Screener MEGATEX™ XD

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Megatex™ XD Screeners designed and built to meet your requirements: Unique long stroke, Gyratory-Reciprocating motion for effective product stratification and separation Aggresive ball mesh cleaning system to maintain high capacity Easy access to screens Durable construction with replaceable abrasion resistant linings in high wear areas Over 100 Megatex XD Screeners are installed throughout the world The Megatex XD allowed us to increase our production capacity to our required level without adding multiple machines. This avoided the need to reconfigure the production line.” Plant Manager - Chemical Fertilizer Producer Rotex Megatex™ XD Screener High Capacity, Efficient Performance, Accurate Separations The Megatex XD Screener is a high-volume screener delivering accurate separations and high yields. PRODUCT BULLETIN | MEGATEX™ XD SCREENER Screener MEGATEX™ XD FREE MATERIAL ANALYSIS Over 100 years of proven correlation between lab test results and actual field performance: Experienced Lab Technicians and Application Engineers recommend machine size, settings and screen openings to ensure accurate, efficient separations Comprehensive separation analysis Summary report provides data to support ROI decisions

Transcript of Screener MEGATEX™ XD

Page 1: Screener MEGATEX™ XD

Megatex™ XD Screeners designed and built to meet your requirements:

Unique long stroke, Gyratory-Reciprocating motion for effective product stratification and separation

Aggresive ball mesh cleaning system to maintain high capacity

Easy access to screens

Durable construction with replaceable abrasion resistant linings in high wear areas

Over 100 Megatex™ XD Screeners are installed throughout the world

“ The Megatex XD allowed us to increase our production capacity to our required level without adding multiple machines. This avoided the need to reconfigure the production line.”

Plant Manager - Chemical Fertilizer Producer

Rotex Megatex™ XD Screener

High Capacity, Efficient Performance, Accurate Separations

The Megatex XD Screener is a high-volume screener delivering accurate separations and high yields.

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ScreenerMEGATEX™ XD

FREE MATERIAL ANALYSIS Over 100 years of proven correlation between lab test results and actual field performance:

Experienced Lab Technicians and Application Engineers recommend machine size, settings and screen openings to ensure accurate, efficient separations

Comprehensive separation analysis

Summary report provides data to support ROI decisions

Page 2: Screener MEGATEX™ XD

The Gyratory Reciprocating Motion gradually diminishes along the length of the machine to an elliptical path and finally to a nearly straight line motion at the discharge end.

Circular motion at the feed end• Spreads the material across the full width of the screen surface • Stratifies the material• Aggressively conveys material forward

Changing to elliptical motion at the middle of the deck• Long stroke elliptical action• Enhances product stratification• Conveys material at high capacity

Reciprocating motion at the discharge end• Removes near-size particles• Improves screening efficiency• No vertical component ensures material is in constant contact with the screen surface

Proven Rotex Gyratory-Reciprocating Motion for unmatched product recovery efficiency

Proportional feeding of each screen level eliminates the need for multiple feed points

Full width doors, easy release locking handles and an external mounted drive reduce downtime

A sleeveless discharge system uses brushes to control dust as product falls into take away boxes below the machine.

Gyratory Reciprocating Motion Megatex™ XD Benefits

Fines Pan

Product

94.5%3% 2.5%

Overs

96.4%3.6%

Fines

97.9%2.1%

Product feed to screen decks

MEGATEX™ XD BenefitsFeed split into equal partsInlet plenum uniformly divides flow to multiple screen levels across entire machine width.

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MEGATEX™ XD Features

Installation Options

Accessible External DriveSimple reaction drive cartridge with 2 spherical roller bearings designed for 200,000 hours of service

Quick Release Clamp HandleImproved access to screens with the new quick release clamp handle

Positive Screen CleaningBouncing balls keep screen openings clear, maintaining efficiency and capacity

SealsEasily replaced silicone rubber seals are available in white FDA-approved and high temperature (400 °F/204 °C) compounds.

The Megatex XD is a reaction drive screener and must be suspended from existing framework or a Rotex supplied support stand. The suspension system consists of four hanger assemblies and isolates 95% of forces from adjacent structures.

Existing structureBecause the Megatex XD suspension system has low transmitted forces, the machine can be mounted directly to a structural steel framework.

Rotex supplied standMegatex XD Screeners can be floor mounted using a support stand designed for a specific model.

To find your local Rotex representative visit www.rotex.com

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B C

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A = Overall Height B = Installation Width C = Installation Length

Examples of available Megatex™ XD Models

The specifications below are for Megatex XD Screeners of standard construction, ranging from a single surface model (2 grades - 1 separation) to a 4 deck model (5 grades - 4 separations). Drawings are representative, but overall dimensions may vary depending on the mounting method.

MEGATEX™ XD Specifications

Megatex™ XD Screeners vs. Conventional ScreenersMegatex XD Screeners have a unique stacked deck design within a compact machine. Several parallel fed surfaces do the job of multiple screeners, saving capital expense, floor space, energy and installation cost. At higher capacities increased screen width (16’–48’/4.0 m–14.6 m) is more effective than extended screen length because the bed depth is lower. Lower bed depth improves material stratification, so recovery efficiency and product accuracy are higher than competitive units.

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Normal Area per Surface

MotorPrincipal Dimensions

A B CShipping Weight

* Indicates integral coarse scalp deck ** Power requirement is volume/application specific (Contact Rotex).

† indicates single discharge door - “Half machine”‡ indicates this model is available only with 4 degree decks.

(Standard slope is 6 degrees.)

To find your local Rotex representative visit www.rotex.com

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Contact Rotex

Contact Rotex