Rico - Corporate Pres - April 2009 Meet/120008_20090430.pdf · JV with CONTINENTAL Automotive...

RICO Auto Industries

Corporate Presentation

April 2009

2 Confidential & Proprietary

Company Profile, Joint Ventures, Customers & Products

Manufacturing Capabilities and Product Range

Engineering and R&D Capabilities

Our Vision

RICO Corporate Presentation


Introduction

ISO 14001 OHSAS 18001OEM Supplier ISO-TS 16949

RICO Group Combined Turnover US $ 300 million

Leading Integrated Supplier of Automotive Components & Assemblies

Dies & Moulds Design & Development

Ferrous & Aluminium

Casting & Machining

FORD Q1


RICO Group – Joint Ventures & Subsidiaries

FCC RICO 50% FCC50% RICO

CONTINENTAL RICO

50% CONTINENTAL50% RICO

RICO JINFEI 7.5% JINFEI92.5% RICO

Clutch AssemblyTwo Wheelers & Four Wheelers

Hydraulic Brake Products & ServicesVehicles of all Classes

Aluminum Alloy WheelsTwo Wheelers

RICO USA & UKWholly Owned Subsidiary100% RICO

Assembly, LogisticsCustomer Support

MAGNA Powertrain RICO

50% MAGNA Powertrain

50% RICO

Oil PumpWater Pump(Automotive Engines)(India & Europe)


RICO Group – Plant & Facilities – Locations

Michigan USALondon UK

Account Management, Logistics & Warehousing, Assembly Operations

Manufacturing FacilitiesIndia

1. RICO (Dharuhera) – Aluminium Die Casting & Machining

2. RICO (Gurgaon) – Aluminium + Ferrous + Dies & Moulds, R&D, CAD CAM CAE

3. Joint Venture – FCC RICO (Manesar) – Clutches

4. Group Company – RCL (Ludhiana) – Ferrous Casting & Machining (Low Volume)

5. Group Company – RCL (Manesar) – Aluminum Casting & Machining (Small to Medium Size Parts) 7. New Plant RICO (Singur Sanand)

8. New Plant RICO (Chennai)

6. Joint Venture – FCC Rico (Chakan Pune) + Planning New Plant RICO (Pune)


RICO Group – Gurgaon Campus

Ferrous Foundry - 1

Ferrous Foundry - 2

Ferrous Machine Shop – 3

Multi FloorPower House

UtilitiesEng Office

Training RoomAluminum

HPDC Plant 1

AluminumHPDC Plant 2

R&DCorporate Office

Dies MouldsCAD CAM CAE




RICO Group – Other Plants & FacilitiesRICO Dharuhera

Aluminum Die Casting & MachiningRICO Manesar Plant

Aluminum Die Casting & Machining

FCC RICO (JV) – Clutch SystemManesar India

CONTINENTAL RICO (JV) – HBSGurgaon India

MAGNA RICO Powertrain (JV) – Oil & Water Pumps – Dharuhera India

RICO New Plant – Singur, West BengalFocus – Tata NANO + Aluminum Products

RICO JINFEI ManesarAlloy Wheels & Aluminum Parts

RICO New Plant – Chennai, Tamil NaduFocus – New Customers & New Projects


History & Growth Milestones

R&D Center StartedAdded Customers – NISSAN, TATA (Small Car Project), Perkins

2004-06

Technical Collaboration FCC JapanCommercial Production Started (1986)Aluminium Die Casting & Machining (Dharuhera)Focus – Hero Honda & Maruti Suzuki

1985-86

ISO 9000International Market OEM Supplier – MEC JapanFerrous Casting & Machining (Gurgaon)Focus – Maruti Suzuki

1990-92

QS 9000

TS 16949ISO 14001OHSAS 18001

FORD Q1

Full Service Engineering Design DevelopmentAdded Customers – FORD, LandRover, Jaguar2000-02

JV (50:50) FCC RICO (Clutch Assembly)Started Exports – GM, Eaton, Cummins1994-96

Aluminium Die Casting & Machining (Gurgaon)1999-00

Enhanced Ferrous and Aluminium CapacityAdded Customers – GM, Caterpillar, Honeywell, Detroit Diesel, Volvo

2003-04

JV with CONTINENTAL Automotive Systems (Hydraulic Brakes)JV with MAGNA Powertrain (Oil Pump, Water Pump)JV with Jinfei China (Aluminum Alloy Wheels – 2 Wheelers)Added Customers – JATCO, Mann & Hummel, Magna, Renault, BMW

2007-09


RICO Group Turnover – 10 Times Over Last 10 Years

21 28 34

5880

114125

167

220

250

285

Over 300

0

50

100

150

200

250

300

350

1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008

Gross Turnover US $ Million


Current Global Customer Base

Japan/ ASEANIndiaEuropeNorth America

Passenger Cars

Commercial Vehicles

System Suppliers

Two Wheelers

MatsusakaEngineering


Our Product Range – Components & Assemblies

Engine Transmission

Oil Pump Assembly

Fuel System Parts

Lube Oil Filter Heads

Exhaust Manifolds

Turbine Housings

Center Housings

Crank Cases & Covers

Cylinder Head Cover

Oil Pan

Intake Manifold Cover

Front Cover

Valve Cover

Side Cover

Clutch Assembly

Transmission

Support Assembly

Differential Case

Gear Shift Forks

Intermediate Plate

Pressure Plate

Rear Case

Transmission Case

Chassis Suspension &

Braking System

Wheel Hub Assembly

Brake Panel Assembly

Brake Disc

Brake Drums & Rotors

Knuckles

Development (SOP 2009)

Caliper & Anchor

TMC Tandem Master

Cylinder

Balance Shaft Assembly

Gear Housing

Main Bearing Caps

Water & Air Connections

Flywheel Assembly

Timing Cases

Oil Filter Adaptor

Engine Brackets

Cylinder Block (Ferrous)

Cylinder Block (Aluminum)

Under Development (SOP 2009)

Cylinder Head (Aluminum)






Our Vision


R&D – Design Development, Testing & Validation

Engineering CAD CAM CAE

Manufacturing – Dies & Tooling

Casting – Aluminium & Ferrous

Manufacturing Engineering

Machining & Assembly

Logistics Management

Our Integrated Services – Concept to DeliveryPr

ogra

m M

anag

emen

t


76 High Pressure Die Casting Machines (135 – 1800 Tns Locking Force)Largest High Pressure Die Casting Capacity in India

First Company in India (apart from OEMs) Making Aluminum HPDC Cylinder Block

Aluminium

Strategy: Expand 2500- 3000 Tns + Low Pressure/ Gravity


4 Moulding Lines - 2 DISA & 2 Horizontal (SINTO & DISA)Vertical Size ( 650 * 535 * Thickness 130~330) Horizontal Size ( 610 * 510 * Thickness 200+200)

Material: Gray (FC), Ductile (FCD), SiMo, SiMo Chrome

Ferrous

Future Strategy: Larger Box Size (900*700*300) & Material Progression to D5S Ni Resist


Machining & AssemblyOver 1,000 Machines (CNCs & SPMs)

One of the Largest Machining Facility in India

We Machine All Our CastingsOver 50% of Our Product Range is with Assemblies


Annual Capacity: 7 Million Sets

Hubs & Brake Panel Assemblies

Aluminium Products (Motorcycles)


Aluminium Products (Motorcycles)

Annual Capacity: 5 Million

Clutch Assemblies


Aluminium Products (Two Wheelers)


Crank Cases


Aluminium Products (Cars)

Annual Capacity: 750,000

Oil Pump Assemblies




Cylinder Head Covers Assembly & Oil Pans




Transmission Cases


Aluminium Products (HCVs) & Cars

Cylinder Head CoversAnnual Capacity: 350.000


Aluminium Products (HCVs)


Fuel System Components


Aluminium Products

Timing Cases



Aluminium Products

Annual Capacity: 7.5 Million

Brackets


Ferrous Products (Cars)


Brake Discs & Drums




Differential Cases Flywheels




Steering Knuckles

Under Development




Balance Shafts


Ferrous Products (HCVs)


Main Bearing Caps



Annual Capacity: 1.2 million

Automatic Transmission Bracket Assembly



Exhaust Manifolds

Annual Capacity: 1 million


Turbo Charger PartsTurbine Housings

Annual Capacity: 1 million


Turbo Charger PartsCenter Housings



Ferrous Products

Clutch Parts (Intermediate Plate & Pressure Plate) & Rear Cases




Cylinder Block (Gray Iron)Annual Capacity: 300,000


Aluminum Products (Cars)

Cylinder Block (Aluminum HPDC) TATA NANO


Sub Supplier Management

Currently Manage Over 40 Suppliers

Over 200 Million Volume ~ US $ 50 m

Fabricated

Sheet Metal Sintered Rubber & Seals

Springs

Friction Material

Precision Machined Bearings





Our Vision



Engineering CAD CAM CAE

Competitive Advantage: Manufacturing Experience Combined with Engineering CAD CAM CAE Center

Capabilities (Over 60 Seats)CAD CAM Computer Aided Design & Manufacturing

Unigraphics, Pro E, Catia, C3P, Ideas, Vericut

CAE Computer Aided Engineering

Magmasoft, FEA, CFD, Ansys, FCX, GT Suite, MSC

Fatigue

AdvantagesConcurrent engineering with customers

Co-design with customers

Shorter development time

Cost advantage


Tooling & Die ManufacturingIn-House Dies & Pattern Design & Manufacturing

Manufacture over 200 Dies & Patterns and 600 Die Inserts Annually


R&D Center (RICO) - Introduction

Separate R&D Building & TeamDesign & Analysis Capabilities: Structural, Thermal, FatigueSoftwares: IDEAS, ProE, UNIGRAPHICS NX, CATIA V5, HYPERMESH, AI ENVIRONMENT, ANSYS MECH, ANSYS CFX, MSC ADAMS, MSC FATIGUE, OPTISTRUCTMaterial research & developmentTesting & validation

Capabilities

Materials Lab

Design Office & Team

R&D Center


R&D Center (RICO) – Testing Facilities

Vibration Test SystemEnvironment/Climatic ChamberScanning Electron Microscope with EDSDilatometerMelting FurnaceHeat Treatment FurnaceUniversal Testing MachineHardness Testing Machine

Thermal Diffusivity MeterThermal Conductivity ApparatusSpecific Heat ApparatusRapid Prototyping MachineX-Ray Fluorescent AnalyzerDynamometerComputer Tomography

Proposed

Available


R&D Center (CONTINENTAL RICO JV) Hydraulic Brake System


Testing Lab & Cells

Engineering systems: 2 Catia servers/ 1 Catia storage system, 1 DXM server, 7 Catia V5 clientWAN: 2 MBPS line to engineering network, Local DSL connection

Testing Facilities AvailableFunctional Test Benches – Booster, TMC,

CaliperEndurance Bench – ACUReservoir Swivel benchWater Jet test benchEigen frequency analyserVideo measurement system etc

Testing Facilities ProposedDynamometerMTS load framePad compressibility testerCaliper / Drum torque testerWear tester


R&D Center (MAGNA RICO Powertrain JV) Oil Pump & Water Pump System


Testing Cells

Engineering systems: CATIA V 5, UNIGRAPHICS NX

CAE /CFD support from Magna /RICO

Hardware: High end Workstations, AO Plotter, High speed secure data connectivity

Testing & Validation - Available

Performance Test Rig - Water Pump

Durability Test Rig - Water Pump

Testing & Validation - Planned

Performance Test Rig – Oil Pump

Durability Test Rig – Oil Pump

Proto Assy/ Structural Testing





Our Vision



Investing for the Future

$5

$14

$24

$30

2002-03

2003-04

2004-05

2005-06

Annual Capital Investments (US $ Million)

Aluminium Casting20~25 Machines/ Yr New Casting Plants New Machining PlantsFerrous Casting

3 New Lines


Vision & Goal

Our Vision

“To be preferred supplier to OEMs across the globe”

Overall Strategies

Expand Manufacturing Presence

Manufacturing Footprint in Low Cost Countries

Acquisitions & Joint VenturesStrategic Alliances

Move from Components to Systems

Continuous Focus on Quality & Cost

World Class Human Resources & Plants

Rico - Corporate Pres - April 2009 Meet/120008_20090430.pdf · JV with CONTINENTAL Automotive...

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Transcript of Rico - Corporate Pres - April 2009 Meet/120008_20090430.pdf · JV with CONTINENTAL Automotive...