Retro Fitness Treadmill CLST-0100-01RF · 0K58-01268-0501 Rear End Cap 0K58-01268-0501 Screws (4)...
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Retro Fitness Treadmill CLST-0100-01RF Customer Support Services PARTS MANUAL rev 03 Mar 2011
Transcript of Retro Fitness Treadmill CLST-0100-01RF · 0K58-01268-0501 Rear End Cap 0K58-01268-0501 Screws (4)...
Retro Fitness Treadmill CLST-0100-01RF
Customer Support Services
PARTS MANUAL rev 03 Mar 2011
2
RETRO FITNESS TREADMILL
Miscellaneous ..........................................................................................................3
Rear End Caps and Cup Holders.....................................................................................4
Scuff Pad and Frame Tag Board .......................................................................... 5 ..........
Console and Related Components ..................................................................................6
Uprights, Handrails, and Ergo Bar ..................................................................................7
Ergo Bar with Heart Rate Assembly ................................................................................8
Motor Cover, Front Cover, and End Caps..........................................................................9
Belt, Deck, and Rear Roller.........................................................................................10
Lift Frame, Lift Motor, and IEC Receptacle......................................................................11
DSP Controller Assembly ............................................................................................12
Drive Motor Assembly................................................................................................13
Idler Arm Assembly and Static Brush..............................................................................14
Leg Leveler Assembly................................................................................................15
Front Roller Assembly ...............................................................................................16
Line Cords and Line Cord Options .................................................................................17
Block Diagrams .......................................................................................................18
CLST-0100-01RF
Contents S/N CLST320000 - 399999
3
Description Part No.
OPERATION MANUAL (CD) AK58-00634-0000
SERVICE MANUAL M051-00K58-A159
HARDWARE BAG AK58-00226-0100
HEX YELLOW TOUCH UP PAINT:
12 OZ SPRAY CAN .6 OZ BOTTLE W/APPLICATOR
88097018809801
ACCESS PANEL ASSY
CONSISTS OF: 1) 120” POWER EXT. CABLE 2) CONNECTOR MTG. PLATE 3) F-TYPE ADP CONNECTOR 4) F-TYPE PANEL CONNECTOR
AK58-00329-0000
AK32-00020-0002 0K58-01392-0000 0017-00021-2810 0017-00021-2846
INSTALLATION VIDEO M051-00K58-A160
RETRO FITNESS TREADMILL
CLST-0100-01RF
Miscellaneous S/N CLST320000 - 399999
4
Rear End Cap
0K58-01268-0501
Rear End Cap
0K58-01268-0501
Screws (4)
0017-00101-1772
RETRO FITNESS TREADMILL
CLST-0100-01RF
Rear End Caps and Cup Holders S/N CLST320000 - 399999
Cup Holder, LTAK58-00247-0008
Cup Holder, RTAK58-000247-0007
5
Anti-Scuff Pad0K58-01376-0201 (2)
ISO PCB
B084-92329-0000
RETRO FINTESS TREADMILL
CLST-0100-01RF
Scuff Pad and Frame Tag Board S/N CLST320000 - 399999
6
Part Nos. Language
Console Assembly Overlay
Eng/Met AK58-00580-0101 0K58-01357-0001
PCB AssemblyA084-92184-A006
Rear Console Case0K58-01272-0202
Rear Console Decal
0K58-01357-0001
Console Screw (8)0017-00101-1288
Console AccessoryCover0K58-01280-0201
PCB Mounting Screw (8)
0017-00101-1275
Polar/E-Stop Cable Assy
AK58-00237-0000
Polar PCB W/Cable AssyAK39-00064-0000
Switch Membrane118E-00001-0129
Front Console Case
0K58-01273-0207
Stop Switch
0K58-01321-0000
Micro-Switch0017-00032-0185
CD Tray, Rubber Pad
0K58-01359-0000
Tether Stop AssyAK58-00322-0000
Magnet Disc0K40-01070-0000
See Table
See Table
RETRO FITNESS TREADMILL
CLST-0100-01RF
Console and Related Components S/N CLST320000 - 399999
7
Handrail Hex Nut (4)
0017-00103-0327
Handrail (2)AK58-00256-0002
Top RT Handrail Boot0K58-01303-0203
Console/Cup Holder
Mounting Screw (8)
0017-00101-1780
Bottom RT
Handrail Boot
0K58-01304-0203Handrail Mounting
Screw (4)
0017-00101-1774
Handrail Boot
Screws (6)
0017-00101-1770
Bottom LT
Handrail Boot0K58-01304-0204
Console Mounting
Screw (4)0017-00101-1773
Top LT Handrail Boot0K58-01303-0204
Handrail Screw (2)
0017-00101-1773
Handrail End Cap (2)
0K58-01396-0201
Upright, RT
AK58-00311-0607
Upright, LT
AK58-00311-0608
Upright Tube Cap (2)
0K58-01302-0603Upright TubeCap Screw (2)
0017-00101-1772
Grommet (2)
0017-00042-0326
Upright Plug (2)0K58-01305-0603
Upright Mounting
Screw - 0017-00101-1778 (6)
Washer - 0017-00104-0325 (6)
Upright, Plug (2)
0K58-01305-0603
ERGO Bar W/HR Assembly
AK60-00147-0201
RETRO FITNESS TREADMILL
CLST-0100-01RF
Uprights and Handrails S/N CLST320000 - 399999
8
ERGO-BAR OVERMOLD ASSY: PURCH. DAK58-00376-0202
8-16X18 PHL PAN PLT ST BO B (2) 0017-00101-0824
#6-18x16 Phillips Pan Head, (Qty 2)
GASKET: ERGOBAR0K58-01347-0201
COVER: I/R LENS SENSOR0K58-01103-0000
Ergo Bar with Heart Rate AssemblyAK60-00147-0201
RETRO FITNESS TREADMILL
CLST-0100-01RFErgo Bar with Heart Rate Assembly S/N CLST320000 - 399999
HEART RATE SENSOR TOPAK60-00079-0203 (2)
HEART RATE
AK60-00080-0203 (2)SENSOR BOTTOM
0017-00101-2054
9
Front End Cap (2)0K58-01267-0501
End Cap Screws (4)0017-00101-1772Front Cover
0K58-01266-0501
0017-00101-1771Screws (4)
Motor Cover Screws (4)0017-00101-1772 Motor Shroud Assy.
AK58-00397-0501
Bug Medallion AssemblyAK58-00245-0000
Felt Strip - 28”0017-00081-0294
RETRO FITNESS TREADMILL
CLST-0100-01RF
Motor Cover, Front Cover and Front End Caps S/N CLST320000 - 399999
10
Deck0K65-01263-0000
Deck Mounting Screws (4)0017-00101-1775
Grommet (2)0017-00042-1147
TECSPAK Spring (8)0K40-01026-0002
Washer (8)0017-00104-0072
TECSPAK Tinnerman Clip (8)0017-00103-0198
TECSPAK Mounting Screw (8)0017-00101-1652
Striding Belt0K58-01400-0001
Rear Roller Guard, LF
0K58-01390-0002
Round Grommet0017-00042-0326
Roller Guard Screw (4)
0017-00101-1776
Rear Roller Guard, RT0K58-01390-0001
Square Grommet0017-00042-1147
Screw0017-00101-1776
Washer
0017-00104-0043
Rear Roller0K58-01002-0000
Rear RollerAdjusting Screws0017-00101-1779
RETRO FITNESS TREADMILL
CLST-0100-01RF
Belt, Deck and Rear Roller S/N CLST320000 - 399999
Caution LabelM051-00K58-A014
11
Cotter Pin
0017-00007-0208
Clevis Pin0017-00007-0214 Lift Motor
0K58-01062-0000
Lock Nuts (2)
0017-00103-0285
Hex Screws (2)
0017-00101-1777
Flat Washers (2)
0017-00104-0259
Bronze Sleeves (2)0K58-01089-0000
Line Cord Clip0017-00042-0840
Lift Frame
K58-
Lock Nut
0017-00103-0025
Lift Motor Hex Bolt0017-00101-1021
Vinyl Cap
0017-00042-1075
Wheels (2)
0K58-01071-0000
Phillips Screws (2)
0017-00101-1612
Washers (2)0017-00104-0189
Lift Frame End Caps (4)
0017-00042-1076
Frame Screws (2)0017-00101-1723
Frame Screws *0017-00101-1723
Line-Cord Socket Brkt *0K58-01419-0000
Line Cord
(see line cord page)
Lower Receptacle Brkt0K58-01420-0000
Frame Screws (2)0017-00101-1723
IEC Receptacle *0017-00003-0949
COVER: PIVOTS;
LIFT-FRAME (2)
0K58-01322-0000
* RECEPTACLE-ASSY: MFG; RECESS B
AK58-00514-0000
RETRO FITNESS TREADMILL
CLST-0100-01RF
Lift Frame, Lift Motor and IEC Receptacle S/N CLST320000 - 399999
12
DSP w/Cables
100-120V
AK58-00547-0001
200-240V
AK58-00547-0003
RETRO FITNESS TREADMILL
CLST-0100-01RF
Motor Controller Assembly S/N CLST320000 - 399999
13
Poly-V Pulley0K58-01057-0001
Locking Nuts (4)0017-00103-0027
Insulating Shoulder Washers (4)
0K58-01255-0000
Insulating Pads (2)0K58-01256-0001 FLYWHEEL: CAST-IRON;
W/TAPER
0K58-01092-0004
Setscrews (2)
0017-00101-0333
Note: key is part of the drive motor only, not available separately.
TAPERED DRIVE MOTORMOTOR-DRIVE ASSY: MFG; W/LBL B
AK58-00171-0002
3/8 -16X16 UNS HXW L BLT G5 ZN B
0017-00101-1885
Washers (4)0017-00104-0409
RETRO FITNESS TREADMILL
CLST-0100-01RF
Drive Motor Assembly S/N CLST320000 - 399999
14
Idler Arm AssemblyAK58-00053-0002
Idler Pin0017-00007-0248
Idler Spring Damper0K26-02055-0000Idler Spring0K58-01085-0000
Wire Clamp0017-00042-1072Screw0017-00101-1193
Limit Switch0017-00032-0195Limit Switch CableAK58-00027-0000
Motor Pulley0K58-01057-0001Allen Screw0017-00101-0333
Grommet0017-00042-0326
Drive Belt0K58-01114-0000
Idler Pulley0K26-01731-0000
Threaded Idler 0K58-01084-0002Lock Nut: Idler0017-00103-0324
Shaft
Anti Static Brush0K58-01263-0001Tinsel Bracket Screw(2)0017-00101-1193
RETRO FITNESS TREADMILL
CLST-0100-01RF
Idler Arm Assembly and Static Brush S/N CLST320000 - 399999
15
Bracket Leveler
0K58-01083-0000
Pivot Pin
0K58-01098-0000
Leveling Foot0K58-01110-0000
Stop Nut0K58-01099-0000
Hex Bolt (4)
0017-00101-1652
Lock Washer (4)
0017-00104-0333
Flat Washer (4)0017-00104-0190
Leveler AssemblyAK58-00370-0000
RETRO FITNESS TREADMILL
CLST-0100-01RF
Leveler Assembly S/N CLST320000 - 399999
16
Polley V Pulley 8”
0K58-01105-0000
Hex Bolt
0017-00101-1632Flat Washer
0017-00104-0330
Lock Washer
0017-00104-0005
Flat Washer
0017-00104-0043
Mounting Bolt
0017-00101-0974
3.5” Front Roller
0K58-01001-0001
Front Roller Assembly
AK58-00066-0000
RETRO FITNESS TREADMILL
CLST-0100-01RF
Front Roller Assembly S/N CLST320000 - 399999
17
Optional Line Cords
Description Length (feet)
Part No.
LINE-CORD: 120V; 20A; 12' 0017-00003-0947
LINE-CORD: R/A 120V 8' 0017-00003-0915
LINE-CORD: R/A; NEMA 5-20 144"
12' 0017-00003-0980
LINE-CORD: R/A; W/PLUG 220/60
7.5' 0017-00003-0981
LINE-CORD: 220V; 15A; 12' 0017-00003-0948
Standard Line Cords
Model # Model Description Part No.
CLST-0100-01RF CLST ENG/ENG 120/60 DOM LOW VOLTAGE 0017-00003-0974
LINE-CORD: R/A; 96"; W/RECP
RETRO FITNESS TREADMILL
CLST-0100-01RF
Line Cords and Line Cord Options S/N CLST320000 - 399999
18
POLARRECEIVER PCB
AK39-00064-0000
P1
P11
P6P7
P3 P2
DISPLAY
SIDE CONSOLE
7-7 SEGMENT
P8
P1P4 USED ON 97Ti &93/95T-0705 JAP &93/95T-0706 JAP ONLY
P14 P5
COAX VIDEO IN
VOLT ON TV P.S.
ACCESSPANEL
E STOP
POLAR &END SESSION LIFE PULSE KEYPADS
MAIN PWR/SCI
CBL-ASSY: SIDE-CONSOLEAK58-00031-0000
MESSAGE CENTER CONSOLE
CSAFECARDIO THEATER 1
CSAFECARDIO THEATER 2
CBL-ASSY: H/R SENSORSAK58-00041-0001
CBL-ASSY: POLAR/E-STOP
AK58-00237-0000
CBL-ASSY: EMERGENCY-STOP
AK58-00036-0000
TO DSPCONTROLLER
CBL-ASSY: PWR EXT; 120"
AK32-00078-0001
CBL-ASSY: COAX; 120"
AK32-00020-0002
RETRO FITNESS TREADMILL
CLST-0100-01RF
Block Diagram S/N CLST320000 - 399999
19
BL
AC
K
RE
D
BR
OW
N
YE
LL
OW
OR
AN
GE
GR
AY
WH
ITE
GR
EE
N
PU
RP
LE
BL
UE
38 9 10 21 6 7 4 5
376 21098 541
3
12
P5
34
21
5120V OUT
6
AUTO X-FRMR
220/230V IN
1234
100V IN
240V IN
200V IN
COM
654321
WHITE
BLACK
RED
P11 P13
NE
UT
RA
L1
20
V I
N
23
0V
OU
T
1 2
GR
EE
N/Y
EL
LO
WB
LA
CK
RE
DW
HIT
E
BL
UE
BL
UE
46 5 23 1 321 4
GR
N/Y
LW
BL
AC
K
RE
DW
HIT
E
RED
P9 DSP
CONTROLLER
JUMPER; POWER;
LCD-CONS
AK58-00522-0000CBL-ASSY
CBL-ASSY: CONSOLE
AK58-00034-0001
P7
P12
P4
P6
CBL-ASSY:
AUTO-XFRMR; 20"
AK58-00527-0000
200-240V units CIRCUIT-BREAKER:2A
0017-00003-0626
100V units
CIRCUIT-BREAKER:4A
0017-00003-0950
LIFTMOTOR DRIVE
MOTOR
P1P
5
8
34
21
RETRO FITNESS TREADMILL
CLST-0100-01RF
Block Diagram - Continued S/N CLST320000 - 399999
20
120V DOMESTIC
200-240V ONLY
BLACK
WHITE
BLK
WHT
NE
U
WHT
HO
T
GN
DBLK
GRN/YLW
21
LINE FILTER
N
L
LO
AD L
INE
N
L
GRN/YLW
1 2
MOV1
2
POWER CABLE PLUGS INTOP7 ON THE DSP CONTROLLER
ON/OFFSWITCH
BLACK
WHITE
BLK
WHT
NE
U
WHT
HO
T
GN
D
BLK
GRN/YLW
21
LINE FILTER
N
L
LO
AD L
INE
N
L
GRN/YLW
1 2
MOV1
2
3 POWER CABLE PLUGS INTOP7 ON THE DSP CONTROLLER
ON/OFFSWITCH
CBL-ASSY: JUMPER; BLK; 4"AK58-00081-0000
CBL-ASSY: JUMPER; GR/YL; 5"AK58-00083-0000
CBL-ASSY: JUMPER; WHT; 6"AK58-00082-0000
CBL-ASSY: POWER; 230-240V; LEDAK58-00596-0001
CBL-ASSY: MOV; FILTERAK58-00224-0001
CBL-ASSY: HI-POT JUMPERAK58-00263-0000
FILTER: LINE; 20A0017-00003-1015FILTER: LINE; 10A
0017-00003-0898
FILTER: LINE; 20A0017-00003-1015
CBL-ASSY: HI-POT JUMPERAK58-00263-0000
CBL-ASSY: JUMPER; WHT; 6"AK58-00082-0000
CBL-ASSY: JUMPER; GR/YL; 5"AK58-00083-0000
CBL-ASSY: JUMPER; BLK; 4"AK58-00081-0000
CBL-ASSY: MOV; FILTERAK58-00224-0001
CBL-ASSY: POWER; 100-200VAK58-00520-0000
RETRO FITNESS TREADMILL
CLST-0100-01RF
Block Diagram - Continued S/N CLST320000 - 399999
