PS3000 Weighing Indicator USER GUIDE · Press TARE key, the displayed weight is tared. The...

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PS3000 Weighing Indicator USER GUIDE Edition: 08-06-2012

Transcript of PS3000 Weighing Indicator USER GUIDE · Press TARE key, the displayed weight is tared. The...

PS3000 Weighing Indicator

USER GUIDE

Edition: 08-06-2012

Safety Instruction

WARNING

Calibration, inspection, and maintenance of the indicator must be

performed by a qualified technician.

WARNING

The indicator can be damaged by static

electricity and should be considered sensitive

equipment. Remove power during electrical

connections. Touching internal components by

hand is prohibited.

INDEX

Section 1. Instruction ............................................................... 3

1.1 Battery Instruction (Optional) ........................................................................ 3

Section 2. Installation and Calibration .................................... 4

2.1 Power Supply ................................................................................................. 4

2.2 Connecting Load Cell and Indicator .............................................................. 4

Section 3. Operation ................................................................. 5

3.3 Zero operation ................................................................................................ 7

3.4 Tare operation ................................................................................................. 7

3.5 Accumulation operation ................................................................................. 7

3.6 Print and Print Formatting .............................................................................. 8

Section 4. Calibration and Parameters ................................... 9

4.1 Enter Calibration ............................................................................................ 9

4.2 Calibration Procedure................................................................................... 10

4.3 Parameter Settings ........................................................................................ 11

Section 5. Error Codes ........................................................... 15

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Section 1. Instruction

This weighing indicator is designed for use with bench or floor scales. Its basic weighing

functions include: Zero, Tare, Gross/Net, Hold, Print, kg/lb conversion and Total

(accumulation).

1.1 Battery Instruction (Optional)

1. When first using the internal battery, charge the battery fully, to prevent low

voltage resulting from the self-leakage of battery.

2. A flashing Red light means low battery.

3. The Red light turns on during charging.

4. The light turns Green when fully charged.

5. If the battery is not used for long periods of time, take it out to avoid the leakage.

6. For best results, fully discharge the battery every month (using the indicator until

automatically powers off.

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Section 2. Installation and Calibration

Your scale is pre-calibrated at the factory and only requires the load cell cable to be

connected from the base to the indicator. The following information is provided for a

qualified service technician only.

2.1 Power Supply

The indicator is powered by plugging the adapter directly into the DC Power connector

located at the bottom of the indicator.

Power Input: 100-240V 50/60Hz 1.6A

Power Output: 9.0V 1.2A

Polarity: Center Positive

Approvals: ULc and ULus

2.2 Connecting Load Cell and Indicator

The indicator can be used with either 4- or 6-wire 350Ω load cells. Quick Disconnect Pinout:

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Section 3. Operation

Front Panel LED Indicators Functions when Activated

kg Weighing in Kilograms Tare A Tare weight is present

lb Weighing in Pounds Weight is stable

Hold Indicates a held weight 0 Zero weight confirmation

Gross Gross weight is displayed Total Go to accumulation mode

Net Net weight is displayed Battery

AC is present or indicates

optional battery charge

level.

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Function

Press to print current weight.

Zero the displayed weight.

Press to tare any non-negative displayed weight. The

indicator automatically switches to NET mode.

When in Net mode, press to clear the tare weight in

memory. The indicator automatically switches to Gross

mode.

When in Net mode, press to display the gross weight.

The displayed weight will automatically switch back to

Net mode after three seconds.

Toggles between lb and kg units.

Holds the most current weight value on the display until

pressed again. (see C11 for settings)

1. Accumulation

2. Works together with Print to perform the accumulation

function and check the accumulation result

Turns the indicator On and Off.

Hold for 2 seconds to power Off.

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3.3 Zero operation

1. Initial zero – When the indicator powers up it will automatically zero out 10% of

the scale capacity. If this is not desired, change parameter C21 to the desired

setting.

2. Manual Zero – You can zero up to 100% of the scale capacity by pressing

ZERO.

3.4 Tare operation

Press TARE key, the displayed weight is tared. The indicator then displays a zero

Net weight and activates the NET and TARE status lights. In Net mode, press TARE

key to clear the tare weight. The indicator will then enter the Gross mode.

3.5 Accumulation operation

Place the item on the scale and wait until stable, Press TOTAL to enter accumulation

mode, the TOTAL indicator will turn on and the display will show the count ‘n001’to

confirm the item was accumulated. Remove the item from the platform and allow the

scale to return to zero. Place the second item on the platform. When the weight is stable

press TOTAL, ‘n002’ is displayed. Repeat until complete. You can accumulate a

maximum of 999 items.

Display the accumulated weight --- Press and hold the PRINT key; then press the TOTAL key,

display ‘n***’, to display the counter value and then the total weight. There are 8 digits

in total. It will show the first 4 digits then the last 4 digits. For example, the first 4 digits

is ‘0012’, and the last 4 digits is ’34.56’. This means the actual weight is 1234.56

EXIT the accumulation function --- When the indicator shows the last 4 digits, Press and hold

TOTAL, the indicator will show ‘clr n’.

To exit without clearing the accumulator: Press PRINT.

To exit and clear the accumulator: Press ZERO and ‘clr y’ will be displayed. Then

Press PRINT.

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3.6 Print and Print Formatting

When the weight is stable, pressing PRINT will print the displayed weight. Note:

When printing in tare mode, if the weight is negative, it will not print. Set C30 for

the desired date format.

Tare mode Gross mode

Date: XX.XX.XX Date: XX.XX.XX

Time: XX:XX:XX Time: XX:XX:XX

NET XX.X kg GROSS XXX.X kg

TARE XX.X kg

GROSS XXX.X kg

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Section 4. Calibration and Parameters

The following information is provided for a qualified service technicians only.

Calibration of the scale requires the use of certified weights. Any alteration of the

settings and/or calibration may require a service call by a certified technician that is not

covered under the warranty.

4.1 Enter Calibration

1. Press and hold PRINT, then press HOLD to enter calibration.

2. If this procedure does not enter calibration, remove the rear cover and locate

the switch on the lower left of the circuit board labeled MARK. This switch

must be in the ON position to enter calibration. Once turned on, repeat step 1

above.

NOTE: If the indicator has an NTEP seal and a lead and wire seal, an authorized

technician must perform this work so the legal for trade status with local weights and

measures authorities is not affected.

Button Calibration

Function

Description of Function

PRINT ENTER

Accept parameter value and scroll to next

parameter. Also (where applicable) moves to the

next value within a single parameter.

ZERO UP Change parameter value

TARE DOWN Change parameter value

HOLD BACK Scroll to previous parameter

LB/KG

GROSS

LEFT

RIGHT

Use to select parameter digit (C##, C#_, C_#).

Scroll digit values using Up and Down arrows.

Press Enter to advance to that parameter.

COUNT Exit calibration and save changes

ON/OFF POWER

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4.2 Calibration Procedure

Step Display Parameter Notes

1 PRINT + HOLD [C01 ] Calibration mode entry

2 press

press

[C01 ]

[C01 #]

Choose calibration unit

Options:1=kg, 2=lb

3 press

press

[C02 ]

[C02 #]

Set number of digits after decimal point

Options:0/1/2/3/4

4 press

press

[C03 ]

[C03 #]

Set scale division (graduation)

Options:1/2/5/10/20/50

5 press

press

[C04 ]

[#####.#]

Set scale capacity

press or to change flashing digit

press or to select digit

6 press

press

press

[C05 ]

[C05 #]

[CAL 10]

[00000.0]

Zero calibration

Options:0=no zero calibration, 1= zero calibration

calibration zero

Note: Zero calibration is recommended

7 press

press

press

press

press

[C06 ]

[C06 #]

[SPAN ]

[02500.0]

[CAL 10]

[CAL End]

Span calibration

Options: 0= No span calibration; 1= Span calibration

Note: Span calibration is recommended

Place weights on the scale platform.

Input the weight being used to calibrate with.

press or to change flashing digit

press or to select digit

Calibration complete. Press TOTAL to save and exit.

Press to continue to other parameters.

8

press

press

press or

[C07 ]

[07 0]

[07 1]

Default parameters setting

Options:

0=Do not default parameters

1=Default all parameters

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4.3 Parameter Settings

Function Setting Item Parameter Notes (default setting in bold)

Warning tone

C08

warning tone

Options:

0= warning tone On

1= warning tone Off

Automatic power off C09

Automatic

Shut Off

Options:

0= Auto Shut Off disabled

10= Shut Off automatically if no change within 10 min

30= Shut Off automatically if no change within 30 min

60= Shut Off automatically if no change within 60 min

Power saving setting C10

Sleep Mode

setting

Options:

0= disable Sleep Mode

3= enter Sleep Mode if no change within 3min

5= enter Sleep Mode if no change within 5 min

Hold function C11

Hold mode

Peak hold: shows the

maximum data;

application used mainly

for materials testing,

such as tension and

pulling force.

Data hold: shows

current weight value;

main application is for

animal weighing.

Options:

0=disable Hold function

1= Peak hold

2= Data Hold

3= Automatic Hold Function

Kg/lb conversion

C12

kg/lb Button

Options:

0= disable kg/lb button

1= kg/lb conversion is active

Upper/lower

limit alarm

C13

Upper limit alarm

value

You can set it within the max. capacity limit

C14

Lower limit alarm

value

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A/D Raw Display C15

Displays the A/D raw count reading

Date and time C16

Date

In C16 you can set the date, from left to right:

year/month/day

C17

Time

In C17 you can set the time from left to right:

hour/min./sec.

Communication

setting

C18

Serial interface data

output method

Options:

0= Disable serial interface data output

1= Continuous sending for optional remote display

2= Printer setting

3= PC command request method

4= PC continuous format

5= PC/optional remote display continuous format

C19

Baud rate

Options:

0= 1200 / 1=2400 / 2=4800 / 3=9600

Zero range C20

Manual zero range

(Zero button press)

Options:

0= Disable manual zero setting

1= ±1% max capacity

2= ±2% max capacity

4= ±4% max capacity

10= ±10% max capacity

20= ±20% max capacity

100= ±100% max capacity

C21

Initial zero range

(zero range during

indicator power up

sequence)

Options:

0= no initial zero setting

1= ±1% max capacity

2= ±2% max capacity

5= ±5% max capacity

10= ±10% max capacity

Zero tracking

C22

Automatic zero

tracking range

Options:

0= close zero tracking

0.5=±0.5d

1.0= ±1.0d

2.0= ±2.0d

3.0= ±3.0d

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4.0= ±4.0d

5.0= ±5.0d

d = scale division (graduation) as set in

parameter C03

Zero tracking timer

C23

Options:

0= disable zero tracking time

1= 1 second

2= 2 seconds

3= 3 seconds

Overload setting C24

Determines when the

scale displays

overload error

Options:

00= disable overload range

Valid settings from 01d to 99d

Default 05d

d = scale division (graduation) as set in

parameter C03

Negative display C25

Negative display

range

Options:

0= -20d

10=10% max. capacity

20=20% max. capacity

50=50% max. capacity

100=100% max. capacity

Standstill time C26

Standstill time

Options:

0= quick / 1= medium / 2= slow

C27

Standstill range

Options:

1=1d 2=2d 5=5d 10=10d

d = scale division (graduation) as set in

parameter C03

Motion Filter C28

When the weight is

unstable, you can

change the filter

setting to make

weight display more

stable.

Options:

0= disable Motion Aperture

1= 1 Motion Aperture setting

2= 2 Motion Aperture setting

3= 3 Motion Aperture setting

4= 4 Motion Aperture setting

5= 5 Motion Aperture setting

6= 6 Motion Aperture setting

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Note:Set Motion Aperture carefully. For more “stable”

weights use a lower setting. For less stable objects

(unbalanced or moving animals) use a higher setting.

C29

Noise filter

Options:

0= disable noise filter

1= 1 digital filter strength

2= 2 digital filter strength

3= 3 digital filter strength

Date Format

C30

Options:

0= yy.mm.dd

1= mm.dd.yy

2= dd.mm.yy

3= yy.mm.dd

Analog output range C31

Options:

0= 0~20mA output

1= 4~20mA output

Manually set analog

output for device

calibration

C32

Options:

out-4= sets the output current to 4mA

Valid settings from 4-20

Relay output setting C33

0= Disable relay output

1= Open relay output function 1

2= Open relay output function 2

3= Reserved (no function)

RS485 address C34

C34= 0~99 Add. Code

Wireless

communication

C35 C35=0~99 signal

Gravity of calibration

location

C36 C36=9.7000~9.9999 (Do not change)

Gravity of destination C37 C37=9.7000~9.9999 (Do not change)

Version No. C38

Reserved menu C39

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Section 5. Error Codes

ERROR REASON SOLUTION

UUUUUU

1. overload

2. improper installation of load cell

3. load cell is damaged

1. reduce weight

2. check the load cell connection

3. inspect load cells

nnnnnnn

1. improper calibration

2. improper installation of load cell

3. load cell is damaged

1. check that the scale is level

2. check the load cell connection

3. inspect load cells

ERR1 no input weight or the weight is

overload

input the correct weight

ERR2 During calibration, the weight is

below than Min. required weight

The calibration weight Minimum is 10% of scale

capacity as set in C04

ERR3 During calibration, the input signal

is negative

1. check the connection is correct

2. check load cell for damage

ERR4 During calibration, the signal is

unstable

1. Check if platform is level

2. After the platform is stable, start calibration.

ERR5 Microprocessor or A/D failure

ERR6 Exceed zero range Remove the load