Progressing Cavity Pump Systems - OilProductionoilproduction.net/files/ALS/NOV - PCP...

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ProgressingCavity PumpSystems

Artificial Lift

Progressing Cavity Pump Systems Summary

Aftermarket

We deliver a field-proven, highly-engineered, comprehensive resource for artificial lift equipment and packaged solutions all over the world. Our breakthrough innovations in hydraulic pumping systems, progressing cavity pump systems and automation controls and monitoring are changing the way operators view their long-term production through artificial lift. Our artificial lift professionals will collaborate with you to properly evaluate well conditions and provide customized solutions, helping you optimize the production life of your wells. Let us be your new 24/7 production partner.

We are a designer, manufacturer and supplier of progressing cavity pump technology worldwide. With over 75 years of experience, 8 international sites and global distribution network, we provide a range of PC Pump solutions that fulfill many oilfield production needs. Our line of downhole PC Pumps are designed for use in both oil production and dewatering applications where the economics of production demand efficiency, reliability and low life-cycle cost from the production equipment.

Common Applications

• Rod Driven systems using surface driveheads and rod-less systems using submersible downhole motors in: • Heavy Crude (aggressive geometry)• Medium Crude• Coal Bed Methane (CBM) / Coal Seam Gas (CSG)• Shale Oil and Water

Features and Benefits

• Lower Capital Cost• The lack of expensive foundations, simple construction and the compact surface drive units greatly reduce start-up costs.• Lower Running Cost• Typically, a PC pump has an overall efficiency rating of above 70% which is significantly higher than alternative lift methods and lowers the cost per

barrel of recovered fluid.• Reliable• The simple construction of the PC Pump consists of only one moving part. In most cases, a single helix gear “ROTOR” that rotates eccentrically

inside a stationary, elastomeric lined, double helix gear “STATOR”. This simple assembly handles gas and solids without blocking and is resistant to abrasive wear.

• Environmentally Conscious Design• The low, unobtrusive profile of the quiet running surface drivehead makes the PC pump ideal for environmentally sensitive areas. Also, state of the

art Leak Free Stuffing Boxes with leak detection help protect the environment from spills.• When combined with a submersible downhole motor system, PC pumps can be installed in highly deviated wells and eliminate issues related to rod

and tubing wear.

Our products are backed by the reliability and responsiveness of our aftermarket group. Highly trained field service technicians are on call to handle on-site service needs 24 hours a day, seven days a week.

Our services include:

• Equipment installation and commissioning• On-site service repair• Remote diagnostic service


Our pumps are designed for use with Progressing Cavity Pump Driveheads and submersible motors to make a combined system, which offers a low operating cost. Rotors are available in alloy steel (4140) with hard chrome plating, which provides resistance to abrasion and wear.

Using the latest manufacturing technology and state-of-the art production techniques, accurate machining and plating of the rotor profile is maintained ensuring that the design performance is always achieved.

A range of stator elastomers is available allowing the pump to be selected for many downhole fluid conditions.

• OA - Medium Nitrile with good oil, solvent and abrasion resistance. Maximum temperature of 95C. • OB - High Nitrile with superior resistance to oils and solvents. Maximum temperature of 100C.• OD - “Soft” Medium Nitrile has similar properties to OA with a higher level of abrasion resistance. Maximum

Temperature of 90C • OH - Hydrogenated Nitrile offers maximum resistance to H2S, solvents and high temperature. Maximum

temperature of 135C. (Increases to 150C when combined with a HTL (High Temperature Lock) stator.

Downhole Pumps

Insertable Progressing Cavity Pump

NO-GO™ Tag Progressing Cavity Pumps

We offer an innovative, insertable progressing cavity pump design that allows the customer to insert a PC pump inside the production tubing and pressure test the tubing string with one easy-to-use tool that works seamlessly with standard API Pump Seating Nipples.

The NO-GO Tag system is an advanced generation tool for rotor placement in progressing cavity pumps. It provides all the functionality of a traditional bottom tag bar system with the following advantages.

Features and Benefits• There is no need for a service rig to pull the production tubing to change a downhole pump• Pump changes can be done with a flush-by equipped for rod handling• The unit minimizes the need to remove production tubing, reducing the cost of downhole gauge installations• Allows for pressure testing the production tubing as well as the primary seal, while inserting the stator• Has the ability to use any progressing cavity pump without performing any modifications• Can pull the rotor out of the well bore without unseating the primary seal• Insertable systems are available for 2 7/8”, 3 1/2”, 4 1/2” & 5 1/2” production tubing

Features and Benefits• Tags within the stator, leaving the intake free of obstruction, allowing the rotor to agitate solids• Coilable through the pump but only pulling up the polished rod and protects the stator elastomer by guiding the coil• Unique integrated design eliminates flow losses and extra connections• Tags using a conventional rod box or rotor head• Ability to land pump lower in well• Eliminates costly mechanical tools below the pump while maintaining circulation clean-out capabilities• Best suited for heavy oil and CBM wells producing solids, with minimal cellar, and/ or a history of intake plugging• NO-GO Tag available in the following models:

• Metric - 1 - 80 m3/day per 100 rpm• Imperial - 006 to 505 bpd per 100 rpm

Progressing Cavity Pumps

PUMP ROTOR STATOR PUMP REFERENCE

Pump Series

m3/day/ 100rpm - m of lift

Actual Displacement

m3/day/100rpm - m of lift

Drift Dia.

mm (a)

Orbit Dia.

mm

Length

m (b)

Pin Connection

mm (c)

Tube OD

mm (d)

Max OD(Fittings)

mm (e)

Length(No tag

bar)

m (f)

Stator Tube Connections

mm (g)

Tagbar Threads (Intake)

mm (h)

Standard Tagbar Length

cm (i)

Min Tubing Size (Threaded)

mm


mm

Available Options

Imperial

bpd/100rpm - ft of lift

1-7501-15001-22501-3000

1.3 31.8 (H)

◉ 35.5

1.132.163.174.20

15.9 API 60.5 74.0

1.012.043.054.08

60.3 NUE Pin 60.3 EUE Pin 18.4 60.3 114.3 006-2500006-5000006-7500006-10000

2-7502-15002-2250

1.6 31.8 (H)

◉36.2 1.14

2.173.19

15.9 API 60.5 74.0 1.012.053.06

60.3 NUE Pin 60.3 EUE Pin 18.4 60.3 114.3 010-2500010-5000010-7500

3-6003-12003-18003-2400

2.6 31.8 (H)

◉37.1 1.14

2.173.194.22

15.9 API 60.5 74.0 1.012.053.064.10

60.3 NUE Pin 60.3 EUE Pin 18.4 60.3 114.3 015-2000015-4000015-6000015-8000

4-7504-12004-15004-18754-24004-3000

4.3 36.5 (H)

◉42.3 1.53

2.202.943.634.335.73

19.1 API 70.1 74.0 1.392.062.803.494.195.59

60.3 EUE Pin 60.3 EUE Pin 18.4 60.3 114.3 SH1 025-2500025-4000025-5000025-6250025-8000025-10000

6-7006-10506-14006-17506-2100

7.0 38.1 (H)

◉45.0 2.88

4.135.386.627.87

19.1 API 57.1 57.1 3.184.425.676.918.16

50.8 ACME Box (Top) x 40.6 EUE Box (Bottom) w/ 0.6m Orbit Tube

40.6 EUE Pin 40.6 60.3 73.0 044-2300044-3500044-4600044-5750044-6900

7-7507-12007-16007-18007-24007-3000

8.8 41.3 (H)

◉48.7 2.22

3.424.245.056.708.33

22.2 API 70.1 74.0 2.073.284.094.916.558.19

60.3 EUE Pin 60.3 EUE Pin 18.4 60.3 114.3 SH1 045-2500045-4000045-5400045-6000045-8000045-10000

8-15008-2250

7.9 53.2 (M)

◉62.9 2.36

3.3622.2 API 95.6 106.7 2.01

3.00

88.9 EUE Pin 88.9 EUE Pin 40.6 73.0 139.7 PDL 056-5000056-7500

9-8009-12009-1600

9.4 31.8 (H)

◉39.6 3.82

5.607.38

15.9 API 57.3 4.686.468.24

48.6 ACME Box w/ 1.1m Orbit Tube

48.6 ACME Pin

40.6 60.3 73.0 060-2650060-4000060-5300

10-75010-120010-150010-180010-240010-300010-3750

9.8 48.4 (M)

◉55.8 2.04

2.943.764.605.497.168.85

22.2 API 89.2 106.7 1.692.593.404.255.106.818.50

88.9 NUE Pin 73 EUE Pin 40.6 73.0 139.7 SH2 065-2500065-4000065-5000065-6000065-8000065-10000065-12500

11-120011-1800

10.3 53.2 (M)

◉62.9 2.27

3.2425.4 API 95.6 106.7 1.90

2.87

88.9 EUE Pin 88.9 EUE Pin 40.6 73.0 114.3 PDL 067-4000067-6000

15-70015-105015-141015-180015-210015-2800

15.5 48.4 (M)

◉59.6 2.63

3.754.936.067.209.50

22.2 API 88.2 106.7 2.283.394.575.716.859.15

88.9 NUE Pin 73 EUE Pin 40.6 73.0 139.7 SH2 090-2300090-3400090-4600090-6000090-6900090-9000

16-600 HTL16-1200 HTL16-1800 HTL16-2400 HTL16-3000 HTL16-3600 HTL

16.8 48.5 (M)

◉58.6 2.72

5.087.449.8112.1714.53

22.2 API 108.3 2.554.917.279.6412.0014.37

73 EUE Box 73 EUE Pin 40.6 73.0 139.7 094-2000 HTL094-4000 HTL094-6000 HTL094-8000 HTL094-10000 HTL094-12000 HTL

17-75017-120017-150017-180017-240017-300017-3600

16.8 48.5 (M)

◉58.6 2.72

3.915.085.687.479.2411.03

22.2 API 88.2 106.7 2.363.564.725.337.118.8810.67

88.9 NUE Pin 73 EUE Pin 40.6 73.0 139.7 SH2 095-2500095-4000095-5000095-6000095-8000095-10000095-12000

Progressing Cavity PumpsProgressing Cavity Pump Specifications– Metric



Pump Series


Actual Displacement


Drift Dia.

mm (a)

Orbit Dia.

mm

Length

m (b)

Pin Connection

mm (c)

Tube OD

mm (d)

Max OD(Fittings)

mm (e)

Length(No tag

bar)

m (f)


mm (g)


mm (h)


cm (i)


mm


mm

Available Options

Imperial


21-44021-66021-88021-110021-132021-154021-2200

21.0 41.3 (H)

◉52.3 2.90

4.135.396.627.889.1112.86

22.2 API 70.0 3.204.445.696.938.189.4213.16

55.9 EUE Box (Custom) w/ 0.6m Orbit Tube

48.3 EUE Pin (Welded)

55.9 60.3 88.9 131-1450131-2150131-2900131-3600131-4350131-5100131-7200

22-1500 ML22-2250 ML22-3000 ML

22.8 41.3 (H)

◉47.0 3.70

5.477.26

22.2 API 70.1 89.2 3.565.337.11

60.3 EUE Pin 73 EUE Pin 18.4 60.3 114.3 SH1 135-5000 ML135-7500 ML135-10000 ML

23-750 23-1200 23-1500 23-1875 23-2400 23-3000 23-3600

22.6 51.6 (M)

◉66.8 2.70

3.594.865.986.829.3610.05

25.4 API 95.5 106.7 2.343.234.505.616.458.999.68

88.9 EUE Pin 88.9 EUE Pin 40.6 73.0 139.7 SH3 144-2500144-4000144-5000144-6250144-8000144-10000144-12000

24-600 24-900 24-1200 24-1500 24-1800 24-2100

23.8 45.5 (M)

◉

59.8 2.944.295.626.968.319.64

22.2 API 89.2 2.674.025.356.698.049.38

73 EUE Box 73 EUE Pin 40.6 73.0 114.3 150-2000150-3000150-4000150-5000150-6000150-7000

27-800 27-1200 27-1600 27-2000 27-2400 27-3200 27-4000

26.2 56.6 (M) 70.6 2.673.814.976.117.279.5711.87

25.4 API 95.5 106.7 2.303.444.605.746.919.2011.51

88.9 EUE Pin 88.9 EUE Pin 40.6 73.0 139.7 SH3 170-2600170-4000170-5300170-6700170-8000170-10500170-13400

32-600 32-900 32-1200 32-1500 32-1800 32-2100

29.8 57.7 (M) 71.1 3.094.465.827.198.569.92

25.4 API 114.6 2.724.105.456.828.209.55

88.9 EUE Box 88.9 EUE Pin 40.6 73.0 139.7 SH4SH4 or HTLSH4SH4SH4 or HTLSH4

200-2000200-3000200-4000200-5000200-6000200-7000

33-750 33-1200 33-1500 33-1900 33-2400

33.6 48.1 (M)

◉58.2 4.77

6.979.1911.4013.62

22.2 API 89.2 106.7 4.426.628.8411.0413.26

88.9 NUE Pin 73 EUE Pin 40.6 73.0 139.7 SH2 205-2500205-4000205-5000205-6500205-8000

39-750 39-1125 39-1500 39-1875

38.4 45.8 (M)

◉60.1 4.66

6.849.0511.23

22.2 API 89.2 4.396.578.7810.97

73 EUE Box 73 EUE Pin 40.6 73.0 114.3 245-2500245-3750245-5000245-6250

40-750 ML40-1200 ML40-1500 ML

41.3 41.3 (H)

◉

47.6 3.705.477.26

22.2 API 70.1 89.2 3.565.337.11


44-1000 44-1500 44-2000 44-2500 44-3000

42.8 57.0 (M) 70.9 5.147.529.9212.3014.70

25.4 API 95.5 106.7 4.787.169.5511.9314.33

88.9 EUE Pin 88.9 EUE Pin 40.6 73.0 139.7 SH3 275-3300275-5000275-6700275-8350275-10000

45-400 HTL45-800 HTL45-1200 HTL45-1600 HTL

42.8 57.0 (M) 70.9 2.725.087.449.80

25.4 API 114.6 2.564.927.279.63

88.9 EUE Box 88.9 EUE Pin 40.6 73.0 139.7 280-2650 HTL280-4000 HTL280-5400 HTL280-3000 HTL

47-750 47-1125 47-1500 47-1875 47-2250

44.1 55.9 (M) 73.9 4.216.138.069.9811.91

25.4 API 114.6 3.855.767.709.6111.55

88.9 EUE Box 88.9 EUE Pin 40.6 73.0 139.7 SH4 or HTLSH4SH4 or HTLSH4SH4 or HTL

295-2500295-3750295-5000295-6250295-7500



Pump Series


Actual Displacement


Drift Dia.

mm (a)

Orbit Dia.

mm

Length

m (b)

Pin Connection

mm (c)

Tube OD

mm (d)

Max OD(Fittings)

mm (e)

Length(No tag

bar)

m (f)


mm (g)


mm (h)


cm (i)


mm


mm

Available Options

Imperial


54-600 54-900 54-1200 54-1500 54-1800

51.2 58.3 (M) 72.4 4.466.508.5610.6012.66

25.4 API 114.6 4.106.148.2010.2412.30

88.9 EUE Box 88.9 EUE Pin 40.6 73.0 139.7 SH4 or HTLSH4SH4 or HTLSH4SH4 or HTL

340-2000340-3000340-4000340-5000340-6000

64-600 64-900 64-1200 64-1500 64-1800

66.4 57.0 69.7 4.867.109.3611.6013.86

25.4 API 114.6 4.506.748.9911.2313.49

88.9 EUE Box 88.9 EUE Pin 40.6 73.0 139.7 400-2000400-3000400-4000400-5000400-6000

70-900 70-1350 70-1800

68.5 66.5 (M) 85.5 4.867.109.36

28.6 API 115.2 5.187.429.68

88.9 EUE Box w/ 0.6m Orbit Tube

88.9 EUE Pin 40.6 88.9 139.7 440-3000440-4450440-6000

74-200 HTL74-800 HTL74-1000 HTL74-1200 HTL

79.8 56.4 (M) 70.5 2.669.5711.8714.17

25.4 API 114.6 2.509.4011.7014.01

88.9 EUE Box 88.9 EUE Pin 40.6 88.9 139.7 495-660 HTL495-2650 HTL495-3300 HTL495-4000 HTL

75-500 75-750 75-1000 75-1250 75-1500

79.8 56.4 (M) 70.5 5.147.529.9212.3014.70

25.4 API 95.3 106.3 4.787.169.5511.9314.33

88.9 EUE Pin 88.9 EUE Pin 40.6 73.0 139.7 SH3 500-1700500-2500500-3300500-4200500-5000

80-800 80-1000 80-1200 80-1600 80-1800

78.8 65.5 (M) 85.0 4.865.987.109.3610.48

28.6 API 115.2 5.186.307.429.6810.80


88.9 EUE Pin 40.6 88.9 139.7 505-2650505-3200505-4000505-5300505-6000

96-520 96-800 96-1040 96-1300 96-1560

90.5 58.1 (M) 77.0 4.867.109.3611.6013.86

25.4 API 114.6 5.117.359.6011.8414.10


88.9 EUE Pin 40.6 73.0 139.7 SH5 or HTLSH5SH5 or HTLSH5SH5 or HTL

600-1750600-2650600-3500600-4300600-5250

98-790 98-1200 98-1580 98-1800

95.2 73.6 (M) 97.9 5.047.259.4910.59

60.3 Pac 140.1 4.456.668.9010.00

114.3 EUE Box 114.3 EUE Pin 91.4 114.3 None 615-2600615-4000615-5270615-6000

110-400 110-800 110-1000 110-1200

112.1 57.3 (M) 71.3 5.149.9212.3014.70

25.4 API 95.3 106.3 4.789.5511.9314.33

88.9 EUE Pin 88.9 EUE Pin 40.6 73.0 139.7 SH3 685-1300685-2650685-3200685-4000

111-800 111-1200 111-1600 111-1800

103.8 75.3 (M) 101.1 5.047.259.4910.59

60.3 Pac 140.1 4.456.668.9010.00


120-400 120-600 120-800 120-1000 120-1200

116.3 57.8 76.4 4.867.109.3611.6013.86

25.4 API 114.6 5.117.359.6011.8414.10


88.9 EUE Pin 40.6 73.0 139.7 SH5 or HTLSH5SH5 or HTLSH5SH5 or HTL

755-1350755-2000755-2650755-3300755-4000

125-750 ML125-1200 ML125-1500 ML

128.1 56.6 (M) 66.0 5.147.529.92

25.4 API 95.3 106.7 4.787.159.55


130-650 130-1300 130-1625 130-1950

128.3 74.0 (M) 100.6 5.049.4911.7013.94

60.3 Pac 140.1 4.458.9011.1113.35


150-360 150-720 150-900 150-1100

154.5 61.1 (M) 78.3 5.2310.1012.5214.96

25.4 API 114.6 5.079.9312.3614.80

88.9 EUE Box 88.9 EUE Pin 40.6 88.9 139.7 950-1200950-2400950-3000950-3600




Pump Series


Actual Displacement


Drift Dia.

mm (a)

Orbit Dia.

mm

Length

m (b)

Pin Connection

mm (c)

Tube OD

mm (d)

Max OD(Fittings)

mm (e)

Length(No tag

bar)

m (f)


mm (g)


mm (h)


cm (i)


mm


mm

Available Options

Imperial


155-150 HTL155-450 HTL155-600 HTL155-750 HTL155-900 HTL

154.5 61.1 (M) 78.3 2.787.6110.0212.4414.85

25.4 API 114.6 2.627.459.8612.2814.69

88.9 EUE Box 88.9 EUE Pin 40.6 88.9 139.7 975-500 HTL975-1500 HTL975-2000 HTL975-2500 HTL975-3000 HTL

165-900 165-1350 165-1800

160.0 101.2 (M) 128.1 5.778.3110.87

73 Pac 168.5 178.1 5.097.6310.19

168.3 BTC Pin 168.3 BTC Pin 91.4 139.7 N/A 1030-30001030-45001030-6000

200-900 200-1350 200-1800

195.5 110 (M) 138.2 5.778.3110.87

73 Pac 178.1 194.8 5.097.6310.19

177.8 LTC Pin 168.3 BTC Pin 91.4 139.7 N/A 1260-30001260-45001260-6000

206-600 206-900 206-1200 206-1500

209.6 95.2 (H) 128.3 5.357.6910.0412.37

50.8-8 UN 2A

168.3 177.8 4.697.029.3711.71

168.3 BTC Pin 168.3 BTC Pin 91.4 114.3 N/A 1300-20001300-30001300-40001300-5000

334-640 334-1280 334-1600

326.8 102.9 (M) 137.2 5.6910.7213.23

57.2 SA 2G 178.1 194.46 5.0310.0612.57

177.8 LTC Pin 168.3 BTC Pin 91.4 139.7 N/A 2100-21002100-42602100-5300

82-600 MTM82-1200 MTM

85.6 80.9 107.9 3.266.09

25.4 API 127.0 141.5 2.805.61

127 LTC pin 114.3 EUE Pin 50.8 114.3 N/A 520-2000 MTM520-4000 MTM

112-600 MTM112-1200 MTM

115.5 91.0 (M) 121.5 3.266.08

25.4 API 141.3 153.9 2.805.61

139.7 LTC Pin 114.3 EUE Pin 50.8 114.3 N/A 700-2000 MTM700-4000 MTM

218-700 MTM 218.6 90.9 (M) 121.7 6.08 28.6 API 141.3 153.9 5.61 139.7 LTC Pin 114.3 EUE Pin 50.8 114.3 N/A 1370-2200 MTM

300-510 MTM 300.5 90.9 (M) 121.7 6.08 28.6 API 141.3 153.9 5.61 139.7 LTC Pin 114.3 EUE Pin 50.8 114.3 N/A 1900-1600 MTM

Notes:

SH 1: Slim Hole. Stator maximum OD becomes 70mm, 1.2m long orbit tube added, stator tube threads become 60.3mm NUE Box, tagbar intake thread becomes 60.3mm NUE Pin, OAL increases by 1.2. Insertable in 88.9mm tubing.

SH 2: Slim Hole. Stator maximum OD becomes 89mm, stator tube threads become 73mm EUE Box, tagbar intake thread becomes 73mm Pin, OAL increases by 0.18m. Insertable in 114.3mm tubing.

SH 3: Slim Hole. Stator maximum OD becomes 95.4mm, 1.2m long orbit tube added, stator tube threads become 73mm EUE Box, tagbar intake thread becomes 73mm Pin, OAL increases by 1.3m. Insertable in 114.3mm tubing

SH 4: Slim Hole. Stator maximum OD becomes 97.2mm, 0.56m long orbit tube added, stator tube threads become 73mm EUE Box, tagbar intake thread becomes 73mm Pin, OAL increases by 0.74m. Insertable in 139.7mm tubing.

SH 5: Slim Hole. Stator maximum OD becomes 97.2mm, orbit tube length reduced by 50mm, stator tube threads become 73mm EUE Box, tagbar intake thread becomes 73mm Pin, OAL increased by 0.13m. Insertable in 139.7mm tubing.

88.9mm NUE Pin: Available on stator tubes with a standard 73mm EUE Box. Stator OAL unchanged. (Model 24, & 39)

114.3mm LTC Pin: Available on stator tubes with a standard 88.9mm EUE Box. Stator OAL unchanged. (Model 32, 45, 47, 54, 64, 70, 74, 75, 80, 96, 120, 150, 155)

139.7mm LTC Pin: Available on stator tubes with a standard 114.3mm EUE Box. Stator OAL unchanged. (Model 98, 111 & 130)

◉ Coilable: 19mm coiled tubing can drift past the rotor inside 88.9mm tubing @ 13.8 kg/m (M) & (H): Largest portion of the rotor used to determine the Drift Diameter. M - Rotor Major H - Rotor Head PDL: Pddle Rotor. Rotor and tagbar length both increase by 0.5m HTL: High Temperature Lock. These pumps are equipped with a mechanically secured metal cage inside the stator to ensure bond integrity at high temperatures. ML: Multilobe. These pumps have a 2:3 rotor/stator geometric configuration. MTM: Metal-To-Metal. These pumps have an all metal stator and contain no elastomer.


f

d

↑

↓

i

i

h

h

g

g

d

f

e

c

ba

Progressing Cavity PumpsProgressing Cavity Pump Specifications– Imperial


Pump Series


Actual Displacement

bpd/100rpm -ft of lift

Drift Dia.

in (a)

Orbit Dia.

in

Length

in (b)

Pin Connection

in (c)

Tube OD

in (d)

Max OD(Fittings)

in (e)

Length(No tag

bar)

in (f)


in (g)


in (h)


in (i)


in


in

Available Options

Metric

m3/Day/100rpm -

m of lift

006-2500006-5000006-7500006-10000

8.2 1.25 (H)

◉1.40 44.6

85.2125.0165.5

5/8 API 2.38 2.91 39.780.3120.0160.6

2 3/8 NUE Pin 2 3/8 EUE Pin 7.25 2 3/8 4 1/2 1-750 1-1500 1-2250 1-3000

010-2500010-5000010-7500

10.1 1.25 (H)

◉1.43 44.8

85.5125.4

5/8 API 2.38 2.91 39.980.6120.5

2 3/8 NUE Pin 2 3/8 EUE Pin 7.25 2 3/8 4 1/2 2-750 2-1500 2-2250

015-2000015-4000015-6000015-8000

16.3 1.25

◉1.46 44.8

85.5125.4166.1

5/8 API 2.38 2.91 39.980.6120.5161.2

2 3/8 NUE Pin 2 3/8 EUE Pin 7.25 2 3/8 4 1/2 3-600 3-1200 3-1800 3-2400

025-2500025-4000025-5000025-6250025-8000025-10000

26.9 1.44 (H)

◉1.66 60.2

86.5115.6142.8170.3225.7

3/4 API 2.75 2.91 54.681.0110.1137.3164.8220.2

2 3/8 NUE Pin 2 3/8 EUE Pin 7.25 2 3/8 4 1/2 SH1 4-750 4-1200 4-1500 4-1875 4-2400 4-3000

044-2300044-3500044-4600044-5750044-6900

43.8 1.50 (H)

◉1.77 113.6

162.6211.7260.7309.8

3/4 API 2.25 2.25 125.0174.1223.1272.2321.3

2.0 ACME Box (Top) x 1.6 EUE Box (Bottom) w/ 23.6” Orbit Tube

1.9 NUE Pin 16 2 3/8 2 7/8 6-700 6-1050 6-1400 6-1750 6-2100

045-2500045-4000045-5400045-6000045-8000045-10000

55.6 1.63 (H)

◉1.92 87.2

134.6166.8198.8263.7327.9

7/8 API 2.75 2.91 81.5129.0161.1193.2258.1322.3

2 3/8 EUE Pin 2 3/8 EUE Pin 7.25 2 3/8 4 1/2 SH1 7-750 7-1200 7-1600 7-1800 7-2400 7-3000

056-5000056-7500

49.7 2.10 (M)

◉2.48 92.9

132.17/8 API 3.75 4.19 79.0

118.23 1/2 EUE Pin 3 1/2 EUE Pin 16 2 7/8 5 1/2 PDL 8-1500

8-2250

060-2650060-4000060-5300

59.1 1.25 (H)

◉1.56 150.4

220.5290.6

5/8 API 2.25 184.3254.4324.5

1.9 ACME Box w/ 43.3” Orbit Tube

1.9 ACME Pin 16 2 3/8 2 7/8 9-800 9-1200 9-1600

065-2500065-4000065-5000065-6000065-8000065-10000065-12500

61.5 1.90 (M)

◉2.20 80.4

115.9147.9181.1216.1282.0348.6

7/8 API 3.50 4.19 66.5102.0134.0167.2200.6268.1334.6

3 1/2 NUE Pin 2 7/8 EUE Pin 16 2 7/8 4 1/2 SH2 10-750 10-1200 10-1500 10-1800 10-2400 10-3000 10-3750

067-4000067-6000

64.5 2.10 (M)

◉2.48 89.5

127.41 API 3.75 4.19 75.0

113.03 1/2 EUE Pin 3 1/2 EUE Pin 16 2 7/8 4 1/2 PDL 11-1200

11-1800

090-2300090-3400090-4600090-6000090-6900090-9000

97.3 1.91 (M)

◉2.35 103.5

147.6193.9238.6283.6374.0

7/8 API 3.50 4.19 89.6133.7180.0224.7269.7360.1

3 1/2 NUE Pin 3 1/2 EUE Pin 16 2 7/8 5 1/2 SH2 15-700 15-1050 15-1410 15-1800 15-2100 15-2800

094-2000 HTL094-4000 HTL094-6000 HTL094-8000 HTL094-10000 HTL094-12000 HTL

105.7 1.91 (M)

◉2.31 106.9

200.0293.0386.0479.2572.2

7/8 API 4.25 100.2193.3286.3379.4472.5565.6

2 7/8 EUE Box 2 7/8 EUE Pin 16 2 7/8 5 1/2 16-600 HTL16-1200 HTL16-1800 HTL16-2400 HTL16-3000 HTL16-3600 HTL

095-2500095-4000095-5000095-6000095-8000095-10000095-12000

105.7 1.91 (M)

◉2.31 106.9

153.9200.0223.6294.0363.7434.1

7/8 API 3.50 4.19 93.0140.0186.0209.7280.1349.8420.2

3 1/2 NUE Pin 3 1/2 EUE Pin 16 2 7/8 5 1/2 SH2 17-750 17-1200 17-1500 17-1800 17-2400 17-3000 17-3600



Pump Series


Actual Displacement


Drift Dia.

in (a)

Orbit Dia.

in

Length

in (b)

Pin Connection

in (c)

Tube OD

in (d)

Max OD(Fittings)

in (e)

Length(No tag

bar)

in (f)


in (g)


in (h)


in (i)


in


in

Available Options

Metric

m3/Day/100rpm -

m of lift

131-1450131-2150131-2900131-3600131-4350131-5100131-7200

131.9 1.63 (H)

◉2.06 114.0

162.7212.0260.7310.1358.7506.1

7/8 API 2.76 126.0174.6223.9272.7322.0370.7518.1

2.2 EUE Box (Cus-tom) w/ 23.6” Orbit Tube

1.9 EUE Pin (Welded)

22 2 3/8 3 1/2 21-440 21-660 21-880 21-1100 21-1320 21-1540 21-2200

135-5000 ML135-7500 ML135-10000 ML

143.7 1.63 (H)

◉2.06 145.7

215.3285.7

7/8 API 2.75 3.51 140.0209.7280.1

2 3/8 EUE Pin 2 7/8 EUE Pin 7.25 2 3/8 4 1/2 SH1 22-1500 ML22-2250 ML22-3000 ML

144-2500144-4000144-5000144-6250144-8000144-10000144-12000

142.1 2.03 (M)

◉2.63 106.4

141.4191.4235.4268.5368.5395.5

1 API 3.75 4.19 92.0127.0177.0221.0254.1354.1381.1

3 1/2 EUE Pin 3 1/2 EUE Pin 16 2 7/8 5 1/2 SH3 23-750 23-1200 23-1500 23-1875 23-2400 23-3000 23-3600

150-2000150-3000150-4000150-5000150-6000150-7000

149.5 1.79 (M)

◉2.36 115.7

168.8221.3274.1327.2379.7

7/8 API 3.50 105.1158.3210.8263.5316.7369.2

2 7/8 EUE Box 2 7/8 EUE Pin 16 2 7/8 4 1/2 24-600 24-900 24-1200 24-1500 24-1800 24-2100

170-2600170-4000170-5300170-6700170-8000170-10500170-13400

164.9 2.23 (M) 2.78 105.0149.9195.5240.5286.3376.8467.4

1 API 3.75 4.19 90.6135.5181.1226.1271.9362.4453.0

3 1/2 EUE Pin 3 1/2 EUE Pin 16 2 7/8 5 1/2 SH3 27-800 27-1200 27-1600 27-2000 27-2400 27-3200 27-4000

200-2000200-3000200-4000200-5000200-6000200-7000

187.2 2.27 (M) 2.80 121.6175.7229.2282.9337.1390.5

1 API 4.52 107.1161.3214.8268.5322.7376.1

3 1/2 EUE Box 3 1/2 EUE Pin 16 2 7/8 5 1/2 SH4SH4 or HTLSH4SH4SH4 or HTLSH4

32-600 32-900 32-1200 32-1500 32-1800 32-2100

205-2500205-4000205-5000205-6500205-8000

211.2 1.89 (M)

◉2.29 187.9

274.6362.0448.7536.1

7/8 API 3.50 4.19 174.0260.7348.1434.8522.2

3 1/2 NUE Pin 2 7/8 EUE Pin 16 2 7/8 5 1/2 SH2 33-750 33-1200 33-1500 33-1900 33-2400

245-2500245-3750245-5000245-6250

241.4 1.80 (M)

◉2.37 183.3

269.4356.2442.3

7/8 API 3.50 172.8258.9345.6431.8

2 7/8 EUE Box 2 7/8 EUE Pin 16 2 7/8 4 1/2 39-750 39-1125 39-1500 39-1875

250-2500 ML250-4000 ML250-5000 ML

260.0 1.63 (H)

◉1.88 145.7

215.3285.7

7/8 API 2.75 3.51 140.0209.7280.1

2 3/8 EUE Pin 2 7/8 EUE Pin 7.25 2 7/8 4 1/2 SH1 40-750 ML40-1200 ML40-1500 ML

275-3300275-5000275-6700275-8350275-10000

269.3 2.25 (M) 2.79 202.4296.1390.5484.2578.6

1 API 3.75 4.19 188.0281.7376.1469.8564.2

3 1/2 EUE Pin 3 1/2 EUE Pin 16 2 7/8 5 1/2 SH3 44-1000 44-1500 44-2000 44-2500 44-3000

280-2650 HTL280-4000 HTL280-5400 HTL280-3000 HTL

269.3 2.25 (M) 2.79 107.2200.0292.8385.6

1 API 4.50 100.8193.6286.4379.2

3 1/2 EUE Box 3 1/2 EUE Pin 16 2 7/8 5 1/2 45-400 HTL45-800 HTL45-1200 HTL45-1600 HTL

295-2500295-3750295-5000295-6250295-7500

277.4 2.20 (M) 2.91 165.9241.3317.5392.9469.1

1 API 4.52 151.5226.9303.1378.5454.7

3 1/2 EUE Box 3 1/2 EUE Pin 16 2 7/8 5 1/2 SH4 or HTLSH4SH4 or HTLSH4SH4 or HTL

47-750 47-1125 47-1500 47-1875 47-2250



Pump Series


Actual Displacement


Drift Dia.

in (a)

Orbit Dia.

in

Length

in (b)

Pin Connection

in (c)

Tube OD

in (d)

Max OD(Fittings)

in (e)

Length(No tag

bar)

in (f)


in (g)


in (h)


in (i)


in


in

Available Options

Metric

m3/Day/100rpm -

m of lift

340-2000340-3000340-4000340-5000340-6000

322.1 2.30 (M) 2.85 175.7256.0337.1417.4498.5

1 API 4.52 161.3241.6322.7403.0484.1

3 1/2 EUE Box 3 1/2 EUE Pin 16 2 7/8 5 1/2 SH4 or HTLSH4SH4 or HTLSH4SH4 or HTL

54-600 54-900 54-1200 54-1500 54-1800

400-2000400-3000400-4000400-5000400-6000

417.9 2.24 (M) 2.74 191.4279.6368.5456.6545.5

1 API 4.50 177.0265.2354.1442.2531.1

3 1/2 EUE Box 3 1/2 EUE Pin 16 2 7/8 5 1/2 64-600 64-900 64-1200 64-1500 64-1800

440-3000440-4450440-6000

430.8 2.62 (M) 3.37 191.4279.6368.5

1 1/8 API 4.52 204.0292.2381.1

3 1/2 EUE Box w/ 23.6” Orbit Tube

3 1/2 EUE Box 16 3 1/2 5 1/2 70-900 70-1350 70-1800

495-660 HTL495-2650 HTL495-3300 HTL495-4000 HTL

502.1 2.22 (M) 2.78 104.9376.6467.2557.8

1 API 4.50 98.5370.2460.8551.4

3 1/2 EUE Box 3 1/2 EUE Pin 16 3 1/2 5 1/2 74-200 HTL74-800 HTL74-1000 HTL74-1200 HTL

500-1700500-2500500-3300500-4200500-5000

502.1 2.22 (M) 2.78 202.4296.1390.5484.2578.6

1 API 3.75 4.19 188.0281.7376.1469.8564.2

3 1/2 EUE Pin 3 1/2 EUE Pin 16 2 7/8 5 1/2 SH3 75-500 75-750 75-1000 75-1250 75-1500

505-2650505-3200505-4000505-5300505-6000

495.8 2.58 (M) 3.35 191.4235.3279.6368.5412.4

1 1/8 API 4.52 204.0247.9292.2381.1425.0

3 1/2 EUE Box w/ 23.6" Orbit Tube

3 1/2 EUE Pin 16 3 1/2 5 1/2 80-800 80-1000 80-1200 80-1600 80-1800

600-1750600-2650600-3500600-4300600-5250

569.2 2.29 (M) 3.03 191.4279.6368.5456.7545.6

1 API 4.52 201.0289.2378.1466.3555.2


3 1/2 EUE Pin 16 2 7/8 5 1/2 SH5 or HTLSH5SH5 or HTLSH5SH5 or HTL

96-520 96-800 96-1040 96-1300 96-1560

615-2600615-4000615-5270615-6000

598.6 2.9 (M) 3.85 198.3285.6373.5417.0

2 3/8 Pac 5.52 175.1262.4350.3393.8

4 1/2 EUE Box 4 1/2 EUE Pin 36 4 1/2 N/A 98-790 98-1200 98-1580 98-1800

685-1300685-2650685-3200685-4000

704.9 2.25 (M) 2.81 202.4390.5484.2578.6

1 API 3.75 4.19 188.0376.1469.8564.2

3 1/2 EUE Pin 3 1/2 EUE Pin 16 2 7/8 5 1/2 SH3 110-400 110-800 110-1000 110-1200

690-2650690-4000690-5300690-6000

653.0 2.97 (M) 3.98 198.3285.6373.5417.0

2 3/8 Pac 5.52 175.1262.4350.3393.8

4 1/2 EUE Box 4 1/2 EUE Pin 36 4 N/A 111-800 111-1200 111-1600 111-1800

755-1350755-2000755-2650755-3300755-4000

731.3 2.27 (M) 3.01 191.4279.6368.5456.7545.6

1 API 4.52 201.0289.2378.1466.3555.2


3 1/2 EUE Pin 16 2 7/8 5 1/2 SH5 or HTLSH5SH5 or HTLSH5SH5 or HTL

120-400 120-600 120-800 120-1000 120-1200

785-2500 ML785-4000 ML785-5000 ML

805.8 2.23 (M) 2.60 202.4296.1390.5

1 API 3.75 4.19 188.0281.7376.1

3 1/2 EUE Pin 2 7/8 EUE Pin 16 2 7/8 4 1/2 SH3 125-750 ML125-1200 ML125-1500 ML

820-2150820-4300820-5380820-6450

823.6 2.91 (M) 3.96 198.3373.5460.7548.7

2 3/8 Pac 5.52 175.1350.3437.5525.5

4 1/2 EUE Box 4 1/2 EUE Pin 36 4 N/A 130-650 130-1300 130-1625 130-1950

950-1200950-2400950-3000950-3600

971.7 2.41 (M) 3.08 205.9397.5493.0589.1

1 API 4.50 199.5391.1486.6582.7

3 1/2 EUE Box 3 1/2 EUE Pin 16 3 1/2 5 1/2 150-360 150-720 150-900 150-1100



PROGRESSING CAVITY PUMP SERIES

www.nov.com/ArtificialLift • [email protected]

200

1260

206

1300

218

1370

82

520

334

2100

165

1030

155150

975950

130

820

120 120

755 755

125

785

111

690

98

615

110

685

112

700

96 96

600 600

80

505

70

440

75 74

500 495

64

400

54 54

340 340

47 47

295 295

39

245

4544

280275

32 32

200 200

33

205

40

250

24

150

27

170

21

131

22

135

23

144

1617

094095

15

090

10

065

11

067

9

060

6

044

7

045

8

056

4

025

3

015

2

010

1 m3/day

006 bpd

Standard Metal-to-MetalMulti-Lobe High-Temp Lock



Pump Series


Actual Displacement


Drift Dia.

in (a)

Orbit Dia.

in

Length

in (b)

Pin Connection

in (c)

Tube OD

in (d)

Max OD(Fittings)

in (e)

Length(No tag

bar)

in (f)


in (g)


in (h)


in (i)


in


in

Available Options

Metric

m3/Day/100rpm -

m of lift

975-500 HTL975-1500 HTL975-2000 HTL975-2500 HTL975-3000 HTL

971.7 2.41 (M) 3.08 109.4299.6394.6489.7584.8

1 API 4.50 103.0293.2388.2483.3578.4

3 1/2 EUE Box 3 1/2 EUE Pin 16 3 1/2 5 1/2 155-150 HTL155-450 HTL155-600 HTL155-750 HTL155-900 HTL

1030-30001030-45001030-6000

1006.4 3.98 (M) 5.05 227.3327.3427.9

2 7/8 Pac 6.63 7.01 200.5300.5401.1

6 5/8 BTC Pin 6 5/8 BTC Pin 36 5 1/2 N/A 165-900 165-1350 165-1800

1260-30001260-45001260-6000

1229.9 4.33 (M) 5.44 227.3327.3427.9

2 7/8 Pac 7.01 7.67 200.5300.5401.1

7 LTC Pin 6 5/8 BTC Pin 36 5 1/2 N/A 200-900 200-1350 200-1800

1300-20001300-30001300-40001300-5000

1318.4 3.75 (H) 5.05 210.6302.6395.2487.1

2-8 UN 2A 6.63 7.40 184.5276.4369.1461.0

6 5/8 BTC Pin 6 5/8 BTC Pin 36 4 1/2 N/A 206-600 206-900 206-1200 206-1500

2100-21002100-42602100-5300

2055.4 4.05 (M) 5.40 224.1422.2521.0

2 1/4 SA 2G 7.00 7.40 198.0396.1494.9

7 LTC Pin 6 5/8 LTC Pin 36 5 1/2 N/A 334-640 334-1280 334-1600

520-2000 MTM520-4000 MTM

538.7 3.19 (M) 4.25 127.8238.7

1 API 5.00 5.57 110.5221.0

5 LTC pin 4 1/2 EUE Pin 20 4 1/2 N/A 82-600 MTM82-1200 MTM

700-2000 MTM700-4000 MTM

726.7 3.58 (M) 4.79 127.6238.5

1 API 5.56 6.06 110.1221.0

5 1/2 LTC Pin 4 1/2 EUE Pin 20 4 1/2 N/A 112-600 MTM112-1200 MTM

1370-2200 MTM 1890.2 3.58 (M) 4.79 239.4 1 1/8 API 5.56 6.06 221.0 5 1/2 LTC Pin 4 1/2 EUE Pin 20 4 1/2 N/A 218-700 MTM

1900-1600 MTM 1890.2 3.58 (M) 4.79 239.4 1 1/8 API 5.56 6.06 221.0 5 1/2 LTC Pin 4 1/2 EUE Pin 20 4 1/2 N/A 300-510 MTM

Notes:SH 1: Slim Hole. Stator maximum OD becomes 2.75”, 48” long orbit tube added, stator tube threads become 2 3/8” NUE Box, tagbar intake thread becomes 2 3/8” NUE Pin, OAL increases by 48”. Insertable in 3.5” tubing.

SH 2: Slim Hole. Stator maximum OD becomes 3.5”, stator tube threads become 2 7/8” EUE Box, tagbar intake thread becomes 2 7/8” EUE Pin, OAL increases by 7”. Insertable in 4.5” tubing.

SH 3: Slim Hole. Stator maximum OD becomes 3.75”, 48” long orbit tube added, stator tube threads become 2 7/8” EUE Box, tagbar intake thread becomes 2 7/8” EUE Pin, OAL increases by 53”. Insertable in 4.5” tubing.

SH 4: Slim Hole. Stator maximum OD becomes 3.82”, 22” long orbit tube added, stator tube threads become 2 7/8” EUE Box, tagbar intake thread becomes 2 7/8” EUE Pin, OAL increases by 29”. Insertable in 5.5” tubing.

SH 5: Slim Hole. Stator maximum OD becomes 3.82”, orbit tube length reduced by 2”, stator tube threads become 2 7/8” EUE Box, tagbar intake thread becomes 2 7/8” EUE Pin, OAL increased by 5”. Insertable in 5.5” tubing.

3 1/2” NUE Pin: Available on stator tubes with a standard 2 7/8” EUE Box. Stator OAL unchanged. (Model 150 & 245)

4 1/2” LTC Pin: Available on stator tubes with a standard 3 1/2” EUE Box. Stator OAL unchanged. (Model 200, 280, 295, 340, 400, 440, 495, 500, 505, 600, 755, 950 & 955)

5 1/2” LTC Pin: Available on stator tubes with a standard 4 1/2” EUE Box. Stator OAL unchanged. (Model 615, 690 & 820)

◉ Coilable: ¾" coiled tubing can drift past the rotor inside 3½" tubing @ 9.30 lb/ft (M) & (H): Largest portion of the rotor used to determine the Drift Diameter. M - Rotor Major H - Rotor HeadPDL: Pddle Rotor. Rotor and tagbar length both increase by 23"HTL: High Temperature Lock. These pumps are equipped with a mechanically secured metal cage inside the stator to ensure bond integrity at high temperatures.ML: Multilobe. These pumps have a 2:3 rotor/stator geometric configuration.MTM: Metal-To-Metal. These pumps have an all metal stator and contain no elastomer.

Performance by DesignElastomersOur downhole pump is designed for use with all Progressing Cavity Pump Driveheads to make a combined system, which offers a low operating cost. Rotors are available in alloy steel (4140) with hard chrome plating, which provides resistance to abrasion and wear.

Through the use of up-to-date manufacturing technology and modern production techniques, accurate machining and plating of the rotor profile is maintained ensuring that the design performance is always achieved.

Elastomer Options

A range of stator elastomers is available allowing the correct pump to be selected for various downhole fluid conditions and temperatures.

(OA) Medium Nitrile - This compound is a medium acrylonitrile rubber with good oil and solvent resistance. OA has good physical properties having above average tensile and tear strength characteristics. It also has good resistance to heat, ozone attack and very high resistance to gas permeation. Typically used in abrasive and high water cut applications with low aromatic content. Maximum temperature - 200°F (95°C)

(OB) High Nitrile - This compound is a high acrylonitrile rubber. The higher acrylonitrile content improves the oil and solvent resistance of the compound making it suitable for handling crude oils with medium to high aromatic content. OB has high tensile and tear strength characteristics. It also has good resistance to heat, ozone attack and explosive decompression. Maximum temperature - 212°F (100°C)

(OD) “Soft” Medium Nitrile - This compound is a medium acrylonitrile rubber with good oil and solvent resistance. OD has excellent mechanical properties and offers the highest level of abrasion resistance. OD has a lower durometer than OA and is typically used in highly abrasive applications with low aromatic content. Maximum temperature - 195°F (90°C)

(OH) Hydrogenated Nitrile - This compound is a high acrylonitrile rubber. The properties of this compound are very similar to those of the OB elastomer with improved resistance to hydrogen sulphide (H2S) and the ability to operate at higher temperatures. The temperature resistance is further increased when combined with a High-Temperature-Lock (HTL) stator. Maximum temperature - 275°F (135°C), Maximum temperature with HTL - 300°F (150°C)

Elastomer Properties

0

1

2

3

4

5

Hardness

Tensile Strength

Abrasion Resistance

Tear Strength

Heat ResistanceOil Resistance

Ozone Resistance

H2S Resistance

Gas Permeability Resistance

OA Elastomer

OD Elastomer

OB Elastomer

OH Elastomer


High Temperature Downhole Pumps

High Temperature Lock (HTL) Pumps

Metal-to-Metal (MTM) Pumps

Enhanced Oil Recovery (EOR) methods including Steam Assisted Gravity Drainage (SAGD), Cyclic Steam Stimulation (CSS), and electric heating have given new life to wells that were difficult to produce because of their highly viscous well fluids. This new life also introduced many challenges for the tradition artificial products because of the down-hole temperatures associated with these EOR methods. We have addressed this challenge with the introduction of the patented High Temperature Lock (HTL) and the Metal-to-Metal (MTM) pumps.

Mechanically secured stator elastomers that do not rely on the bonding agent between the elastomer and the stator tube for greater temperature and chemical resistance.

Metal-to-metal pumps do not use elastomers, eliminating all limitations resulting from an elastomeric stator element and raising the maximum downhole temperature limit to an unprecedented level.

Features and Benefits• Capable of handling downhole temperatures to 150°C (300°F) when combined with the OH elastomer• The stator elastomer is mechanically secured to the stator tube• This patented design does not rely on the bonding agent between the elastomer and the stator tube• Compatible with steam injection • Models available capable of producing from 16 to 155 m3/day per 100 rpm (94 to 975 bpd per 100 rpm)

Features and Benefits• Capable of handling downhole temperatures to 350°C (660°F)• Features metal-to-metal rotor/stator technology• Closely controlled tolerances between the metal-to-metal rotor/stator clearance for superior performance

and allows for rotor change outs in the field which significantly reduces workover time and costs. • Produces low levels of vibration that are comparable to conventional downhole PCPs• Models available capable of producing from 82 to 218 m3/day per100 rpm (520 to 1370 bpd per 100 rpm)

Metric (m3/day per 100rpm - Lift in m) Imperial (bpd per 100 rpm - Lift in ft)

16-1200, 1800, 2400, 3000, 3600 HTL

32-900, 1800 HTL 45-800, 1200, 1600 HTL 094-4000, 6000, 8000, 10000, 12500 HTL

200-3000, 6000 HTL 280-2605, 4000, 5400 HTL

47-750, 1500, 2250 HTL 54-600, 1200, 1800 HTL 74-800, 1000, 1200 HTL 295-2500, 5000, 7500 HTL

340-2000, 4000, 6000 HTL

495-2650, 3300, 4000 HTL

96-520, 1040, 1560 HTL 120-400, 800, 1200 HTL 155-450, 600, 750, 900 HTL

600-1750, 3500, 5250 HTL

755-1350, 2650, 4000 HTL

975-1500, 2000, 2500, 3000 HTL

Metric (m3/day per 100rpm - Lift in m) Imperial (bpd per 100rpm - Lift in ft)

82-600, 1200 MTM 520-2000, 4000 MTM

112-600, 1200 MTM 700-2000, 4000 MTM

218-700 MTM 1370-2200 MTM

300-510 MTM* 1900-1600 MTM*

*Scheduled for release in 2015

Electric PC Pump driveheads are easy to use, require very little maintenance and offer nearly limitless adjustability when combined with a VSD. The torque is transferred from the electric motor to the rod string via belts which provide both speed reduction and a mechanical advantage. Rod backspin is controlled by either NOV’s industry leading hydrodynamic brake or a simple disc brake system. Available with output powers ranging from 10-300 HP. (7.5 – 225 kW).

Features and Benefits• Robust frame with detachable stuffing box• Operator-friendly guards and motor adjustments for quick belt changes or tightening• Accessible fill/drain spouts for easy oil changes• Multiple bearing design to maximize bearing life. • Hydrodynamic brake (Models M-60, M-100, M-150, and M-300)• Hydraulically actuated caliper disc braking system (Model M-30)

Electric Driveheads

Driveheads

Model M-30 M-60 M-100 M-150 M-300

Drive Type Direct Direct Direct Direct Direct

Shaft Type Hollow Hollow Hollow Hollow Hollow

Drive Style Bearing Box Bearing Bearing Box Bearing Box Bearing Box

Input Style Vertical Vertical Vertical Vertical Vertical

Drive Ratio 1:1 1:1 1:1 1:1 1:1

Backspin Control Caliper Disc Hydrodynamic Hydrodynamic Hydrodynamic Hydrodynamic

Ratings

Max. Output Torque 600 ft-lbs (813 Nm) 1575 ft-lbs (2135 Nm) 2000 ft-lbs (2712 Nm) 2500 ft-lbs (3390 Nm) 3500 ft-lbs (4745 Nm)

Thrust Bearing 96,300 ISO lbf 128,000 ISO lbf 195,000 ISO lbf 227,000 ISO lbf 310,000 ISO lbf

Thrust Bearing¹ 25,000 Ca90 lbf 33,000 Ca90 lbf 50,500 Ca90 lbf 59,000 Ca90 lbf 80,400 Ca90 lbf

Maximum Speed 500 rpm 600 rpm 600 rpm 600 rpm 600 rpm

Horsepower Rating² 10 - 30 10 - 60 20 - 100 80 - 150 120 - 300

Frame Type Single Single Motor Single Motor Dual Motor Dual Motor

Polish Rod Size 1¼” (32 mm) 1¼” (32 mm)1¼” or 1½”(32mm or 38 mm)

1½” (38 mm)1¼” or 2”(38 mm or 51mm)

Max. Operating Temp. 180°F / 80°C 212°F / 100°C 212°F / 100°C 212°F / 100°C 212°F / 100°C

Dimensions

Height with Retro. Stuffing Box 34” (864mm) 44” (1118mm) 50” (1270mm) 55” (1397mm) 64” (1626mm)

Width 30” (762mm) 35” (889mm) 35” (889mm) 41” (1041mm) 42” (1067mm)

Input Shaft Size 2½” (64 mm) 3¼” (83 mm) 3¼” (83 mm) 3¼” (83 mm) 4¼” (108mm)

Weight 600 lbs (272kg) 1350 lbs (612kg) 1350 lbs (612kg) 1700 lbs (771kg) 2100 lbs (953kg)

¹ Ca90 load rating is for 90 million revolutions. Reducing load one half increases life 10 times. Reducing rpm by one half doubles hours of life.² Maximum HP rating based on frame size only. Care must be taken in selecting motor and sheave combinations to ensure input rod torque is not exceeded.

Technical Specifications


The PMM series of direct drives offer the highest level of energy efficiency. The M-75 PMM is designed for medium to high horsepower applications, while the M-105 PMM is designed for high horsepower applications. Our dedication to safety is front and center in the PMM with an integrated failsafe resistive brake, a single rotating external part, and no overhung motor mass for a safe install. The PMM drive is a friend to the environment as it requires less energy to operate and is extremely quiet.

Features and Benefits• Safety provided by:

• Integrated failsafe electronic resistive brake• Elimination of rotating parts, such as belts and sheaves• Perfectly balance lifting with no overhung motor mass

• Highly efficient motor that reduces electrical energy consumption and greenhouse gas emissions• Delivers exceptionally high starting torque and rated torque efficiently over entire operating RPM• Quiet operation – 68 dB at 10 feet (3 m)• Provides a fully optimized system when paired with the Guardian II VFD

Permanent Magnet Motor (PMM) Driveheads

Driveheads

Model M-75 PMM M-105 PMM

Drive Type Direct Direct

Shaft Type Hollow Hollow

Drive Style Bearing Bearing

Input Style Vertical Vertical

Drive Ratio 1:1 1:1

Backspin Control Integrated resistive braking through VFD Integrated resistive braking through VFD

Ratings

Max. Output Torque 750 ft-lbs (1017 Nm) 1,000 ft-lbs (1355 Nm)

Speed Range 30 - 450 rpm 30 - 450 rpm

Thrust Bearing 165,000 ISO lbf (Optional 297,000 ISO lbf) 165,000 ISO lbf (Optional 297,000 ISO lbf)

Thrust Bearing¹ 43,000 Ca90 lbf (Optional 77,000 Ca90 lbf) 43,000 Ca90 lbf (Optional 77,000 Ca90 lbf)

Polish Rod Size 1 1/4" (32 mm) or 1 1/2" (48 mm) 1 1/4" (32 mm) or 1 1/2" (48 mm)

Max. Operating Temp.* 112°F/50°C 112°F/50°C

Dimensions

Height with Integral Stuffing Box 53.2” (1350 mm) 56.2” (1427 mm)

Height with Retro. Stuffing Box 69.7” (1770 mm) 72.7” (1847 mm)

Diameter 30" (760 mm) 30" (760 mm)

Width 37” (940 mm) 37” (940 mm)

Weight (No Stuffing Box) 1430 lbs (650 kg) 1550 lbs (705 kg)

1 Ca90 load rating is for 90 million revolutions. Reducing load one half increases life 10 times. Reducing rpm by one half doubles hours of life.* Efficiency and RPM/Torque are typically derated at higher temperatures.


Stuffing Boxes

Hydrodynamic Brake

Our line-up of drivehead stuffing boxes includes 4 varieties from the traditional and economical Rope and Jampak styles to our pre-built Leak Free (LF) assemblies that provide the ultimate in environmental protection. The LF models are available in either a Dual Mechanical Seal design or a Triple Lip Seal design, an optional simple seal wear monitoring system can be added to aid with maintenance scheduling.

The Hydrodynamic Brake consists of a stationary half (stator) and a rotary half (rotor). The stator is bolted into the housing and the rotor is coupled to the shaft. During normal operation the rotor spins freely. When the unit goes into backspin, the rotor begins to rotate in the counter clockwise direction. The working fluid is then forced to the outside of the rotor and creates a circular flow path inside the brake cavity. As the energized fluid from the rotor comes into contact with the stationary fins of the stator, the energy is transferred to the stator and then back to the working fluid as heat. A small amount of working fluid is continually removed from the system and replaced with new fluid. The working fluid contained in the drivehead reservoir is used as the braking medium, which allows the energy stored in the fluid column and rod string to safely dissipate without the drivehead reaching excessive backspin speeds.

Features and Benefits (Rope Style and Jampak)• Traditional designs that can be quickly re-packed on site with simple tools• Threaded and flanged versions available to fit most wellhead sizes and pressures

Features and Benefits (Leak Free)• Designed with a sealed two bearing system for extended life • Cartridge style double mechanical seal or triple lip seal for easy replacement• Integral designs available that can be mounted directly to a drivehead without a booth• Optional leakage detection units which can provide a visible indication to any breach of the primary seal and also

ensures barrier fluid lubrication of the seals for maximum durability• Gas exclusion system reduces the chances of gas reaching the seals• Flanged connections to fit most wellhead sizes and pressures• The High Temperature version of the Leak Free Stuffing Boxes are scheduled to be released in 2015.

Features and Benefits• Non-friction brake eliminates wear on brake components• Capable of resisting up to 2000 ft-lbs of torque• Reliable and repeatable braking• Backspin energy is absorbed by the working fluid• Heat generated by braking is dissipated by the fluid reservoir• Consistent braking with minimal maintenance throughout the drivehead’s life

Drivehead Components

Hydrodynamic Brake Curves


DriveheadsHydraulic Driveheads

Hydraulic PC Pump driveheads are the workhorse of the industry when electricity is not available and the M-90H fills this role perfectly. Equipped with a hydraulic motor which is fed by a hydraulic power skid, the torque is transferred to the rod string either through precision ground gears or via belts. The hydraulic pump and engine on the hydraulic power skid can be customized to provide a highly flexible system that can output up to 90 HP to the drivehead. Rod backspin is controlled by a simple check valve in the hydraulic system.

Features and Benefits• Robust frame with detachable stuffing box• Operator-friendly guards and motor adjustments for quick belt changes and tightening• Accessible fill/drain spouts for easy oil changes• Multiple hydraulic motors available to provide system flexibility

Features and Benefits of the M-90H Hydraulic Drivehead• Motor is available in various displacements

• Standard synchronous belt and sheave system

• Fully enclosed hinged belt guard

Model M-90H

Drive Ratio Variable via belts and sheaves

Max. System Pressure 3600 psi (245 kPa)

Max. System Temperature¹ 175 °F/ 80 °C

Polish Rod Size 1¼" (32 mm)

Wellhead Connection 2⅞” EUE Pin

3⅛”-3000 psi R-31 Flange

41/16”-3000 psi R-37 Flange

5⅛”-2000/3000psi R-41 Flange

Thrust Bearing² Ca90-25,000 lbs /

ISO-96,300 lbs

Backspin Control Check valve on pressure side

of the motor.

Model M-90H

Torque Control Adjustable pressure

compensator on pump.

Variable Speed Control Adjustment knob on the

pump.

Height Integral 31" (787 mm)

Height Retrofit 47" (1194 mm)

Width 29" (737 mm)

Weight Integral 400 lbs (181 kg)

Weight Retrofit 450 lbs (204 kg)

Bearing Box Grease Chevron Delo Grease EP

NLGi2

¹ Maximum operating temperature may be limited by hydraulic oil. ² Ca90 load rating is for 90 million revolutions at 500 rpm. Reducing load by 50% increases life 10 times. Reducing speed by 50% doubles hours of life.


Guardian has been built by utilizing the vast pumping and control experience of field operators and production engineers. Our suite of hardware and software services allow quick assessment of well conditions and pump performance.

Our automation systems provide safe operating conditions with lower downtime while optimizing well production. Pump optimization is implemented in the Guardian system to maximize the production available while still maximizing pump life.

Performance and production information are stored in a local (on-site) data repository which can easily be displayed on a local color touch screen or in a simple browser-based user interface.

When automated action is taken, detailed information is captured and retained for an extensive period of time. This can be used as an analysis aid to determine if the action was correct or if any operational parameters need to be adjusted.

All control and monitoring is available through PC, Smart Phone (iPhone and Android), and tablet technology.

We offer a variety of downhole and surface sensor systems that easily integrate with the Guardian system.

Customer provided SCADA systems can be integrated by using built-in input terminals that can interface with virtually any system currently available.

Features and Benefits• Versatile application and outstanding performance in the hardest conditions• Simple installation and startup• User friendly interface• Flowline and casing pressure inputs• Maximizes energy efficiency• Support for extreme climate conditions• Belt slippage prevention and detection• Detailed fault history with real date timestamp• Energy meter reports KWh consumption• ON/OFF timer control• Remote pump monitoring and control capabilities• Interactive communication between the operator and the well• Real time well diagnostic and control functionality• Options available to operate Permanent Magnet Motor (PMM) Top Drives

Guardian™ VFD Controller

Automation, Control & Monitoring

National Oilwell Varco has produced this brochure for general informa-tion only, and it is not intended for design purposes. Although every effort has been made to maintain the accuracy and reliability of its contents, National Oilwell Varco in no way assumes responsibility for lia-bility for any loss, damage or injury resulting from the use of information and data herein. All applications for the material described are at the user’s risk and are the user’s responsibility.

© 2015 National Oilwell Varco All Rights ReservedDPF1000037-MKT-001 Rev. 02

Corporate Headquarters7909 Parkwood Circle Drive Houston, Texas 77036 USA

Process and Flow Technologies2500 City West Blvd., Suite 2000 Houston, Texas 77042 USA


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