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    Questions on QUALITY CONCEPTS

    1. Kaizenmeans:

    a) total improvement

    b) continuous improvement

    c) continuous change

    d) continuous care

    2. Kaizen is a :

    a) Japanes concept

    b) Indian concept

    c) French concept

    d) Chines concept

    3) Kaizen involves :

    a) people

    b) system

    c) process

    d) all of the above

    4) Which of the following statement is wrong?

    a) It is Continuous

    b) There is No End of this process

    c) Team work is needed for Kaizend) Kaizen can be done in isolation.

    5) Choose the wrong statement

    Quality Circle is:

    a) Process of problem solving

    b) Involving employees of same department

    c) Involves employees of different work related

    d) Solves problem related to their work areas

    6) Quality circle was used in

    a) Organization

    b) Home

    c) Games

    d) Schools

    7) Quality circle in NTPC is used for:

    a) Exectives

    b) Non Executives

    c) Contractorsd) Contract worker

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    8) Under Kaizen umbrella which of the following doesnt come:

    a) Just in time

    b) 5S

    c) Suggestion Schemed) Six sigma

    9) PDCA Cycle stands for

    a) Plan-do-check-act

    b) People-direction-check-application

    c) Planning-direction-choose-apply

    d) Plan-direct-choose-act

    10) SDCA stands for

    a) Standardize- do- check-act

    b) Support-direction-choose- applyc) Strategy-planning-checking-application

    d) Standard-develop-check- apply

    11) Muda means

    a) Waste

    b) Strain/difficult task

    c) Irregularity

    d) None of the above

    12) Muri stands for

    a) Waste

    b) Strain/difficult task

    c) Irregularity, discrepancy

    d) None of the above

    13) Mura stand for

    a) Waste

    b) Strain/difficult task

    c) Irregularityd) None of the above

    14) Which of the following is correct for Muda:

    a) People waiting for an item that has not been delivered, yet to deliver

    b) Any human activity which absorbs resources but creates no value.

    c) Movement of item/people from one place from other without any purpose

    d) All the above

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    15) Gemba people stands for

    a) first line work place people

    b) Middle line work place people

    c) Top line work place people

    d) none of the above

    16) Pick the wrong statement for QC?

    a) It contributed to Japans success alone.

    b) QC is TQM.

    c) QC is for money saving!!

    d) All the above

    17) Professional Circle in NTPC is for:

    a) Executives

    b) Non-executives

    c) Contractors

    d) Directors

    18) Seri stands for

    a) Sort out

    b) Set in order

    c) Standardize

    d) None of the above

    19) Seiketsu stands for

    a) Sort out

    d) Standardize

    c) Spick and span

    d) Sustain

    20) Seiton is necessary because;

    a) Arranges Necessary Items

    b) Easy to Usec) Easy to Find and put away

    d) All the above

    21) Shitsuke stands for

    a) standardize

    b) spick and span

    c) sustain

    d)Discipline

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    22) Which of the following is correct for Seiton

    a) Set things in order by creating place for everything.

    b) Put everything in its place

    c) Keeping accessibility as easy as possible.

    d) All the above

    23) Problems avoided by implementing SET IN ORDER are:

    a) Waste of MOTION & SEARCHING

    b) Waste of DEFECTIVE PRODUCTS & UNSAFE CONDITIONS

    c) Waste of HUMAN ENERGY& EXCESS INVENTORY

    d) All of the above

    24) Shine Means

    a) Sweeping Floors,

    b) Whipping off Machinery

    c) Making Sure That Everything in the Factory Stays Clean.

    d) All the above

    25) The correct order of 5S is

    a) SEIRI- SEITON-SEISO-SEIKETSU- SHITSUKE

    b) SHITSUKE-SEITON-SEISO-SEIKISTSU-SEIRI

    c) SEITON-SEISO-SEIKISTSU-SEIRI- SHITSUKE

    d) SEISO- SEITON- SEIRI-SEIKETSU- SHITSUKE

    26. Quality function deployment was first developed by

    a) Yoji Akao

    b) Genichi Taquchi

    c) Richard Zultner

    d) Walter.A.Shewhart

    27. Which is implicated in the new ISO 9000:2000 standard which focuses on customer

    Satisfaction?

    a) Ishikawa diagram

    b) Voice of customer

    c) Quality function deployement

    d) Control charts

    28. House of quality was first used by

    a) Sony corporation

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    b) Mitsubishi Heavy industries

    c) Toyota motors

    d) Mazda motors

    29. Quality is not defined by specific limit Who said this?

    a) Yoji Akao

    b) Genichi Taquchi

    c) Richard Zultner

    d) Walter.A.Shewhart

    30. Who disagreed with the goal post view of quality?a) Yoji Akao

    b) Genichi Taquchi

    c) Richard Zultner

    d) Walter.A.Shewhart

    31. How many types of quality loss functions are there?

    a) One

    b) Two

    c) Three

    d) Four

    32. Control chart was first developed at

    a) Bell Labs

    b) General Motors

    c) Ford motors

    d) Hewlett Packward

    33. Variables that are difficult or impossible to control that affect the process are called

    a) Interactions

    b) Noise

    c) Robust

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    d) Pollution

    34. Fish bone diagram was first developed by

    a) Yoji Akao

    b) Genichi Taquchi

    c) Richard Zultner

    d) Kaoru Ishikawa

    35. Which is not one of the seven basic tools of quality management?

    a) Control Charts

    b) House of quality

    c) Fish bone diagram

    d) Pareto charts

    36. Fish bone diagram was first used at

    a) Sony corporation

    b) Mitsubishi Heavy industries

    c) Toyota motors

    d) Mazda motors

    37. Which among the following is not used in drawing fish bone diagram

    a) Control chart

    b) Pareto chart

    c) Brainstorming

    d) 5 Whys

    38. Capabilty maturity model has derived concepts from

    a) Statistical process control

    b) Pareto analysis

    c) Quality function deployement

    d) House of quality

    39. Experts in Six Sigma are called

    a. Black belts

    b. Green belts

    c. Red belts

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    d. Yellow belts

    40. The particulars of the methodology of Six Sigma was first formulated by

    a. Bill smith

    b. Walter.A.Shewart

    c. Richard Zultner

    d. Mc culloh

    41. one Sigma operates with -------- % of efficiency

    a. 31

    b. 32

    c. 33

    d. 34

    42.PDCA method was introduced by

    a. Deming

    b. Juran

    c. Crossby

    d. Zultner

    43. Which among the following is also known as Design for Six Sigma

    a. DMAIC

    b. DMADV

    c. PDCA

    d. None of these

    44. Four Sigma operates with -------- % of efficiency

    a. 99.134

    b. 98.745

    c. 99.379

    d. 99.563

    45. Voice of the customer is a concept used in

    a. QFD

    b. SPC

    c. Taquchi techniques

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    d. None of these

    46. Which is not one of the 8ps mentioned by Ishikawa

    a. Price

    b. Process

    c. Patterns

    d. None of these

    47. The concept of Robust Design was given by

    a. Yoji Akao

    b. Genichi Taquchi

    c. Richard Zultner

    d. None of these

    48. Which among the following is not a control chart

    a. EWMA chart

    b. CUSUM chart

    c. Pareto Chart

    d. Three way chart

    49. Normal distribution is also termed as

    a. Guassian distribution

    b. Bell curve

    c. Both a & B

    d. None of the above

    50. h=2IQR(x)/n1/3 is known asa. Sturges' formula

    b. Scott's choice

    c. Freedman-Diaconis' choice

    d. None of these

    51. Which one of the following is a type of check sheet

    a. Classification

    b. Location

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    c. Frequency

    d. All the above

    52. Which is a type of display using Cartesian coordinates to display values for two

    variables for a set of data

    a. Histogram

    b. Check sheet

    c. Flow chart

    d. None of the above

    53. Flowchart was introduced by

    a Frank Gilberth

    b Ben.S.Graham

    c Herman Goldstine

    d John Von Neumann

    54. Flow charts was first used bya. General electric

    b. Suzuki motors

    c. Johnson and Johnson

    d. Procter and Gamble

    55. In a flow chart, parallelogram denotes

    a. Start or end

    b. Input/output

    c. Processing step

    d. Decision

    56. Quality= Results of work efforts/total costs is the philosophy of

    a) Deming

    b) Juran

    c) Crossby

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    d) None of the above

    57. Which among the following is used for describing computer algorithms

    a. Flow chart

    b. Control chart

    c. Scatter diagram

    d. None of these

    58. If a parameter exists that is systematically incremented and/or decremented by the

    experimenter, it is termed

    a. Control parameter

    b. Dependent variable

    c. Independent variable

    d. Both a & c

    59. Which shows controls at a physical or resource level

    a. Document flow chart

    b. Data flow charts

    c. System flowchart

    d. Program flowchart

    60. Which of the following displays data series as a set of circles?

    a. Scatter plot

    b. Bubble chart

    c. Process chart

    d. None of the above

    61. Which quality Guru said quality is free

    a. Deming

    b. Juran

    c. Crossby

    d. None of the above

    62. Which one of the following is a type of bubble chart?

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    a. Ragone chart

    b. Regression control chart

    c. Sankey diagram

    d. None of the above

    63. Which is typically used to visualize energy or material transfers between

    processes?

    a. Ragone chart

    b. Regression control chart

    c. Sankey diagram

    d. None of the above

    64. Which is also known as Parzen window method?

    a. Kernels density estimation method

    b. Sturges' formula

    c. Scott's choice

    d. Freedman-Diaconis' choice

    65. 5 Whys method was first used ata. Sony corporation

    b. Mitsubishi Heavy industries

    c. Toyota motors

    d. Mazda motors

    66. In a flow chart, Rhombus symbol denote

    a. Start or end

    b. Input/output

    c. Processing step

    d. Decision

    67. Which company was the first American company to seek help from Deming?a. General motors

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    b. Ford motors

    c. General electric

    d. Procter and gamble

    68. 5 whys method was first developed by

    a. Sakichi Toyoda

    b. Genichi taquchi

    c. Yoji Akoa

    d. None of these

    69. N2 chart was developed by

    a. Ben.S.Graham

    b. Herman Goldstine

    c. Robert.J.Lano

    d. None of these

    70. Total productive maintanence was used at

    a. Sony corporation

    b. Mitsubishi Heavy industries

    c. Toyota motors

    d. Mazda motors

    71. A Japanese word that best captures the essence of Benchmarking

    a. dantotsu

    b. shanzhai

    c. Kaizen

    d. Yakuza

    72. Who is referred to as the founder of benchmarking?

    a. Edward Deming

    b. Malcolm Gladwell

    c. Dr.Robert Camp

    d. Kenichi ohmae

    73. The first organization to adopt bench-marking is

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    a. Canon

    b. Sony

    c.Infiniti

    d. Xerox

    74.__________________- allows the initiator firm to assess their competitive position

    by comparing products and services with those of target firms

    a. Performance bench-marking

    b. Product bench-marking

    c. Functional bench-marking

    d. Strategic bench-marking

    75._______________ is performing a financial analysis and comparing the results in

    an effort to assess your overall competitiveness

    a. Performance bench-marking

    b. Financial bench-markingc. Functional bench-marking

    d. Strategic bench-marking

    76. A common form of quantitative analysis used in metric bench-marking is

    _________

    a. Scatter diagram

    b.Histogram

    c.Fish-bone diagram

    d. Regression analysis

    77.______________ model of leadership development focuses on employees from the

    elite cadre.

    a.Executive leadership model

    b.Company wide leadership model

    c. High-potential model

    78. Which of the following is not a bench-marking partner of NTPC with respect to its

    induction scheme?

    a. B.A.R.C

    b. I.O.C

    c. Wiprod. Tata motors

    79. Just in time technique was first used aa

    a. General motors

    b. Ford motors

    c. Suzuki motors

    d. Toyota motors

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    80. Which one of the following is one of the seven wastes?

    a. Transportation

    b. Inventory

    c. Waiting

    d. All the above

    81. Poka yoke was first adopted by

    a. Sakichi Toyoda

    b. Shigeo shingo

    c. Nikkan Kogyo shingu

    d. None of the above

    82. Which one is not a part of 3 D,s in Japanese concept

    a. Dirty

    b. Difficult

    c. Disposable

    d. None of the above

    83. Quality is free-said by one of the famous Quality Gurus

    a. Juran

    b. Deming

    c. Crosby

    d. Juse

    84. What percentage is the hidden factory loss which occurs by not

    getting a product right the first time?

    a. 25%

    b. 30%

    c. 35%

    d. 40%

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    85. What is the perception of worst companies about quality?

    a. To correct

    b. To prevent

    c. To maintain

    d. To improve

    86. Quality Circles adopted in India in the year

    a. 1962

    b. 1970

    c. 1982

    d. 1983

    87. Who are Gemba people?

    a. Lower management

    b First line people

    c Workers

    d Middle management

    88. Quality Circle is

    a TQM

    b Kaizen

    c Money saving

    d All the above

    89. 24/72 rule is prevalent in which of the following companies?

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    a ESKOM

    b Florida Power & Light

    c NTPC

    d Powercom

    90. Which of the following is not a cost of conformance?

    a Planning

    b Auditing

    c Expediting

    d Rework

    91. 1:10:100 rule stands for

    a Prevention : Correction : Failure

    b Improvement : Correction : Failure

    c Improvement: Prevention : Correction

    d None of the above

    92. What is the method of disposal of items used once in 2-6 months?

    a Store to a distant spot

    b Organize and keep in workplace

    c Keep handy

    d Throw away

    93. Level 1 of 5S aims at

    a Focussing on basics

    b Just beginning

    c Making it visual

    d Focussing on reliability

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    94. DFM stands for

    a Deployment Function Measurability

    b Designing For Manufacturability

    c Define For Measurability

    d None of the above

    95. The objectives of Business Excellence

    Assessment are:

    a. Awareness of the elements critical for

    Business Excellence

    b To know the position on the Excellence Journey

    c Enhance Excellence level by making improvements

    d All the above

    96. Which of the following concepts lie at the heart of the Business

    Excellence Model?

    a PDCA

    b SDCA

    c RADAR

    d DMAIC

    The Malcolm Baldrige National Quality Award originated in

    a. Europe

    b Japan

    c US

    d Germany

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    98. How many criteria form part of ENABLERS in Business Excellence

    Model?

    a. 9

    b. 5

    c. 4

    d. 11

    98. If a company scores 700+ as per Business Excellence

    Model, its status means:

    a Genu

    ine world class

    b Amon

    gst outstanding companies

    c Doing

    the right things

    d Comp

    etently managed

    99. Six Sigma breakthrough is a quality initiative rather

    than a business initiative

    a. True

    b. False

    c. None

    100. The prize involve in NTPC Suggestion Scheme only include

    cash prizea. True

    b. False

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    QUESTIONS

    ONQUALITY

    CONCEPTS

    COMPILED BY

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    P.DuraichanderMohuwa Bhowal

    R. VasudevanVera Sangita Baxla