Rev09-10 Electrical Fundimentals-sequence 1

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    Electrical FundamentalsSequence 1

    Basic Installation

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    ACKNOWLEDGEMENTS

    Wewouldliketothankthefollowingcompaniesfortheuseofphotographsand

    othermaterialsusedinthispresentation.

    ABYCBlueSeasSystems CrusairAirConditioning

    CumminsMarineEngines EdShermanFURUNOUSA HubbellPowerSystemsIdealWindlasses ITTJabsco

    Marinco NorthernLightsGenerators OnanGenerators Raritan SeawardProducts SidepowerThrusters Xantrex

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    Electrical Fundamentals

    TOTAL COURSE HOURS=80CLASS HOURS=48 LAB HOURS=32

    Course Description:Thesuccessfulstudentwillunderstandelectricalprinciplesastheyapplytocircuitandelectricaldesignandwillbeproficientintheuseofelectricalmetersand

    testequipmentusedbycontemporarymarineelectricaltechnicians.Thestudentshouldbeabletodemonstrateproficiencyintroubleshootingcommonelectricalcircuitproblems,suchasshorted,opencircuit,highresistancecircuitsandfindingfaultycomponents.ThestudentwillbeintroducedtotheelectricalstandardsassetforthbytheABYCandhowtoapplythestandardsinserviceandinstallationwork.Location: IYRSCampus,RestorationHall 449ThamesStreet

    Newport,RI02840 401-848-5777Times and Dates:TuesdayandThursdaynights,6-9pm;OneSaturday,9am4pm???

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    Instructor:GeoffAlmeidaOffice:401-848-5777;Cell:401-207-4005;email:[email protected]

    Grading criteria:Classparticipation 30%Quizzes 10%LabParticipation 30%Homeassignments 30%Attendanceismandatory.

    Text and tools required: IYRSwillprovidetextandsometools. Astandardwrenchset,andadjustablewrenchand/oraverybasictoolkitwouldbehelpful.

    Thereisnoprerequisiteforthiscourse.

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    OPENING STATEMENT

    Electricityatfirstwasusedtomerelystarttheengineandrunsomelights.

    Itsnowanessentialpartof

    mostboats.

    Itscommonlyusedformostpumps,alllights,navigation,refrigeration,heating,entertainment,thrusters,winches,younameit.

    Itsamajorshareofonboardsystems,largepartofboatbuildingandaverycommontypeofrepairinboatyards-alongwithfiberglassandmechanical.

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    SHOP SAFETY

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    THREE SOURCES OF POWER1. BATTERIES

    OnboardstorageofDCpower.Mostmarinegearrunsofftheshipsbatteries.2. SHORE POWER

    120Vand240V(sameasinahome). Forlargerloadssuchasrefrigeration,airconditioning.Alsotojustchargebatterieswhenatadock.

    3. ON BOARD GENERATION

    Alternator(enginedriven)tochargebatteriesandtofurnishpowertoengineaswell.

    WindorsolargenerationofDCtorechargebatteries. GeneratordevelopsACcurrent(120V&240V),whichcanbeusedforAirConditioning,stoves,heaters,batterychargers,oranyappliancenormallyseeninthehome.

    InverterscreateACfromDCusingshipsbatteries.

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    Types of Electrical Power

    DC Power - Direct CurrentMostoftheboatrunsoffDC.oRequiredforengines

    oPolarity-basedsystemoVerysafe

    AC Power - Alternating Current Commonlyusedfortypicalhousehold-typeappliances.

    CanbeconvertedtoDCwithdiodesorbyplugginginabatterycharger.

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    AC VERSUS DCDC - Pros

    DCconstantvoltageflowinginonedirection.Ifseenonscope,2parallellines,onebeing0v,theother12,24,etc.

    Easilystoredinbatteries.

    Easilygeneratedforrechargingofbatteriesbyanenginealternator,solarorwindpowerorbyanAC-poweredbatterycharger.

    Relativelylowvoltagehaslowshockrisks

    Capableoffairlyhighpowerapplications(highwattage)suchasenginestart,windlass,thruster.

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    DC - Cons

    Whenveryhighwattagerequired,becausevoltsarelow,ampsveryhighV x A = W

    Therefore,forsomethingslikeairconditioningwhere3+KWarerequired,ampsmaybe250ormoreat12VDCbutonly26atAC.

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    AC - ProsWhenveryhighwattagerequired,becausevoltsarehigh,ampsarelow.

    VxA=W

    Thereforeforsomethingslikeairconditioningwhere3+KWarerequired,ampswouldbemaybe250ormoreat12VDCbutonly26at115AC.

    Becauseampsarelower,smallerwireisrequired.

    ACtravelsfurtheronlargevessels.

    ItmakessensetorunACforrunninglightsandothertypesofgearwhen

    runsarein100soffeet. ACvoltagecanbesteppedupordowntomake220Vfrom110,or110from220.

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    AC - Cons

    Shockhazardinwetenvironmentsgroundingandinsulationveryimportant.

    Cantbestored,somustrungensetwhenunderway,orrunaninverter.ButinverterusesDCat10timestheamphours.

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    POWERVOLTS AMPS WATTS

    Where:V = volts = difference in potential (pressure)Amps = current = charged particles = rate of flow

    Watts = power = volts x amps

    Definepower-theoldplumbinganalogy.

    PowerrequirementscandetermineDCandACsystemvoltages.

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    The Power Equation

    TosolveforWmultiplyVxATosolveforVorAdivideWbyknownfactor

    WV A

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    RESISTANCEOHMS LAW

    OhmsLawandtheplumbingresistanceanalogyhttp://www.grc.nasa.gov/WWW/K-12/Sample_Projects/Ohms_Law/ohmslaw.html

    V= I x R

    Where:V=volts=differenceinpotential I=current=amps=chargedparticles=rateofflow R=Resistance=Resistanceistheoppositionthatamaterialbodyoffers tothepassageofanelectriccurrent.

    ResistanceismeasuredinOhms.

    http://www.grc.nasa.gov/WWW/K-12/Sample_Projects/Ohms_Law/ohmslaw.htmlhttp://www.grc.nasa.gov/WWW/K-12/Sample_Projects/Ohms_Law/ohmslaw.htmlhttp://www.grc.nasa.gov/WWW/K-12/Sample_Projects/Ohms_Law/ohmslaw.html
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    In General,

    Withagivenresistance,increasevoltage,andampsincrease

    Ifresistanceincreases,andvoltagestaysthesame,ampsgodown

    Inallcircuits,resistancecausesvoltagedrop(loss)asitpasses

    throughcircuit Measuringvoltagedropacrosssolenoid

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    TosolveforVmultiplyIxRTosolveforIorRdivideVbyknownelement

    VI R

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    EXAMPLES OF HOW RESISTANCE WILL MESS YOU UP

    Wire gaugesThesmallerthewiresize,themoreresistancetocurrentflow.Ifwelettheresistorinthepreviousfigurerepresentwireresistance,wecancalculatethevoltagedropincurredinthecircuit.OrwecanusetheABYCtablesfordeterminingwiresizesforthispurpose.

    Loose connectorsThereisverylittlecontactareabetweenthewireandterminalorbetweentheterminalandthelug,etc.Resistancebecomesveryhighandiftheloaddemandshighwattage,theampsgowayupbecauseresistanceiscausingalargevoltagedrop.Ihaveseenfirescausedbythisinwindlassandstartercircuits.

    Corroded terminals, wires or other connections:Sameaslooseconnectorastheresistanceishighduetopoorconductivityandthereforethereisalargevoltagedrop.Dimmingoflights,pumpsrunslowly,electronicsshutdownfromlowvoltage,andpoorperformanceofelectricalgearingeneral.Ihaveseenfirescausedbythisinshorepowerinletsandatpanelfeedcircuits.

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    Poor feeds to distribution points:Toosmallawiresizeortoomanyloadshavebeenaddedtopositivepointoffeedornegativebuss.

    General under sizing of distribution system:

    Dimmingoflights,pumpsrunslowly,electronicsshutdownfromlowvoltage,poorperformanceofelectricalgearingeneral.

    Poor engine starting:Especiallyincoldweather,alsowhenenginesarehardstartingforotherreasonsaswell.

    Poor charging characteristics:

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    DCDirect currentDC=constantvoltageflowinginonedirection.Ifseenonscope,2parallel

    lines,onebeing0V,theother12,24,32.etc.

    Producedandstoredinbatteries.

    Electronstravelinalooporcircuit.Theywillnotflowuntilcircuitorswitchis

    closedtoformfeedandreturnpathtobattery

    Otherthanaudio,RF,orhighvoltagecircuits,mostdevicesconsistofDCtypecircuitsandcomponents.

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    BASIC PARTS OF A DC CIRCUIT INCLUDE:

    Battery

    Batteryswitch

    Overcurrentprotection

    Wire

    Load

    Return

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    ELECTRICAL CURCUITS

    DirectCurrent(DC)isonethatflowsalwaysinthesamedirection.

    Most electronic devices need DC because they require a steady flow ofelectrons that always head in the same direction. A battery is DC.Alternating Current (AC) is changed DC with the use of diode rectifiers.

    You cannot use a transformer with DC.

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    PARALLEL CIRCUITSLoadsforlights,etc.-constantvoltagebecausethereisnoresistance

    fromloadtoload.

    ParallelCircuit

    Parallelcircuitsarethoseinwhichthecomponentsaresoarrangedthatthecurrentdividesbetweenthem.Inparallelcircuits,thevoltageremainsthesamebutthecurrentmayvary.Thecircuitsinyourhomearewiredinparallel.

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    Resistance and voltages within a parallel circuit

    Totalresistancelessthanlowestresistor

    Voltagedropacrosseachresistorthesame

    Ampsthrougheachresistordifferentbasedonresistance

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    Exercise:1 = 1 + 1 + 1 Rt R1 R2 R3

    Therefore:1/500+1/500+1/1000=1/Rt

    .002+.002+.001=1/.005=200 totalSo,12V200=.06 Amps total

    Lets Check it

    R1:12V500= .024Amps

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    R2: 12V500= .024Amps

    R3: 12V1000= .012Amps

    .06 Amps Total Cool, eh?

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    SERIES CIRCUITForsensorsandalarms

    Series Circuit

    R1 R2

    R3

    Aseriescircuitisoneinwhichallcomponentsareconnectedinachain.The

    currentateverypointofaseriescircuitstaysthesame.Inseriescircuits,thecurrentremainsthesamebutthevoltagedropsvary.

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    Resistances and voltage within series circuitTotalresistanceequalssumofallloadsinseriesRt = R1 + R2 + R3

    Ampdrawsameanywhereincircuit Voltagewillbedifferentthroughoutcircuit

    oUseohmslawtocalculatevoltagebasedonampsandresistanceExercise:Totalresistance=500+500+1000=2000

    Totalamps=12V2000=.006AMPSAtR1:.006AmpsX500=3Vdrop

    R2:.006AmpsX500=3Vdrop

    R3.006AmpsX1000=6Vdrop3V + 3V + 6V = 12VPlacemeteracrosseachresisterandthesearethevoltagesyouwillobserve

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    AC - ALTERNATING CURRENT

    WHYDOICALLIT110VANDNOT115OR120?

    Voltageisnotconstantbutsweepsfrom0Vto120V,thendownto0Vandandbackupto120V.

    IntheUS,thistakesplace60timespersecond(hence,60HZ)orcyclespersecond.

    Ifdrawnongraphwithtimehorizontal,plotformssinewaveandthatswhatonewouldseeonascope.

    120V 12V AC DC 0V

    0V

    IfDCwasshowninthisway,therewouldbejusta12Vlineparallelto0V. Thevoltagecalledoutispeak,notaverage(orRMS).

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    EXAMPLES OF AC LOADSAirconditioning:3KWrunning,startupsof5-6KW

    Hotwaterheater:1500W=13amps@115VAC

    Refrigeration:520W=4.35amps@115VAC

    Toasters and hair dryers: 1500W= 13 amps

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    ALTERNATING CURRENT CURCUITAlternatingCurrent(AC)isonewherethedirectionofcurrentisreversedatregularintervals.

    The electrical generator feeding alternating current creates electric fields thatreverse their directions 120 times a second. This reversal alternates thecurrent backward and forward through the wires connecting to the powersource. The biggest advantage of AC is it allows the use of transformers bymeans of the alternating magnetic field.

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    TRANSFORMERS

    Demonstrationofinductancewithmagnet/coilandmeter.

    Magnetandcoilandhowthisdeterminesfrequency.

    Inductanceincontextofjumpinggapsintransformersandairtoskinorground.

    Demonstrationofinductancethroughtransformer.

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    Demonstrationofinductancethroughairwithsparkanduseweldingexampleforh.v.jumptostartwelding

    Becausethevoltageishighandoscillating,itwilljumpgapsandiseasilytransmittedthroughcablesaswellasskin.

    Becauseofinductance,voltagecanbemultipliedordividedwithtransformer.

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    Number Of Coils For Step And Step Down Transformers

    Thetransformersaboveareratedfor1.2KVAtoshowtheamperagechangewithdifferentvoltages.Theadvantageofthe240V5ampsisthatitwillallowsmallersizedwirestobeusedthanthe120V10amps.

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    GROUNDSYSTEMONBOATSANDHOWACGROUNDANDDCNEGATIVEAREBONDEDANDTHEREFORECLAMPEDTO0V

    Why is this is required for safety? Whythissometimesmakesaproperlybondedboatmorelikelytoactasgroundforlonglegsinmarina

    Shorepowerisolatoroptions(transformerandsimple30+50amp

    isolators)

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    ACvoltagecanbesteppedupordowntomake220Vfrom110,or110from220.

    Step up and Step down Transformers

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    110canalsobetakenfromthe2legsof220V.

    Worth mentioning:UnbalancedneutralHowshorepoweradaptorcordsmake110from240or240from110

    Theyshouldhaveleadstoindicatepoweravailatpowerpostondock

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    POWERVOLTS X AMPS = WATTS

    Where: V=volts=differenceinpotentialAmps=current=chargedparticles=rateofflow

    Watts=power=voltsxamps

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    WHYPOWERREQUIREMENTSCANDETERMINEACAPPLIANCEVOLTAGES

    Example 1:Alargepowerboathasabigairconditioningsystemthatrequires4.6KWforoneofthecompressors.Thats42ampsifthecompressorrunsat110.

    Thatsprettybigwire,probablyaround#6ifitrunsthroughengineroom.

    Ahugebreakertoo,notacommonone.Requiresaspecialholeshapeonpanel.

    Ifthatcompressorranat220V,itwouldbe4600W=21amps,nobigdeal. 220V

    #10or#12wireifinengineroomwith4-6conductors

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    Other appliances with large current needs

    Electricstoves-1.5to5kw(especiallyiftheyhaveanoven) Electricdryersupto9kw(onahomemodel) Somelargerefrigeratorsandfreezers SomelargeboatshaveACpoweredthrusters,windlassesorfurlers.

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    WHY POWER REQUIREMENTS CAN DETERMINE BOATS ACSYSTEM VOLTAGESExample 2:

    Aparticularsystemorappliancerequiresacertainamountofpower.ForInstance;anairconditioningsystemmayrequire4KWormuchmore,dictatingneedforanadditional120V,30ampor50ampinletjustforitself.

    Itmayalsoneedtogoupto240v50ampsforitselfandtheotherairconditionerloads.

    Example 3:CombinedloadsdemandmorepowerthanisavailablefromasingleStandardshorepowersupply.

    Forinstance,itisdeterminedthataboatneeds10Kwofpower (voltsxamps).10,000Kw

    115v =87amps

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    Standard shore power offerings

    120V,30amps03.6Kw-mostcommon 120V,50amps6Kw-fairlycommon

    240V,50amps-12Kw-commoninlargemarinas

    Common 30 Amp/125V Plug

    50 Amp/ 125V Plug

    50 Amp/ 125-250V Receptacle

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    100 Amp 125/250V Plug and Inlet

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    DC CIRCUIT DESIGN101Simple circuits and their components

    Allcircuitsrequireatleasta:Battery(orDCsource)

    Conductors

    Load

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    The Battery Storestheelectricalpowerbutcurrentwillnotstarttoflowuntilitstwoterminalsareconnectedtogetherviawireandaloaddevice(i.e.light,motor).

    Thebatteryismadeofacoupleofdifferenttypesofmetalplatessurroundedbyanacid(electrolyte).

    Ithasapositive(+)andanegative(-)terminal. Thewholesystemthroughouttheboathasa+andpart.

    Aspowerisdrawnfrombattery,itschemicalsolutionchanges.Whenitisrecharged,thesolutionisreconstitutedanditregainsitsabilitytoproducepower

    Thebatteryisratedinvoltsandinamphours.

    Standardsystemvoltagesare12,24and32.

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    Thebatterywillbeeithera12volt(byfarthemostcommon)oroccasionallya6volt(usuallyagolfcartbattery).

    Ifboatisdesignedfor24or32voltsystem,thebatteriesarestackedin

    seriesandthevoltsareadded.(Moreaboutthisinanotherlesson.)Conductors

    Wireusedtocompletethecircuitandallowelectronflowfromonebattery

    postthroughboat,throughloadandbackintobatterysotherpost.

    Wireiscalledpositiveonthe(+)sideofthecircuitanditsanegative(-)onthefeedoftheload.

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    Electronsflowfromnegativeposttopositivebutnotuntilthecircuitiscompleted.

    Ifyouweretoconnectawireposttopostwithnoresistance,thefullamperageofthebatterywillbeallowedtoflowandsomethingbadwill

    happen.

    Thewireshouldbemultistrandsoitsflexibleandwontsnapfromfatigue

    Itshouldbetinnedcoppertoresistcorrosion.

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    Mostconnectionsaremadeusingcrimpterminations

    Crimpsarecolorcodedtowiregauge.

    Crimpsshouldbetinnedcopper.

    Crimpswithstrainreliefandnyloncoveredarethebest.

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    RECOMMENDED COLORS

    ABYC says yellow for negative but black is still more common.

    Different types of loads should have different color positive conductors, butthe positive colors will not be yellow or black.

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    Some Typical Wire ColorsDC System:

    Yellow=Negative(oftencalledgroundbutonlygroundedifitisconnectedtoearth)

    Black=StillbeingusedasNegative.ABYCwantsthisreplacedwith yellow,butmostboatsaroundstillhavemostlyblack.

    Red=Mostcommonpositivecolorofall.Mostduplexwillhavearedandblackorredandyellow

    Blue=OnEuropeanboats,blueusuallynegative. Earth:

    Boatsinterfacewiththewater=Earth=0Volts Usuallygreenorgreenwithyellowstripe. Negativesideofsystemusuallyconnectedwithwaterthroughtheearthor

    groundterminal. Clampsitto0volts. ACsystemhasagroundportionandthatgroundbussisconnectedtoearthaswell.

    Wiregauges

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    AC System:In110Vsystems:oWhite=Neutral(agroundedconnector)-groundedashore.

    oBlack=HotoGreen=Ground

    In240systems:oRed=hotoBlack=hotoWhitenotusuallyusedasitisgroundedandthereforewouldbeassociatedwith110V

    oGreenorGreenwwithYellowstripe=Ground.So,ifyouseeawirewithred-black-green,itsprobably240VAC. Ifwhite-black-green,probably110VAC.

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    Wire GaugesGauge=wirediameter

    Oftencalledoutasawgonwireorindocuments

    oAwg=Americanwiregauge

    Theheavierthegauge(lowernumber),themoreampsitwillcarryoHaslowerresistance,measuredinOhmsperfoot.

    Thegaugesrunlikethisfromsmalltolarge:

    26 24 2218 16 14 12 10 8 6 4 2 0(or1-0), 00 (2-0), 000(3-0), 0000 (4-0)

    After4-0,theygotomcmsizes

    Usuallyiflargerthan4-0required,wouldgotodoublelengthsof2-0or3-0

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    AMPACITY OF WIRE & WIRE SIZE TABLES WiregaugesareusuallydeterminedusingABYCVoltage Drop Tables

    oTable10orTable11

    3%or10%drop.Sometypesloadshouldbe3%,somecanbe10%.(Moreabouttheselater.)

    Lengthofrunequalsbothpositiveandnegative. ABYCalsohasatabletodetermineampacityofconductorsunder50V.

    oIttakesintoaccountthetemperatureratingofinsulation.

    Thereisanothertablethatcanbeaccessedonline(notassociatedwithABYC)thatallowsforslightlysmallergauges.(ABYCdoesnthaveaproblemwiththisguide.)

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    http://www.midcoast.com/~aft/index2.html

    http://www.midcoast.com/~aft/index2.htmlhttp://www.midcoast.com/~aft/index2.htmlhttp://www.midcoast.com/~aft/index2.html
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    Usethelargerwiresizeascalledoutbythetwotables.

    Thistableisniceforlargercablesbuttheresistancefortherunshouldalsobecalculated.

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    Eachgaugehasastandardcrosssection,measuredincm(circularmills).

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    Thecmsareusedforcalculationofresistance,ifdoingwithformulainsteadofwiregaugetable.

    Sizing wire for very heavy loadsInstallationmanualsformostdeviceswillgiveadequateimformationtosizewires

    IfyouneedtofiguresomethingoutusethefollowingtabletofindCMsrequired,thengotoprevioustabletofindCMforwiregauges

    Justpluginamps,lengthofrun,allowablevoltagedropandgetthecircularmilrequirementsforthecircuit

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    HeresyourolebuddyGeoffsmethodfordeterminingwiresizeswhenover100amps:

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    TYPES OF WIREDuplex

    Twoconductors,insideajacket.

    Usuallyapositiveandanegative(redandblackorredandyellow)

    Mostcommonforaftermarketwiringoraddingpiecesofgear.

    Usuallyonlyusedin20gaugeupto8gauge,sometimeslargerbutafterthesesizesitmakesmoresensetouseprimarybecauseits:

    o

    NotasstiffoDoesntalwaysgotosameplaceoMaywantdifferentcolorsoLargesizeshardtorunthroughboatoExpensivetostock

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    PrimarySingleconductor.

    Oftenusedbybuildersorinbigjobswheretwo-conductordoesntmakesense.

    Availableinallsizes.

    Triplex

    3conductoroftenusedforshorepower.Colors:white,black,green.

    Ilikeitflateasiertoworkwith(calledboatcable).

    Alsousedforsomecombinationlightswhere2positivesand1negativerequired.

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    Multi-conductorCouldbeanywherefrom3to100conductors.

    Somemightbeinsizesaround18-12gaugeforlights,etc. Someintinygauges26-18forelectronicsystems.

    CoaxSpecialcableforconductingRForaudioHasmulti-strandcenterconductorBradedoutershieldPVCouterjacketRatedforimpedance

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    LOADSCommon Types of DC LoadsLights

    NothingspecialhereRatedinwattsParallelcircuitOftenafewactivatedbyoneswitchWiregaugeandfusefortotalamps.Usuallybluepositivewire(grayfornavigationlights)

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    Motors and PumpsWiregaugeandfuseforlockedrotor.

    Manufacturersusuallycalloutrunningamps.

    Usuallybrownpositive. Start Circuits

    Theonlycircuitsthatdontneedovercurrentprotection.

    Batterycableupto4-0ormore---runsmeasuredininches.

    Usuallyredwire. Useabatteryswitch.

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    Windlasses & ThrustersVeryheavyloads.

    Commonly100to350amps-keeprunsshort!

    Useabatteryswitch,andTNLorANLfuse,orlargebreaker.

    Electronics

    Relatively low current needs.

    Clean Power desirable

    Always fuse to protect wire.

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    Other required parts to a circuitOvercurrent Protection

    Requiredinallcircuits(otherthanstartermotor)todisconnectpowerbeforeampscandamageawireordevice.

    Canbeafuseorbreaker.

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    SwitchRequiredinallcircuitstoactivate/deactivate.

    Functionoftenpartofcircuitbreaker.

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    POWERVOLTS AMPS WATTS

    Where: V = Volts = difference in potentialAmps = current = charged particles = rate of flowWatts = power = Volts x Amps

    The difference between 12V and 24 V when calculating power

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    WHY POWER REQUIREMENTS CAN DETERMINEDC SYSTEM VOLTAGES

    Example 2:ASidepower9HPThrusterrunat12voltsrequires680amps

    At12V,assumearunof64frommanufacturerstableofwiregauge/run-2lengthsof4-0forboth+andruns

    At24V,samerunof64mfrstableofwiregauge/runrequires:1lengthof3-0Cable

    http://www.imtra.com/downloadTypes/Side-Power_DC_Thrusters_Spec_info.pdf

    AtthispointIwouldbethinkingaboutmountingbatteriesforwardbutthereareotherconsiderations

    Theseexamplesaresimilartotherequirementsofwindlasss,electricwinchesandotherpowerfulpiecesofgear.

    http://www.imtra.com/downloadTypes/Side-Power_DC_Thrusters_Spec_info.pdfhttp://www.imtra.com/downloadTypes/Side-Power_DC_Thrusters_Spec_info.pdf
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    WHY POWER REQUIREMENTS CANDETERMINE DC SYSTEM VOLTAGES

    Example 3:AnITTJABSCOwaterpressuresystempump.

    At12V,pumpdraws24amps.Assumearunof50andanallowablevoltagedropof10%.(Iwouldrecommend3%onthistypeofsystemtoavoidcustomercomplaints)oFromABYCconductorsizingtable:#8wirerequiredfor10%---#4requiredfor3%

    At24V,pumpdraws12amps.Samerunof50.

    oFromABYCconductorsizingtable:#12wirerequiredfor10%;#6requiredfor3%

    #8wirecoststhecustomer$55andweighsperhaps12lbs? #12wirecoststhecustomer$19andweighsperhaps4lbs

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    Basic AC Circuit Design

    Allcircuitsrequireatleast: Source

    Conductors

    Load

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    SOURCE

    MostoftenACissuppliedthroughshorepowerpostatmarina

    Canalsobegeneratedaboardthroughgenset(usuallybeconfiguredfor120or240V

    InvertersbecomingmorecommonoCanbeorderedin120or240VACoutputs, 12or24VDCinputs

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    Typical Power

    MostcommonVoltagesare: 110(120)--30ampand50amp

    220(240)50ampand100amp IntheUS,ACisat60Hz110Visthemostcommon. InEurope,ACat50Hz240Visthemostcommon.

    Cannotrunstuffonthewrongcyclesorwrongvoltage.oBadthingscanhappenifyoudothis.

    Motorsrunatwrongspeedwhenusedwithwrongfrequency.

    V l b d d i h f di d li

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    Voltagescanbesteppedupordownwithtransformersasdiscussedearlier.

    Power is brought into boatthroughinlet.

    Inlet, Power cord, breaker and Docks Receptacle all rated same

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    110V System includes 3 conductors

    Black=Hot=Ungroundedconductor=110Vpotentialfromground.

    White=Neutral=Returnpathtocompletecircuit.

    Groundedconductorashoreonlyoratsourceofgeneration. Shouldmeasure0Vfromground Reversepolarityindicatoroperatesoffthisvoltage

    Green=Ground=EarthoMustbeconnectedtoshipsearthingsystem

    240V System includes:Black=Hot=Ungroundedconductor=120Vpotentialfromground.

    Red=Hot=Ungroundedconductor=120Vpotentialfromground.

    Otherside

    Green=Ground=Earth

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    White=Neutral=Groundedconductor0Vpotentialfromground. Whiteisbroughtintoboatandisusedforneutralbusstoprovide110V.

    Potentialtoredandblacklegs.

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    Voltages present in 240 VAC System

    120V RED - MeasuredwithVOM0V GREEN and WHITE

    120V BLACK

    RedtoBlack=240VAC. RedtoWhiteorground=120VAC. BlacktoWhiteorground=120VAC.

    Canusethispowersourcefor240VACortwolegsof120VAC.

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    CONDUCTORSWire Shouldbemarinewiretinnedcopper,flexiblemultistrand. MustbeULlisted.

    SamerequirementsaswireusedinDCSystemsexcept600Vinsulationrating.

    Ifwireisflat,itissometimescalledboatcable. ACwiresinloomifrunwithDC.

    Protectfromchafe.

    Mustconformtocolorcodes.

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    AC System:In110Vsystems:oWhite=Neutral(agroundedconnector,groundedashore).o

    Black=Hot.oGreen=Ground.

    In240Vsystems:oRed=Hot.oBlack=HotoWhitenottypicallyusedasitisgroundedandthereforewouldbeassociatedwith110V.

    oGreenorGreenw/Yellowstripe=Ground.If you see a wire with red-black-green, its probably 240 VAC.If white-black-green, probably 110 VAC.

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    Gauges Calculatetotalwattageofcircuitandusetablestodeterminegauge.

    Motor-wireandprotectforlockedrotor.

    oManufacturerofmotorwillgivestartupcurrent,operatingcurrentandlockedrotor.

    Differentsizerequiredwhenrunthroughengineroom.

    Whenaddingacircuit,considereffectonoverallsystemcapacityanditsampacity.

    Wewilldoloadcalculationsforentiresystemsinalaterlesson.

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    E-11 - Table VII

    Thistableconsistsoffivechartsfordifferentsizebundles.

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    Common Types of AC LoadsBattery ChargersNotahugeload-approximately1/10ththeampsofthechargersoutput.

    LightsNothingspecialhere.Ratedinwatts. Parallelcircuit-oftenafewactivatedbyoneswitch.Wiregaugeandfusefortotalamps.

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    Motors and PumpsInductiveload.

    Wiregaugeandfuseforlockedrotor. Manufacturersusuallycalloutsurge,lockedrotor,andrunningamps.

    Air Conditioning Veryheavysurgesandheavyoperationwattage. OftendeterminestheACpowerrequirementsforboat.

    Usuallymultiplebreakers. Sometimeshasitsownshorepowerinlet.

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    Water heater Purelyresistiveload,constantwhenthermostathasitrunning.

    Frequently1500W(about13amps). Electronics

    Relativelylowcurrentneeds.

    Cleanpowerdesirable.

    Alwaysfusetoprotectwire.

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    Other required parts to a circuitOvercurrent Protection

    Requiredinallcircuits(otherthanstartermotor)todisconnectpowerbeforeampscandamageawire ordevice.

    Canbeafuseorbreaker.

    Usuallyfusemountedinadevicebymanufacturerandwiringthroughboatprotectedbyabreaker.

    Thebreakeralsoactsasaswitch.

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    Earth

    Boatsinterfacewiththewater=Earth=0V.

    Usuallygreenorgreenwithyellowstripe.

    Negativesideofsystemusuallyconnectedwithwaterthroughtheearthorgroundterminal.

    Clampsitto0V.

    ACsystemhasagroundportionandthatgroundbussisalsoconnectedtoearth.Allmetalcasesinsystemgrounded.

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