Reduction of Particulates SO2, SO3, and NOX Belco ...

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EDV ® WET SCRUBBING SYSTEMS Reduction of Particulates SO 2 , SO 3 , and NO X Belco Technologies Corporation

Transcript of Reduction of Particulates SO2, SO3, and NOX Belco ...

Page 1: Reduction of Particulates SO2, SO3, and NOX Belco ...

EDV® WET SCRUBBING SYSTEMS Reduction of Particulates SO2, SO3, and NOX Belco Technologies Corporation

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SCRUBBING EMISSIONS FROM: FCCU REGENERATORS • FIRED HEATERS • CRUDE DISTILLATION UNITS • REFINERY INCINERATORS • POWER BOILERS

Longer operating campaigns and little regulatory tolerance for emissions excursions mean today’s petroleum refining processes demand more than traditional emission control technologies can deliver. The BELCO® EDV® Wet Scrubbing technologies bring well proven refinery performance to every application. In widespread use for controlling FCCU emissions during multiple year operating campaigns, EDV® Wet Scrubbing systems operate without outage requirements or emission excursions. EDV® Wet Scrubbing systems are in use worldwide controlling flue gas emissions from FCCUs, refinery incinerators, fired heaters, boilers, and other industrial applications.

Wet Scrubbing uses liquid contact with flue gas to remove acid gases, particulate and other pollutants. Proprietary technologies and the level of performance achieved set EDV® Wet Scrubbing apart from any competition. Traditional wet scrubbing processes generate fine mist as the liquid-to-gas contact needed for efficient collection performance. It is this mist generation and collection that creates major

reliability problems with traditional wet scrubbers. High efficiency mist eliminators must be used to collect mist containing captured pollutants. Solids and salts quickly build-up on mist eliminator surfaces, leading to plugging and maintenance problems. FCCU process upsets are particularly difficult to handle. Not so when using EDV® Technology.

EDV® Wet Scrubbing avoids any mist formation, meaning no mist eliminator problems. Proprietary spray nozzles and low gas pressure drop vessels use size-controlled liquid droplets for effective gas contact. Simple cyclonic separation easily removes any excess water from the gas. Vessels, nozzles and droplet separators are open and extremely durable, supporting continuous operation for multiple years without outages for service work. EDV® Wet Scrubbing provides what traditional wet scrubbers on FCCU and other refinery applications just cannot deliver.

EDV® Wet Scrubbing operates on the principles of saturation, absorption, condensation, and filtration. Specialized vessels and spray nozzles are used to control a variety of pollutants with system configured for each application’s requirements.

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SCRUBBING EMISSIONS FROM: FCCU REGENERATORS • FIRED HEATERS • CRUDE DISTILLATION UNITS • REFINERY INCINERATORS • POWER BOILERS

Reagent and Purge Treatment SystemsVarious neutralization reagents (lime, caustic, etc.) as well as the BELCO® regenerative LABSORB™ process are available for acid gas control. Reagent preparation and purged scrubber water treatment are provided to meet the application requirements. EDV® Wet Scrubbing systems can also be configured for control of NOX, dioxins/furans, mercury and heavy metals emissions.

Spray TowerHot dirty gas enters the system. A series of intense water spray curtains provide effective saturation, large particulate removal, and acid gas absorption. Each spray level removes more and more pollutants in a staged approach, while providing sufficient liquid-to-gas contact capacity to handle upset conditions. Surfaces are uniformly washed, avoiding build-ups as water drains to an integral recycle tank. Captured pollutants are discharged as a concentrated purge stream for treatment. Specialized G® spray nozzles in the tower operate for years without plugging or wear problems.

GAS OUTLET

GAS INLET

CyclolabsCyclonic separation removes any water droplet carry over in a set of parallel flow separators. Static vanes spin the gas, forcing droplets to collect on the wall and drain from the system. Cleaned, droplet-free gas is discharged from the system without the problems of high efficiency mist eliminators.

Filtering ModulesWithin a set of parallel modules, a particulate growth process and water spray filtration remove fine particle and mist. Saturated gas is accelerated then expanded adiabatically, forcing condensation of water vapor. Fine particulate in the gas act as nuclei for the condensing water. The particulate increase significantly in size and mass. Agglomeration during expansion brings about additional particulate growth. An intense sprayed water curtain collects the enlarged particulate at the outlet of each module. Condensation uniformly washes surfaces. Captured particulate and water drain to a recycle tank. Specialized F® spray nozzles used in each module operate for years without plugging or wear problems.

WATER AND REAGENT INLET

QUENCH SECTION

TO PURGE TREATMENT REAGENT INLET

BUILT-IN STACK

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Worldwide DuPont Sales and SupportFor additional information contact:

Belco Technologies Corporation 9 Entin Road – Parsippany, NJ 07054 USA

Phone: +1 973-884-4700 Fax: +1 973-884-4775 E-mail: [email protected]

www.belcotech.com

The information set forth herein is furnished free of charge and is based on technical data that DuPont believes to be reliable. It is intended for use by persons having technical skill and at their own discretion and risk. Because conditions of use are outside our control, we make no warranties, express or implied, and assume no liability in connection with any use of this information. Nothing herein is to be taken as a license to operate under or a recommendation to infringe any patents.

The information provided herein describes the experience and capabilities of BELCO®. It is not an offer to perform engineering services in any jurisdiction.

Copyright © 2012 DuPont. The DuPont Oval Logo, DuPont ™, The miracles of science ™, EDV®, BELCO®, and LABSORB™ are trademarks or registered trademarks of E.I. du Pont de Nemours and Company or its affiliates. All rights reserved.

LoTOx™ is a trademark of The LINDE Group. Available worldwide for refinery FCCU, Boilers and Heaters applications exclusively through BELCO® under license from LINDE.

K-24207 (11/12) Printed in the U.S.A.

BELCO® offers a complete range of gas cleaning technologies for today’s refinery applications.

Let us tell you more about our EDV® Wet Scrubbing Systems and our complete gas cleaning capabilities.

BELCO® EDV® WET SCRUBBING SYSTEMS

Our technologies include:

• EDV® Wet Scrubbing Systems

• LABSORB™ Regenerative SO2 Scrubbing Systems

• Seawater Scrubbing Systems

• LoTOx™ NOX Reduction Technology

• Shell Global Solutions Third (TSS) and Fourth (FSS) Stage Separators

• BELCO® Marine Exhaust Gas Scrubbing Systems