's instructions on safetyand handling
Kärcher offers a customised cleaningand care agent range.Your dealer will be pleased to advise you.
Fig. 4Fill with cleaning agent
Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English
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Mounting handgun! Connect steel pipe (item 15) with
handgun (item 20)! Insert high-pressure nozzle in union nut! Mount and tighten unit nut! Mount the high-pressure hose to the
high-pressure connection.(Figure 6)
Mounting of spare high-pressure hose
Fig. 5
Mounting handleFig. 7
Water connection! For connected loads, refer to Technical
Data.! Install supply hose at water connection
(item18) of unit.(supply hose is not part of scope ofdelivery)
Drawing in water from tankWhen you suction water out of an opencontainer you should
! Remove water connection at pumphead.
! Unscrew the top supply hose to thewater tank and connect it to the pumphead.
! Use a water suction hose with a suctionfilter and a diameter of at least 3/4".
Until the pump sucks up water you should:! Turn the pressure and flow control to
"MAX".! Close the metering valve for the
cleaning agent.
Warning!Never suction up water out of a potablewater tank.Never suction up solvent-bearing liquidssuch as paint thinner, benzine, oil orunfiltered water. The seals in the unit arenot resistant to solvents. The mist ofsolvents is highly inflammable, explosiveand poisonous!
Mains connectionRefer to technical data and rating plate forconnected loads.
Warning!Whenever socket is changed, checkdirection of rotation of motor— If direction of rotation is correct, powerful
jet of air will be felt at exhaust-gasopening of burner.
— If the direction of rotation iswrong: Change the poles at the unitplug. See Fig. 16.
! When an extension cable is used itshould always be complety unwoundand have an adequate cross-section.
Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English
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Operation
Warning! (Only HDS Super)Lengthy operation of the unit can lead tovibration-related circulatory disturbances ofthe hands.
It is not possible to specify a generallyapplicable use duration, since this isdependent and influenced by a number offactors:— Personal predisposition to bad
circulation(frequent suffering from coldfingers, pins and needles in fingers).
— In low ambient temperatures. Wearwarm gloves to keep hands warm.
— Gripping tightly impedes circulation.— Continuous operation is more
detrimental than operation interrupted bybreaks.
We recommend a medical examination ifthe unit is regularly used for extensive,continuous operation and thecorresponding symptoms (such as, forexample, pins and needles in fingers orcold fingers) are recurrentp.
Switch on the machine! Set unit switch (item 23) to "I"Ready for working indicator lamp (item29)is lit
Warning!The temperature control (item 24) must beset to "0", since it is otherwise possible thatthe burner turns itself on
Unit starts up briefly and is switched off assoon as operating pressure is reached.
Turn the unit off immedediately if during itsoperation the indicatorlamps (item 25-item 28) light up. Eliminatefault, refer to Faults.
Fig. 8! Release handgunActuation of handgun switches unit back onagain.
Bleed pump if no water emerges from high-pressure nozzle. Refer to Faults, "Unit doesnot build up pressure"
Setting cleaning temperature! Set the temperature regulator (item 24)
to the required temperature
30°C to 90°CHot water cleaning
100°C to 150°CClean with steam, with steamnozzle - 4.766-023,for HDS 1195 and HDS 1295 - 4.766-024
Setting operating pressure andflow rate
Fig. 9— Turning control spindle
clockwise: Increasing operatingpressure (MAX)
— Turning it counterclockwise: Reducingoperating pressure (MIN)
Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English
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Servopress control! Set the temperature regulator (item 24)
to max. 98°C.! Set regulator to maximum operating
pressure.Fig. 8Operating pressure and flow rate can beset at handgun.Set pressure on unit if use is to be made ofreduced pressure for a lengthy period.See Fig. 9
Measuring out cleaning agents— Use cleaning agents sparingly to protect
the environment— The cleaning agent must be appropriate
for the surface to be cleaned.
! Using the cleaning agent metering valve(item31) set the concentration of thecleaning agent as specified by themanufacturer
Approximate values at maximum operatingpressure
Intended useFor cleaning: machines, vehicles, buildings,tools, facades, patios, gardeningimplements, etc.
Warning!— Heed appropriate safety regulations for
use at petrol stations or in otherhazardous environments.
Please ensure waste water containingmineral oildoes not contaminate soil, lakes and riversor the sewerage system. Therefore, pleasewash engines and underbodies only inappropriate washing installations providedwith oil traps.
Working with high-pressure nozzleSpray angle is crucial to efficiency of high-pressure jet.Use is normally made of 25° fan jet nozzle(included).
Recommended nozzles, available asaccessories— For stubborn dirt
0° full jet nozzle
— For delicate surfaces and slightcontamination40° fan jet nozzle
— For thick layers of stubborn dirtdirt blaster
— Nozzle with variable spray angle, foradaptation to various cleaning tasksvariable-angle nozzle
Cleaning! Set pressure/temperature and cleaning-
agent concentration in line with surfaceto be cleaned
Always start by directing high-pressure jetfrom a good distance at object to becleaned to avoid damage caused byexcessive pressure.
Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English
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Recommended cleaning method
Loosen up dirt:! Spray on cleaning agent sparingly and
allow to react for 1...5 min(do not allow to dry on).
Remove dirt:! Spray off loosened-up dirt with high-
pressure jet.
Operation with cold waterRemoval of slight contamination and rinsinge.g: gardening implements, patio, tools, etc.
! Set operating pressure as required! Set temperature control (item 24) to "0"
Operation with hot water
Warning!Danger of scalding
! Set the temperature regulator (item 24)to the required temperature
We recommend the following cleaningtemperatures— Slight contamination 30-50°C— Protein soiling, e.g. in foodstuffs industry
max. 60°C— Motor vehicle cleaning, machine
cleaning 60-90°C
Operation with steam
Warning!At operating temperatures above 98°Coperating pressure must not exceed 32 bar.Therefore the standard high-pressurenozzle must be replaced by the steamnozzle (manufacture no.: 4.766-023,for HDS 1195 and HDS 1295 4.766-024.0; see accessories).
! Set operating pressure to minimumvalue. See Fig. 9
! Set the temperature regulator (item 24)to min. 100°C
Warning!Danger of scalding!
We recommend the following cleaningtemperatures— Preservative removal, extremely greasy
dirt 100-110°C— Thawing of aggregates, certain facade
cleaning operations up to 140°C
Safety deactivationThe pump automatically shuts down forsafety reasons if the handgun is neitheropened or closed for more than 30 minutes.! To switch it on again turn the main
switch to "0" and then back to the "I"position.
(EPROM without shut down 6.682-595.0 isavailable from service)
Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English
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After every operation
Warning!Danger of scalding with hot water.After operating it with hot water or steamthe unit must be cooled for at least twominutes by operating it with cold water andits open handgun.
Following operation with cleaning agent! Set cleaning agent metering valve
(item 31) to "0"! Set unit switch (item 23) to "I"! Actuate handgun and flush unit for
approx. 1 min
Stopping machine! Set unit switch (item 23) to "0"! Shut off water supply! Switch the pump briefly on with the unit
switch (item 23) (approx. 5 sec.)! Remove mains plug from socket ONLY
with dry hands! Remove water connection! Actuate handgun to depressurise unit
! Lock the hand spray gun Figure 8! Engage spray lance in cover holder! Reel up the high-pressure hose and
electric cables and attach them tofastenings
Note!Take care not to kink high-pressure hoseand cable!
Note!Frost will destroy unit if water is not drainedoff completely!! Store unit in a frost-free location
Observe the following if the unit isconnected to a flue:Danger of damage caused by cold airentering through the flue. Disconnect unitfrom flue at outside temperatures below0°C.
Immobilise unit if frost-proof storage is notpossible.
Reading the operating hoursWhen you open the storage compartmentcover flap, you will notice the electronicoperation hours display in the viewingwindow, e.g.
= 245 hours
DecommissioningIn the event of lengthy periods of non-useor if frost-free storage is not possible:! Drain off water and flush out equipment
with antifreeze! Drain cleaning fluid tank
Drain off water! Unscrew water supply hose and high-
pressure hose! Unscrew supply line at boiler base and
allow heating coil to drain! Run unit for max. 1 min until pump and
lines are empty
Flushing unit with anti-freeze! Fill the float tank with a commercially
available antifreezing compound! Swith the unit on (without the burner)
until it is thoroughly purged! Observe handling instructions of
antifreeze manufacturerBy this means, a certain degree ofcorrosion protection is achieved
Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English
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Maintenance
Warning!Disconnect unit from mains before carryingout any maintenance or repair work.Always use genuine spare parts
Switch off the unit prior to all work on it, see"AFTER EVERY OPERATION".
! Set unit switch (item 23) to "0"! Pull power plug out of socket! Shut off water supply! Actuate handgun to depressurise unit.! Remove water connection! Allow unit to cool down
Your Kärcher dealer will be pleased toinform you on the performance ofregular safety inspectionsand conclusion of a maintenancecontract
Maintenance intervals
Once a week— Clean strainer in water connection— Check oil levelImmediately consult the Kärcher servicestation when oil turns milky!
Once a month— Clean strainer in low water protection— Clean filter at cleaning-agent suction
hose
After 500 hours of operation, at leastonce a year— Change oil
Maintenance tasks
Engine/electronics indicatorlamp (item28) is lit(only HDS 995 and HDS 1295)
Note:— This warning lamp lights up when certain
maintenance work is necessary due toaccumulated operating hours.
— When you open the cover (item 8) of thecompartment (item 6) the electronicdisplay is visible in the window (item 4).
— When the necessary maintenance workhas been completed you should depressthe RESET button next to the display forat least 7 seconds until the warning lampgoes out.
Display
Necessary maintenance work— Visual inspection— Check that the high-pressure
connections do not leak— Clean the fuel tank and the filter
Display
Necessary maintenance work— Check that the pump does not leak— Change the pump's oil— Clean strainer in water connection— Clean the strainer (coarse) fitted in front
of the low water protection
Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English
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Display
Necessary maintenance work— Decarbonise the heating coil *— Descale the heating coil *— Clean/replace the ignition electrodes *— Clean/replace the burner jet *— Adjust the burner *
Display
Necessary maintenance work— Check the overflow valve for leaks *— Check the high-pressure hose *— Clean the handgun— Check the pulsation damper *
* This maintenance work should beperformed only by after-sales service.
Clean strainer in waterconnection(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)
Fig. 10! Remove strainer! Clean in water and re-insert
Clean strainer in low waterprotection(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)
Fig. 11! Unfasten union nut and detach hose
Fig. 12! Take out strainerIf necessary, screw in screw M8 byapprox. 5 mm and pull strainer out with thisscrew
! Clean strainer in water! Slide in strainer! Mount hose! Tighten union nut
Clean filter at cleaning-agentsuction hose(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)
Fig. 13! Pull the cleaning agent suction inlet pipe
out! Clean filter at cleaning-agent suction
hose
Change oil(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)
Fig. 14! Provide a collecting container for
approx. 1 litres of oil! Loosen starting screw
Dispose of used oil ecologically or hand itin at a dump.
! Retighten drain plug! Slowly fill with oil as far as MAX markAir bubbles must be able to escapeRefer to technical data for oil grade andquantity to be used.
Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English
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Faults
The indicator lamp-MOTOR/ELECTRONICS MODULE(item 28) flashes!(only HDS 995 and HDS 1295)
— This warning lamp flashes if there is aproblem.
— When you open the cover (item 8) of thecompartment (item 6) the electronicdisplay is visible in the window (item 4).
— The warning lamp goes out when theproblem has been resolved and the unitis switched on again.
Display
Troubleshooting— Increase the water inlet volume— Clean strainer in water connection— Clean the strainer (coarse) fitted in front
of the low water protection
Display
Troubleshooting— Replace the reed switch for the low
water protection *— Clean the low water protection *
Display
Troubleshooting— Eliminate the leakage in the high-
pressure system
Display
TroubleshootingMotor is overloaded/overheated— Set the monitoring switch to "0" and
allow the motor to cool off at least 5 min.— Have unit checked by After-Sales
Service if this does not remedy fault
Display
TroubleshootingThis error code appears only on unitsequipped with the – accessory kit flamemonitoring system -See the assembly instructions –accessory kit flame monitoring system -
* This maintenance work should beperformed only by after-sales service.
The READY FOR WORKINGindicator lamp (item 28) goes out(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 1195)
Motor overloaded/overheated— Set selector switch to "0" and allow
engine to cool off for at least 5 min.— Have unit checked by After-Sales
Service if this does not remedy fault.— No mains voltage
(see – unit does not run -)
Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English
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The FUEL indicator lamp(item 25) is lit(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)
Fuel tank empty— Fill up
The READY FOR WORKINGindicator lamp (item 29) goes out(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)
Engine is overloaded— Set selector switch to "0" and allow
engine to cool off for at least 5 min.— Have unit checked by After-Sales
Service if this does not remedy fault.— No mains voltage
(see – unit does not run -)
SCALE INHIBITOR indicatorlamp (item 26) is lit(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)
Scale inhibitor reservoir empty; fortechnical reasons there is always a residualquantity in the reservoir.— Fill up
Dirt on electrodes in reservoir— Clean electrodes
Unit does not run(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)No mains voltage— Check mains connection/power cord
Unit does not build up pressure(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)
Air in systemBleed pump:! Set cleaning agent metering valve
(item 31) to "0"! While the handgun is open switch the
unit on and off several times with theunit switch.
! With handgun open, open and closeregulator (Fig. 9).
— Venting is accelerated by removing thehigh-pressure hose from the high-pressure connection.
— Fill up cleaning-agent tank if empty.— Check connections and lines
Pressure set to MIN— Set pressure to MAX
Strainer in water connection dirty— Clean strainer
Insufficient water supply— Check water supply volume
(refer to technical data)
Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English
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Unit leaking, water dripping outat bottom(HDS Super ,HDS 695 S, HDS 745,HDS 895 S,HDS 995, HDS 1195, HDS 1295)
Pump leaking— 3 droplets/min are permitted.— In the event of a major leak, have unit
checked by After-Sales Service.
Unit constantly switched on andoff with handgun closed(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)
Leak in high-pressure system— Check high-pressure system and
connections for leaks
Unit does not draw in cleaningagent(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)
Operate the unit with an opened cleaningagent metering valve and a shut off waterinlet until the float tank is suctioned emptyand the pressure drops to 0.— Now reopen the water inlet.If the pump still does not suction upcleaning agent the reasons can be asfollows:Filter in cleaning-agent suction hose dirty— Clean filter
Non-return valve gummed up— Pull the cleaning agent hose off and
detach the non-return valve with a bluntobject, see Figure 15.
Burner not ignited(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)
Fuel tank empty— Fill up
Lack of water— Check water connection, check supply
lines, clean low water protection.
Fuel filter dirty— Replace fuel filter.
Incorrect direction of rotation. If direction ofrotation is correct, powerful jet of air will befelt at exhaust-gas opening of burner.— Check direction of rotation. If
necessary change the poles at the unitplug. See Fig. 16.
No ignition spark— Have unit checked by After-Sales
Service if no ignition spark is visiblethrough inspection glass duringoperation.
Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English
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Set temperature not attainedwhen working with hot water(HDS Super, HDS 695 S, HDS 745,HDS 895 S, HDS 995, HDS 1195,HDS 1295)
Excessive operating pressure/flow rate— Reduce operating pressure/flow rate by
way of regulator (Fig. 9)
Soot deposits on heating coil— Have After-Sales Service remove soot
deposits from unitThe unit must be checked by after salesservice if the problem cannot beremedied.
WarrantyThe warranty terms and conditions issuedby our responsible sales company apply inevery country. Within the warranty period,any faults in the unit will be rectified free ofcharge provided that the problem wascaused by a material defect ormanufacturing error.
The warranty only applies if the dealer fillsin, stamps and signs the enclosed replycard when the unit is sold and thepurchaser then returns it to the appropriatelocal distributor.
In the event of a warranty claim, pleasecontact your dealer or the nearestauthorised After-Sales Service office andproduce both accessories and proof ofpurchase.
Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English
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General notesSafety features
Overflow valve with two pressureswitches— When reducing water volume at pump
head or with the servopress control, theoverflow valve will open and part of thewater will flow back to the pump suctionside.
— If the handgun is closed off so that allthe water flows back to the pump suctionside, the pressure switch at the overflowvalve turns off the pump.
— Reopening the handgun causes thepressure switch at the cylinder head toswitch the pump back on again.
The overflow valve is set at the factory andlead-sealed. Adjustment can only be madeby After-Sales Service.
Safety valve— The safety valve opens if the overflow
valve or pressure switch is defective.
The safety valve is set at the factory andsealed. Adjustment can only be made byAfter-Sales Service.
Low water protection— The low water protection stops the
burner being switched on in the event ofa lack of water.
— A strainer prevents dirt accumulation onthe protection and must be regularlycleaned.
Motor protection switch— The motor protection switch interrupts
the circuit should overloading occur.
Guidelines for liquid sprayingequipment— The "Work using jets of liquids"
regulations for the prevention ofaccidents (BGV D 15) apply. Inaccordance with these guidelines, high-pressure spraying equipment must bechecked at least every 12 months by anexpert and the results of the inspectionrecorded in writing.
Order governing boilers— The testing pressure and the design of
the unit comply with the steam boilerdirective!.
— The water content of the heating coil isless than 10 litres. The boiler section ofthe unit is thus not subject to installationregulations. Local building regulationsare to be heeded.
Switching on procedures— Switching on procedures generate brief
voltage drops.— Impairments of other appliances can
occur in cases of unfavourable mainsconditions.
— No problems are to be expected with amains impedance of less than 0,15 ohm.
Operating instructions HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295 English
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EC conformity declarationWe hereby declare that due to its conceptand workmanship as wellas the marketed desigh, the machinespecified belowcomplies with the relevant fundamentalsafety and healthrequirements of the EC directives listedbelow.Modification of the machine without ourapproval invalidates this declaration.
Product: High-pressure cleaner with asteam stageType: 1.025-xxx 1.026-xxx 1.027-xxx 1.028-xxx
Relevant EC directivesEC machine directive (98/37/EC)EC low voltage directive (73/23/EEC)amended by 93/68/EECEC directive on electromagneticcompatability (89/336/EEC) amended by91/263/EEC, 92/31/EEC, 93/68/EECEC high-pressure equipment directive(97/23/EG)EC guideline on noise emissions(2000/14/EU)
Applied harmonised standardsDIN EN 60335-1DIN EN 60335-2-79DIN EN 55014-1:2000 + A1:2001DIN EN 55014-2:1997DIN EN 61000-3-2:2000DIN EN 61000-3-3:1995 + A1:2001
Applied national standardsTRD 801TRD 301DIN 2413
Applied conformity valuation methodAppendix V
Measured noise level:HDS Super 94 dB(A)HDS 695 S 94 dB(A)HDS 745 84 dB(A)HDS 895 S 87 dB(A)HDS 995 87 dB(A)HDS 1195 91 dB(A)HDS 1295 91 dB(A)Guaranteed noise level:HDS Super 96 dB(A)HDS 695 S 96 dB(A)HDS 745 87 dB(A)HDS 895 S 88 dB(A)HDS 995 88 dB(A)HDS 1195 93 dB(A)HDS 1295 93 dB(A)
Internal company measures ensure thatstandard units always comply with therequirements of current EC directives andapplied standards. The signatories act forand in authority of management.5.957-649 (02/03)Alfred Kärcher Limited Partnership.Registered office: Winnenden. Registrationcourt: Waiblingen, HRA 169.Personally liable partner. KärcherReinigungstechnik GmbH. Registeredoffice Winnenden, 2404 WaiblingenCompany Register, HRBManaging directors:Dr. Bernhard Graf, Hartmut Jenner,Georg Metz
Alfred Kärcher GmbH & Co. KGCleaning SystemsAlfred-Kärcher-Strasse 28-40P.O.Box 160D-71349 WinnendenPhone: ++49 7195 14-0Fax :++49 7195 14-2212
Tech
nica
l Dat
aH
DS
Supe
r, H
DS
695
S, H
DS
745,
HD
S 89
5 S,
HD
S 99
5, H
DS
1195
, HD
S 12
95En
glis
h
20Type
HD
S Su
per (
1.02
5)H
DS
695
S * A
US
(1.0
25-3
05)
HD
S 74
5 (1
.026
)H
DS
895
S (1
.027
)M
ains
con
nect
ion
420
V3~
50
Hz
420
V3~
50
Hz
240
V1~
50
Hz
110
V1~
50
Hz
420
V3~
50
Hz
Con
nect
ed lo
ad6,
4 kW
5,6
kW3,
2 kW
3,2
kW6,
8 kW
Fuse
(slo
w b
low
)16
A16
A16
A30
A16
AW
ater
con
nect
ion
Sup
ply
tem
pera
ture
max
.30
°Cm
ax.3
0 °C
max
.30
°Cm
ax.3
0 °C
Sup
ply
volu
me
min
. 120
0 l/h
(20
l/min
)m
in. 1
000
l/h (1
6,7
l/min
)m
in. 1
000
l/h (1
6,7
l/min
)m
in. 1
200
l/h (2
0 l/m
in)
Suc
tion
heig
ht w
hen
draw
nfro
m o
pen
tank
(at 2
0°C
wat
er te
mpe
ratu
re)
0,5
m0,
5 m
0,5
m0,
5 m
Perf
orm
ance
dat
aFl
ow ra
te: c
old/
hot w
ater
450-
900
l/h (7
,5-1
5 l/m
in)
400-
800
l/h (6
,7-1
3,3
l/min
)35
0-70
0 l/h
(5,8
-11,
7 l/m
in)
470-
1000
l/h
(7,8
-16,
7 l/m
in)
Ope
ratin
g pr
essu
re: c
old/
hot w
ater
(with
sta
ndar
d no
zzle
sup
plie
d)3-
18 M
Pa
(30-
180
bar)
3-15
MP
a (3
0-15
0 ba
r)3-
11 M
Pa
(30-
110
bar)
3-18
MP
a (3
0-18
0 ba
r)
Flow
rate
: ste
am45
0 l/h
(7,5
l/m
in)
400
l/h (6
,7 l/
min
)35
0 l/h
(5,8
l/m
in)
470
l/h (7
,8 l/
min
)O
pera
ting
pres
sure
: ste
am(w
ith s
team
noz
zle
(4.7
66-0
23)
max
. 3,2
MP
a (3
2 ba
r)m
ax. 3
,2 M
Pa
(32
bar)
max
. 3,2
MP
a (3
2 ba
r)m
ax. 3
,2 M
Pa
(32
bar)
Ope
ratin
g te
mpe
ratu
re- H
ot w
ater
max
.90
°Cm
ax.9
0 °C
max
.90
°Cm
ax.9
0 °C
- Ste
am98
-155
°C
98-1
55 °
C98
-155
°C
98-1
55 °
CC
lean
ing-
agen
t int
ake
0 - 3
5 l/h
(0-0
,6 l/
min
)0
- 32
l/h (0
-0,5
l/m
in)
0 - 3
5 l/h
(0-0
,6 l/
min
)0
- 40
l/h (0
-0,7
l/m
in)
Bur
ner o
utpu
t62
kW
62 k
W50
kW
68 k
WR
ecoi
l for
ce o
f han
dgun
32 N
32 N
24 N
43 N
Noi
se e
mis
sion
Sou
nd le
vel (
EN
607
04-1
)79
dB
(A)
72 d
B (A
)70
dB
(A)
72 d
B (A
)G
uara
ntee
d no
ise
leve
l (20
00/1
4/E
C)
96 d
B (A
)96
dB
(A)
87 d
B (A
)88
dB
(A)
Mac
hine
vib
ratio
nR
ated
vib
ratio
n va
lue
(ISO
534
9)H
andg
un2,
6 m
/s²
1,9
m/s
²2,
0 m
/s²
1,9
m/s
²S
pray
lanc
e2,
3 m
/s²
1,9
m/s
²2,
2 m
/s²
1,9
m/s
²Fu
els
Fuel
Fuel
oil
EL
or d
iese
lFu
el o
il E
L or
die
sel
Fuel
oil
EL
or d
iese
lFu
el o
il E
L or
die
sel
Oil
quan
tity
0,6
l0,
75 l
0,75
l0,
75 l
Oil
grad
eH
ypoi
d SA
E90
(6.2
88-0
16)
Hyp
oid
SAE9
0 (6
.288
-016
)En
gine
oil
15W
40 (
6.28
8-05
0.0)
Hyp
oid
SAE9
0 (6
.288
-016
)D
imen
sion
s an
d w
eigh
tsLe
ngth
x W
idth
x H
eigh
t12
85x6
90x8
35 m
m12
85x6
90x8
35 m
m12
85x6
90x8
35 m
m12
85x6
90x8
35 m
mW
eigh
t not
incl
. acc
esso
ries
133
kg13
0 kg
130
kg13
3 kg
Fuel
tank
25 l
25 l
25 l
25 l
Cle
anin
g-ag
ent t
ank
20 l
20 l
20 l
20 l
Tech
nica
l Dat
aH
DS
Supe
r, H
DS
695
S, H
DS
745,
HD
S 89
5 S,
HD
S 99
5, H
DS
1195
, HD
S 12
95En
glis
h
21Type
HD
S 99
5 (1
.027
)H
DS
1195
(1.0
28)
HD
S 12
95 (1
.028
)M
ains
con
nect
ion
420
V3~
50
Hz
420
V3~
50
Hz
420
V3~
50
Hz
Con
nect
ed lo
ad6,
8 kW
8,2
kW8,
2 kW
Fuse
(slo
w b
low
)16
A16
A16
AW
ater
con
nect
ion
Sup
ply
tem
pera
ture
max
.30
°Cm
ax.3
0 °C
max
.30
°CS
uppl
y vo
lum
em
in. 1
200
l/h (2
0 l/m
in)
min
. 150
0 l/h
(25
l/min
)m
in. 1
500
l/h (2
5 l/m
in)
Suc
tion
heig
ht w
hen
draw
nfro
m o
pen
tank
(at 2
0°C
wat
er te
mpe
ratu
re)
0,5
m0,
5 m
0,5
mPe
rfor
man
ce d
ata
Flow
rate
: col
d/ho
t wat
er47
0-10
00 l/
h (7
,8-1
6,7
l/min
)60
0-12
00 l/
h (1
0-20
l/m
in)
600-
1200
l/h
(10-
20 l/
min
)O
pera
ting
pres
sure
: col
d/ho
t wat
er (w
ithst
anda
rd n
ozzl
e su
pplie
d)3-
18 M
Pa
(30-
180
bar)
3-18
MP
a (3
0-18
0 ba
r)3-
18 M
Pa
(30-
180
bar)
Flow
rate
: ste
am47
0 l/h
(7,8
l/m
in)
600
l/h (1
0 l/m
in)
600
l/h (1
0 l/m
in)
Ope
ratin
g pr
essu
re: s
team
(with
ste
am n
ozzl
e H
DS
995
: 4.7
66-0
23 ;
HD
S 1
195
and
HD
S 1
295:
4.7
66-0
24)
max
. 3,2
MP
a (3
2 ba
r)m
ax. 3
,2 M
Pa
(32
bar)
max
. 3,2
MP
a (3
2 ba
r)
Ope
ratin
g te
mpe
ratu
re- H
ot w
ater
max
.90
°Cm
ax.9
0 °C
max
.90
°C- S
team
98-1
55 °
C98
-155
°C
98-1
55 °
CC
lean
ing-
agen
t int
ake
0 - 4
0 l/h
(0-0
,7 l/
min
)0
- 48
l/h (0
-0,8
l/m
in)
0 - 4
8 l/h
(0-0
,8 l/
min
)B
urne
r out
put
68 k
W92
kW
92 k
WR
ecoi
l for
ce o
f han
dgun
43 N
60 N
60 N
Noi
se e
mis
sion
Sou
nd le
vel (
EN
607
04-1
)72
dB
(A)
76 d
B (A
)76
dB
(A)
Gua
rant
eed
nois
e le
vel (
2000
/14/
EC
)88
dB
(A)
93 d
B (A
)93
dB
(A)
Mac
hine
vib
ratio
nR
ated
vib
ratio
n va
lue
(ISO
534
9)H
andg
un1,
9 m
/s²
2,5
m/s
²2,
5 m
/s²
Spr
ay la
nce
1,9
m/s
²2,
3 m
/s²
2,3
m/s
²Fu
els
Fuel
Fuel
oil
EL
or d
iese
lFu
el o
il E
L or
die
sel
Fuel
oil
EL
or d
iese
lO
il qu
antit
y0,
75 l
0,75
l0,
75 l
Oil
grad
eH
ypoi
d SA
E90
(6.2
88-0
16)
Hyp
oid
SAE9
0 (6
.288
-016
)H
ypoi
d SA
E90
(6.2
88-0
16)
Dim
ensi
ons
and
wei
ghts
Leng
th x
Wid
th x
Hei
ght
1285
x690
x835
mm
1285
x690
x875
mm
1285
x690
x875
mm
Wei
ght n
ot in
cl. a
cces
sorie
s13
3 kg
155
kg15
5 kg
Fuel
tank
25 l
25 l
25 l
Cle
anin
g-ag
ent t
ank
20 l
20 l
+ 17
l20
l +
17 l
HDS Super, HDS 695 S, HDS 745, HDS 895 S, HDS 995, HDS 1195, HDS 1295
22