Product Manual Section 21 - Kestrel Aluminium Doors...

18
Kestrel Aluminium Systems Limited Product Manual Section 21 TB Commercial Door - Fabrication Manual Version 23.0.1

Transcript of Product Manual Section 21 - Kestrel Aluminium Doors...

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Kestrel Aluminium Systems Limited

Product Manual Section 21TB Commercial Door - Fabrication

Manual Version 23.0.1

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© Kestrel Aluminium Systems TB Commercial door

Section 21 Contents

Due to our policy of continued improvement Kestrel

Aluminium Systems reserve the right to alter details and

specifications without prior notice.

21.01.00

Sheet 1 01.11.14

Section 21.01 – Fabrication 21.01.01 sheet 1 Fabrication – Guidelines for cutting and bar preparation

Section 21.02 – Fabrication 21.02.01 sheet 1 Fabrication – Outer frame preparation

21.02.02 sheet 1 Fabrication – Single door rail preparation

21.02.03 sheet 1 Fabrication – Double door rail preparation

21.02.04 sheet 1 Fabrication – Alternative threshold options

21.02.05 sheet 1 Fabrication – Letter plate into KAS764

Section 21.03 – Fabrication 21.03.01 sheet 1 Fabrication – Door stile preparation

21.03.02 sheet 1 Fabrication – Single door lock and keep preparation

21.03.03 sheet 1 Fabrication – Double door lock and keep preparation

21.03.04 sheet 1 Fabrication – Slave leaf shoot bolt preparation (KAS570)

21.03.05 sheet 1 Fabrication – Electric strike preparation – Single and double doors

Section 21.04 – Fabrication - Assembly 21.04.01 sheet 1 Door rail to stile assembly

21.04.02 sheet 1 Bead cutting allowance

21.04.03 sheet 1 Door and threshold pivot assembly

21.04.04 sheet 1 Glazing bridge locations

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General guidelines for cutting and bar preparation:

For further reading on cutting, preparation and workmanship please refer to BS 8118: Part 2: 1991.

Storage and transportation:

Store aluminium in a dry place, clear of the ground. Avoid contact with other metals and with materials such as cement and damp timber.

Protect aluminium extrusion surfaces with low tack removable tapes while danger of damage exists. Pack aluminium during transportation to avoid mechanical damage, abrasion and contact by agents liable to cause surface corrosion or staining.

Fabrication tolerance:

See corresponding sheets for each section type

Marking out:

Fine scribing lines must not be used on critically stressed ares of thin material. Where subsequent welding is involved paint, chalk, graphite or other marking materials likely to contaminate must not be used.

Cutting:

Cutting can be by circular saw or band saw and both must have a tooth form and pitch to suite the thickness of the material to be cut. Cut edges should be smooth, square and free from burrs, distortion and other irregularities. Care must be taken to avoid the use of tools contaminated by other metals, particulary copper or brass. Great care must be taken when working with mitred end cuts to avoid impact damage to ends (ideally bars should not be stored or transported vertically without corner protection).

Drilling, punching and preparation:

Holes can be made by either drilling, drilling and reaming or by punching. Drill holes should be smooth and free from burrs, distortion and other irregularities. Drainage slots must be of the correct diameter and length and positioned correctly. At all times prepared bars should be free from general debris and cutting/drilling swarf.

Assembly:

All joint surfaces should be free of dirt,grease and cutting/drilling debris. All joints shall be sealed against the entry of water by use of a high quality silicone sealant. NB Small gap joint sealant is NOT to be used on painted material - only anodised or mill finish profile. Be careful not to handle or transport frames in such a way as to disturb or open joints by excessive movement or bending of frames etc.

See separate document for installation guidelines

Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.

KESTRELALUMINIUM SYSTEMS

21.01.01Sheet 1

Fabrication - Guidelines for cutting and preppingKestrel Aluminium Systems© TB Commercial door

02.04.14

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Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.ALUMINIUM SYSTEMS

KESTREL

© Kestrel Aluminium Systems TB Commercial door

Outer frame preparation.

Vertical frame centres.27.5 27.5Overall header bar (Ctrs - 55mm)

KA

S721

KA

S727

9 309

75 250 Ctrs maximum

6220 2023.5

Top of header bar.18.25 18.25

10

Top of header bar.

75

Drill 4No Dia 5holes to take closure'F' bracket fixings.

Drill & countersink 4No6.5 clearance holes.

27.5 27.5Overall retained outer bead.

Drill & Csk Dia 5 holes for KAS494.16

70

27.5 27.5Overall inner bead.

18.25 18.256220 20

Drill 2No Dia 5holes.10

50 600 Ctrs maximum.27.5 Overall threshold. 27.5

5270 Dia 13 hole.

Dia 5 Csk. hole.

Dia 6x30 slot. Dia 6x30 slot.

4.75

56U/s of header bar.15

Top

ofth

resh

old.

U/s ofthreshold.

Ove

rall

anti-

finge

r tra

p pr

ofile

.50

5030

0 C

trs

max

imum

.

400255 18

70

27.5Overall header -401mm

1

48.5

48.5

27.5

Dia 5 holes backside,

36 36

Drill 2No Dia 5holes.

Drill 2No Dia 5holes, single door,

Verticalbar

Verticalbar

KA

S727

Preparation for single door shown.Closure preparations to be mirroredfor a double door set.

Note:

KAS756

KA

S756

KAS631KAS766

KAS766

KAS631

KAS767

KAS757

KAS751

KAS758

KAS758

Out

side

Insi

de

Out

side

Insi

de

KAS729

10

Ove

rall

clos

ure

plat

e pr

ofile

.

U/s ofthreshold.

6060

300

Ctr

s m

axim

um.

Dia 5 holes.

10

Dia 14 holes frontside.

Sheet 1

Scale 1:5

21.02.01

End drainage

KAS758

Intermediatedrainage

KAS758

End Intermediate

503015 Leg removal

Dia 11 holes.

Dia 37 hole.

18

7812 1262

Drill 4No Dia 5holes to take closure'F' bracket fixings,

&

double door.

KAS589

02.04.14

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Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.ALUMINIUM SYSTEMS

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© Kestrel Aluminium Systems TB Commercial door

KAS721

Verticalbar

KAS727

KAS727KAS721

KAS727

KAS727

Verticalbar

KA

S751

KAS753

KAS752

KAS754

Vertical frame centres.27.5 70 27.5

20 60Door rail width (Vertical Ctrs -210)

Pivot

Outside

Inside

KAS763

Door bottom rail.

45.5 45.5

24 24Drill 6NoDia 11 holes.

2424

Drill 6NoDia 11 holes.

KAS764

Door intermediate rail.

45.5 45.5

24 24Drill 6NoDia 11 holes.

2424

Drill 6NoDia 11 holes.

KA

S763

KA

S764

5

KA

S729

Overall brush carrier (= door rail length).150 150

Dia 5 hole. Dia 5 hole.

Single door rail preparation.

9090

90 90 DrainageAssembly

DrainageAssembly

KAS762

Door top rail.

45.5 45.5

24 24Drill 6NoDia 11 holes.

2424

Drill 6NoDia 11 holes.

KAS

762

90 90 DrainageAssembly

Drainage (pivot end only) 230 Drill top skinonly.

Sheet 1

Scale 1:5

21.02.0202.01.14

To ensure accurate hole locationdrill jig KAST019 should be used.

Note:

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Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.ALUMINIUM SYSTEMS

KESTREL

© Kestrel Aluminium Systems TB Commercial door

Double door rail preparation.

KAS721

Verticalbar

KAS727

KAS727KAS721

KAS727

KAS727

Verticalbar

KA

S751

KAS753

KAS752

KAS753

KAS752

KAS754 KAS755

Vertical frame centres.27.5 70 27.570

20 205

60 60Door rail width (Vertical Ctrs -360/2) Door rail width (Vertical Ctrs -360/2)

Pivot Pivot

Outside

Inside

KAS762

Door top rail.

45.5 45.5

24 24Drill 6NoDia 11 holes.

2424

Drill 6NoDia 11 holes.

KAS763

Door bottom rail.

45.5 45.5

24 24Drill 6NoDia 11 holes.

2424

Drill 6NoDia 11 holes.

KAS764

Door intermediate rail.

45.5 45.5

24 24Drill 6NoDia 11 holes.

2424

Drill 6NoDia 11 holes.

KAS

762

KA

S763

KA

S764

Overall brush carrier (= door rail length).150 150

Dia 5 hole. Dia 5 hole.

90 90

9090

90 90

DrainageAssembly

DrainageAssembly

DrainageAssembly

Drainage (pivot end only) 230 Drill top skinonly.

Sheet 1

Scale 1:5

21.02.0302.04.14

KA

S751

To ensure accurate hole locationdrill jig KAST019 should be used.

Note:

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Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.ALUMINIUM SYSTEMS

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© Kestrel Aluminium Systems TB Commercial door

Alternative threshold options.

KA

S721

KA

S727

18.25 18.256220 20

Drill 2No Dia 5holes.10

50 600 Ctrs maximum.27.5 Overall threshold. 27.5

5270 Dia 13 hole.

Dia 5 Csk. hole.

Dia 6x30 slot. Dia 6x30 slot.

4.7515

Top

ofth

resh

old.

U/s ofthreshold.

Drill 2No Dia 5holes.

Verticalbar

Verticalbar

KA

S727

Preparation for single door shown.Closure preparations to be mirroredfor a double door set.

Note:

KAS759

Out

side

Insi

de

Out

side

Insi

de

10

U/s ofthreshold.

50 600 Ctrs maximum.27.5 Overall threshold. 27.5

5270 Dia 13 hole.

Dia 5 Csk. hole.

Dia 6x30 slot. Dia 6x30 slot.

4.75

KAS760

50 600 Ctrs maximum.27.5 Overall threshold. 27.5

5270 Dia 13 hole.

Dia 5 Csk. hole.

Dia 6x30 slot. Dia 6x30 slot.

4.75

KAS761

KAS761

KAS721

KAS761

With KAS761 extending pastthe inside face of KAS721 the end should be foam filled andsilicon plugged to form a clean detail.

End drainage Intermediatedrainage

End Intermediate

End drainage Intermediatedrainage

End Intermediate

KAS759 KAS759

KAS759

End drainage Intermediatedrainage

End Intermediate

KAS760

KAS760 KAS760

KAS761

KAS761

Sheet 1

Scale 1:5

21.02.0402.04.14

KAS721

Verticalbar

KAS727

KAS727KAS721

Verticalbar

KAS727

KAS727

KA

S490

.T06

KA

S490

.T05

KAS490.T06 KAS490.T05

Seal the interface betweenKAS721 and thresholds with foam plugs as detailed.Silicon seal plug into profileto ensure watertight seal.

Seal the interface betweenKAS721 and thresholds with foam plugs as detailed.Silicon seal plug into profileto ensure watertight seal.

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© Kestrel Aluminium Systems TB Commercial door

Letter plate prep into an intermediate rail.

KAS764

Door intermediate rail.

45.5 45.5

2424

KA

S764

9090 DrainageAssembly

Sheet 1

Scale 1:5

21.02.0502.04.14

262278

88

Equal Equal

4824

24

4646

Dia 8 holes.

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KA

S721

Top of header bar.

U/s of header bar.

Ove

rall

clea

r pas

sage

hei

ght.

Doorstile

20 20

25

13 13

1228

2424

Top ofthreshold.

124

Ove

rall

door

stil

e (p

assa

ge -1

6mm

)

43

Door

20 20

25

13 13

1228

2424124

43

Door

13 13242412

12

U/s of header bar.

4

Door

24241212

4

KAS752Double swingsafety stile.

KAS753Single swingsafety stile.

KAS754Lock stile.

KAS755Keep stile.

(Master) (Slave)

Top ofthreshold.

Drill 2NoDia 4 holes.

Drill 2NoDia 4 holes.

Drill 2NoDia 4 holes.

Drill 2NoDia 4 holes.

KAS751

KA

S721

KAS631KAS766

KAS758

KAS7

52K

AS7

52

KAS

753

KA

S753

KAS

754

KA

S754

KAS

755

KA

S755

Out

side

Insi

de

Out

side

Insi

de

Out

side

Insi

de

Out

side

Insi

deOut

side

Insi

de

Door

241212

4

KAS765CVR stile.

Drill Dia4 hole.

KAS

765

KA

S765

Out

side

Insi

de

stile stile stile stile

Ove

rall

door

stil

e (p

assa

ge -1

6mm

)

Ove

rall

door

stil

e (p

assa

ge -1

6mm

)

Ove

rall

door

stil

e (p

assa

ge -1

6mm

)

Ove

rall

door

stil

e (p

assa

ge -1

6mm

)

Door stile preparation.

Ove

rall

clea

r pas

sage

hei

ght.

KAS721

KAS631 KAS766

KAS758

Outside

Inside

KA

S727

KA

S727

KA

S721 K

AS7

27

KA

S727

KAS494.45 with M5 washer

KAS494.31 with M5 washer

Anti-finger trap tolarge pocket.

Anti-finger trap tosmall pocket.

Sheet 1

Scale 1:5

21.03.0102.04.14

3

3 355

Should a brush be specified tothe bottom of the door in lieu ofwoolpile remove 3x3 slots to allow backer to run through.

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Sheet 1

Scale 1:5

21.03.0207.11.14

Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.ALUMINIUM SYSTEMS

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Single door lock and keep preparation.

4814

15

17

1260

12 15

15527

3841

1945

15

KA

S721

Keep Prep

KAS729

Keep Prep Keep Prep

Keep PrepKeep PrepKeep Prep

KAS494.25

KA

S721

KAS729

KAS494.25

KA

S721

KAS729

KAS494.25

KA

S721

KAS729

KAS494.25

KA

S721

KAS729

KAS494.25

KA

S721

KAS729

KAS494.25

1818

5020

195

97.5

97.5

30

KAS504.H Adams Rite MS 2200 deadlock.

Lock

case

Cylinder prepconsists of 18mm& 11mm holesat 20mm Ctrs.

Lock Prep

KAS528T.T1

KAS528T.T1

KAS494.16

KAS494.16

KAS773

KAS773

14.65

5020

195

97.5

97.5

30

14.6

5

KAS503-300 Adams Rite Sentinel 6 deadlock.

Lock

case

Cylinder prepconsists of 18mm& 11mm holesat 20mm Ctrs.

Lock Prep

KAS494.16

KAS773

KAS494.16

KAS773

5

20

5

2038

24

22

4220

175

87.5

87.5

28 24

22

KAS505.P Adams Rite 4750 deadlatch.

Lock

case

Cylinder prepconsists of 18mm& 11mm holesat 20mm Ctrs.

527

Lock Prep

KAS494.16

KAS773

KAS494.16

KAS773

22.35

175

87.5

87.5

24

22.3

5

47

28.6

KAS502.H Adams Rite MS 1850 deadlock.

Lock

case

Cylinder prepconsists of a32mm holeat Ctrs.

Lock Prep

KAS528T.T1

KAS528T.T1

KAS494.16

KAS494.16

KAS773

KAS773

22.35

KAS505.R Adams Rite MS 4710 deadlatch.

175

87.5

87.5

22.3

5

47

28.6

Lock

case

Cylinder prepconsists of a32mm holeat Ctrs.

Lock Prep

KAS494.16

KAS494.16

KAS773

KAS773

17

20

245

122.

512

2.5

30 20

KAS536 NPLL Nemef 9600 Latch lock.

17

2692Lo

ckca

se

Cylinder prepconsists of 18mm& 11mm holesat 20mm Ctrs.

Lever prepconsists ofa 16mm holeat Ctrs.

Lock PrepKAS773

KAS773

KAS494.16

KAS494.16

Also see: Cylinder escutcheons, KAS519 & KAS520Face plate KAS514.HF

Also see: Cylinder escutcheons, KAS519 & KAS520 Also see: Cylinder escutcheons, KAS519 & KAS520

PLEASE NOTE !We do not stock mortice cylinders for this door system due to minimumdemand and therefore will be specialorder items.

Also see: Face plate KAS512.BF

26

KAS528T.T1

KAS528T.T1

KAS528T.T1

KAS528T.T1

KAS528T.T1

KAS528T.T1

KAS528T.T1

KAS528T.T1

24 24

Strike plate KAS509.PHF or KAS509K.D Strike plate KAS509.SFFace plate KAS513.SF

Strike plate KAS506.S or KAS506K.SFace plate KAS515.F

Strike plate KAS509.RBFAlso see: Face plate KAS515.F

Strike plate KAS536.EXTNLSAlso see: Strike plate KAS536.NBS

Strike plate KAS506.S or KAS506K.S

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18

22.35 22.35

22

17

14.65

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Double door lock and keep preparation.

18

5020

195

97.5

97.5

30

5020

195

97.5

97.5

30

4220

175

87.5

87.5

30 24

22

175

87.5

87.5

24

22.3

5

14.6

5

47

28.617

587

.587

.5

22.3

5

47

28.6

20

245

122.

512

2.5

30 20

17

2692

Lock

case

Lock

case

Lock

case

Lock

case

Lock

case

Lock

case

Cylinder prepconsists of 18mm& 11mm holesat 20mm Ctrs.

Cylinder prepconsists of 18mm& 11mm holesat 20mm Ctrs.

Cylinder prepconsists of 18mm& 11mm holesat 20mm Ctrs.

Cylinder prepconsists of 18mm& 11mm holesat 20mm Ctrs.

Cylinder prepconsists of a32mm holeat Ctrs.

Cylinder prepconsists of a32mm holeat Ctrs.

Lever prepconsists ofa 16mm holeat Ctrs.

4814

15

17

1260

12

527

15

15527

3841

1945

15

Lock Prep Keep Prep Keep Prep Keep PrepLock Prep Lock Prep

Keep Prep Keep Prep Keep PrepLock PrepLock PrepLock Prep

KA

S755

KA

S755

KA

S755

KA

S755

KA

S755

KA

S755

Sheet 1

Scale 1:5

21.03.0307.11.14

PLEASE NOTE !We do not stock mortice cylinders for this door system due to minimumdemand and therefore will be specialorder items.

KAS528T.T1

KAS528T.T1

KAS528T.T1

KAS528T.T1

KAS494.16

KAS494.16

KAS773

KAS773

KAS494.16

KAS773

KAS494.16

KAS773

5

20

5

2038

24

KAS494.16

KAS773

KAS494.16

KAS773

KAS494.16

KAS494.16

KAS773

KAS773

KAS494.16

KAS494.16

KAS773

KAS773

KAS773

KAS773

KAS494.16

KAS494.16

26

KAS528T.T1

KAS528T.T1

KAS528T.T1

KAS528T.T1

KAS528T.T1

KAS528T.T1

KAS528T.T1

KAS528T.T1

24 24

KAS504.H Adams Rite MS 2200 deadlock. KAS503-300 Adams Rite Sentinel 6 deadlock. KAS505.P Adams Rite 4750 deadlatch.

Also see: Cylinder escutcheons, KAS519 & KAS520Face plate KAS515.FStrike plate KAS506.D or KAS506K.DStrike plate KAS509.SF

Face plate KAS513.SFAlso see: Cylinder escutcheons, KAS519 & KAS520

Strike plate KAS509.PHFFace plate KAS514.HF

Also see: Cylinder escutcheons, KAS519 & KAS520

Also see: Face plate KAS512.BFStrike plate KAS509.RBF

KAS502.H Adams Rite MS 1850 deadlock. KAS505.R Adams Rite MS 4710 deadlatch. KAS536 NPLL Nemef 9600 Latch lock.

Strike plate KAS536.EXTNLSAlso see: Strike plate KAS536.NBS

Strike plate KAS506.D or KAS506K.DAlso see: Face plate KAS515.F

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Slave leaf shoot bolt preparation.Sh

oot

bolt

KA

S755

Sheet 1

Scale 1:5

21.03.0402.04.14

120

6060

KAS755

22

M5x12

Insert shoot keepKAS570-G leaving5mm protruding.

16.5

16.5

35.75 35.75

Fit plugs toboth cavitiesas detailedelsewhere.

518

240

M8

allth

read

230

Drill 1NoDia 5

Drill & tap2No M5

35.7535.75

5

KAS755

An alternative fixing forthe shoot bolt in lieu ofthe M5 detailed would beto use KAS494.16 screws.

KAS494.16

KAS570-B

KAS539-SBE

Ex K

AS5

39-S

BR

10

M5x12

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Sheet 1

Scale 1:5

21.03.0507.11.14

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Electric strike preparation.

2.5mm Rout depth

17mm Rout depth

27mm Rout depth

KA

S721

KAS494.25

22.35

4220

28

KAS505.R Adams Rite MS 4710 deadlatch.

175

87.5

87.5

22.3

5

47

28.6

Lock

case

Cylinder prepconsists of 18mm& 11mm holesat 20mm Ctrs.

Cylinder prepconsists of a32mm holeat Ctrs.

Lock Prep

124

2020

10.5

10.5

86

51

32 36

KAS721

KA

S729

KA

S494.25

20

52

20

17

Drill & Csk4No M6

Drill 2NoDia 4.2

5432

KA

S721

KAS494.25

22

KAS505.P Adams Rite MS 4750 deadlatch.

175

87.5

87.5

24

22

Lock

case

Lock Prep

124

2020

10.5

10.5

86

32 36

KAS721

KA

S729

KA

S494.25

20

52

20

17

Drill & Csk4No M6

Drill 2NoDia 4.2

73

3254

22.35

4220

28

KAS505.R Adams Rite MS 4710 deadlatch.

175

87.5

87.5

22.3

5

47

28.6Lo

ckca

se

Cylinder prepconsists of 18mm& 11mm holesat 20mm Ctrs.

Cylinder prepconsists of a32mm holeat Ctrs.

124

86

51

32 17

5432

KAS505.P Adams Rite MS 4750 deadlatch.

Electric strike Prep

Electric strike PrepElectric strike Prep Lock Prep

KAS755

KA

S755

2720

94

35.75

9.5

2010

.520 10

.5

9.5

2.5

Drill & Csk4No M6

Drill 2NoDia 7

22

175

87.5

87.5

24

22

Lock

case

124

86

32 17

Electric strike PrepLock Prep

KAS755

KA

S755

2720

94

35.75

9.5

2010

.520 10

.5

9.5

2.5

Drill & Csk4No M6

Drill 2NoDia 7

73

3254

Strike prepoff centre

Strike prepoff centre

Strike prepcentral

Strike prepcentral

PLEASE NOTE !We do not stock mortice cylinders for this door system due to minimumdemand and therefore will be specialorder items.

2626

KAS528T.T1

KAS528T.T1

KAS528T.T1

KAS528T.T1

KAS528T.T1

KAS528T.T1

KAS528T.T1

KAS528T.T1

KAS528T.T2

KAS528T.T2

KAS528T.T3

KAS528T.T3

KAS528T.T2

KAS528T.T2 KAS528T.T3

KAS528T.T3

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Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.ALUMINIUM SYSTEMS

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© Kestrel Aluminium Systems TB Commercial door

AR940 exit device preparation.

Adams Rite MS 4710 deadlatch with 940 exit device.

175

87.5

87.5

28.6

Cylinder prepconsists of a32mm holeat Ctrs.

KAS753

47

28.6

Internal face,lock stile.

Internal face,pivot stile.

External face,lock stile.

Cylinder prepif externalaccess isrequired.

Lock

case

Lock

case

&pu

sh b

ar.

Lock

case

Doorstile

4712

.712

.7

Cyl

inde

r

17.5

17.5

Dimension A.See Adams Rite fitting instructions for dimension Aper backset and door opening widths.

12.7Exit devise mountedon 4No 4mmholes at Ctrs.

Dimension A

26

40.5

35.7

5

Sheet 1

Scale 1:5

21.03.0602.04.14

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Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.ALUMINIUM SYSTEMS

KESTREL

© Kestrel Aluminium Systems TB Commercial door

Door rail to stile assembly.

KAS753

KAS752

KA

S762

KA

S763

KA

S764

Screw A

Screw A

Screw A

Screw B

Screw B

Screw B

Door

KA

S753

KA

S752

Door

KA

S753

KA

S752

Ove

rall

door

stil

e.

Ove

rall

door

stil

e.

27.5

88

Top

of in

term

edia

te ra

il.27

.585

stile stile

Screw A

Screw A

Screw A

Screw B

Screw B

Screw B

KAS754

Bottom railcleats.

Head railcleats.

rail cleats.Intermediate

Important note.When inserting cleat screws insert andfully tighten screw A first.Insert screw B hand tight only so noprofile distortion occurs.

4

Bottom rail projectspast bottom ofdoor stiles.

4

KAS494.16

KAS494.16 KAS494.16

Outside

Inside

Important note:Drainage hole to snap inbrush carrier to be drilledthrough rail.

Sheet 1

Scale 1:5

21.04.0102.04.14

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Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.ALUMINIUM SYSTEMS

KESTREL

© Kestrel Aluminium Systems TB Commercial door

Bead cutting allowance.

KAS753

KAS752

Doorstile

KAS754

140

120

85 Rai

l.

Rai

l.R

ail.B

otto

m o

f doo

r to

top

of in

term

edia

te ra

il.1

Bea

d =

Int d

im -2

61

KA

S768

KA

S768

Ove

rall

door

leaf

.

Bea

d =

O/a

doo

r -In

t-85

KAS753

KAS752

Doorstile

KAS754

120 B

otto

m o

f doo

r to

top

of in

term

edia

te ra

il.1

Bea

d =

Int d

im -2

61

Ove

rall

door

leaf

.

Bea

d =

O/a

doo

r -In

t-85

Important note.Bead sizes are theoretical and shouldideally be cut into the opening to ensuretight fit.

Beads to be drilled Dia 450 from each end and atmaximum 200 Ctrs.

Beads identical toboth stiles.

Important note.Bead sizes are theoretical and shouldideally be cut into the opening to ensuretight fit.

KAS631

2060 40Overall door width.

Horizontal beads (door width -120) Beads identical toall rails.

KA

S631K

AS631

Rai

l.14

0R

ail.

85 Rai

l.

External retained beads. Internal clip fit beads.Beads identical toboth stiles.

KAS769

Important note.When using KAS769 retained bead fora security installation follow the same cutting,sealing and fixing protocol as for KAS768.

Sheet 1

Scale 1:5

21.04.0202.04.14

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Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.ALUMINIUM SYSTEMS

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© Kestrel Aluminium Systems TB Commercial door

Door and threshold pivot assembly.Doorstile

Closure pivot arm

Closure pivot bracket

Closure pivot baseplate

Threshold pivot baseplate

Threshold pivot

Ensure baseplate is hardagainst the stile profile.

Fit baseplate with 4NoM6x15 A2 St St screws.

Fit threshold pivot with 2NoM6x15 A2 St St screws.Once door has been hungdrill, tap and fit third screw(A) to lock pivot in position.

(A)

Ensure baseplate is hardagainst the stile profile.

Fit baseplate with 6NoM6x15 A2 St St screws.

Fit bracket with 4No Csk HdM6x12 A2 St St screws.

Fit arm with Csk Hd M6screw and washer withinclosure kit.

Butter plugwith siliconbefore fitting.

1No KAS490.T032No KAS490.T04

Butter plugswith siliconbefore fitting.

2No KAS490.T02

KAS758

Doorstile

Secure plate and loadspreading washer withCsk Hd M5x15 screws.

Fit pivot assembly.

Insert tapping plateinto threshold.

20

Adjust pivot to 20mmabove threshold level.Final adjustment to takeplace once door is hung.

KAS758

Sheet 1

Scale 1:5

21.04.0302.04.14

(1)

(2)

(3)

(4)

Apply silicon bead tovoid between outsideshell and end plug togive improved air sealto assembly.

KAS537-SBKP

or1No KAS490.T01

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Due to our policy of continued improvement KestrelAluminium Systems reserve the right to alter details andspecifications without prior notice.ALUMINIUM SYSTEMS

KESTREL

© Kestrel Aluminium Systems TB Commercial door

Glazing bridge locations.Doorstile

Doorstile

KA

S763

Glazing bridgetype A.

Glazing bridgetype A.

Glazing bridgetype A.

Glazing bridgetype A.

Glazing bridgetype A.

Glazing bridgetype A.

Gla

zing

brid

gety

pe B

.G

lazi

ng b

ridge

type

B.

Gla

zing

brid

gety

pe B

.

Gla

zing

brid

gety

pe B

.G

lazi

ng b

ridge

type

B.

Gla

zing

brid

gety

pe B

.

KAS494.16

KAS494.16

Glazing bridges to stilesfixed back with KAS494.16screws centrally and 100mmfrom corners.

Glazing bridges to railsfixed back with KAS494.16screws centrally and 100mmfrom corners.

Glazing bridge locations for heal and toeof glazing within a door with intermediaterail.

Glazing bridge locations for heal and toeof glazing within a door without intermediaterails.

Sheet 1

Scale 1:5

21.04.0402.04.14