Product Manual Section 21 - Kestrel Aluminium Doors...
Transcript of Product Manual Section 21 - Kestrel Aluminium Doors...
Kestrel Aluminium Systems Limited
Product Manual Section 21TB Commercial Door - Fabrication
Manual Version 23.0.1
© Kestrel Aluminium Systems TB Commercial door
Section 21 Contents
Due to our policy of continued improvement Kestrel
Aluminium Systems reserve the right to alter details and
specifications without prior notice.
21.01.00
Sheet 1 01.11.14
Section 21.01 – Fabrication 21.01.01 sheet 1 Fabrication – Guidelines for cutting and bar preparation
Section 21.02 – Fabrication 21.02.01 sheet 1 Fabrication – Outer frame preparation
21.02.02 sheet 1 Fabrication – Single door rail preparation
21.02.03 sheet 1 Fabrication – Double door rail preparation
21.02.04 sheet 1 Fabrication – Alternative threshold options
21.02.05 sheet 1 Fabrication – Letter plate into KAS764
Section 21.03 – Fabrication 21.03.01 sheet 1 Fabrication – Door stile preparation
21.03.02 sheet 1 Fabrication – Single door lock and keep preparation
21.03.03 sheet 1 Fabrication – Double door lock and keep preparation
21.03.04 sheet 1 Fabrication – Slave leaf shoot bolt preparation (KAS570)
21.03.05 sheet 1 Fabrication – Electric strike preparation – Single and double doors
Section 21.04 – Fabrication - Assembly 21.04.01 sheet 1 Door rail to stile assembly
21.04.02 sheet 1 Bead cutting allowance
21.04.03 sheet 1 Door and threshold pivot assembly
21.04.04 sheet 1 Glazing bridge locations
General guidelines for cutting and bar preparation:
For further reading on cutting, preparation and workmanship please refer to BS 8118: Part 2: 1991.
Storage and transportation:
Store aluminium in a dry place, clear of the ground. Avoid contact with other metals and with materials such as cement and damp timber.
Protect aluminium extrusion surfaces with low tack removable tapes while danger of damage exists. Pack aluminium during transportation to avoid mechanical damage, abrasion and contact by agents liable to cause surface corrosion or staining.
Fabrication tolerance:
See corresponding sheets for each section type
Marking out:
Fine scribing lines must not be used on critically stressed ares of thin material. Where subsequent welding is involved paint, chalk, graphite or other marking materials likely to contaminate must not be used.
Cutting:
Cutting can be by circular saw or band saw and both must have a tooth form and pitch to suite the thickness of the material to be cut. Cut edges should be smooth, square and free from burrs, distortion and other irregularities. Care must be taken to avoid the use of tools contaminated by other metals, particulary copper or brass. Great care must be taken when working with mitred end cuts to avoid impact damage to ends (ideally bars should not be stored or transported vertically without corner protection).
Drilling, punching and preparation:
Holes can be made by either drilling, drilling and reaming or by punching. Drill holes should be smooth and free from burrs, distortion and other irregularities. Drainage slots must be of the correct diameter and length and positioned correctly. At all times prepared bars should be free from general debris and cutting/drilling swarf.
Assembly:
All joint surfaces should be free of dirt,grease and cutting/drilling debris. All joints shall be sealed against the entry of water by use of a high quality silicone sealant. NB Small gap joint sealant is NOT to be used on painted material - only anodised or mill finish profile. Be careful not to handle or transport frames in such a way as to disturb or open joints by excessive movement or bending of frames etc.
See separate document for installation guidelines
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
KESTRELALUMINIUM SYSTEMS
21.01.01Sheet 1
Fabrication - Guidelines for cutting and preppingKestrel Aluminium Systems© TB Commercial door
02.04.14
Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.ALUMINIUM SYSTEMS
KESTREL
© Kestrel Aluminium Systems TB Commercial door
Outer frame preparation.
Vertical frame centres.27.5 27.5Overall header bar (Ctrs - 55mm)
KA
S721
KA
S727
9 309
75 250 Ctrs maximum
6220 2023.5
Top of header bar.18.25 18.25
10
Top of header bar.
75
Drill 4No Dia 5holes to take closure'F' bracket fixings.
Drill & countersink 4No6.5 clearance holes.
27.5 27.5Overall retained outer bead.
Drill & Csk Dia 5 holes for KAS494.16
70
27.5 27.5Overall inner bead.
18.25 18.256220 20
Drill 2No Dia 5holes.10
50 600 Ctrs maximum.27.5 Overall threshold. 27.5
5270 Dia 13 hole.
Dia 5 Csk. hole.
Dia 6x30 slot. Dia 6x30 slot.
4.75
56U/s of header bar.15
Top
ofth
resh
old.
U/s ofthreshold.
Ove
rall
anti-
finge
r tra
p pr
ofile
.50
5030
0 C
trs
max
imum
.
400255 18
70
27.5Overall header -401mm
1
48.5
48.5
27.5
Dia 5 holes backside,
36 36
Drill 2No Dia 5holes.
Drill 2No Dia 5holes, single door,
Verticalbar
Verticalbar
KA
S727
Preparation for single door shown.Closure preparations to be mirroredfor a double door set.
Note:
KAS756
KA
S756
KAS631KAS766
KAS766
KAS631
KAS767
KAS757
KAS751
KAS758
KAS758
Out
side
Insi
de
Out
side
Insi
de
KAS729
10
Ove
rall
clos
ure
plat
e pr
ofile
.
U/s ofthreshold.
6060
300
Ctr
s m
axim
um.
Dia 5 holes.
10
Dia 14 holes frontside.
Sheet 1
Scale 1:5
21.02.01
End drainage
KAS758
Intermediatedrainage
KAS758
End Intermediate
503015 Leg removal
Dia 11 holes.
Dia 37 hole.
18
7812 1262
Drill 4No Dia 5holes to take closure'F' bracket fixings,
&
double door.
KAS589
02.04.14
Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.ALUMINIUM SYSTEMS
KESTREL
© Kestrel Aluminium Systems TB Commercial door
KAS721
Verticalbar
KAS727
KAS727KAS721
KAS727
KAS727
Verticalbar
KA
S751
KAS753
KAS752
KAS754
Vertical frame centres.27.5 70 27.5
20 60Door rail width (Vertical Ctrs -210)
Pivot
Outside
Inside
KAS763
Door bottom rail.
45.5 45.5
24 24Drill 6NoDia 11 holes.
2424
Drill 6NoDia 11 holes.
KAS764
Door intermediate rail.
45.5 45.5
24 24Drill 6NoDia 11 holes.
2424
Drill 6NoDia 11 holes.
KA
S763
KA
S764
5
KA
S729
Overall brush carrier (= door rail length).150 150
Dia 5 hole. Dia 5 hole.
Single door rail preparation.
9090
90 90 DrainageAssembly
DrainageAssembly
KAS762
Door top rail.
45.5 45.5
24 24Drill 6NoDia 11 holes.
2424
Drill 6NoDia 11 holes.
KAS
762
90 90 DrainageAssembly
Drainage (pivot end only) 230 Drill top skinonly.
Sheet 1
Scale 1:5
21.02.0202.01.14
To ensure accurate hole locationdrill jig KAST019 should be used.
Note:
Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.ALUMINIUM SYSTEMS
KESTREL
© Kestrel Aluminium Systems TB Commercial door
Double door rail preparation.
KAS721
Verticalbar
KAS727
KAS727KAS721
KAS727
KAS727
Verticalbar
KA
S751
KAS753
KAS752
KAS753
KAS752
KAS754 KAS755
Vertical frame centres.27.5 70 27.570
20 205
60 60Door rail width (Vertical Ctrs -360/2) Door rail width (Vertical Ctrs -360/2)
Pivot Pivot
Outside
Inside
KAS762
Door top rail.
45.5 45.5
24 24Drill 6NoDia 11 holes.
2424
Drill 6NoDia 11 holes.
KAS763
Door bottom rail.
45.5 45.5
24 24Drill 6NoDia 11 holes.
2424
Drill 6NoDia 11 holes.
KAS764
Door intermediate rail.
45.5 45.5
24 24Drill 6NoDia 11 holes.
2424
Drill 6NoDia 11 holes.
KAS
762
KA
S763
KA
S764
Overall brush carrier (= door rail length).150 150
Dia 5 hole. Dia 5 hole.
90 90
9090
90 90
DrainageAssembly
DrainageAssembly
DrainageAssembly
Drainage (pivot end only) 230 Drill top skinonly.
Sheet 1
Scale 1:5
21.02.0302.04.14
KA
S751
To ensure accurate hole locationdrill jig KAST019 should be used.
Note:
Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.ALUMINIUM SYSTEMS
KESTREL
© Kestrel Aluminium Systems TB Commercial door
Alternative threshold options.
KA
S721
KA
S727
18.25 18.256220 20
Drill 2No Dia 5holes.10
50 600 Ctrs maximum.27.5 Overall threshold. 27.5
5270 Dia 13 hole.
Dia 5 Csk. hole.
Dia 6x30 slot. Dia 6x30 slot.
4.7515
Top
ofth
resh
old.
U/s ofthreshold.
Drill 2No Dia 5holes.
Verticalbar
Verticalbar
KA
S727
Preparation for single door shown.Closure preparations to be mirroredfor a double door set.
Note:
KAS759
Out
side
Insi
de
Out
side
Insi
de
10
U/s ofthreshold.
50 600 Ctrs maximum.27.5 Overall threshold. 27.5
5270 Dia 13 hole.
Dia 5 Csk. hole.
Dia 6x30 slot. Dia 6x30 slot.
4.75
KAS760
50 600 Ctrs maximum.27.5 Overall threshold. 27.5
5270 Dia 13 hole.
Dia 5 Csk. hole.
Dia 6x30 slot. Dia 6x30 slot.
4.75
KAS761
KAS761
KAS721
KAS761
With KAS761 extending pastthe inside face of KAS721 the end should be foam filled andsilicon plugged to form a clean detail.
End drainage Intermediatedrainage
End Intermediate
End drainage Intermediatedrainage
End Intermediate
KAS759 KAS759
KAS759
End drainage Intermediatedrainage
End Intermediate
KAS760
KAS760 KAS760
KAS761
KAS761
Sheet 1
Scale 1:5
21.02.0402.04.14
KAS721
Verticalbar
KAS727
KAS727KAS721
Verticalbar
KAS727
KAS727
KA
S490
.T06
KA
S490
.T05
KAS490.T06 KAS490.T05
Seal the interface betweenKAS721 and thresholds with foam plugs as detailed.Silicon seal plug into profileto ensure watertight seal.
Seal the interface betweenKAS721 and thresholds with foam plugs as detailed.Silicon seal plug into profileto ensure watertight seal.
Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.ALUMINIUM SYSTEMS
KESTREL
© Kestrel Aluminium Systems TB Commercial door
Letter plate prep into an intermediate rail.
KAS764
Door intermediate rail.
45.5 45.5
2424
KA
S764
9090 DrainageAssembly
Sheet 1
Scale 1:5
21.02.0502.04.14
262278
88
Equal Equal
4824
24
4646
Dia 8 holes.
Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.ALUMINIUM SYSTEMS
KESTREL
© Kestrel Aluminium Systems TB Commercial door
KA
S721
Top of header bar.
U/s of header bar.
Ove
rall
clea
r pas
sage
hei
ght.
Doorstile
20 20
25
13 13
1228
2424
Top ofthreshold.
124
Ove
rall
door
stil
e (p
assa
ge -1
6mm
)
43
Door
20 20
25
13 13
1228
2424124
43
Door
13 13242412
12
U/s of header bar.
4
Door
24241212
4
KAS752Double swingsafety stile.
KAS753Single swingsafety stile.
KAS754Lock stile.
KAS755Keep stile.
(Master) (Slave)
Top ofthreshold.
Drill 2NoDia 4 holes.
Drill 2NoDia 4 holes.
Drill 2NoDia 4 holes.
Drill 2NoDia 4 holes.
KAS751
KA
S721
KAS631KAS766
KAS758
KAS7
52K
AS7
52
KAS
753
KA
S753
KAS
754
KA
S754
KAS
755
KA
S755
Out
side
Insi
de
Out
side
Insi
de
Out
side
Insi
de
Out
side
Insi
deOut
side
Insi
de
Door
241212
4
KAS765CVR stile.
Drill Dia4 hole.
KAS
765
KA
S765
Out
side
Insi
de
stile stile stile stile
Ove
rall
door
stil
e (p
assa
ge -1
6mm
)
Ove
rall
door
stil
e (p
assa
ge -1
6mm
)
Ove
rall
door
stil
e (p
assa
ge -1
6mm
)
Ove
rall
door
stil
e (p
assa
ge -1
6mm
)
Door stile preparation.
Ove
rall
clea
r pas
sage
hei
ght.
KAS721
KAS631 KAS766
KAS758
Outside
Inside
KA
S727
KA
S727
KA
S721 K
AS7
27
KA
S727
KAS494.45 with M5 washer
KAS494.31 with M5 washer
Anti-finger trap tolarge pocket.
Anti-finger trap tosmall pocket.
Sheet 1
Scale 1:5
21.03.0102.04.14
3
3 355
Should a brush be specified tothe bottom of the door in lieu ofwoolpile remove 3x3 slots to allow backer to run through.
Sheet 1
Scale 1:5
21.03.0207.11.14
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.ALUMINIUM SYSTEMS
KESTREL
© Kestrel Aluminium Systems TB Commercial door
Single door lock and keep preparation.
4814
15
17
1260
12 15
15527
3841
1945
15
KA
S721
Keep Prep
KAS729
Keep Prep Keep Prep
Keep PrepKeep PrepKeep Prep
KAS494.25
KA
S721
KAS729
KAS494.25
KA
S721
KAS729
KAS494.25
KA
S721
KAS729
KAS494.25
KA
S721
KAS729
KAS494.25
KA
S721
KAS729
KAS494.25
1818
5020
195
97.5
97.5
30
KAS504.H Adams Rite MS 2200 deadlock.
Lock
case
Cylinder prepconsists of 18mm& 11mm holesat 20mm Ctrs.
Lock Prep
KAS528T.T1
KAS528T.T1
KAS494.16
KAS494.16
KAS773
KAS773
14.65
5020
195
97.5
97.5
30
14.6
5
KAS503-300 Adams Rite Sentinel 6 deadlock.
Lock
case
Cylinder prepconsists of 18mm& 11mm holesat 20mm Ctrs.
Lock Prep
KAS494.16
KAS773
KAS494.16
KAS773
5
20
5
2038
24
22
4220
175
87.5
87.5
28 24
22
KAS505.P Adams Rite 4750 deadlatch.
Lock
case
Cylinder prepconsists of 18mm& 11mm holesat 20mm Ctrs.
527
Lock Prep
KAS494.16
KAS773
KAS494.16
KAS773
22.35
175
87.5
87.5
24
22.3
5
47
28.6
KAS502.H Adams Rite MS 1850 deadlock.
Lock
case
Cylinder prepconsists of a32mm holeat Ctrs.
Lock Prep
KAS528T.T1
KAS528T.T1
KAS494.16
KAS494.16
KAS773
KAS773
22.35
KAS505.R Adams Rite MS 4710 deadlatch.
175
87.5
87.5
22.3
5
47
28.6
Lock
case
Cylinder prepconsists of a32mm holeat Ctrs.
Lock Prep
KAS494.16
KAS494.16
KAS773
KAS773
17
20
245
122.
512
2.5
30 20
KAS536 NPLL Nemef 9600 Latch lock.
17
2692Lo
ckca
se
Cylinder prepconsists of 18mm& 11mm holesat 20mm Ctrs.
Lever prepconsists ofa 16mm holeat Ctrs.
Lock PrepKAS773
KAS773
KAS494.16
KAS494.16
Also see: Cylinder escutcheons, KAS519 & KAS520Face plate KAS514.HF
Also see: Cylinder escutcheons, KAS519 & KAS520 Also see: Cylinder escutcheons, KAS519 & KAS520
PLEASE NOTE !We do not stock mortice cylinders for this door system due to minimumdemand and therefore will be specialorder items.
Also see: Face plate KAS512.BF
26
KAS528T.T1
KAS528T.T1
KAS528T.T1
KAS528T.T1
KAS528T.T1
KAS528T.T1
KAS528T.T1
KAS528T.T1
24 24
Strike plate KAS509.PHF or KAS509K.D Strike plate KAS509.SFFace plate KAS513.SF
Strike plate KAS506.S or KAS506K.SFace plate KAS515.F
Strike plate KAS509.RBFAlso see: Face plate KAS515.F
Strike plate KAS536.EXTNLSAlso see: Strike plate KAS536.NBS
Strike plate KAS506.S or KAS506K.S
18
22.35 22.35
22
17
14.65
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.ALUMINIUM SYSTEMS
KESTREL
© Kestrel Aluminium Systems TB Commercial door
Double door lock and keep preparation.
18
5020
195
97.5
97.5
30
5020
195
97.5
97.5
30
4220
175
87.5
87.5
30 24
22
175
87.5
87.5
24
22.3
5
14.6
5
47
28.617
587
.587
.5
22.3
5
47
28.6
20
245
122.
512
2.5
30 20
17
2692
Lock
case
Lock
case
Lock
case
Lock
case
Lock
case
Lock
case
Cylinder prepconsists of 18mm& 11mm holesat 20mm Ctrs.
Cylinder prepconsists of 18mm& 11mm holesat 20mm Ctrs.
Cylinder prepconsists of 18mm& 11mm holesat 20mm Ctrs.
Cylinder prepconsists of 18mm& 11mm holesat 20mm Ctrs.
Cylinder prepconsists of a32mm holeat Ctrs.
Cylinder prepconsists of a32mm holeat Ctrs.
Lever prepconsists ofa 16mm holeat Ctrs.
4814
15
17
1260
12
527
15
15527
3841
1945
15
Lock Prep Keep Prep Keep Prep Keep PrepLock Prep Lock Prep
Keep Prep Keep Prep Keep PrepLock PrepLock PrepLock Prep
KA
S755
KA
S755
KA
S755
KA
S755
KA
S755
KA
S755
Sheet 1
Scale 1:5
21.03.0307.11.14
PLEASE NOTE !We do not stock mortice cylinders for this door system due to minimumdemand and therefore will be specialorder items.
KAS528T.T1
KAS528T.T1
KAS528T.T1
KAS528T.T1
KAS494.16
KAS494.16
KAS773
KAS773
KAS494.16
KAS773
KAS494.16
KAS773
5
20
5
2038
24
KAS494.16
KAS773
KAS494.16
KAS773
KAS494.16
KAS494.16
KAS773
KAS773
KAS494.16
KAS494.16
KAS773
KAS773
KAS773
KAS773
KAS494.16
KAS494.16
26
KAS528T.T1
KAS528T.T1
KAS528T.T1
KAS528T.T1
KAS528T.T1
KAS528T.T1
KAS528T.T1
KAS528T.T1
24 24
KAS504.H Adams Rite MS 2200 deadlock. KAS503-300 Adams Rite Sentinel 6 deadlock. KAS505.P Adams Rite 4750 deadlatch.
Also see: Cylinder escutcheons, KAS519 & KAS520Face plate KAS515.FStrike plate KAS506.D or KAS506K.DStrike plate KAS509.SF
Face plate KAS513.SFAlso see: Cylinder escutcheons, KAS519 & KAS520
Strike plate KAS509.PHFFace plate KAS514.HF
Also see: Cylinder escutcheons, KAS519 & KAS520
Also see: Face plate KAS512.BFStrike plate KAS509.RBF
KAS502.H Adams Rite MS 1850 deadlock. KAS505.R Adams Rite MS 4710 deadlatch. KAS536 NPLL Nemef 9600 Latch lock.
Strike plate KAS536.EXTNLSAlso see: Strike plate KAS536.NBS
Strike plate KAS506.D or KAS506K.DAlso see: Face plate KAS515.F
Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.ALUMINIUM SYSTEMS
KESTREL
© Kestrel Aluminium Systems TB Commercial door
Slave leaf shoot bolt preparation.Sh
oot
bolt
KA
S755
Sheet 1
Scale 1:5
21.03.0402.04.14
120
6060
KAS755
22
M5x12
Insert shoot keepKAS570-G leaving5mm protruding.
16.5
16.5
35.75 35.75
Fit plugs toboth cavitiesas detailedelsewhere.
518
240
M8
allth
read
230
Drill 1NoDia 5
Drill & tap2No M5
35.7535.75
5
KAS755
An alternative fixing forthe shoot bolt in lieu ofthe M5 detailed would beto use KAS494.16 screws.
KAS494.16
KAS570-B
KAS539-SBE
Ex K
AS5
39-S
BR
10
M5x12
Sheet 1
Scale 1:5
21.03.0507.11.14
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.ALUMINIUM SYSTEMS
KESTREL
© Kestrel Aluminium Systems TB Commercial door
Electric strike preparation.
2.5mm Rout depth
17mm Rout depth
27mm Rout depth
KA
S721
KAS494.25
22.35
4220
28
KAS505.R Adams Rite MS 4710 deadlatch.
175
87.5
87.5
22.3
5
47
28.6
Lock
case
Cylinder prepconsists of 18mm& 11mm holesat 20mm Ctrs.
Cylinder prepconsists of a32mm holeat Ctrs.
Lock Prep
124
2020
10.5
10.5
86
51
32 36
KAS721
KA
S729
KA
S494.25
20
52
20
17
Drill & Csk4No M6
Drill 2NoDia 4.2
5432
KA
S721
KAS494.25
22
KAS505.P Adams Rite MS 4750 deadlatch.
175
87.5
87.5
24
22
Lock
case
Lock Prep
124
2020
10.5
10.5
86
32 36
KAS721
KA
S729
KA
S494.25
20
52
20
17
Drill & Csk4No M6
Drill 2NoDia 4.2
73
3254
22.35
4220
28
KAS505.R Adams Rite MS 4710 deadlatch.
175
87.5
87.5
22.3
5
47
28.6Lo
ckca
se
Cylinder prepconsists of 18mm& 11mm holesat 20mm Ctrs.
Cylinder prepconsists of a32mm holeat Ctrs.
124
86
51
32 17
5432
KAS505.P Adams Rite MS 4750 deadlatch.
Electric strike Prep
Electric strike PrepElectric strike Prep Lock Prep
KAS755
KA
S755
2720
94
35.75
9.5
2010
.520 10
.5
9.5
2.5
Drill & Csk4No M6
Drill 2NoDia 7
22
175
87.5
87.5
24
22
Lock
case
124
86
32 17
Electric strike PrepLock Prep
KAS755
KA
S755
2720
94
35.75
9.5
2010
.520 10
.5
9.5
2.5
Drill & Csk4No M6
Drill 2NoDia 7
73
3254
Strike prepoff centre
Strike prepoff centre
Strike prepcentral
Strike prepcentral
PLEASE NOTE !We do not stock mortice cylinders for this door system due to minimumdemand and therefore will be specialorder items.
2626
KAS528T.T1
KAS528T.T1
KAS528T.T1
KAS528T.T1
KAS528T.T1
KAS528T.T1
KAS528T.T1
KAS528T.T1
KAS528T.T2
KAS528T.T2
KAS528T.T3
KAS528T.T3
KAS528T.T2
KAS528T.T2 KAS528T.T3
KAS528T.T3
Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.ALUMINIUM SYSTEMS
KESTREL
© Kestrel Aluminium Systems TB Commercial door
AR940 exit device preparation.
Adams Rite MS 4710 deadlatch with 940 exit device.
175
87.5
87.5
28.6
Cylinder prepconsists of a32mm holeat Ctrs.
KAS753
47
28.6
Internal face,lock stile.
Internal face,pivot stile.
External face,lock stile.
Cylinder prepif externalaccess isrequired.
Lock
case
Lock
case
&pu
sh b
ar.
Lock
case
Doorstile
4712
.712
.7
Cyl
inde
r
17.5
17.5
Dimension A.See Adams Rite fitting instructions for dimension Aper backset and door opening widths.
12.7Exit devise mountedon 4No 4mmholes at Ctrs.
Dimension A
26
40.5
35.7
5
Sheet 1
Scale 1:5
21.03.0602.04.14
Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.ALUMINIUM SYSTEMS
KESTREL
© Kestrel Aluminium Systems TB Commercial door
Door rail to stile assembly.
KAS753
KAS752
KA
S762
KA
S763
KA
S764
Screw A
Screw A
Screw A
Screw B
Screw B
Screw B
Door
KA
S753
KA
S752
Door
KA
S753
KA
S752
Ove
rall
door
stil
e.
Ove
rall
door
stil
e.
27.5
88
Top
of in
term
edia
te ra
il.27
.585
stile stile
Screw A
Screw A
Screw A
Screw B
Screw B
Screw B
KAS754
Bottom railcleats.
Head railcleats.
rail cleats.Intermediate
Important note.When inserting cleat screws insert andfully tighten screw A first.Insert screw B hand tight only so noprofile distortion occurs.
4
Bottom rail projectspast bottom ofdoor stiles.
4
KAS494.16
KAS494.16 KAS494.16
Outside
Inside
Important note:Drainage hole to snap inbrush carrier to be drilledthrough rail.
Sheet 1
Scale 1:5
21.04.0102.04.14
Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.ALUMINIUM SYSTEMS
KESTREL
© Kestrel Aluminium Systems TB Commercial door
Bead cutting allowance.
KAS753
KAS752
Doorstile
KAS754
140
120
85 Rai
l.
Rai
l.R
ail.B
otto
m o
f doo
r to
top
of in
term
edia
te ra
il.1
Bea
d =
Int d
im -2
61
KA
S768
KA
S768
Ove
rall
door
leaf
.
Bea
d =
O/a
doo
r -In
t-85
KAS753
KAS752
Doorstile
KAS754
120 B
otto
m o
f doo
r to
top
of in
term
edia
te ra
il.1
Bea
d =
Int d
im -2
61
Ove
rall
door
leaf
.
Bea
d =
O/a
doo
r -In
t-85
Important note.Bead sizes are theoretical and shouldideally be cut into the opening to ensuretight fit.
Beads to be drilled Dia 450 from each end and atmaximum 200 Ctrs.
Beads identical toboth stiles.
Important note.Bead sizes are theoretical and shouldideally be cut into the opening to ensuretight fit.
KAS631
2060 40Overall door width.
Horizontal beads (door width -120) Beads identical toall rails.
KA
S631K
AS631
Rai
l.14
0R
ail.
85 Rai
l.
External retained beads. Internal clip fit beads.Beads identical toboth stiles.
KAS769
Important note.When using KAS769 retained bead fora security installation follow the same cutting,sealing and fixing protocol as for KAS768.
Sheet 1
Scale 1:5
21.04.0202.04.14
Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.ALUMINIUM SYSTEMS
KESTREL
© Kestrel Aluminium Systems TB Commercial door
Door and threshold pivot assembly.Doorstile
Closure pivot arm
Closure pivot bracket
Closure pivot baseplate
Threshold pivot baseplate
Threshold pivot
Ensure baseplate is hardagainst the stile profile.
Fit baseplate with 4NoM6x15 A2 St St screws.
Fit threshold pivot with 2NoM6x15 A2 St St screws.Once door has been hungdrill, tap and fit third screw(A) to lock pivot in position.
(A)
Ensure baseplate is hardagainst the stile profile.
Fit baseplate with 6NoM6x15 A2 St St screws.
Fit bracket with 4No Csk HdM6x12 A2 St St screws.
Fit arm with Csk Hd M6screw and washer withinclosure kit.
Butter plugwith siliconbefore fitting.
1No KAS490.T032No KAS490.T04
Butter plugswith siliconbefore fitting.
2No KAS490.T02
KAS758
Doorstile
Secure plate and loadspreading washer withCsk Hd M5x15 screws.
Fit pivot assembly.
Insert tapping plateinto threshold.
20
Adjust pivot to 20mmabove threshold level.Final adjustment to takeplace once door is hung.
KAS758
Sheet 1
Scale 1:5
21.04.0302.04.14
(1)
(2)
(3)
(4)
Apply silicon bead tovoid between outsideshell and end plug togive improved air sealto assembly.
KAS537-SBKP
or1No KAS490.T01
Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.ALUMINIUM SYSTEMS
KESTREL
© Kestrel Aluminium Systems TB Commercial door
Glazing bridge locations.Doorstile
Doorstile
KA
S763
Glazing bridgetype A.
Glazing bridgetype A.
Glazing bridgetype A.
Glazing bridgetype A.
Glazing bridgetype A.
Glazing bridgetype A.
Gla
zing
brid
gety
pe B
.G
lazi
ng b
ridge
type
B.
Gla
zing
brid
gety
pe B
.
Gla
zing
brid
gety
pe B
.G
lazi
ng b
ridge
type
B.
Gla
zing
brid
gety
pe B
.
KAS494.16
KAS494.16
Glazing bridges to stilesfixed back with KAS494.16screws centrally and 100mmfrom corners.
Glazing bridges to railsfixed back with KAS494.16screws centrally and 100mmfrom corners.
Glazing bridge locations for heal and toeof glazing within a door with intermediaterail.
Glazing bridge locations for heal and toeof glazing within a door without intermediaterails.
Sheet 1
Scale 1:5
21.04.0402.04.14