Quick Start Guide · Arranque Inicial: Bombear Para Vaciar el Pozo Dirigir la descarga de la bomba...
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©2015 PN958-SP (Rev. 04/23/15) Table 1 - PENTEK ® Motor Service Factor Amps Motor Type PENTEK Part Number Rating @ 230V Service Factor Amps HP 2-Wire P42B0005A2-01 1/2 4.7 P42B0007A2-01 3/4 6.2 P42B0010A2-01 1 8.1 P42B0015A2-01 1-1/2 10.4 P42B0005A2-02 1/2 5.1 P42B0007A2-02 3/4 6.1 P42B0010A2-02 1 8.0 P42B0015A2-02 1 1/2 10.6 CS/CR 3-Wire P43B0005A2-01 1/2 4.8 P43B0007A2-01 3/4 6.0 P43B0010A2-01 1 7.3 P43B0015A2-01 1-1/2 10.9 P43B0005A2-02 1/2 4.5 P43B0007A2-02 3/4 5.7 P43B0010A2-02 1 6.8 P43B0015A2-02 1 1/2 10.7 3-Phase P43B0005A3 1/2 2.9 P43B0007A3 3/4 3.9 P43B0010A3 1 4.7 P43B0015A3 1-1/2 6.1 P43B0020A3 2 7.6 P43B0030A3 3 10.1 P43B0050A3 5 17.5 Initial Startup: System Start • Open valves at the ends of lines to so that air will escape during pressurization. Press Auto Start. • The Drive will go into Auto Line Fill. • Close valves at the ends of lines after all air has escaped. • Once the Transducer senses 10 PSI , the Drive will go into Constant Pressure Mode and maintain 60 PSI. • If a different pressure is required, use PSI Preset to change the setpoint. 6 Initial Startup: Pump Out the Well Direct the pump’s discharge to an appropriate location not connected to the system and press Pump Out. The pump will run at 45 Hz. Adjust frequency as appropriate: A. Press Enter. B. Change frequency value. NOTICE Above ground pumps should run at 60 Hz for this step until pump is primed. Then adjust frequency as appropriate. C. Press Enter again. Run the Drive in this mode until the well discharge runs clear, then press Stop to stop the Drive. Risk of explosion. Can cause severe injury, property damage or death. In Pump Out mode, the pump runs at a constant speed. Restricting flow can cause very high pressure. Do not restrict flow. 4 2 Wiring Connections A. Disconnect power to the circuit breaker box before making any connections. B. Connect motor wiring FIRST, transducer cable SECOND, and power supply wires LAST. Inspect the Drive’s interior. It must be free of loose wires and other debris before closing. C. Replace the cover and secure it with the cover screw before connecting the input power cable to the breaker box. NOTICE When using above ground motor rated for use with the PENTEK INTELLIDRIVE, maximum lead length is 25 ft. See motor-specific user manual and NEC for wire size. Terminal Removable (pull down) 01+ 01+ I1+ I1- I2+ I2- V+ V- AI+ AI- P N SD CARD Transducer Cable Connections Submersible Motor: 3-Ph./ 3-W. 1-Ph., follow colors as above. Submersible Motor: 1-Ph./ 2-W., connect to Y and B, any order. Above-Ground Motors: L1 to R, L2 to Y, L3 to B; verify rotation. Output Ground Screw Input Power Connections Input Ground Screw Red Yellow Black Output Ground Input Ground Motor Connections Red to AI+ Black to AI– Green Cable Shield/Screw Terminal Removable (pull down) • Disconnect power and wait 5 minutes before opening and removing Drive cover. • Mount Drive on stud or post BEFORE making electrical connections. • Do not touch Drive with wet or damp hands. • Disconnect power and remove cover with dry hands. Risk of Fire. If installed with incorrect circuit breaker protection. Install the Drive on an independent branch circuit, with no other appliances on the circuit and protected by a circuit breaker as specified in Owner’s Manual. EMI/RFI Filter Risk of electric shock. Can shock, burn or kill. Risk issues to be aware of: • Drive’s internal components retain high voltage for up to 5 minutes after input power is disconnected. • EMI/RFI Filter carries high voltage when pump is running. 1 Typical 230VAC Circuit Breaker (Double Width) PENTEK INTELLIDRIVE Indoor Installation Procedure • Begin procedure by removing screw at bottom of front cover. • Pull top of cover towards you (Fig. 1a), away from back plate to create gap (Fig. 1b). • Pull bottom of cover towards you (Fig. 1c); liftup on cover and remove. • Mount the Drive vertically on post, stud, or flat surface. • Permanently attach the Drive using top slotted hole, plus either the three bottom holes (for flat surface mounting) or the center bottom hole (for attaching to post or stud). • Leave 3” clearance around the Drive for proper cooling. NOTICE After all wiring connections in Step 2 are complete, reattach cover by hooking it on top of back plate (be sure to leave gap). Lower bottom of cover into place. Push cover evenly against back plate (Fig. 1d), eliminating gap. Replace screw at bottom of front cover. Initial Startup: Check List • Ensure system has properly sized relief valve and pressure tank. • Ensure that pressure tank’s precharge is 70 percent of the drive set pressure (42 PSI for the default set-point of 60 PSI). • Make sure that the pump discharge is connected to the system. • Ensure input ground, output ground, and transducer shield wire are properly connected. 5 NOTICE Nameplate amps may differ from these values. For PENTEK motors, use the values given here. In submersible retrofit applications with other manufacturer’s 3-wire, 1-Phase motors, use the Cap Start/Cap Run values supplied by the motor manufacturer. For 3-Phase motors use the motor manufacturer’s service factor amps. For above ground motors use the highest amp value given (may be listed as “max load amps” or “full load amps.”) NOTICE See Owner’s Manual for more illustrations and detailed information. For support call: PENTEK Customer Service 866-9PENTEK (973-6835) Quick Start Guide Refer to the Owner’s Manual for installation, operation, and safety information. This guide neither supplements nor replaces the Owner’s Manual. Press Enter Press Enter Press Enter Set Time Set Date Setup Complete Enter Service Factor Amps Press Enter Initial Startup: Program the Drive Apply 230V power to the PENTEK INTELLIDRIVE. “Setup Guide” will appear in the display. Follow the keypress sequence shown here: 3 Setup Guide 12:10p Service Factor Amps Stopped Press Enter Press Enter Apply 230V to Drive 1 Phase Connection Type (2 Wire or 3 Wire) 3 Phase Motor Type Subm or Above Gnd Enter Motor Phase (1 Phase or 3 Phase) (Continued next column) 1a 1b 1c 1d
Transcript of Quick Start Guide · Arranque Inicial: Bombear Para Vaciar el Pozo Dirigir la descarga de la bomba...
©2015 PN958-SP (Rev. 04/23/15)
Table 1 - PENTEK® Motor Service Factor Amps
Motor Type PENTEK Part Number
Rating @ 230V Service Factor
AmpsHP
2-Wire
P42B0005A2-01 1/2 4.7P42B0007A2-01 3/4 6.2P42B0010A2-01 1 8.1P42B0015A2-01 1-1/2 10.4P42B0005A2-02 1/2 5.1P42B0007A2-02 3/4 6.1P42B0010A2-02 1 8.0P42B0015A2-02 1 1/2 10.6
CS/CR 3-Wire
P43B0005A2-01 1/2 4.8P43B0007A2-01 3/4 6.0P43B0010A2-01 1 7.3P43B0015A2-01 1-1/2 10.9P43B0005A2-02 1/2 4.5P43B0007A2-02 3/4 5.7P43B0010A2-02 1 6.8P43B0015A2-02 1 1/2 10.7
3-Phase
P43B0005A3 1/2 2.9P43B0007A3 3/4 3.9P43B0010A3 1 4.7P43B0015A3 1-1/2 6.1P43B0020A3 2 7.6P43B0030A3 3 10.1P43B0050A3 5 17.5
Initial Startup: System Start
• Openvalvesattheendsoflinestosothatairwillescapeduringpressurization.Press Auto Start.
• TheDrivewillgointoAutoLine Fill.
• Closevalvesattheendsoflinesafterallairhasescaped.
• OncetheTransducersenses10PSI,theDrivewillgointoConstantPressureModeandmaintain60PSI.
• Ifadifferentpressureisrequired,usePSI Presettochangethesetpoint.
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Initial Startup: Pump Out the Well
Directthepump’sdischargetoanappropriatelocationnotconnectedtothesystemandpressPump Out.Thepumpwillrunat45Hz.Adjustfrequencyasappropriate:
A. Press Enter.
B. Changefrequencyvalue.
NOTICEAbovegroundpumpsshouldrunat60Hzforthisstepuntilpumpisprimed.Thenadjustfrequencyasappropriate.
C. Press Enter again.
RuntheDriveinthismodeuntilthewelldischargerunsclear,thenpressStoptostoptheDrive.
Risk of explosion.Cancausesevereinjury,propertydamageordeath.InPumpOutmode,thepumprunsataconstantspeed.Restrictingflowcancauseveryhighpressure.Donotrestrictflow.
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2 Wiring ConnectionsA. Disconnectpowertothecircuitbreakerbox
beforemakinganyconnections.
B. ConnectmotorwiringFIRST,transducercableSECOND,andpowersupplywiresLAST.InspecttheDrive’sinterior.Itmustbefreeofloosewiresandotherdebrisbeforeclosing.
C. Replacethecoverandsecureitwiththecoverscrewbeforeconnectingtheinputpowercabletothebreakerbox.
NOTICEWhenusingabovegroundmotorratedforusewiththePENTEKINTELLIDRIVE,maximumleadlengthis25ft.Seemotor-specificusermanualandNECforwiresize.
Terminal Removable (pull down)
01+ 01+ I1+ I1- I2+ I2- V+ V- AI+ AI- P N SD CARD
Transducer Cable Connections
Submersible Motor: 3-Ph./ 3-W. 1-Ph., follow colors as above.Submersible Motor: 1-Ph./ 2-W., connect to Y and B, any order.Above-Ground Motors: L1 to R, L2 to Y, L3 to B; verify rotation.
Output Ground Screw
Input Power Connections
Input Ground Screw
Red
Yellow
Black
Output GroundInput
Ground
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Motor Connections
Red to AI+
Black to AI–
Green Cable Shield/Screw
Terminal Removable (pull down)
• Disconnectpowerandwait5minutesbeforeopeningandremovingDrivecover.
• MountDriveonstudorpostBEFOREmakingelectricalconnections.
• DonottouchDrivewithwetordamphands.
• Disconnectpowerandremovecoverwithdryhands.
Risk of Fire. Ifinstalledwithincorrectcircuitbreakerprotection.InstalltheDriveonanindependentbranchcircuit,withnootherappliancesonthecircuitandprotectedbyacircuitbreakerasspecifiedinOwner’sManual.
FanEMI/RFI Filter
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Risk of electric shock. Canshock,burnorkill.Riskissuestobeawareof:• Drive’sinternal
componentsretainhighvoltageforupto5 minutesafterinputpowerisdisconnected.
• EMI/RFIFiltercarrieshighvoltagewhenpumpisrunning.
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Typical230VACCircuitBreaker(DoubleWidth)
PENTEK INTELLIDRIVE Indoor Installation Procedure
• Beginprocedurebyremovingscrewatbottomoffrontcover.
• Pulltopofcovertowardsyou(Fig.1a),awayfrombackplatetocreategap(Fig.1b).
• Pullbottomofcovertowardsyou(Fig.1c);liftuponcoverandremove.
• MounttheDriveverticallyonpost,stud,orflatsurface.
• PermanentlyattachtheDriveusingtopslottedhole,pluseitherthethreebottomholes(forflatsurfacemounting)orthecenterbottom hole(forattachingtopostorstud).
• Leave3”clearancearoundtheDrivefor propercooling.
NOTICEAfterallwiringconnectionsinStep2arecomplete,reattachcoverbyhookingitontopofbackplate(besuretoleavegap).Lowerbottomofcoverintoplace.Pushcoverevenlyagainstbackplate(Fig.1d),eliminatinggap.Replacescrewatbottomoffrontcover.
Initial Startup: Check List
• Ensuresystemhasproperlysizedreliefvalveandpressuretank.
• Ensurethatpressuretank’sprechargeis70percentofthedrivesetpressure(42 PSIforthedefaultset-pointof60PSI).
• Makesurethatthepumpdischargeisconnectedtothesystem.
• Ensureinputground,outputground,andtransducershieldwireareproperlyconnected.
5NOTICENameplateampsmaydifferfromthesevalues.ForPENTEKmotors,usethevaluesgiven here.
Insubmersibleretrofitapplicationswithothermanufacturer’s3-wire,1-Phasemotors,usetheCapStart/CapRunvaluessuppliedbythemotormanufacturer.For3-Phasemotorsusethemotormanufacturer’sservicefactoramps.
Forabovegroundmotorsusethehighestampvaluegiven(maybelistedas“maxloadamps”or“fullloadamps.”)
NOTICESeeOwner’sManualformoreillustrationsanddetailed information.
For support call:PENTEK Customer Service866-9PENTEK (973-6835)
Quick Start GuideRefer to the Owner’s Manual for installation, operation, and safety information.
This guide neither supplements nor replaces the Owner’s Manual.
Press Enter
Press Enter
Press Enter
Press Enter
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Apply 230V to Drive
Set Time
Set Date
Setup Complete
1 Phase
Connection Type(2 Wire or 3 Wire)
3 Phase
Motor TypeSubm or Above Gnd
Enter ServiceFactor Amps
Enter Motor Phase(1 Phase or 3 Phase)
Press Enter
Initial Startup: Program the DriveApply230VpowertothePENTEKINTELLIDRIVE.“SetupGuide”willappearinthedisplay.Followthekeypresssequenceshown here:
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Setup Guide 12:10p
Service Factor AmpsStopped
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Press Enter
Press Enter
Press Enter
Press Enter
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Apply 230V to Drive
Set Time
Set Date
Setup Complete
1 Phase
Connection Type(2 Wire or 3 Wire)
3 Phase
Motor TypeSubm or Above Gnd
Enter ServiceFactor Amps
Enter Motor Phase(1 Phase or 3 Phase)
Press Enter
(Continuednextcolumn)
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1b
1c
1d
Borne removible (jalar hacia abajo)
01+ 01+ I1+ I1- I2+ I2- V+ V- AI+ AI- P N SD CARD
Conexiones del cable del transductor
Motor sumergible: Trifásico/Trifilar. Monofásico siga los colores indicados arriba.Motor sumergible: Monofásico/Bifilar, conecte a Y y B, en cualquier orden.Motores sobre la superficie: L1 a R, L2 a Y, L3 a B; verificar la rotación
Tornillo a tierra de salida
Conexiones de energía de entrada
Tornillo a tierra de entrada
Rojo
Amarillo
Negro
Tierra de salidaTierra de entrada
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Conexiones del motor
Rojo a AI+
Negro a AI–
Tornillo/escudo del cable verde
Borne amovible(en tirant)
Cuadro 1: PENTEK® Amperios del Factor de Servicio
Tipo de motor
Número de pieza PENTEK
Clasificación nominal @ 230V
Factor de servicio
AmperiosHP
Bifilar(2)
P42B0005A2-01 1/2 4.7P42B0007A2-01 3/4 6.2P42B0010A2-01 1 8.1P42B0015A2-01 1-1/2 10.4P42B0005A2-02 1/2 5.1P42B0007A2-02 3/4 6.1P42B0010A2-02 1 8.0P42B0015A2-02 1 1/2 10.6
CS/CRTrifilar(3)
P43B0005A2-01 1/2 4.8P43B0007A2-01 3/4 6.0P43B0010A2-01 1 7.3P43B0015A2-01 1-1/2 10.9P43B0005A2-02 1/2 4.5P43B0007A2-02 3/4 5.7P43B0010A2-02 1 6.8P43B0015A2-02 1 1/2 10.7
Trifásico(3)
P43B0005A3 1/2 2.9P43B0007A3 3/4 3.9P43B0010A3 1 4.7P43B0015A3 1-1/2 6.1P43B0020A3 2 7.6P43B0030A3 3 10.1P43B0050A3 5 17.5
Arranque Inicial: Incio del Sistema
• Abrirlasllavesenlosextremosdelastuberíasparadejarescaparelairedurantelapresurización.Oprimir“Auto Start”(Inicioautomático).
• ElMecanismodeAccionamientopasaráa“AutoLineFill”(Llenadodetuberíaautomático).
• Cerrarlasllavesenlosextremosdelastuberíasdespuésdehaberdejadoescapartodoelaire.
• CuandoelTransductordetecte10PSI,elMecanismodeAccionamientopasaráalMododePresiónConstanteymantendrálas60PSI.
• Siserequiereunapresióndiferente,utilicePSI Presetparacambiarelpuntodereferencia.
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Arranque Inicial: Bombear Para Vaciar el Pozo
Dirigirladescargadelabombahaciaunlugaradecuadoquenoestéconectadoalsistema.Oprimir“Pump Out”(Vaciarporbombeo).Labombafuncionaráa45Hz.Ajustedefrecuenciasegúnseaapropiado:
A. Oprimir“Enter.”
B. Cambiarelvalordefrecuencia.
AVISO Lasinstalacionessobreelsuelorequierenunaoperaciónde60Hzparacebar.Despuésdehabercebado,ajustelafrecuenciacomocorresponda.
C. Oprimir“Enter” nuevamente.ActivarelMecanismodeAccionamientoenestemodohastaqueladescargadelpozoseaclaraytransparente,luegooprimir“STOP”paradetenerelMecanismodeAccionamiento.
Peligro de explosión.Puedeprovocarlesionesgraves,dañosmaterialesomuerte.EnelmodoVaciarporBombeo,labombamarchaaunavelocidadconstante.Unarestriccióndeflujopuedeprovocarunapresiónmuyalta.Nosedeberestringirelflujo.
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Conexiones de los cablesA. Desconectarlaalimentaciónalacajadeldisyuntor
antesderealizarlasconexiones.B. ConectarPRIMEROelcabledelmotor,SEGUNDO,el
cabledeltransductor,yPORÚLTIMO,loscablesdealimentación.InspeccionarelinteriordelMecanismodeAccionamiento.Verificarquenotengacablessueltosnisuciedadantesdecerrarlo.
C. Volveracolocarlacubiertayfijarlaconeltornillodelacubiertaantesdeconectarelcabledealimentacióndeentradaalacajadeldisyuntor.
AVISOCuandoseuseunmotorsobretierraclasificadoparausarconelPENTEKINTELLIDRIVE,lalongitudmáximadelcableconductordebeserde25pies(7.62m).ConsultarelmanualdelusuarioespecíficodelmotorylasnormasdeCódigoNacionaldeElectricidad(NEC)paradeterminareltamañodelcable.
• Esnecesariodesconectarlaalimentaciónyesperar5minutosantesdeabrirysacarlacubiertadelMecanismodeAccionamiento.
• SedebemontarelMecanismodeAccionamientoenunpernooposteANTESderealizarlasconexioneseléctricas.
• NosedebetocarelMecanismodeAccionamientoconmanoshúmedasomojadas.
• Sedebedesconectarlaalimentaciónysacarlacubiertaconmanossecas.
Peligro de incendio. Siseinstalaconproteccióndeundisyuntorincorrecto.ElMecanismodeAccionamientosedebeinstalarenunramalindependiente,sinningúnotroaparatoelectrodomésticoconectadoalcircuitoydebeestarprotegidoporundisyuntor,talcomoseespecificaenelManualdelPropietario.
Procedimiento de instalación del Mecanismo de Accionamiento
• Comenzarelprocedimientoconlaremocióndeltornilloenlaparteinferiordelacubiertadelantera.
• Jalardelapartesuperiordelacubiertahaciausted(Fig.1a),alejándoladelaplacaposteriorparacrearunespacio(Fig.1b).
• Jalardelaparteinferiordelacubiertahaciausted(Fig.1c);levantarysacarlacubierta.
• MontarelMecanismodeAccionamientoenposiciónverticalenunperno,posteosobreunasuperficieplana.
• FijarelMecanismodeAccionamientoenformapermanenteusandoelorificiosuperiorranurado,yyaseanlostresorificiosinferiores(paraelmontajesobreunasuperficieplana)oelorificiocentralinferior(paraelmontajesobreunposteoperno).
• Dejarunespaciolibrede3pulgadas(7.62cm)alrededordelMecanismodeAccionamientoparaproporcionarunenfriamientoadecuado.
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Disyuntortípicode230voltios(dobleancho)
FanFiltro EMI/RFI
6020 0609Peligro de choque eléctrico.Puedeprovocarchoques,quemadurasomuerte.Sedebeestaratentoariesgostalescomo:
• LoscomponentesinternosdelMecanismodeAccionamientoretienenunatensiónaltahasta5minutosdespuésdehaberdesconectadolaalimentacióndeentrada.
• ElFiltroEMI/RFItieneunatensiónaltacuandolabombaestáenmarcha.
Pulse “Enter” (Ingresar)
Pulse “Enter” (Ingresar)
Pulse “Enter” (Ingresar)
Pulse “Enter” (Ingresar)
Pulse “Enter” (Ingresar)
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Aplique 230 V al Mecanismo
Configure la hora
Configure la fecha
Configuración completa
Monofásico (1)
Tipo de conexión[bifilar (2) o trifilar (3)]
Trifásico (3)
Tipo de Motor Sumerg. o sobre sup.
Ingrese amperaje de factor de servicio
Ingrese fase del motor [monofásico (1) o trifásico (3)]
Arranque Inicial: Programar el Mecanismo de Accionamiento
Aplicarunapotenciade230ValPENTEKINTELLIDRIVE.“SetupGuide”(GuíadeConfiguración)apareceráenlapantalla.Oprimirlasteclasenelorden indicadoaquí:
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Setup Guide 12:10p
Service Factor AmpsStopped
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Arranque Inicial: Lista de Verificación
• Verificarqueelsistematengaunaválvuladedesahogoyuntanqueapresióndeltamañoadecuado.
• Verificarquelaprecargadeltanqueapresiónseaun70porcientodelapresióndereferenciadelunidad(42PSI(librasporpulgadacuadrada)paraelpuntodereferenciapredeterminadode60PSI).
• Verificarqueladescargadelabombaestéconectadaalsistema.
• Verificarqueloscablesatierradeentrada,desalidaydelblindajedeltransductoresténdebidamenteconectados.
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Pulse “Enter” (Ingresar)
Pulse “Enter” (Ingresar)
Pulse “Enter” (Ingresar)
Pulse “Enter” (Ingresar)
Pulse “Enter” (Ingresar)
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Aplique 230 V al Mecanismo
Configure la hora
Configure la fecha
Configuración completa
Monofásico (1)
Tipo de conexión[bifilar (2) o trifilar (3)]
Trifásico (3)
Tipo de Motor Sumerg. o sobre sup.
Ingrese amperaje de factor de servicio
Ingrese fase del motor [monofásico (1) o trifásico (3)]
(Continúaenlacolumnasiguiente)
Guía Básica de InicioConsultar el Manual del Propietario para obtener información sobre la instalación, el funcionamiento y la seguridad.
Esta guía no suplementa ni sustituye el Manual del Propietario.
AVISO Losamperiosindicadosenlaplacadefábricapuedenserdiferentesdeestosvalores.ParalosmotoresPENTEK,uselosvaloresindicadosaquí.
Enusosdereadaptaciónsumergibleconmotorestrifilares,monofásicosdeotrosfabricantes,sedebenusarlosvaloresdearranqueymarchadelcapacitor(CapStart/CapRun)suministradosporelfabricantedelmotor.Paramotorestrifásicos,sedebeusarelamperajedelfactordeservicioindicadosporelfabricantedelmotor.
Paramotoressobretierra,sedebeusarelvalordeamperiosmásaltoindicado(puedeestarindicadocomo“amperiosdecargamáx”ocomo“amperiosaplenacarga”).
AVISOConsultarelManualdelPropietarioparaobtenermásilustracioneseinformacióndetallada.
Para obtener asistencia, llamar al Departamento de Atención al Cliente de PENTEK 1-866-9PENTEK (973-6835)
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AVISODespuésdehabercompletadotodaslasconexionesdeloscablesenelPaso2,volverafijarlacubiertaenganchándolaenlapartesuperiordelaplacaposterior(esimportantedejarunespacio).Bajarycolocarlaparteinferiordelacubiertaenposición.Empujarlacubiertauniformementecontralaplacaposterior(Fig.1d),eliminandoelespacio.Volveracolocareltornilloenlaparteinferiordelacubiertadelantera.
1a
1b
1c
1d
