Production Process
-
Upload
abhishek-bhandari -
Category
Leadership & Management
-
view
566 -
download
1
description
Transcript of Production Process
PRODUCTION
PROCESS
TYPES
JOB PRODUCTIONBATCH PRODUCTIONCONTINIOUS PRODUCTION
JOB
PR
OD
UC
TIO
N
Oldest form of production.
Individual products are
made with not so many
standardization in the
same. Products are often one-off
& unique items those
need high on perfection.
Skillful labor intensive
production with both low
& high technology in
respective processes.
JOB
PR
OD
UC
TIO
NPRO’S
HIGH
QUALITY
PRODUCT
PRODUCTIO
N MEETS
CUSTOMER
NEEDS
GREATER
JOB
SATISFACTI
ON
CON’S
LACK OF
SKILLFUL LABOR
INTENSIVE
COST PER UNIT
IS HIGH AS
PERFECTION IS
HIGHLY
FOCUSED
CONSUMES
MORE TIME
WHEN
COMPARED TO
OTHER
PROCESSES.
JOB
PR
OD
UC
TIO
N
Manufacturing of Guitar.
BATC
H
PR
OD
UC
TIO
N
Process runs in various
batches & stages for a
product which altogether
forms a finished good at
last. Each batch goes through
one stage of the production process before
moving onto the next one.
Best feature - Varieties in
the product. Both manual & machine
oriented.
BATC
H
PR
OD
UC
TIO
NPRO’S
Variety in the
products.
Reduce unit
cost.
Meet common
customer
needs.
High output.
High
productivity.
CON’S
Long process to
get finished
goods.
Switching
between batches.
Stock-in raw
materials
eventually lock
capital in stock.
Labor do not get
full credits as part
of the production
is carried by
machines.
BATC
H P
RO
DU
CTIO
N
CO
NTIN
IOU
S
PR
OD
UC
TIO
N
A.k.a Flow Production.
If the rest period in batch
production disappeared it
would then become flow
production. It is therefore a continuous
process of parts and sub-
assemblies passing on from
one stage to another until
completion. Units are worked upon in each
operation and then passed
straight on to the next work
stage without waiting for the
batch to be completed.
CONTINIOUS PRODUCTIONPRO’S
Investment in raw materials and parts are quickly converted into sales.
Need for storage space is minimal.
Physical handling of items is minimal.
Ease of using just-in-time techniques to eliminate waste and minimize costs.
Labor and other production costs will be reduced through detailed planning and the use of robotics and automation.
CON’S
Need of continuity of demand.
Varied demand leads to constant overstocking of finished goods.
Eventually locking up capital in finished goods.
Pre-production planning.
Chances of movements or leakages from the line, i.e. hold-ups to work-in-progress.
CO
NTIN
IOU
S P
RO
DU
CTIO
N
Other Similar
Production Types….
JOB
SH
OP
PR
OD
UC
TIO
N
Low-to-medium volume production.
High variety of products with lower volume output.
Harder to schedule because work flows are more varied.
FLO
W S
HO
P
PR
OD
UC
TIO
N
High volume and low
variety. Medium- to-high volume production.
Easier to schedule because the work flow
is common.
Volume