R12 Oracle Bills of Material Ver1.0.ppt

7/21/2019 R12 Oracle Bills of Material Ver1.0.ppt

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TCS Internal

Oracle R12 Applications

Bills of Material


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Topics

Glossary (Related Business Terminoloy!

General "ntroduction to Bill of Material

"nteration #it$ ot$er Modules

%etups

Run T$rou$ of &nd to &nd Business 'rocesses

%tandard Reports Online "n)uires

BOM Ta*les , A'"s+"nterfaces

%ample 'rocess Analysis uestions


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Assembly

'roduct #$ic$ is manufactured in t$e 'lant

-eed not *e .inis$ed oods/

T$e intermediate product can also *e an assem*ly (it could rat$er *e called as %u*Assem*ly!/

Component

Materials used for manufacturin t$e assem*ly

omponents could *e ra# materials, consuma*les, *yproducts etc//

Resource

Re)uire to perform an operation to complete t$e manufacturin processould *e mac$ine, employee, space, tools and Outside serices/

Resources are assined to departments and t$ey are in turn assined to an Operation/

Department

An area #it$ in orani3ation

onsists of one or more people, mac$ines, or suppliers,

4$ere you #ant to collect cost and apply oer$ead #$ile you complete you Operation or an assem*ly/

Work day Calendar

enes t$e alid #or7in days of a manufacturin orani3ation

ontains t$e repeatin pattern of Ondays and O8ays/

All #or7in days need to *e dened, as Onays and all -on#or7in days

(9olidays! need to *e dened as O8ays/


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Glossary((RelatedBusinessTerminoloy))Model BOM

BOM includes Options and Option class for t$e customer to c$oose $is conuration/

Also species mandatory items and included items t$at are re)uired for eac$ conuration for t$e model/

Models cannot *e ordered or *uilt instead t$e conurations arried usin t$e model are ordered or *uilt/

T$e types of model BOM include 'TO ('ic7 to Order! and ATO (Assem*le to Order!/

Opton Class BOM

An "tem t$at $elps to roup optional components on a BOM/

Becomes a leel in your Model BOM/

A mandatory item under an Option class BOM applies for all of its options/

Option class BOM can *e eit$er a ATO or a 'TO/

Standard BOMMost common type of BOM used in any discrete manufacturin process,

:ists all t$e mandatory components re)uired for manufacturin t$e product

!lannn" BOM

structure t$at includes a percentae distri*ution of its components/

Oracle M%+MR' uses t$e 'lannin BOM to plan its components *ased on t$e percentae distri*ution/

#ead Tme

Time re)uired to complete a process (could *e eit$er a manufacturin process or a procurement process!/

;arious types of leadtime include, 're'rocessin :ead time, 'rocessin :ead time, 'ost 'rocessin :ead time,

.i


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General "ntroduction to Bill of Material

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Module Oerie#

Mantans %orkday calendars

Mantans producton blls

Mantans con&"urable blls %t' optons

Mantans departments resources

Mantans producton routn"s

Rolls up manuacturn" lead tmes

Blls

By %'at (components) *

By 'o% muc' (component +uantty) *

,rom %'ere (component replens'mentno) *

Routn"sIn %'at %ay (operatons) *

W'o (resources) *

-o% lon" (manuacturn" lead tme) *


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4or7day alendar

WorkdayCalendar

WIP

Inventory BOM CRP

MPS/MRP


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Type of Bills

Computer

Laptop (20%)e!ktop ("0%)

2#$MB RM Mon&tor

' '$

Ca*&netP&+ture ,u*e

Plann&n- B&ll

Model B&llOpt&on

Cla!! B&ll

Standard B&ll

ModelItem

Opt&onCla!! Item

Opt&on


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Resource

va&la*le.our!

S.op loor

Ware.ou!eSpa+e

Worker

Ma+.&nedepartment

va&la*leorkday!

S.&1t Workday Calendar

S.&1tt&me!


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Routins

e produ+tBOM

e produ+tde!&-n

Rout&n-

3n-&neer&n-


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"ndentedBill

B

4ty 5 2C

4ty 5 '6n&t Co!t 57

C

4ty 5 86n&t Co!t 5 793

4ty 5 26n&t Co!t 57#

S&n-le Level B&ll!

C

B

3

4ty 5 86n&t Co!t 5 79

4ty 5 26n&t Co!t 5

7#

4ty 5 '6n&t Co!t 5 7

4ty 5 26n&t Co!t 5 722

6n&t Co!t 5 7#'

&nal LevelRolled up Co!t

'!t LevelRolled up Co!t

Indented B&ll


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General"ntroductionOracleBillofMaterials


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AlternateBill Alternate Routin

MO6LC:3MICLMOL,3 M3,L

CR; S:,

Operat&on!+> 4ee7 'attern? One e#ee7 period follo#ed *y t#o four#ee7 periods/

alendar Mont$s? T#ele periods per year *ased on calendar mont$s/

1@ 'eriods? T$irteen four#ee7 periods per year/

Workday !attern sets Workdays On or O56

(B) >Workday Pattern

d ild 7 l d d B ild 4 7 l d


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ene and Build 4or7 ay alendarene and Build 4or7 ay alendar

(Re)uired!(Re)uired!

(N)Bom>Setup>Calendar>Shiftsene t$e s$ifts as per t$e *usiness re)uirements/

T$ere can *e multiple s$ift and eac$ s$ift can $ae a start and stop time/

(B) Times

d B ild 4 7 l d d B ild 4 7 l d


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ene and Build 4or7 ay alendarene and Build 4or7 ay alendar

(Re)uired!(Re)uired!

(N)

BOM>Setup>Calendar>Dates

& ti T l t (O ti l! & ti T l t (O ti l!


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ene &Calendar> (M) Tools>!"#eption Template

&


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ene &Calendar> (M) Tools> Build

&ery time #$en a calendar is dened or modied, ma7e sure it is Build to *rin t$e c$anes

in to e8ect/

7 System %ll t'ro% a note on t's

R (O ti l! R (O ti l!


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ene Resources (Optional!ene Resources (Optional!

(N) BOM> $outin%>$esour#e

R (O ti l! R (O ti l!


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(N) BOM> $outin%>$esour#e (B) O&erheads

R (O ti l!ene Resources (Optional!


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(N) BOM> $outin%>$esour#e (B) $ates

t t (O ti l!ene epartments (Optional!


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ene epartments (Optional!ene epartments (Optional!

(N) BOM> $outin%> Departments



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(N) BOM> $outin%> Departments

ene 'role Options (Re)uired!ene 'role Options (Re)uired!


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ene 'role Options (Re)uired!ene 'role Options (Re)uired!

(N)Sys 'dmin>Proles>PersonalProles

>uery *y BOM+


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Run T$rou$ of &nd to &nd Business'rocesses

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ene Routinsene Routins


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(N)Na&i%ation BOM>$outin%s>$outin%s

!rmary Routn"0 :ist of operations most fre)uently performed to *uild a product/

Alternate Routn"0 A di8erent manufacturin process used to produce t$e same product/

nli7e a ne# primary routin, specify t$e item and alternate name to dene an alternateroutin/

A primary routin needed *efore denin an alternate

Any num*er of alternate routins for an item/



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(N)Na&i%ation BOM>$outin%s>$outin%s


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The Date from which this

routing operation is in

effect.



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ene #$ic$ operations in a routin record moe transactions *y denin $o# resources are consumedat t$at operation/

T$e ount 'oint and Autoc$are c$ec7 *o


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Dene your Operation,ield- .//+ yield is

represented as .



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BOM c$anes done t$rou$ &nineerin $ane Orders usin &nineerin Modules can*e ie#ed $ere/



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(N)Na&i%ation BOM>$outin%s>$outin%s>Tools

%ome of t$e additional functions #$ic$ can *e accessed from BOM %creen include?

Rollup ost, ompute :ead Time, Rollup :ead time, %td Operations, epartments, BOM,"ndented BOM etc



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ene Routinsene Routins(N)Na&i%ation BOM>$outin%s>$outin%s Details

Defne your completion sub inventory andlocator. This will deault in the assembly

completion transactions or theCompletion sub inventory.



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ou can associate multiple resources #it$ an operation on a routin/ .or eac$ resource, you candetermine if you #ant to include t$at resource in sc$edulin and lead time calculations/ ou can alsocollect costs for a resource on a routin if you specied t$e resource as a costed resource/

ene your operation timins in t$e sae Rate or Amount *ased on t$e *asis/ A *asis of "tem indicates#$en your c$ares Cuctuate #it$ )uantity c$ane/ :ot "ndicates resource usae )uantity is t$e amountre)uired per Do* (%etup $ares!/

%et your sc$edulin options as eit$er es or 'rior or -eOperation $esour#es


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ene Routinsene Routins(N)Na&i%ation BOM>$outin%s>Standard Operations

Acts as a template for use in denin future routin operations/

On assinin operation code of standard operation in a routin, Operation information ets copied

ou can t$en modify t$e operation information in your ne# operation/

BOM BOM


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ene BOMene BOM(N)Na&i%ation BOM>BOM

Clck 'ere tokno% more

ene BOMene BOM


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Operaton Se+uence0 Assin your routin operation se)uence on t$is Op/se) to assin your item tot$e specic operation/ T$is is used for Bac7Cus$ transactions/

!lannn" !ercenta"e0 T$is is #$ere you dene your plannin percentae for your plannin *ill/

MR' uses t$is plannin percentae for demand eneration/ 8eld0 T$e yield is t$e percentae of t$e component t$at suries t$e manufacturin process/ A

yield factor of 0/E means t$at only E0F of t$e usae )ty of t$e component on a *ill actually suriesto *e incorporated into t$e nis$ed assem*ly/

Supply Sub n.entory and #ocator0 4or7 in 'rocess pulls components from t$e supply su*inentory and t$e locator #it$in t$e su* inentory durin *ac7 Cus$in/ Assin a supply su*inentory and locator, if applica*le, to components t$at $ae a supply type of Assem*ly pull orOperation pull/ ou must specify a supply locator if you $ae mandatory locator control for t$e supply

su* inentory/ Supply Type0 T$is indicates $o# t$e supply is done, options are pus$ (material is transacated

manually!, Operation'ull (Bac7Cus$ $appens #$en t$e Do* is moed t$rou$ operation!, Assem*ly'ull (Bac7Cus$ $appens #$en t$e assem*ly is completed, %upply (Material is supplied *y supplier!/

Mutually 19clus.e and Optonal0 T$is is applica*le for Model and Option class components/ Allcomponents are mandatory on %tandard and 'lannin Bill/ 'l refer t$e *elo# diaram

ene BOMene BOMClck 'ere to

"o backBOM ,eldReerences

BOM .i


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%upport for materials $ain


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ommon BOMommon BOM

(N)Na&i%ation BOM>BOM> Tools>Common Bill

"f t#o or more orani3ations manufacture t$e same item usin t$e same *ill of material, youcan dene t$e *ill in one orani3ation and reference it from t$e ot$er orani3ations/ -ecessaryc$anes must t$en *e made to t$e referenced *ill/ ou can create a common *ill #it$in t$esame orani3ation, and across multiple orani3ations/ ou $ae t$e option to create common*ills in all orani3ations under t$e current orani3ation in t$e c$osen orani3ation $ierarc$y, orcreate common *ills in all orani3ations t$at $ae t$e same item master orani3ation as t$ecurrent orani3ation and are accessi*le *y t$e user responsi*ility/ %$arin *ills across multiple

orani3ations minimi3es t$e maintenance of your *ills of material/

ene BOMene BOM


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ene BOMene BOM

Many options aaila*le from Tools menu

reate ommon Bill

$ec7 for :oops

Rollup osts

Rollup :ead Times

JJJJJJJJJJJ//

(N)Na&i%ation BOM>BOM>Tools

%u*stitute%u*stitute


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%u*stitute%u*stitute

(N) Na&i%ationBOM>BOM>Su*stitute

ou can assin any num*er of su*stitute items to eac$ *ill component and you can assint$e same su*stitute item to more t$an one component/ T$e su*stitute item )uantity is t$e)uantity needed to replace t$e full component )uantity/ T$e )uantity can di8er from t$ecomponent usae )uantity/

'lannin *ills and model, option class, and plannin components cannot $ae su*stitute

components/

Reference esinatorsReference esinators


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Reference esinatorsReference esinators(N)Na&i%ation BOM>BOM> Desi%nators

Reference desinators are se)uenced comments and instructions t$at pertain to acomponent/ .or e


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BOM Attac$mentsBOM Attac$ments(N)Na&i%ation BOM>BOM> 'tta#hments

ou can attac$ documents to *ills of material or to routin operations/

ou can attac$ te


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enin and Maintainin :ead Timesenin and Maintainin :ead Times !!em*ly < Make!!em*ly < Make

Su*!!em*ly < MakeSu*!!em*ly < Make

Component < BuyComponent < Buy

Pro+e!!&n-

Lead t&me

Cumulat&ve Manu1a+tur&n-

Lead t&me

Cumulat&ve ,otal

Lead t&me

Prepro+e!!&n- Lead t&me

Pro+e!!&n- Lead t&me

Po!tpro+e!!&n- Lead t&me

umulatie manufacturin lead time K

Manufacturin lead time for item L

Ma


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enin and Maintainin :ead Timesenin and Maintainin :ead Times

Oracle &nineerin computes t$e


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Result o#ead Tme

Roll p


alculate Manufacturin :ead Timesalculate Manufacturin :ead Times


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Manufacturin %c$edulinManufacturin %c$edulin


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etailed %c$edulinetailed %c$edulin


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Re! Se> 'Re! Se> ' Re! Se> 8Re! Se> 8


Re! Se> 2Re! Se> 2


Re! Se> 9Re! Se> 9

Op Se> '0

Op Se> 20

Op Se> 80

S+.eduled 5 ?e!

S+.eduled 5 e@t

S+.eduled 5 Pr&or

S+.eduled 5 o

Ao*Complet&ondate / t&me

Ao* Startdate / t&me

& Records& Records


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& Records& Records

Oerie# of &lectronic %inature (esinature! on &lectronic Records (eRecords!

T$e .ood and ru Administration (.A! issues ne# reulations for uality %ystems usincomputeri3ed soft#are in t$e .A code of .ederal Reulations (.R! Title 21 'art 11/

"n eneral, 21 .R 'art 11 descri*es t$e re)uirements t$at must *e met #$en usin erecords and esinatures *ut does not descri*e #$ere t$ey are re)uired/ T$ey are left to t$e discretion of medicaldeice manufacturers as #$ere to use erecords and #$ic$ esinature to *e used/

(More details are coered in t$e Oracle & Records "mplementation Guide!/

& Records& Records


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& Records& Records

CFR Part 11 and Oracle Bill of Materials

Erecords and Esignatures for Oracle Bills of Material

T'e ollo%n" table lsts t'e Oracle Blls o Materal e.ents seeded n Oracle 1:Records6

%&%'T (nline or )e*erred %+Signature %+e-ord n-lude! /tta-hment

ill reation (nline e!

ill date (nline e!

outing reation (nline e!

outing date (nline e!

a!! hange ill! (nline 'o


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%tandard Reports Online "n)uires

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"ndented Bills .ind "ndented Bills


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"ndented Bills ;ie#


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"tem 4$ere sed


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Bill omparison


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Bill omparison


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%tandard Reports


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Bill of Material omparisonReport

Bill of Material :istin Report

Bill of Material :oop Report

Bill of Material %tructureReport

Bill of Material 'arameterReport

onsolidated Bill of MaterialReport

elete "tems Report

epartment Report

"tem #$ere used Report

Resource Report

Resource 4$ere used Report

Routin Report

%tandard Operation Report

4or7day e


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BOM Ta*les , A'"s+"nterfaces

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Base Ta*les Oracle Bill of Materials


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BOM_C!"#D$%

BOM_C!"#D$_DT"%

BOM_C!"#D$_"&C"'TIO#%

BOM_'$M"T"$%

BOM_D"'$TM"#T%

BOM_$"%O)$C"%

BOM_%T$)CT)$"%_B

BOM_COM'O#"#T%_B

BOM_COM'O#"#T_O'"$TIO#%

BOM_O'"$TIO#_$"%O)$C"%

&R BOM


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BOM


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BOMCA#12DAR

BOM


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BOM_BI!!_O+_MT"$I!%_I#T"$+C"

BOM_COM'O#"#T_O'%_I#T"$+C"

BOM_I#,"#TO$-_COM'O#"#T%_I#T"$+C"

BOM_O'_$"%O)$C"%_I#T"$+C"

Interace Tables

A!Is

BI!! O+ MT"$I! 'I'ac/a0e 1 BOM_BO_')B2 'rocedure 1 'rocess_BOM3

$O)TI#4 'I'ac/a0e 1 BOM_$t0_')B2 'rocedure 1 'rocess_$t03


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%ample 'rocess Analysis uestions

%ample'rocess Analysis uestions


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1/ 9o# do you maintain your BOM ataP

2/ 9o# many leels of BOM do you currently $aeP

@/ 9o# do you alidate you BOM dataP

>/ 9o# do you $andle your BOM $anesP

5/ 9o# is your operations denedP

6/ 9o# do you alidate you lead timesP

/ 9o# often t$e BOM ata is c$aned and #$at is $anedP

=/ 9o# does you product structure loo7 li7eP

E/ "s your .inal Assem*ly demand deried *ased on *usiness

strateyP

10/ o you s$are your resources *et#een departmentsP

11/ 9o# many s$ifts does your *usiness #or7P

12/ o you $ae your $oliday listP

A %imple Representation of a MO&: BOM


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SCENARIO: Assembling a Computer to Customer Needs

Model = Desktop Computer

Total Leels = ! "T#is is $ust an e%ample&

Leel ':

A %imple Representation of a MO&: BOM!E"E! #$


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!E"E! #$

Assumptions ( E%planation )or Leel *:



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Assumptions ( E%planation )or Leel *:

Assumptions:

C+, is a Mandator- Item along .it# eer- /omputer

0e-12oard is optional )or t#e /ustomer3 but i) .ants to bu- /an onl- bu-

eit#er or t#e ot#er4

Monitor and Mouse3 are Mandator- but /ustomer /an /#oose #is model4

E%planations:

C+, 5 Not /#oosing Optional and Mutuall- e%/lusie3 makes it mandator-

/omponent in a 2OM and .ill go along .it# t#e /omputer4

0e- board 1 being a /ustomer Optional3 Optional /#e/k bo% is sele/ted3

sin/e onl- one model /an be sele/ted i) agreed to bu-3 Mutuall- e%/lusie

/#e/k bo% is sele/ted so t#at it .it# 6o- sti/k is sele/ted3 t#e ot#er

be/omes ina/tie4

Monitor and Mouse 5 Sin/e t#is is mandator- along .it# /omputer3 optional

bo% is un/#e/ked and sin/e #e #as to /#oose eit#er or t#e ot#er3 mutuall-

e%/lusie is /#e/ked4

A %imple Representation of a MO&: BOM!E"E! %$


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!E"E! %$

E%planation )or Leel !:



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E%planation )or Leel !:

Monitor and Mouse are optional items3 t#e arious makes o) t#ese

/omponents are marked as Optional4

Eer- option out o) t#is 2OM .ill be a sub1assembl- or +ur/#ased Item or

Manu)a/tured 7inis#ed goods4

T#is 2OM /an )urt#er gro. based on t#e /ustomer re8uirements3 but made s#ort )or

understanding purpose4 T#is is $ust an e%ample and #elp -ou model -our a/tual

business re8uirements using t#ese /ombinations4

THIS IS NOT AN END..BUT JUST A BEGINNING


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Questions?


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%nd (* Pre!entation%nd (* Pre!entation

R12 Oracle Bills of Material Ver1.0.ppt

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Transcript of R12 Oracle Bills of Material Ver1.0.ppt