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Kestrel Aluminium Systems Limited
Product Manual Section 15Thermal Sliding Folding Door - Fabrication
Manual Version 24.0.1
© Kestrel Aluminium Systems Thermal Sliding Folding Door
Section 15 Contents
Due to our policy of continued improvement Kestrel
Aluminium Systems reserve the right to alter details and
specifications without prior notice.
15.01.00
Sheet 1 01.11.14
Section 15.01 – Fabrication - Cutting 15.01.01 sheet 1 Guidelines for cutting and prepping
15.01.02 sheet 1 Square cutting of outer frames KAS730, KAS731 and KAS739
15.01.03 sheet 1 Mitre cutting of door leaf section KAS732. Square cutting additional sections
15.01.03 sheet 2 Mitre cutting of door leaf section KAS7321. Square cutting additional sections
15.01.04 sheet 1 Square cutting of glazing beads KAS633 and KAS635
15.01.04 sheet 2 Mitre cutting of glazing beads KAS634 and KAS636
Section 15.02 – Bar preparation – Drain slots 15.02.01 sheet 1 KAS730 drain slot options
15.02.01 sheet 2 KAS739 drain slot options. KAS732 drain slot options.
Section 15.03 – Bar preparation – Hardware 15.03.01 sheet 1 Parts list and location
15.03.01 sheet 2 Hole preparation for KAS539-CGB (Centre Gear Box)
15.03.01 sheet 3 Slot preparation for KAS537-SBG (Shoot Bolt Guide) in top/bottom rails
15.03.01 sheet 4 Details of KAS539-SBR (Shoot Bolt Rod) upper and lower lengths
15.03.01 sheet 5 Narrow Profile Slave leaf Shoot Bolt
15.03.01 sheet 6 Narrow Profile Lave Leaf Shoot Bolt Guide
15.03.01 sheet 7 KAS539-POH Pop out handle preperation
15.03.02 sheet 1w Preparation of 2 Hook Latch Lock in single door with KAS730 track
15.03.03 sheet 1w Preparation of 2 Hook Latch Lock in single door with KAS739 track
15.03.04 sheet 1w Preparation of 2 Hook Latch Lock in double door with KAS730 track
15.03.05 sheet 1w Preparation of 2 Hook Latch Lock in double door with KAS739 track
15.03.06 sheet 1w Head and cill keeps – double door slave shoot bolts
15.03.06 sheet 2 Narrow Profile Head and Cill Keeps for Slave Door
15.03.07 sheet 1 Winkhaus lock preparations – Single tall door with KAS730 bottom track
15.03.08 sheet 1 Winkhaus lock preparations – Single tall door with KAS739 bottom track
15.03.09 sheet 1 Winkhaus lock preparations – Double tall door with KAS730 bottom track
15.03.10 sheet 1 Trickle vent KAS231 (375mm)
15.03.11 sheet 1 Narrow Profile Lock Preparation KAS730 bottom track
15.03.12 sheet 2 Narrow Profile Lock Preparation KAS739 bottom track
15.03.13 sheet 1 Narrow Profile Lock Preparation Double Door KAS730 bottom track
15.03.14 sheet 1 Narrow Profile Lock Preparation Double Door KAS739 bottom track
15.03.15 sheet 1 KAS5381 Security Handle Prep
15.03.16 sheet 1 Narrow Profile Lock Preparation Double Door Master Leaf & Keep
15.03.16 sheet 2 Narrow Profile Lock Preparation Double Door Slave Leaf
Section 15.04 – Bar preparation – wool-pile/brush carriers 15.04.01 sheet 1 Preparation and fabrication of KAS738 wool-pile carrier lock meeting stiles
15.04.01 sheet 2 Preparation and fabrication of KAS738 wool-pile carrier hinge meeting stiles
15.04.02 sheet 1 Preparation and fabrication of KAS737 brush carrier lock meeting stiles
15.04.02 sheet 2 Preparation and fabrication of KAS737 brush carrier hinge meeting stiles
Section 15.05 – Bar preparation – Door leaf corner cleats 15.05.01 sheet 1 Preparation and fabrication of KAS227-DOOR corner cleats
15.05.01 sheet 2 Narrow Profile Preparation of KAS227-01 Corner Cleats
© Kestrel Aluminium Systems Thermal Sliding Folding Door
Section 15 Contents
Due to our policy of continued improvement Kestrel
Aluminium Systems reserve the right to alter details and
specifications without prior notice.
15.01.00
Sheet 2 01.11.14
15.05.01 sheet 3 Narrow Profile Preparation for corner cut out
Section 15.06 – Bar preparation – Bottom Track roller access slot 15.06.01 sheet 1 Preparation of access slot – optional detail
Section 15.07 – Bar preparation – 4 panel one way door type 15.07.01 sheet 1 Locking Jamb detail – lock and roller positions
15.07.01 sheet 2 Lock prep for KAS504.P.H hook dead lock
15.07.01 sheet 3 Bottom roller position
15.07.01 sheet 4 Top guide position
15.07.01 sheet 5 KAS733 preparation when using KAS739 flush track
15.07.01 sheet 6 KAS743 and KAS744 at lock end – roller detail
15.07.01 sheet 7 KAS743 and KAS744 at lock end – Lock detail
Section 15.08 – Assembly 15.08.01 sheet 1 Assembly of outer frame KAS730 at head and cill
15.08.01 sheet 2 Assembly of outer frame KAS730 at head and KAS739 at cill
Section 15.08 – Assembly 15.08.02 sheet 1 Assembly of door leaf – typical corner
15.08.02 sheet 2 Assembly of door leaf – typical corner with slave door gear box KAS539-CGB
15.08.03 sheet 1 Assembly of door and jamb rebates KAS735 and KAS736
15.08.04 sheet 1 Assembly of KAS60 rebate
15.08.04 sheet 2 Assembly of KAS537.MAG – panel catches
15.08.04 sheet 3 Assembly of KAS537.MAG – panel catches
Section 15.09 – Installation
15.09.01 sheet 1 Assembly on site – fixing options outer frame – install 1st leaf
15.09.01 sheet 2 Assembly on site – install 2nd leaf
15.09.01 sheet 3 Assembly on site – install Traffic leaf
15.09.01 sheet 4 Assembly on site – Glazing
15.09.01 sheet 5 Assembly on site – Operation of doors
15.09.01 sheet 6 Assembly on site – Locking off hinges
15.09.01 sheet 7 General care and maintenance
Section 15.10 – Trickle vent option 15.10.01 sheet 1 Trickle vent option for KAS231 (375mm)
Section 15.11 – KAS743 and KAS744 adjustable jamb 15.11.01 sheet 1 Two Part Jamb – Track preparation – KAS730 & KAS739
15.11.02 sheet 1 Two Part Jamb – Setting out and adjustments
Warranty information Bottom rollers/Top guides/Hinges/D Handle hinge Page 3
Main Locking (2 hook and centre latch/bolt) Pages 4 - 12
Shoot bolt gear box (intermediate leafs) Page 13
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.01.0101.10.13Sheet 1
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
Fabrication - Guidelines for cutting and prepping
General guidelines for cutting and bar preparation:
For further reading on cutting, preparation and workmanship please refer to BS 8118: Part 2: 1991.
Storage and transportation:
Store aluminium in a dry place, clear of the ground. Avoid contact with other metals and with materials such as cement and damp timber.
Protect aluminium extrusion surfaces with low tack removable tapes while danger of damage exists. Pack aluminium during transportation to avoid mechanical damage, abrasion and contact by agents liable to cause surface corrosion or staining.
Fabrication tolerance:
See corresponding sheets for each section type
Marking out:
Fine scribing lines must not be used on critically stressed ares of thin material. Where subsequent welding is involved paint, chalk, graphite or other marking materials likely to contaminate must not be used.
Cutting:
Cutting can be by circular saw or band saw and both must have a tooth form and pitch to suite the thickness of the material to be cut. Cut edges should be smooth, square and free from burrs, distortion and other irregularities. Care must be taken to avoid the use of tools contaminated by other metals, particulary copper or brass. Great care must be taken when working with mitred end cuts to avoid impact damage to ends (ideally bars should not be stored or transported vertically without corner protection).
Drilling, punching and preparation:
Holes can be made by either drilling, drilling and reaming or by punching. Drill holes should be smooth and free from burrs, distortion and other irregularities. Drainage slots must be of the correct diameter and length and positioned correctly. At all times prepared bars should be free from general debris and cutting/drilling swarf.
Assembly:
All joint surfaces should be free of dirt,grease and cutting/drilling debris. All joints shall be sealed against the entry of water by use of a high quality silicone sealant. NB Small gap joint sealant is NOT to be used on painted material - only anodised or mill finish profile. Be careful not to handle or transport frames in such a way as to disturb or open joints by excessive movement or bending of frames etc.
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.01.0201.10.13Sheet 1
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
Fabrication - cutting outer frames
45
Width (o/a - 70.00mm)KAS730
KAS731
35
Height
90°
90°
Width (o/a - 70.00mm)
27
KAS739
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.01.0301.10.13Sheet 1
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
Fabrication - Door leafs
KAS732
Door leaf size (W or H)
NB - Ensure width sizes are cut accurately to ensure correct door leaf setting out.
Tolerance on O/A width
= +0.00mm -0.25mm (cut and assembled)
70
45°
Other sections are typically square cut - follow V6 cutting data as necessary
KAS733
KAS735 KAS736
KAS737
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.01.0308.01.19Sheet 2
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
Fabrication - Door leafs Narrow Profile
KAS7321
Door leaf size (W or H)
NB - Ensure width sizes are cut accurately to ensure correct door leaf setting out.
Tolerance on O/A width
= +0.00mm -0.25mm (cut and assembled)
55
45°
Other sections are typically square cut - All cut to door leaf height.
KAS7405
KAS7351
KAS7413 - PVC
KAS7414 - PVC
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.01.0401.10.13Sheet 1
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
Fabrication - Glazing beads
KAS635
Glazing beads mastered as above
Run horizontal beads full width unless there is a specific reason otherwise
KAS633
Horzontal beads square cut and run through full width
Vertical beads square cut between as shown
Vert
ical
bea
d
Horizontal bead
20
KAS633/KAS63524
Use KAS633 for 24mm nominal glazing thickness
Use KAS635 for 28mm nominal glazing thickness
28
20
17.5
13.5
KAS282
KAS282
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.01.0401.10.13Sheet 2
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
Fabrication - Glazing beads
Horizontal bead
KAS634/KAS63624
Use KAS634 for 24mm nominal glazing thickness
Use KAS636 for 28mm nominal glazing thickness
28
17.5
13.5
60°
KAS636
Glazing beads mastered as above
Run horizontal beads full width unless there is a specific reason otherwise
Allow extra clearance at ends of vertical beads to help the rotation of the section before clipping in place
13
20
60°
Horzontal beads square cut and run through full width
Vertical beads mitre cut as shown
Vert
ical
bea
d
KAS634
11
20
KAS282
KAS282
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.02.0101.10.13Sheet 1
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
Fabrication - Bar preparation
22.5 6
70
Out
side
Insi
de
KAS730 Track
Drain prep underneath track
6mmØ x 30mm long slot minimum at 600mm centres as shown. Set first slot 50mm in from each end.
70
Out
side
22.5 6
KAS730 Track
Drain prep underneath track to front
See drg 14.04.03_4 as example
6mmØ x 30mm long slot minimum at 600mm centres as shown. Set first slot 50mm in from each end.
Insi
de
5
6mmØ x 30mm long slot minimum at 600mm centres as shown. Set first slot 50mm in from each end.
70
Out
side KAS730 Track
Drain prep - Face drainage
See drg 14.04.03_5 as example
Insi
de
96
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.02.0101.10.13Sheet 2
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
Fabrication - Bar preparation
70O
utsi
de
Insi
de
KAS739 Track (Anodised Finish)
Drain prep underneath track
See drg 14.04.01_1 as example
6mmØ x 30mm long slot minimum at 600mm centres as shown. Set first slot 50mm in from each end.
3
6
Fabrication - Bar preparation
KAS732 Door bottom rail
Assumes beads are to theinternal side as default option
6mmØ x 30mm long slot minimum
Set first slot 150mm in from each end of door rail
27 6
Out
side
Insi
de
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.03.0101.10.13Sheet 1
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Fabrication - Bar preparation
Slave door shoot bolt
1200
Slave door handle comprises of the following parts;
KAS539-CGB (Centre gear box) - Check handing to ensure handle turns towards the glass unit to unlock upwards
KAS539-SH (Slave handle) - Check location of side key is on the glass unit side of the handle
KAS539-SBR (Shoot bolt rod) - 2 x 1200mm long M8 all thread rods - cut to required length
KAS539-SBE (Shoot bolt end) - 2 required
KAS537- SBG (Shoot bolt guide) - 2 required
Centre of spindle set at 1200mm from underside of door leaf. This dimension can be varied if required.
See sheet 2 and sheet 3 for bar preparation details
1039
Elevation viewed from INSIDE
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.03.0101.10.13Sheet 2
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
Fabrication - Bar preparation
Slave door shoot bolt
KAS732 Door stile
Assumes beads are to theinternal side as default option
1200
mm
from
U/S
ide
of d
oor l
eaf
26
4321
.5
B
A
∅10
∅10
∅12
∅16
A + B
A + B
B
A 7
KAS732 Door stile
Set out and drill accurately
10mm Ø holes at 43mm centres through faces A + B to accept M5 x 50mm csk machine screws used to pick up on gear box tapped fixing holes
12mm Ø hole on centre line through face B to accept 7mm square handle spindle
16mm Ø hole on centre line through face A to clear handle back plate and split pin etc.
70
26
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.03.0101.10.13Sheet 3
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
Fabrication - Bar preparationIntermediate door shoot bolt
KAS732 Door rail
Assumes beads are to theinternal side as default option
+/- 2.00mm adjustmentShoot bolt guide
KAS537-SBG
NB - Make sure adjustment screw faces to the outside !
KA
S494
.16
KAS539-SBE (un-locked position)
Route slot as shown in corresponding ends of top and bottom rails
18mm x 14mm
Drill 2 x 2.5mm Ø pilot holes for KAS494.16 polyamide screws
All sizes and pilot holes on section centre line
18
15.5
14326.
5
70
KAS537-SBG or KAS537-SBGF
2
∅2.5
KAS537-SBGF
Top/bottom shoot bolt guide with fixed centre - alternative fitting to above item
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.03.0111.02.16Sheet 4
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.2
Fabrication - Bar preparation
Intermediate door shoot bolt - KAS539-SBR - Rod lengths
120
0mm
3
3939
O/A
Do
or
leaf
hei
gh
t
3
Up
per
ro
d l
eng
thL
ow
er r
od
len
gth
= 1
158m
m
KAS539-CGB
KAS539-SBE
KAS539-SBE
KAS539-SBR
KAS539-SBR
43
Allow shoot bolt end to project 2mm above door height
Allow shoot bolt end to project 2mm below door height
2626
6060
130
Fo
r K
AS
730
bo
tto
m T
rack
on
ly
AD
D 1
2mm
fo
r K
AS
739
bo
tto
m T
rack
M5
5555
Drill a pilot hole of around 5mm through the entirety of the bullet, and a 7mm hole through the top around 10mm deep and ensure all of the thread is fully inserted and tightened into the bullet to conform to PAS24 specification.
Drill a pilot hole of around 5mm through the entirety of the bullet, and a 7mm hole through the top around 10mm deep and ensure all of the thread is fully inserted and tightened into the bullet to conform to PAS24 specification.
Rev 22.11.19
Sliding Folding Door System - Narrow Stile
KESTRELALUMINIUM SYSTEMS
15.03.01Sheet 5
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
Fabrication - Bar preparation
Slave door shoot bolt
KAS7321 Door stile
Assumes beads are to theinternal side as default option
1200
mm
fro
m U
/Sid
e o
f d
oo
r le
af
43
21.5
B
A
Ø10
Ø10
Ø12
A + B
A + B
B
7
KAS7321 Door stile
Set out and drill accurately
10mm Ø holes at 43mm centres through faces A + B to accept M5 x 50mm csk machine screws used to pick up on gear box tapped fixing holes
12mm Ø hole on centre line through face B to accept 7mm square handle spindle
19mm Ø hole on centre line through face A to clear handle back plate and split pin etc.
55
22
22
A
Ø19
Sliding Folding Door System - Narrow Stile
KESTRELALUMINIUM SYSTEMS
15.03.0101.10.17Sheet 6
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
Fabrication - Bar preparation
Slave door shoot bolt Guide KAS537 SBGS55 K
AS494.31
KAS636
KAS2301
Inside
KAS7321
KAS636
KAS539-S
H19
Outside
For open out doors position offset hole towards the outer face to provide compression when shoot bolt is engaged.For inward opening doors position offset hole to inner face.
22
Sliding Folding Door System - Narrow Stile
KESTRELALUMINIUM SYSTEMS
15.03.0101.10.17Sheet 7
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.2
Fabrication - Bar preparation
Pop Out Handle
B
A
7
55
22
19.5
Btm
of
leaf
to
sp
ind
le c
entr
e to
su
it f
abri
cato
r26
21.5
B
A
Ø12
A + B
A + B
C
70
26
6
19
Ø6
C
19
Ø6
Ø12
Btm
of
leaf
to
sp
ind
le c
entr
e to
su
it f
abri
cato
r
21.5
Ø12
A + B
A + B
C6
18
Ø6
148
C16
3
163
148
Ø12
Ø3.2
Ø3.
2
18
KAS538-CGB
Remove plastic packers that come with KAS538-CGB and fit packer that comes with Pop out handle on handle side.
Remove plastic packer that comes with KAS538-CGB and replace with packer that comes with Pop out handle on handle side.
148mm long slot to be routed through skins A & B of profile. Note with slim profile KAS7231 slot is slightly narrower to avoid routing internal web unnecessarily.
737
KAS538-JCKL or KAS538-JCKR
720
KAS538-J2HLL or KAS538-J2HLR
KAS538-LST
1616
200130
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
1039
KESTRELALUMINIUM SYSTEMS
27.5
140
KAS538-JFKS
KA
S730
51
45
Kestrel Aluminium Systems©
9725
753
770
95 16
30
75 16
Single Doors - Sash130
16
27.5
Trim top/bottom off lock forend as necessary
70 35
15.03.02Scale 1.8
Sheet 1W 01.10.13
Single door - Minimum DOOR LEAF height = 1890mm
Single Doors - Frame
Trim top/bottom off keep forends as necessary
Winkhaus lock preparations - Single door with KAS730 bottom Track
95
KAS538-JFKS
KAS732
16
KAS731
Sliding Folding Door
75
758238
20
3 @ ∅
12
Route carrier andboth polyamides.
Route carrier andfirst polyamide.
Lock rebate routing legend with an 8mm router.
KAS538-JCKL or KAS538-JCKR
737
KAS538-J2HLL or KAS538-J2HLR
KAS538-LST
720
200
16 16
130
1039
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
KESTRELALUMINIUM SYSTEMS
27.5
140
KAS538-JFKS
KA
S739
45
27
© Kestrel Aluminium Systems
2597
753
770
1695
30
75 16
Single Doors - Sash130
16
27.5
Trim top/bottom off lock forend as necessary
70
35
15.03.03Scale 1.8
Sheet 1W 01.10.13
Single door - Minimum DOOR LEAF height = 1890mm
Winkhaus lock preparations - Single door with KAS739 bottom Track
Trim top/bottom off keep forends as necessary
Single Doors - Frame95
KAS538-JFKS
KAS732
16
KAS731
Sliding Folding Door
75
75
3 @ ∅
1220
8238
Route carrier andboth polyamides.
Route carrier andfirst polyamide.
Lock rebate routing legend with an 8mm router.
380
KAS538-LST
575
KAS538-SDLL or KAS538-SDLR
KAS538-LST
575
KAS538-S2HLL or KAS538-S2HLR
1616
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
1039
ALUMINIUM SYSTEMSKESTREL
130
140
200
KAS538-SDSB175
1039
6
165
51
© Kestrel Aluminium Systems
KA
S730
Cut shoot bolt forend length as necessary, ensure bolt is fully retracted prior to cutting.
755
770
1685
30
200 16
140
16
Trim top/bottom off lock forend as necessary
35
130
27.5
15.03.04Scale 1.8
Sheet 1W 01.10.13
Double doors - MasterSHORT lock type
KAS538-SDSB372 or KAS538-SDSB175
35
Winkhaus lock preparations - Double door with KAS730 bottom Track
27.5
1695 1685
KAS538-SDSBEXT if required
Double doors - Slave
Sliding Folding Door
Double door - Minimum DOOR LEAF height = 1890mm
75
75
3 @ ∅
12
20
8238
3 @ ∅
12
20
8238
30
Route carrier andboth polyamides.
Route carrier andfirst polyamide.
Route carriernibs only.
Lock rebate routing legend with an 8mm router.
Cut shoot bolt forend length as necessary, ensure bolt is fully retracted prior to cutting.
15
Cut lock rebate toallow lock shootclearance.
20 3520
Cut lock rebate toallow lock shootclearance.
27.5
KAS538-SDLL or KAS538-SDLR
KAS538-LST
380575
KAS538-LST
KAS538-S2HLL or KAS538-S2HLR
575
1616
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
KESTRELALUMINIUM SYSTEMS
130 200
KAS538-SDSB175
1039
17.6
45
© Kestrel Aluminium Systems
KA
S739
755
770
1685
30
200
30
16
16
Trim top/bottom off lock forend as necessary
35
130
27.5
15.03.05Scale 1.8
Sheet 1W 01.10.13
Double doors - MasterSHORT lock type
KAS538-SDSB372 or KAS538-SDSB175
Double door - Minimum DOOR LEAF height = 1890mm
Winkhaus lock preparations - Double door with KAS739 bottom Track
3527.5
1695 1685
KAS538-SDSBEXT if required
Double doors - Slave
Sliding Folding Door
140 75
140 751039
3 @ ∅
12
20
8238
3 @ ∅
12
20
8238
Route carrier andboth polyamides.
Route carrier andfirst polyamide.
Route carriernibs only.
Lock rebate routing legend with an 8mm router.
Cut shoot bolt forend length as necessary, ensure bolt is fully retracted prior to cutting.
35
20
175
15 20
Cut lock rebate toallow lock shootclearance.
Cut lock rebate toallow lock shootclearance.
27.5
10
185
KAS730
Sliding Folding Door Track - KAS730KESTRELALUMINIUM SYSTEMS
KAS732
KAS732
KAS7375.86
17.6
KAS538-SBKHKAS739
KAS538-SBGSP
KAS732
KAS732
Scale 1.1
KAS538-SBKT
Sliding Folding Door Track - KAS739
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
KAS494.45
KAS538-SBGSX
KAS538-SBGSP
Winkhaus lock preparations - Head and Cill - KeepsSliding Folding Door Head
KAS730
Kestrel Aluminium Systems©
KAS538-SBGSP
KAS538-SBKH
Sliding Folding Door Head
KAS730
Sliding Folding Door
KAS494.16
KAS494.31
KAS494.25
KAS538-SBGSP
KAS538-SBKH
15.03.06Sheet 1W 01.10.13
KAS60
KAS60
KAS60
KAS494.45 KAS494.45
KAS494.45
13
6
KAS730
Sliding Folding Door Track - KAS730KESTRELALUMINIUM SYSTEMS
KAS7321
KAS7321
KAS737
4
18
KAS538-SBKH Modified as above.KAS739
KAS7321
Scale 1.1
KAS538-SBKT Modified as above
Sliding Folding Door Track - KAS739
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
KAS494.45
KAS538-SBGSX
KAS538-SBGSP
Winkhaus lock preparations - Head and Cill - KeepsSliding Folding Door Head
KAS730
Kestrel Aluminium Systems©
KAS538-SBKH Modified as below.
Sliding Folding Door Head
KAS730
Sliding Folding Door - Narrow Stile
KAS538-SBKH modified as below
15.03.06Sheet 2 01.10.17
KAS494.45 KAS494.45
KAS494.45
KAS7321
Drill Ø12mm forshoot bolt
Drill Ø12mm forshoot bolt
KAS538-SBKH KAS538-SBKT
Due to our policy of continued improvement Kestrel
Aluminium Systems reserve the right to alter details and
specifications without prior notice.
KESTRELALUMINIUM SYSTEMS
Kestrel Aluminium Systems©
15.03.07
Scale 1.8
Sheet 1 18.01.17
Single tall door - Minimum DOOR LEAF height = 2300mm
Winkhaus lock preparations - Single tall door with KAS730 bottom Track
Sliding Folding Door
Route carrier andboth polyamides.
Route carrier and
first polyamide.
Lock rebate routing legend with an 8mm router.
590
KAS538-JCKL or KAS538-JCKR
574
KAS538-TDL
KAS538-LST
16
200
140
KAS538-JFKS
KA
S730
51
45
97
25
753
770
95 16
30
75 16
Single Doors - Sash125
16
Trim bottom off lock extension & shotbolt
forends as necessary
70
35
Single Doors - Frame
95
KAS538-JFKS
KAS732
16
KAS731
75
75
8238
20
3 @
Ø12
26.5
26.5
1039
Crop forend to 730
KAS538-MRM KAS538-SDSBEXTKAS538-SDSB175
KAS538-SDSB372
450 175
372
125
16
85
16
or
315
Trim bottom of forend by 145mm
See Page 14.03.05 for lock components according to door height
Trim bottom of forend by 10mm
Due to our policy of continued improvement Kestrel
Aluminium Systems reserve the right to alter details and
specifications without prior notice.
KESTRELALUMINIUM SYSTEMS
© Kestrel Aluminium Systems
15.03.08
Scale 1.8
Sheet 1 18.01.17
Single tall door - Minimum DOOR LEAF height = 2300mm
Winkhaus lock preparations - Single tall door with KAS739 bottom Track
Sliding Folding Door
Route carrier andboth polyamides.
Route carrier andfirst polyamide.
Lock rebate routing legend with an 8mm router.
590
KAS538-JCKL or KAS538-JCKR
574
KAS538-TDL
KAS538-LST
16
200
140
KAS538-JFKS
KA
S7
39
45
27
97
25
753
770
95 16
30
75 16
Single Doors - Sash125
16
Trim bottom off lock extension & shotbolt forends as necessary
70
35
Single Doors - Frame
95
KAS538-JFKS
KAS732
16
KAS731
75
75
8238
20
3 @
Ø12
26
.5
26
.5
1039
Crop forend to 730
KAS538-MRM KAS538-SDSBEXTKAS538-SDSB175
KAS538-SDSB372
450 175
372
125
16
85
16
or
315
Trim bottom of forend by 145mm
See Page 14.03.05 for lock components according to door height
Trim bottom of forend by 10mm
Due to our policy of continued improvement Kestrel
Aluminium Systems reserve the right to alter details and specifications without prior notice.ALUMINIUM SYSTEMS
KESTREL
© Kestrel Aluminium Systems
15.03.09
Scale 1.8
Sheet 1 19.01.17
Winkhaus lock preparations - Double door with KAS730 bottom TrackSliding Folding Door
Double tall door - Minimum DOOR LEAF height = 2300mm
Route carrier andboth polyamides.
Route carrier andfirst polyamide.
Route carriernibs only.
Lock rebate routing legend with an 8mm router.
See Page 14.03.05 for lock components according to door height
574
KAS538-TDL
KAS538-LST
16
200
140
51
770
30
Double Doors - Sash
125
16
Trim bottom off lock extension & shotbolt
forends as necessary
70
35
KAS732
75
8238
20
3 @
Ø12
26
.5
1039
Crop forend to 730
KAS538-MRM KAS538-SDSBEXTKAS538-SDSB175
KAS538-SDSB372
450 175
372
125
16
85
16
or
315
380
KAS538-LST
575
KAS538-SDLL or KAS538-SDLR
KAS538-SDSB175
6
KA
S7
30
Cut shoot bolt forend length as necessary,
ensure bolt is fully retracted prior to cutting.
755
1685 200 16
140
KAS538-SDSB372 or KAS538-SDSB175
26
.5
1695 1685
Double doors - Slave75
3 @
Ø12
20
8238
30
Cut shoot bolt forend length as necessary,
ensure bolt is fully retracted prior to cutting.
15
Cut lock rebate toallow lock shootclearance.
20 35
20
Cut lock rebate toallow lock shootclearance.
1040
1039
26
.5
Due to our policy of continued improvement Kestrel
Aluminium Systems reserve the right to alter details and
specifications without prior notice.ALUMINIUM SYSTEMS
KESTREL
© Kestrel Aluminium Systems
15.03.10
Scale 1.8
Sheet 1 19.01.17
Winkhaus lock preparations - Double door with KAS739 bottom Track
Sliding Folding Door
Double tall door - Minimum DOOR LEAF height = 2300mm
Route carrier andboth polyamides.
Route carrier andfirst polyamide.
Route carriernibs only.
Lock rebate routing legend with an 8mm router.
See Page 14.03.05 for lock components according to door height
574
KAS538-TDL
KAS538-LST
16
200
140
45
770
30
Double Doors - Sash
125
16
Trim bottom off lock extension & shotbolt forends as necessary
70
35
KAS732
75
8238
20
3 @
Ø12
26.5
1039
Crop forend to 730
KAS538-MRM KAS538-SDSBEXTKAS538-SDSB175
KAS538-SDSB372
450 175
372
125
16
85
16
or
315
380
KAS538-LST
KAS538-SDLL or KAS538-SDLR
KAS538-SDSB175
17.6
165 Cut shoot bolt forend length as necessary,
ensure bolt is fully retracted prior to cutting.
1685 200 16
140
KAS538-SDSB372 or KAS538-SDSB175
26.5
1695 1685
Double doors - Slave75
3 @
Ø12
20
8238
30
Cut shoot bolt forend length as necessary,
ensure bolt is fully retracted prior to cutting.
15
Cut lock rebate toallow lock shootclearance.
20 35
20
Cut lock rebate toallow lock shootclearance.
1050
1039
26.5
KA
S739
755 575
Trim Forend 10mm
737
KAS538-JCKL or KAS538-JCKR
720
KAS538-SDL
KAS538-LST
1616
200130
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
1039
KESTRELALUMINIUM SYSTEMS
140
KAS538-JFKS
KA
S730
51
45
Kestrel Aluminium Systems©
97
25
753
770
95 16
30
75 16
Single Doors - Sash
130
16
Trim top/bottom off lock forend as necessary
70 28
15.03.11Scale 1.8
Sheet 1 01.10.17
Single door - Minimum DOOR LEAF height = 1695mm
Single Doors - Frame
Trim top/bottom off keep forends as necessary
Winkhaus lock preparations - Single door Narrow Stile Profile with KAS730 bottom Track
95
KAS538-JFKS
KAS732
16
KAS731
Sliding Folding Door - Narrow Stile
75
75
8238
20
3 @
Ø12
Route carrier andboth polyamides.
Route carrier andfirst polyamide.
Lock rebate routing legend with an 8mm router.
KAS494.31
Single door - Maximum DOOR LEAF height = 2300mm
KA
S49
4.31
2020
Note:In order to achieve door height 1695mm, bottom of lock needs to be cropped by 180mm and handle height lowered to 870mm.Min door height with handle at 1050mm = 1875mm
KAS538-JCKL or KAS538-JCKR
737
KAS538-SDL
KAS538-LST
720
200
16 16
130
1039
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
KESTRELALUMINIUM SYSTEMS
140
KAS538-JFKS
KA
S739
45
27
© Kestrel Aluminium Systems
25
97
753
770
1695
30
75 16
Single Doors - Sash
130
16
Trim top/bottom off lock forend as necessary
15.03.12Scale 1.8
Sheet 1 01.10.17
Winkhaus lock preparations - Single door with KAS739 bottom Track
Trim top/bottom off keep forends as necessary
Single Doors - Frame
95
KAS538-JFKS
KAS732
16
KAS731
Sliding Folding Door - Narrow Stile
75
75
3 @
Ø12
208238
Route carrier andboth polyamides.
Route carrier andfirst polyamide.
Lock rebate routing legend with an 8mm router.
KAS494.31
Single door - Minimum DOOR LEAF height = 1695mmSingle door - Maximum DOOR LEAF height = 2300mm
70 28
KA
S49
4.31
2020
Note:In order to achieve door height 1695mm, bottom of lock needs to be cropped by 180mm and handle height lowered to 870mm.Min door height with handle at 1050mm = 1875mm
737
KAS539-SH
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.ALUMINIUM SYSTEMS
KESTREL
6
© Kestrel Aluminium Systems
KA
S730
755
1685 200 16
15.03.13Scale 1.8
Sheet 1 01.10.17
Double doors - Master
Winkhaus lock preparations - Double door with KAS730 bottom Track
1695
Double doors - Slave
Sliding Folding Door - Narrow Stile
30
Route carrier andboth polyamides.
Route carrier andfirst polyamide.
Route carriernibs only.
Lock rebate routing legend with an 8mm router.
15
Cut lock rebate toallow lock shootclearance.
20 3520
Cut lock rebate toallow lock shootclearance.
Double door - Maximum DOOR LEAF height = 2300mmDouble door - Minimum DOOR LEAF height = 1695mm
3722
720
KAS538-SDL
KAS538-LST
1616
200130
1039
140
51
770
30Single Doors - Sash
130
16
Trim top/bottom off lock forend as necessary
70 28
KAS732
75
8238
20
3 @
Ø12
KAS494.31
KA
S49
4.31
2020
KAS538-JCKL or KAS538-JCKRKAS538-JFKS KAS538-JFKS
Trim top/bottom off keep forends as necessary
See sheet 15.03.01 sheet 5
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
KESTRELALUMINIUM SYSTEMS
17.6
© Kestrel Aluminium Systems
KA
S739
15.03.14Scale 1.8
Sheet 1 01.10.17
Winkhaus lock preparations - Double door with KAS739 bottom TrackSliding Folding Door - Narrow Stile
Route carrier andboth polyamides.
Route carrier andfirst polyamide.
Route carriernibs only.
Lock rebate routing legend with an 8mm router.
Double door - Maximum DOOR LEAF height = 2300mmDouble door - Minimum DOOR LEAF height = 1695mm
737
755
1685 200 16
Double doors - Master
1695
Double doors - Slave
30
15
Cut lock rebate toallow lock shootclearance.
20 3520
Cut lock rebate toallow lock shootclearance.
720
KAS538-SDL
1616
200130
1039
140
51
770
30Single Doors - Sash
130
16
Trim top/bottom off lock forend as necessary
70 28
KAS732
75
8238
20
3 @
Ø12
KAS494.31
KA
S4
94.3
1
2020
KAS538-JCKL or KAS538-JCKRKAS538-JFKS KAS538-JFKS
Trim top/bottom off keep forends as necessary
KAS539-SH
See sheet 15.03.01 sheet 5
KAS538-LST
3722
KAS7321
20
KAS732
26.5
211
7592
38
Ø18
Ø12.5
Ø12.5
R1021
1
7592
38
Ø18
Ø12.5
Ø12.5
R10
KESTRELALUMINIUM SYSTEMS
Scale 1.2
Sheet 1
15.03.15
© Kestrel Aluminium Systems Sliding/Folding Doors
Security Handle KAS5381/KAS5382
11.05.18
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
KAS5381.C = ChromeKAS5381.S = Satin SteelKAS5381.W = WhiteKAS5381.B = Black
KAS5382.C = ChromeKAS5382.S = Satin SteelKAS5382.W = WhiteKAS5382.B = Black
Handles without cylinder (Secondary or back door only)
Handles for Cylinder/Cylinder
For KAS5381 varient (no cylinder)discard this prep.
20
8238
131 86
217
16.5
1050
722 665
160160
642 585
19
6
Ø16
Yale Master Lock - KAS542-01
KAS7321
14
71
70 3614
585
641
90
14
90
14
1050
KAS7405
Yale Master Lock Keep - KAS542-03/04
6
KESTRELALUMINIUM SYSTEMS
Scale 1.4
Sheet 1
15.03.16
© Kestrel Aluminium Systems Sliding/Folding Doors
Master Lock & Keep Prep Detail Double Door Narrow Profile
07.01.19
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
16.5
132 83
1050
16.5
8040
20
Ø16
215
16.5
6
Yale Slave Door Lock - KAS542-03/04
Crop KAS542-02 to suit KAS542-05
Shoot bolts KAS542-05 Shoot bolts KAS542-05
200
200
KESTRELALUMINIUM SYSTEMS
Scale 1.4
Sheet 2
15.03.16
© Kestrel Aluminium Systems Sliding/Folding Doors
Slave Lock Prep Detail Double Door Narrow Profile
07.01.19
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Note:For shootbolt keeps see page 15.03.06 sheet 2
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.04.0101.10.13Sheet 1
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.2
Fabrication - Bar preparation
Line of KAS60 rebate
Line of KAS60 rebate
Fabrication - KAS738 wool -pile carrier
8
18
9
9
3
Notch KAS735/736/740 to allow KAS738 pile carrier to run on as shown
For double door meeting stiles, prep as above
For single door stiles, prep as above
Run KAS465 down to top of KAS730 track
wool pile
Angle cut pile ends to increase overlap
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.04.0101.10.13Sheet 2
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.2
Fabrication - Bar preparation
Line of KAS60 rebate
Fabrication - KAS738 wool -pile carrier
For double door hinge stiles, prep as above
2.5Cut back off KAS466 stile gaskets to allow KAS738 to sit in behind
Cut woolpiles 25-30mm long, cut weather fin and bend through 90° - tuck into KAS466 bubble
At roller or top guide locations - do not use KAS466 gasket - bottom roller - cut woolpile longer to tuck in behind hinge tap plate
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.04.0201.10.13Sheet 1
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.2
Fabrication - Bar preparationFabrication - KAS737 brush carrier
26
Notch KAS737 to allow KAS735/736 rebates to run to stile length as shown
For double door meeting stiles, mirror prep as above
For single door stiles, prep as above
12.6
Brush
Run KAS465 down to top of KAS739 track
8
26
8
268
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.04.0201.03.15Sheet 2C
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.2
Fabrication - Bar preparation
Fabrication - KAS737 brush carrier
For double door hinge stiles, prep as above
butt brushes thus
Cut back off KAS466 stile gaskets to allow them to run down to top of brushes 10
OPTION 1 - KAS737 square cut as door rail widths + 10mm (5mm/5mm)
KAS739 track
Option 1 - Butt brush carriers and brush on centre line - finish KAS466 here
butt brushes thus
KAS739 track
OPTION 2 - KAS737 square cut as door rail widths
10
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.05.0101.10.13Sheet 1
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.2
Fabrication - Corner cleats - KAS227-DOOR
36 11
Corner cleat assembly tool
Punch holes A - 8.00mmØ
Toggle on or off slot B - 6.00mmØ x 11.00mm
70
17
24.5
B
70
A
View on Arrow(s)
55
36
8
A
11
B
55 8
AB90°
KAS227-DOOR - 2 per corner
16.4
Mechanical corner assembly
23.9
0337
FUJI
200
0
BREVETTATO
ABK
AS2
30-C
A855
B2
70
24.5
50
KAS230-C - 1 per corner
KAS732
70
KAS732
Sliding Folding Door System - Narrow Stile
KESTRELALUMINIUM SYSTEMS
15.05.0101.10.17Sheet 2
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.2
Fabrication - Corner cleats - KAS227-01
41 10
Corner cleat assembly tool
Punch holes A - 10.00mmØ
Toggle on or off slot B - 6.00mmØ x 11.00mm
View on Arrow(s)
41
21
10
A
11
B
41 10
AB
90.00°
KAS227-01 - 2 per corner
Mechanical corner assemblyAB
A
1041
B2
55
18.5
38
KAS2301 - 1 per corner
KAS732
70
16.8
14
38
KA
S732
7021 11
Sliding Folding Door System - Narrow Stile
KESTRELALUMINIUM SYSTEMS
15.05.0101.10.17Sheet 3
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.2
Fabrication - Corner Cut Out
10
10
10
KAS7321 will require the thermal break notching 10mm at roller and top guide positions only to allow the doors to close correctly.
Cut out
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.06.0101.03.15Sheet 2
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
Fabrication - Assembly
50
65
32
45.5
35
Bottom Roller access KAS730
If customer wishes to have an access slot for future removal/replacement of bottom roller unit - route access slot as detail.
Prepare at HINGE JAMB only -
Use KAS546 cover plate to conceal aperature once rollersinstalled (Black only)
KAS546
18.11.16Rev A
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.07.0101.03.15Sheet 1C
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
Fabrication - Four panel one way door23.5
KAS732 Door stile
Assumes beads are to theinternal side as default option
1450
KAS733 4 panel door jamb
NB
Door cannot be opened from outside.
KAS504.H 30mm back set HOOK lock case used with 1/2 cylinder
NB
Top guide and bottom rollers only. No intermediate hinges needed
Handed to suite open in/out from left or right
KAS547C-L & KAS547G-LKAS547C-R & KAS547G-RFor KAS730 track KAS547S-L & KAS547G-LKAS547S-R & KAS547G-RFor KAS739 track
KAS733 cut between head and track sections KAS588-LST and
KAS588-LSB
70
30
35mm 1/2 cylinder if flush or40mm 1/2 cylinder if projected through escutcheon
14KAS588-LTP
Line of KAS60 rebate at head/cill
KAS738 Wool-pile carrier with KAS480.14B wool-pile
Half top guide and bottom roller ID - See 14.03.04_2C (730) and 14.03.04_4C (739)
KAS60
KAS60
KAS60 fixing blocksKAS588-60
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.07.0101.10.13Sheet 2
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.2
Fabrication - Four panel one way door
20.1
∅17.5
∅10.5
47
Route for bar keep15mm w x 66.5mm h4mm corner rad
See also;
Trim Strike KAS 588-LTP
Add 22mm x 3mm notch top and bottom to provide clearance to top guide and bottom rollers
Hook
70 134 70
66.5
Drill 17.5mmØ & 10.5mmØ holes for lock cylinder
Cylinder hole on inside face only
Escutcheons KAS 519 (self adhesive only)
23.519
Route for lock case19mm w x 162mm h2.5mm corner rad
M5 nut inserts spotted through lock case
Use M5 x 19mm long machine screws
31.7
5
162
KAS588-LST
KAS588-LSB KAS588-LSB
KAS588-LST
1450
15
22
3
KA
S58
8-LT
PM5 rivnut <3mm
Cut
out
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.07.0101.03.15Sheet 3C
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.2
Fabrication - Four panel one way door
134
1450
70
45K
AS
733
cut
bet
wee
n h
ead
an
d t
rack
sec
tio
ns
KAS588-4PEP
KAS588-4PEP
KAS588-4PEP
KAS730
KAS60 (dotted)
Line of KAS60 rebate at head/cill
KAS730
Opposite jamb detail as normal - See drg 14.04.05_1 and 2
Seal KAS60 rebate at end
Trim
KA
S60
reb
ate
at h
ead/
cill
KAS60
Adjust floating jamb to provide best fit/clearance to locking door stile once on site
Four or two door sliding one way - Configuration means doors move towards jamb before returning back and beyond to open position. Movement is difference between triangle base and hypotenuse between internal/external hinge centres - smaller the width the greater the difference.
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.07.0101.03.15Sheet 4C
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.2
Fabrication - Four panel one way door
134
1450
704
5K
AS
733
cut
bet
wee
n h
ead
an
d t
rack
sec
tio
ns
KAS588-4PEP
KAS588-4PEP
KAS588-4PEP
KAS730
KAS60 (dotted)
Line of KAS60 rebate at head/cill
Opposite jamb detail as normal - See drg 14.04.05_1 and 2
Seal KAS60 rebate at end
Outside
Adjust floating jamb to provide best fit/clearance to locking door stile once on site
KAS60
Four or two door sliding one way - Configuration means doors move towards jamb before returning back and beyond to open position. Movement is difference between triangle base and hypotenuse between internal/external hinge centres - smaller the width the greater the difference.
Tri
m K
AS
60 r
ebat
e at
hea
d/c
ill
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.07.0101.03.15Sheet 5C
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
Fabrication - Four panel one way door
Fabrication - Four panel one way door with KAS739 Track70 46
31
KAS733 cut between head and track sections
KAS588-4PEP trimmed down as shown
Route section as detailed to allow bottom roller/top guide to pass into jamb section
KAS739 Track
29
25
46
31
70
KAS732
KAS733
KAS739 Track
KAS733
KAS60
KESTRELALUMINIUM SYSTEMS
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
8.4
50
10
35
Outside
KAS743 and KAS744 2 part jamb
Inside
Kestrel Aluminium Systems©
Line of KAS60 rebate at head/cill
70
Typical roller assembly - Single hinge only
14
Sliding Folding Door System
2 Part adjustable jamb - 4 one way - OPEN IN
KAS482.9B
NB
Top guide and bottom rollers only. No intermediate hinges needed
Handed to suite open in/out from left or right
KAS547G-LKAS547G-R
KAS547C-L KAS547S-LKAS547C-R KAS547S-R
Rollers are specific to track typeC = KAS730S = KAS739
KAS738 Wool-pile carrier with KAS480.14B wool-pile
Half top guide and bottom roller ID - See 14.03.04_2C & 4C
KAS588-60 and KAS60 rebate - opposite hinge only
86
KAS744
KAS743
KAS732
KAS230-C
18
Sheet 6C
15.07.0101.03.15
Existing 4 panel jamb - KAS733
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
KESTRELALUMINIUM SYSTEMS
Scale 1.1
KAS743 and KAS744 2 part jamb
Line of KAS60 rebate at head/cill
86
50
35
Outside
8.4
50
Inside
New stainless steel strike plate KAS588-LTP
Kestrel Aluminium Systems© Sliding Folding Door System
2 Part adjustable jamb - 4 one way - OPEN IN
15.07.01Sheet 7 01.10.13
14
KAS743
M8 x 20
M8 x 20
KAS744
KAS738 Wool-pile carrier with KAS60 rebate - opposite hinge only
KAS738 Wool-pile carrier with KAS480.14B wool-pile
KAS482.9B
50 20
18
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.08.0101.10.13Sheet 1
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
Fabrication - Assembly - Outer frame
70 50
9 27
∅5 ∅10
70
45
35
NB Note handing of jamb
Rebate this side
NB Note handing of jamb
Hinge this side
Fit and seal KAS490D.S and KAS490D.M
4 x No.10 x 11/4" AB stainless steel pozi pan head self tapping screws
At section ends, use Arbosil 1096 silicone to FULLY seal between horizontal and frame jamb
At section ends, use Arbosil 1096 silicone to FULLY seal between horizontal and frame jamb
KAS730
KAS731
KAS730
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.08.0101.10.13Sheet 2
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
Fabrication - Assembly - Outer frame
70 50
9 27
∅5 ∅10
70
27
35
NB Note handing of jamb
Rebate this side
NB Note handing of jamb
Hinge this side
Fit and seal KAS490D.S and KAS490D.M
4 x No.10 x 11/4" AB stainless steel pozi pan head self tapping screws
At section ends, use Arbosil 1096 silicone to FULLY seal between horizontal and frame jamb
At section ends, use Arbosil 1096 silicone to FULLY seal between horizontal and frame jamb
KAS730
KAS731
KAS739 Track
20
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.08.0201.10.13Sheet 1
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
Fabrication - Assembly - Door leaf
BREVETTATO
B
BA
FUJI
200
0
KA
S230
-C
A
KAS537-HTP
KAS537-HTP
NB Install hinge tap plate(s) KAS537-HTP before assembly - ensure hole centres are in line with Vee groove or holes will not match up to the hinges
At section ends, use Arbosil 1096 silicone to FULLY seal corner joints
KAS732
Vee
Vee
Vee
KAS230-C
Drop and push chevron into corner with elliptical grippers retracted. Use 3mm allen key to secure. Tighten up each side equally and in stages.
KA
S227
-DO
OR
(x2)
KA
S230
-C
KAS227-DOOR
Install and ensure buttons spring out. Tighten across corners with 4mm allen key equally and check overall sizes.
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.08.0201.10.13Sheet 2
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
Fabrication - Assembly - Door leaf with KAS539-CGB
BREVETTATO
B
BA
FUJI
200
0
KA
S230
-C
A
NB Install slave door gear box complete with M8 rods/rod ends (KAS539-CGB) before assembly - secure via handle with 2 x M5 x 38mm ~(50mm max) csk pozi head stainless steel machine screws
Ensure gearbox is handed the correct way for the operation of the handle!!
At section ends, use Arbosil 1096 silicone to FULLY seal corner joints
KAS732
KAS230-C
Drop and push chevron into corner with elliptical grippers retracted. Use 3mm allen key to secure. Tighten up each side equally and in stages.
KAS227-DOOR (x2)
KA
S230
-C
KAS227-DOOR
Install and ensure buttons spring out. Tighten across corners with 4mm allen key equally and check overall sizes.
KAS537-SBG or KAS537-SBGF
Push
rails
ont
o st
ile
KAS539-SH
26
M8
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.08.0301.10.13Sheet 1
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
Fabrication - Assembly - Door locking rebates
Fix rebates with No. 8 x 12.7mm AB stainless steel pozi pan head self tapping screws at nominal 250mm centres.
Drill 4.2mmØ clearance hole and 3.0mmØ pilot hole for No. 8 self tapping screw. Drill on section Vee grooves.
Avoid door corner cleat spring buttons on door leaf corners - First hole in - set at 80mm in from end of rebates
Screw heads hidden by KAS740/KAS465
Door locking rebates KAS735 and KAS736
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.08.0401.10.13Sheet 1
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
Fabrication - Assembly - KAS60 rebate
Fix KAS60 rebates with No. 6 x 12.7mm AB stainless steel pozi csk head self tapping screws at nominal 250mm centres.
Drill 3.6mmØ clearance hole (CSK) and 2.5mmØ pilot hole for No. 6 self tapping screw. Drill on section Vee grooves.
First hole in - set at approx 50mm in from end of rebates
KAS60
KAS60
KA
S60
KA
S60
Fit KAS482.9B woolpile into KAS60 before fitting to head and cill sections
At section ends, use Arbosil 1096 silicone to FULLY seal joints at jambs
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.08.0401.10.13Sheet 2
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
Fabrication - Assembly - KAS537-MAG
adjust to suit depth of handle &
or the angle Swing panel
Inline panel Three Quarter Above View
Three Quarter Below View
ANTI ROTATION SCREW/HOLE SHOULD BE POSITIONED HORIZONTAL & NEAREST TO THE SWING PANEL HINGE ON BOTH PANELS.
SWING DOOR HINGE
FLOOR/BOTTOM
HEAD/TOP
Perfect/Ideal angle
2 degree angle
MAGNETIC PANEL CATCH DETAILPARTS LIST1.Fully assembled panel catch 2. Rivnut M5 x 12mm 2 off3. M5 X 16 csk machine screw 2 off4. No10 x 25 csk. self tapping screw 2 off5. M5 pointed grub screw 2 offNOTE7.5mm-7.6mm drill size required for rivnut
65
30
4°
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.08.0401.11.14Sheet 3
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
Fabrication - Assembly - KAS537-MAG
OPTION B1. Position the swing door at a point you wish it to stop. Allow for
lever/lever handle & some tolerance2. Find the point between the two panels at the top or bottom which
measures 65mm and mark it3. Unscrew one back plate and fix with choice of fixings provided in
line with the mark. Ensure the anti rotation screw is nearest the swing/passdoor hinge for best angle
4. Screw in and tighten the 3mm pointed anti rotation grub screw. (For hard material IE: Steel/aluminium let the screw make a mark then remove screw and drill a small hole 1.5-2mm hole . Re-fix grub screw)
5. Screw on the outer sleeve complete with the opposite catch still attached. Ensure anti rotation screw is nearest the swing door hinge
6. Carefully position the opposite panel up to the catch7. Mark the perfect position for fixing on the opposite panel 8. Repeat steps 3 & 49. Screw on the outer sleeve10. Show end user how to correctly locate/release the door. Explain the
door is not designed for impact.
OPTION A1. Position the swing door at the point you wish it to stop. Allow for lever/lever
handle & some tolerance2. Hold the fully assembled panel catch between your fingers. (Do not unscrew the
back plates yet )3. Offer up the full assembly panel catch and mark the position for fixing on one
panel only.4. Unscrew one back plate and fix with choice of fixings provided in line with the
mark. Ensure the anti rotation screw is nearest the swing/pass door hinge for best angle
5. Screw in and tighten the 3mm pointed anti rotation grub screw. (For hard material IE: Steel/aluminium let the screw make a mark then remove screw and drill a small hole 1.5-2mm hole . Re-fix grub screw)
6. Screw on the outer sleeve complete with the opposite catch still attached. Ensure anti rotation screw is nearest the swing door hinge
7. Carefully position the opposite panel up to the catch8. Mark the perfect position for fixing on the opposite panel 9. Repeat steps 4 & 510. Screw on the outer sleeve11. Show end user how to correctly locate/release the door. Explain the door is not
designed for impact.
Magentic panel catch - fixing instructions
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.09.0101.10.13Sheet 1
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
Fabrication - Assembly on site
Typical Elevation: open in and open out doors
1. Fix Perimeter of outer frame and ensure frames are plumb and level. Hinge jamb MUST be plumb. Cill/Track MUST be level. Check diagonals. Make sure track is not twisted and that there are no distortions along the tracks length.
Fixings can be placed centrally, or located through gasket and hinge retaining channels - as structure behind permits.Ensure fixing points are corrected shimmed with proprietary horse-shoe frame packers.
Do not fit frame into an opening that is too small (width and height) as no adjustment to line and level will be possible.
2. Load 1st door leaf and adjust height on hinges as necessary. Glaze leaf and ensure toe/heel packing is done to ensure door leaf is square. check clearances are correct and operation. Lock off with 25mm long M5 drilled and tapped into both door and jamb sections - see sheet 15.09.01_6
Continued on next sheet
Possible fixing option:
Use tap plates for a secure strap fixing
Possible fixing option:
Off set and concealed frame fixing
Possible fixing option:
central frame fixing
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.09.0101.10.13Sheet 2
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Fabrication - Assembly on site
Top Guide
Bottom RollerHinge jamb
3. With 1st door leaf in open position, fit second leaf complete with top guide and bottom roller. Support weight of both door leafs until rollers and guides are fitted and able to take weight.
As with 1st leaf, glaze by the correct method check diagonals and ensure door leafs are in perfect alignment. Top and bottom of door leafs should match. Check that both door leafs operate freely and clearances are correct. check operation of door shoot bolt. Adjust rebate seal compression via shoot bolt guide (KAS537-SGB) if you are not using the fixed centre type (KAS537-SBGF).
Do not compensate for out of square outer frame by excessive adjustment on bottom rollers
4. Lock off hinges as shown on sheet 15.09.01_6
Continued on next sheet
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.09.0101.10.13Sheet 3
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Fabrication - Assembly on site
Top Guide
Bottom RollerHinge jamb
5. With 1st and 2nd doors completed and checked, close both leafs and lock with intermediate shoot bolt
6. Install traffic door and glaze correctly. As with 2nd leaf, ensure all leafs are aligned and check that all door leafs operate freely and clearances are correct. Check operation of lock and latching - Adjust compression via rotatable keep plates (+/- 2mm) with torx drive bit T15.
7. Lock off hinge into both door leafs as shown on sheet 15.09.01_6
8. If not already fitted - fix magnetic panel catch in accordance with sheets 15.08.04 sheet 2 and sheet 3
Continued on next sheet
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.09.0101.10.13Sheet 4
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Fabrication - Assembly on site
Top Guide
Bottom RollerHinge jamb
= Location block - non load bearing
= Setting block - load bearing
Glass blocks: 100mm long
KAS486.30 (Double glazing)
1mm (Green), 2mm (Black), 3mm (White), 4mm (Grey), 5mm (Blue), 6mm (Red)
30
For best practices see the following standards;
BS 8213-1:2004Windows doors and rooflights. Design for safety in use and during cleaning of windows, including door-height windows and roof windows. Code of practice
BS 8213-4:2007
Windows, doors and rooflights. Code of practice for the survey and installation of windows and external doorsets
Glass blocks: ALLSet not less than 30mm in from the glass edgeDo not block drain slots/holes
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.09.0101.10.13Sheet 5
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Fabrication - Assembly on site - Operation of Doors
Top Guide
Bottom RollerHinge jamb
Operation of doors:
Opening
Unlock end access (traffic) door leaf first, hinge back and secure via magnetic panel catch. This must be done to allow the movement of door leafs across the frame when the slave door shoot bolts are released and the doors start to fold.
Push doors via D handle hinge, and then mid position of end set to stack fully. Avoid tipping door leafs out of square i.e. the tops of the doors twist ahead or behind the bottom roller units
Do not try to release the slave doors and move the door leafs with the end access (master) door leaf still locked or closed.
Closing
Unfold door leafs across the frame. engage each slave door shoot bolt before shutting and locking the end access (master) door leaf last of all.
Pull doors via D handle hinge or push midway up leafs if open in. Avoid tipping door leafs out of square i.e. the tops of the doors twist ahead or behind the bottom roller units
Sla
ve d
oo
r sh
oo
t b
olt
En
d a
cces
s (m
aste
r) d
oo
r le
af
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.09.0101.03.15Sheet 6C
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Fabrication - Assembly on site
KA
S54
7C
8
Outside
6
0337
*To lock off height adjustment -
Use top two screw fixing holes on
hinge as shown above
Remove 2 KAS537-HTPSC screws
drill 4mm Ø pilot hole through tap
plate and into stile extrusion
Tap pilot hole via tap plate with M5
Use longer M5 csk screw into this
tapped hole to lock off vertical height
setting on door bottom rollers and
hinges
**25
Avoid drilling into corner cleats
Tap plate
*25
*
Drill through tap plate for additional csk self tapper dead fix if required
2.5
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.09.0101.11.14Sheet 7
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
General care and maintenance
General Care and maintenance
1. Check weekly track and head guide for debris and clean as required.
2. Clean glass and powder coat finishes with mid detergent and warm water, dry with clean soft cloth. Do not use alkaline or abrasive cleaning products.
3. All fixings should be checked 3 monthly for secureness. Lubricate hinges with light machine oil (3 in 1 or similar). Do not use WD40 type oils as these contain solvents that may react with plated finishes (main lock and ancillary parts).
4. Do not use oil or other lubricants in tracks, as this will cause dirt/grit and debris to stick to profiles and cause damage to the rollers and guides.
5. A correctly installed and set up door should require no other maintenance.
6. Typically - gasket and woolpiles are a push or slide fit so any damaged items can be re-placed with the doors insitu.
Important Note:
A poorly fabricated and installed product, or a door subject to abuse or use outside its intended purpose will not be supported by component or overall product warranty
Thermal Sliding Folding Door System
KESTRELALUMINIUM SYSTEMS
15.10.0101.11.14Sheet 1
Kestrel Aluminium Systems©
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Trickle vent KAS231 (375mm)
Scale 1.2
KAS 231.375Gives 2500mm2Equivalent Area (EA)
375mm Overall Vent
345mm x 10mm Slot
20
25
20.5
27.26
18
Outside
18
5
6
Inside
20
3
Outside
15
KAS219
Inside
15
70
2010
70
1020
KAS730 Head/Cill section
KAS732 Door section
KAS730 Head/Cill section
KAS732 Door section
NB If frame trickle vents cannot be fitted due to installation restrictions
use glaze in trickle vents as alternative
Outside
Inside
KAS732 Door section
Alternative method is to use trickle vents in alternate door leafs. Do NOT fit on leafs next to each other as vent hoods will clash when doors are closed and stacked. Use hood with 20mm projection. This will sit between door leafs
2510
86
35
ALUMINIUM SYSTEMSKESTREL
Notch side legs here
Refer to product manual pages for typical hinge setting out and all other preparation details.
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
Scale 1.1
17
35
KAS743
18
86
18
KAS743
NB Seal voids with silicone sealant here and at section ends at point of assembly
KAS739
KAS730
2 Part adjustable jamb
KAS60 rebate cut between KAS743 and KAS731
Kestrel Aluminium Systems© Sliding Folding Door System
15.11.0101.11.14Sheet 1
Refer to product manual pages for typical hinge setting out and all other preparation details.
Due to our policy of continued improvement Kestrel Aluminium Systems reserve the right to alter details and specifications without prior notice.
KESTRELALUMINIUM SYSTEMS
Scale 1.1
Eq
ual
sp
lit
bu
t av
oid
cen
tre
hin
ge
Ove
r al
l hei
gh
t o
f K
AS
744
Eq
ual
sp
lit
bu
t av
oid
cen
tre
hin
ge
Hinge
200
Hinge
Pair sections KAS743 and KAS744 andset between head and track sections
Drill pilot holes following setting out as shown. Setting out of centre drilling - Avoid covering allen key hole by centre hinge. All holes drilled on 50mm centres
Open out holes in KAS743 to 7.00mm Ø and tap for M8
Open out holes in KAS744 to 8.00mm Ø to allow access to socket with 6mm allen key
insert 10 KAS495.SC8.20 socket cap head machine scews into KAS744 and position to pick up tapped holes. Pre-set to neutral start position - see section 14 (48.00mm)
2 Part jamb - use on hinge jamb as primary position to provide most practical option for adjustments. KAS466 push fit gasket will conceal allen key access holes.
Hinge
200
50
2 Part adjustable jamb
KAS743 KAS744
Kestrel Aluminium Systems© Sliding Folding Door System
48
When doors are adjusted, and all clearances checked, complete final fix on 50mm centre lines to lock adustable jamb in position
15.11.0201.11.14Sheet 1
Rev A
Sliding Folding Door – warranty information
Mechanical parts
October 2013
Bottom rollers/Top guides/Hinges/D Handle hinge Page 3
Main Locking (2 hook and centre latch/bolt) Pages 4 - 12
Shoot bolt gear box (intermediate leafs) Page 13
FM45429 EMS561587
Unit A, Vernon Park, Featherstone, Wolverhampton, West Midlands, United Kingdom, WV10 7HWT: +44 (0)1902 864863 F: +44 (0)1902 864926W: www.jbanks.co.uk E: [email protected]
Product WarrantyThis warranty covers the Rollers, Guides and Hinge assemblies manufacturedby J. Banks & Co. Limited for Kestrel Aluminium Systems.
Materials UsedDiecast Zinc Alloy Carrier Brackets to ZA3 to BS1774-1998Acetal guide rollers and tyres.Needle Roller BearingsStainless Steel Spindles and Axles to BS EN 10088-3 4305Finishes – Polyester Powdercoat average thickness 50 micronsAluminium Extrusion – Free issue from Kestrel Aluminium
System Carrying Capacity 100KG @ 1000mm wide X 2700 tall
The warranty covers materials and workmanship for a period of ten years from manufacture and is subject to product being correctly installed, maintained and free from abuse.
The warranty covers replacement of the product free of charge but does not cover any consequential or installation costs.
Maintenance of the product should consist of a visual inspection of the product to ensure that all working/rolling surfaces are clean and free from debris. Painted surfaces should be cleaned with a dry cloth or mild detergent.Under no circumstances should any corrosive or abrasive cleaning materials be used on any products.
Peter HarrisonTechnical Manager J. Banks & Co. Limited
26/04/2012
J Banks & Co. Limited registered in England No377602
The Winkhaus STV Locking System and Cylinder Maintenance & Lubrication Guide
Winkhaus locking systems are put through very stringent tests to meet the requirements of today’s environment, including cycle testing. The current requirement for PAS 23/24 is 50,000 full cycles of the doorset in order to simulate 10 years average use. The requirement for maintenance is totally dependent on usage and environment, i.e. in areas of high dust or corrosive atmospheres, the requirement for lubrication will be more frequent than normal. We therefore recommend that a light application of spray type grease be used into the apertures of the hooks, dead-bolt and latch, along with a light spraying of WD 40 type lubricant into both sides of the cylinder. In normal usage BI-annual application would be more than sufficient. To prevent any damaging effect to the corrosion protection of Winkhaus fittings, only PER neutral cleaning and care agents should be used, which do not contain any abrasives. We also strongly recommend that the door set is checked over for any movement, swelling or distortion of either sash or frame, if necessary check for debris of any kind interfering with any of the moving parts behind the mechanism itself. This operation will require the mechanism to be removed and replaced by a competent person. Any loose or missing fixing screws should be tightened or replaced as required. Under no circumstances should any aspect of the lock or cylinder be tampered with in any way, as this may affect both the serviceable life and guarantee.
Environmental Statement - CE Conformity
The management and all who work at Winkhaus UK Ltd are committed to the care of the environment and the prevention of pollution.
The organisation ensures that all its activities are carried out in conformance with the relevant environmental legislation.
The organisation seeks to minimise waste arising, promote recycling, reduce energy consumption, reduce harmful emissions and, work
with suppliers who themselves have sound environmental policies, where possible.
An essential feature of the environmental management system is a commitment to improving and maintaining environmental
performance. This is achieved by setting annual environmental improvement objectives and targets which are regularly monitored and
reviewed. The objectives and targets are publicised throughout the organisation and all staff are committed to their achievement.
In order to ensure the achievement of the
above commitments, the organisation
has implemented an environmental
requirements of BS EN ISO 14001:2004
Our manufacturing facilities and
the Winkhaus products have been
independently assessed to ensure
compliance with CE requirements that no
dangerous substances according to DIN
EN 14351-1:2006 were detected.
10/10/12Environmental Statement Issue 1
Corrosion Resistance - CE Conformity
are designed and manufactured to resist corrosion at a minimum EN 1670 : 2007 Grade 4 (See table for details). This has been
Gra
de
performance
(According to
EN 1670)
Neutral salt spray
EN ISO 9227
0
corrosion
resistance
No performance
or test
1 Low corrosion
resistance
24 +1 / -0 Hour
2 Moderate
corrosion
resistance
48 +1 / -0 Hour
3 High corrosion
resistance
96 +1 / -0 Hour
4 Very high
corrosion
resistance
240 +1 / -0 Hour
5 Exceptionally
high corrosion
resistance
480 +1 / -0 Hour
10/10/12Corrosion Resistance Issue 1
1. DEFINITIONS“The Company” means TITON HARDWARE LIMITED. “The Customer” means the person, firm, company, organisation, corporation or public authority whose order referred to in a quotation or document issued by the Company is accepted by the Company. “The Goods” means the Company’s products ordered by the Customer and agreed to be sold by the Company.
2. GENERAL(1) All quotations given, orders accepted and Goods delivered by the Company are subject to and upon the following terms and conditions of sale which (together with the Conditions of Quotation and Supply for Ventilation Systems products, where applicable) shall constitute the entire agreement between the Company and the Customer and no addition or variation shall apply unless specifically agreed in writing by an authorised representative of the Company. IF THE CUSTOMER SHALL NOT PREVIOUSLY HAVE ACCEPTED THESE TERMS AND CONDITIONS THEN UPON DELIVERY OF THE GOODS OR (WHERE DELIVERY IS BY INSTALMENTS) THE FIRST ITEM THEREOF THE CUSTOMER SHALL BE DEEMED TO HAVE GIVEN FINAL AND ABSOLUTE ACKNOWLEDGEMENT OF ITS ACCEPTANCE OF THESE TERMS AND CONDITIONS IN THE FORM HEREIN SET OUT.(2) No other terms and conditions shall apply notwithstanding any provisions to the contrary which may appear on the order form or purchase order or any other document issued by the Customer whether or not the same shall be signed by or on behalf of the Company and whether issued either before or subsequent to the acceptance by the Company of the Customer’s order.(3) Acknowledgement of receipt of a Customer’s enquiry or order or other communication by the Company in connection therewith shall not constitute acceptance of that order for contractual purposes.(4) The sending by the Company to the Customer of either:(i) formal written acceptance or(ii) a despatch/collection note to the Customer shall alone constitute the Company’s acceptance of the Customer’s order.(5) Liability is not accepted by the Company for any inaccuracy in orders when placed by the Customer by telephone. The Customer shall at all times ensure that the terms of its orders and any applicable specification are complete and accurate.(6) In no circumstances shall the Customer cancel a contract to which these terms and conditions apply without the Company’s written agreement. If such agreement is given the Customer will indemnify the Company against all losses (including loss of profit) suffered by the Company arising out of such cancellation.(7) No contract governed by these terms and conditions shall be a sale by sample unless the Company expressly agrees in writing.(8)The quantity and description of the Goods shall be as set out in the Company’s quotation or formal written acceptance referred to in 4(i) above.(9) All specifications, illustrations, colours, drawings and diagrams in the Company’s catalogues, trade literature and other published matters are of a generally informative nature and are approximate only and none of these form part of any contract or give rise to any independent or collateral liability of whatsoever nature on the part of the Company and the Company shall be under no liability whatsoever for inaccuracies, changes or alterations in dimensions or measurements given, quoted or made by it.(10) If any provision of these terms and conditions is found by any court, tribunal or administrative body of competent jurisdiction to be wholly or partly illegal, invalid, void, voidable, unenforceable or unreasonable it shall to the extent of such illegality, invalidity, voidness, voidability, unenforceability or unreasonableness be deemed severable and the remaining provisions of these terms and conditions and the remainder of such provision shall continue in full and force and effect.(11) The parties to any contract to which these terms and conditions apply do not intend that any term of such contract will be enforceable by virtue of the Contracts (Rights of Third Parties) Act 1999 by any person that is not a party to it.
3. PRICES(1) Prices quoted are those ruling at the date of quotation or acknowledgement of enquiry (as the case may be) and are quoted inclusive of all packaging delivery and insurance costs unless otherwise stated.(2) Prices are quoted net of VAT and other applicable taxes imposts and levies which are or may from time to time be levied by any governmental statutory or local authority upon the sale of the Goods and such additions (if any) shall be charged at the rate prevailing at the date of delivery or invoice as the case may be.(3) PRICE VARIATION Prices quoted by the Company in brochures, order forms or any other material are based on, inter alia, the cost of materials, labour, transport, import duties and levies, currency exchange rates and statutory obligations ruling at the date of the Company’s acceptance of the Customer’s order and if before delivery there occurs any increase, howsoever arising, in the cost to the Company of supplying the Goods, including (without limitation) any of the above matters, the Company shall be entitled without notice to adjust the price for the Goods by a reasonable amount to take account of such increases. Notwithstanding the above, any specific written quotation given by the Company in response to a direct request by the Customer shall remain valid for a period of 30 days only from its date.(4) Where special materials are required for the execution of any order these will be ordered and purchased by the Company subject to delivery periods quoted by the suppliers to the Company. In the case of special materials which cannot readily be absorbed into the Company’s stock these shall be taken to and paid for by the Customer at cost price if for any reason whatsoever the relevant order is not completed other than by the Company’s default.(5) The price of any tools quoted or ordered has been calculated at a proportion of total cost and any such tools shall remain the property of the Company for exclusive use upon the Customer’s orders. However, where Customers require to apply for investment grants the Company will if requested quote and charge the full cost of the tools to the Customer (who shall become the purchaser of these tools) but in such case these tools shall be leased back to it in respect of all sums due to the Company whether in relation to the particular order for which the tools are required or not. Whether tools remain the property of the Company or not the Company undertakes to keep the tools in condition for production for such a reasonable life as shall be agreed between the Customer and the Company when manufactured by the Company. Customers shall contribute to the complete renewal of tools if and when necessary on the original terms of manufacture, but at the costs then prevailing.
4. PAYMENT TERMS(1) Time of payment shall be of the essence of any contract to which these terms and conditions apply and unless otherwise expressly stated payment shall be made within 30 days from the date of invoice.(2) The Customer shall not be entitled to make deduction from any payment due to the Company in respect of any set-off, counterclaim, discount, abatement or otherwise unless both the validity and the amount thereof have been expressly admitted in writing by the Company.(3) No payment shall be deemed to have been received until the Company has received cleared funds.(4) All payments payable to the Company under a contract to which these terms and conditions apply shall become due immediately upon termination of such contract despite any other provision.(5) Without prejudice to any other rights, failure to pay the price or part thereof or other monies payable by the Customer will also entitle the Company at the Company’s sole discretion either to refuse to make delivery of any further consignment of any goods agreed to be supplied or to cancel any contract to which these terms and conditions apply, either in whole or part, by notice in writing to the Customer and without incurring any liability to the Customer for any loss caused by such delay or cancellation.(6) If the payment of the price or any part thereof and of all other sums payable by the Customer is not made on the due date the Company, without prejudice to its other rights hereunder, shall be entitled to charge in addition to any monies due hereunder interest on the outstanding amount at the rate of 3% above the base lending rate of The Bank of England per annum or any part thereof from the due date until payment is made. The Company reserves the right to claim interest under the Late Payment of Commercial Debts (Interest) Act 1998.(7) If the Company’s estimate for Goods shall specify payment in a currency other than £ Sterling the price payable by the Customer shall be increased pro-rata to any increase that may occur in the value of that currency in relation to the £ Sterling between the date of the Company’s estimate and the due date of payment for the Goods.
5. DELIVERY(1) The Company will use its best endeavours to comply with despatch collection and delivery dates, but such dates are estimates only and are not guaranteed and shall not be of the essence of any contract between the Customer and the Company.(2) Delivery shall be deemed to take place on the occurrence of the first point in time of any of the following events:(i) the physical handing over of the Goods to the Customer or its delegated carrier or agent or(ii) upon the removal of the Goods from the Company’s premises when the Company has at the request of the Customer agreed to transport the Goods or(iii) upon the placing of the Goods in the Company’s own storage facilities at the request of the Customer or upon its failure or refusal to accept delivery.(3) In the event of any failure to make delivery or delay in delivery (even if caused by the Company’s negligence) the Customer shall have no claim whatsoever against the Company for any direct, indirect or consequential loss or damage of any kind (all three of which terms include, without limitation, pure economic loss, loss of profits, loss of business, depletion of goodwill and similar loss), costs, damages, expenses or charges whether caused directly or indirectly by any delay in the delivery of the Goods and the Company shall accept no liability whatsoever for loss or damage to the Goods in transit or storage unless the same shall be caused by the negligence of the Company in which event the Company’s liability shall be limited to the value of the Goods nor shall any delay entitle the Customer to terminate or rescind a contract with the Company.(4) The Company shall not be liable for any non-delivery of the Goods (even if caused by the Company’s negligence) unless written notice is given to the Company within 3 days of the date when the Goods would in the ordinary course of events have been received.(5) Without prejudice to any rights of the Company hereunder, if the Customer shall fail to give on or before the time the Company is ready to deliver the Goods all instructions reasonably required by the Company and all necessary documents, licences, consents and authorities for forwarding the Goods or shall otherwise cause or request delay, the Customer shall pay to the Company all storage and other costs of whatever nature incurred or arising from such delay.(6) The quantity of any consignment of Goods as recorded by the Company upon despatch from the Company’s place of business shall be conclusive evidence of the quantity received by the Customer on delivery unless the Customer can provide conclusive evidence proving the contrary.(7) Deviations in quantity of Goods delivered from those stated in any contracts to which these terms and conditions apply shall not give rise to a right to reject on the part of the Customer and the Customer shall have no right to claim for damages for breach of contract but the Customer will only be obliged to pay at the contract rate for the quantity of the goods delivered.
6. TITLE TO THE GOODS AND RISK IN THE GOODS AND INSURANCE(1) Title to and property in the Goods shall remain vested in the Company until:-(i) the total invoice price for the Goods together with any other related charges and(ii) any other amounts which are overdue for payment by the Customer, have been received in full (in cash or cleared funds) by the Company.(2) Until such time as title to the Goods shall pass to the Customer it shall hold them in a fiduciary capacity and as bailee for the Company storing them separately from any other products in the keeping of the Customer or in such manner as they can easily be identified as being the Company’s goods (at no cost to the Company) and shall if so requested forthwith return them to the Company.
(3) Until title has passed to the Customer the Customer must insure the Goods on the Company’s behalf for their full price against all risks to the reasonable satisfaction of the Company. On request the Customer shall produce the policy of insurance to the Company. The Customer must hold the proceeds of the insurance on trust for the Company and not mix them with any other money, nor pay the proceeds into an overdrawn bank account.(4) Until title has passed to the Customer, the Customer grants to the Company, its agents and employees an irrevocable licence at any time to enter the premises where the Goods are stored, or where they are reasonably thought to be stored, in order to inspect them, or, where the Customer’s right to possession has terminated, to recover them.(5) If any of the Goods are incorporated in other products by the Customer before payment in full by the Customer in respect thereof the property in the whole of such products shall be vested in and remain with the Company until payment of all amounts overdue for payment by the Customer to the Company.(6) The Company may maintain an action for the price of the Goods sold notwithstanding the property in them may not have passed to the Customer.(7) The risk in the Goods shall pass to the Customer on delivery under 5(2) above or despatch (whichever be appropriate).(8) Whilst the Goods are in the possession of the Customer and before property in the Goods has passed to the Customer, the Customer shall keep the goods properly maintained in the same condition as that in which they were delivered and shall make good any damage or deterioration. The Customer shall be entitled to install Goods in his possession in accordance with the Company’s installation instructions or manuals.(9) On termination of the contract between the Company and the Customer, howsoever caused, the Company’s (but not the Customer’s) rights contained in 6(1) to 6(8) shall remain in effect.
7. STORAGE(1) If for any reason the Customer fails or refuses to accept delivery of the Goods at the time when the Goods are due and ready for delivery the Company shall, at its storage facilities, store the Goods and take reasonable steps to safeguard and preserve them until their actual delivery.(2) Storage of the Goods shall be at the Customer’s risk and expense.(3) If the Customer shall fail to take delivery of the Goods within 28 days of notification that they are ready for delivery or having been stored that storage facilities are no longer available the Company shall have the right to sell dispose or otherwise deal with the Goods and the Customer shall be liable to the Company for loss (including profits) or damage which the Company shall suffer in consequence of the Customer’s failure to take delivery of the Goods.
8. DESIGNS AND SPECIFICATIONSThe Company reserves the right at any time to make any modification in design or specification of the Goods without prior notice to the Customer if it shall reasonably consider that such modification is beneficial.
9. FORCE MAJEUREIn the event that the Company shall be delayed in or prevented from carrying out all or any of its obligations under a contract for sale of Goods as a result of any cause beyond its control including (but not by way of limitation), acts of God, war, invasion, hostilities, civil war, civil strike, or commotion, strikes, lock-outs, or other labour disputes (whether or not relating to either party’s workforce), breakdown of plant, failure of third parties to deliver goods or materials, storm, flood or any cause it shall be relieved of all obligations and liabilities incurred under such contract insofar as and for so long as the fulfilment of such obligations and liabilities is thereby prevented, frustrated or impeded.
10. WARRANTY(1) Goods sold by the Company are warranted free from defects in material and workmanship for a period of 12 months from the date of delivery unless otherwise stated in the Company’s specific sales literature for the Goods.(2) The Company shall not be liable for a breach of the warranty in 10(1) above unless:(i) the Customer gives written notice of the defect to the Company and, if the defect is as a result of damage in transit by the carrier, within 3 days of the date when the Goods would in the ordinary course of events have been received; and(ii) the Company is given a reasonable opportunity (after receiving the Customer’s notice and following authorised return of such Goods to the Company) to complete its own examination. The Company may at its discretion request from the Customer the proof of purchase and a full description of the defect which the Customer must provide to the Company.(3) The Company shall not be liable for a breach of the warranty in 10(1) above, if any Goods:-(i) have been used by the Customer after giving notice in accordance with 10(2) above;(ii) have been tampered with in any way outside the Company’s premises; or(iii) have been stored in unsuitable conditions; or(iv) have been subject to misuse, incorrect installation, negligence or accident; or(v) have not been maintained in accordance with the instructions provided at the point of sale.(4) Subject to 10(2) and 10(3) above, if any of the Goods do not conform with the warranty in 10(1), the Company may, at its option, repair or replace such Goods (or defective part) with the same or a suitable similar product or refund the price of such Goods at the pro rata rate paid by the Customer.(5) If the Company complies with 10(4), it shall have no further liability for a breach of the warranty in 10(1) in respect of such Goods.(6) To avoid doubt, the Company gives no warranty as to the fitness for purpose of Goods supplied and the Customer must determine the suitability of the Goods.
11. LIMITATION OF LIABILITY(1) Except as expressly stated above all other warranties, conditions and representations express or implied statutory or otherwise are (to the extent that they may in law be excluded) hereby excluded and the Company shall not be liable under any circumstances in contract tort or otherwise for any loss, damage, expense or injury (whether direct indirect or consequential) arising out of or in connection with the order supply or use of the Goods or any defect in them PROVIDED ALWAYS that it shall accept:(i) liability in respect of death or personal injury arising out of the Company’s negligence; (ii) liability for fraudulent misrepresentation;(iii) such liability in respect of direct physical damage arising out of the Company’s negligence as may in the circumstances be reasonable provided that such liability shall not in any event exceed the total invoice price of the Goods; (iv) liability for any term as to title quiet possession and freedom from encumbrance which may be implied by Section 12 of the Sale of Goods Act 1979.(2) Subject to (1)(i) to (1)(iv) above, the Company’s total liability in contract, tort (including negligence or breach of statutory duty), misrepresentation, restitution or otherwise, arising in connection with the performance or contemplated performance of the contract between the Customer and the Company shall be limited to the total invoice price of the Goods.
12. INDEMNITYThe Customer shall (and shall ensure that any third party to whom any Goods may subsequently be supplied) comply with all instructions of the Company and any other manufacturer in relation to the fitting, installation, service and use of the Goods, and notwithstanding such compliance, the Customer shall keep the Company fully and effectually indemnified against all costs, claims, demands, expenses and liabilities of whatsoever nature and wheresoever arising, including without prejudice to the generality of the foregoing, claims for damage to property and consequential loss (including loss of profit) which may be made against the Company or which the Company may sustain, pay or incur arising out of or in connection with the supply, fitting, installation or use of the Goods.
13. DEFAULT OR INSOLVENCY OF CUSTOMER(1) If the Customer:(i) defaults in any way in its commitments with the Company or is unable to pay its debts within the meaning of Section 123 of the Insolvency Act 1986 or the Customer ceases to trade or suffers any distress or execution upon its property or assets; or (ii) makes or offers to make any arrangement or composition with its creditors or commits an act of bankruptcy or otherwise takes the benefit of any Act for the time being in force for the relief of insolvent debtors or (being a body corporate) convenes a meeting of creditors (whether formal or informal), or enters into liquidation (whether voluntary or compulsory) except a solvent voluntary liquidation for the purpose only of reconstruction or amalgamation, or has a receiver and/or manager or administrative receiver appointed of its undertaking or any part thereof, or a resolution is passed or a petition presented to any court for the winding up of the Customer or for the granting of an administration order in respect of the Customer, or any proceedings are commenced relating to the insolvency or possible insolvency of the Customer; or(iii) encumbers or in any way charges any of the Goods;then the Customer’s right to possession of the Goods shall terminate immediately and all sums outstanding in respect of the Goods shall become payable immediately and the Company shall have the right (without prejudice to any other remedies) to cancel any uncompleted order or to withhold or suspend delivery of the Goods.(2) In the event of an order being cancelled by the Company in the above circumstances or being cancelled by the Customer the Customer shall indemnify the Company against all loss (including profits), costs (including labour, materials and overheads) and all other expenses and damages incurred by the Company in connection with the order and its cancellation (the Company shall give credit for the value of any materials sold or utilised for other purposes).
14. ENGLISH LAWEvery contract to which these Terms & Conditions shall apply shall be construed in accordance with and governed in all respects by the Laws of England and the Company and the Customer agree to submit to the exclusive jurisdiction of the English Courts.
15. ASSIGNMENT(1) The Customer shall not assign or transfer or purport to assign or transfer any contract to which these terms and conditions apply or the benefit thereof to any person whatsoever.(2) The Company may assign any contract to which these terms and conditions apply or any part of it to any person, firm or company.
16. CONSUMER SALESNothing in these terms and conditions shall affect the statutory rights of any person dealing with the Company as a consumer.
17. WAIVER(1) The waiver of any rights by the Company shall not be construed as a waiver of the same right at a future date or as a waiver of any other right.(2) Failure or delay by the Company in enforcing any provision of these terms and conditions will not be construed as a waiver of any of its rights under these terms and conditions.
TITON HARDWARE LIMITEDTERMS & CONDITIONS OF SALE
01206 713800 www.titon.co.uk BM23 Iss 01
10. WARRANTY(1) Goods sold by the Company are warranted free from defects in material and workmanship for a period of 12 months from the date of delivery unless otherwise stated in the Company’s specific sales literature for the Goods.(2) The Company shall not be liable for a breach of the warranty in 10(1) above unless:(i) the Customer gives written notice of the defect to the Company and, if the defect is as a result of damage in transit by the carrier, within 3days of the date when the Goods would in the ordinary course of events have been received; and(ii) the Company is given a reasonable opportunity (after receiving the Customer’s notice and following authorised return of such Goods to the Company) to complete its own examination. The Company may at its discretion request from the Customer the proof of purchase and a full description of the defect which the Customer must provide to the Company.(3) The Company shall not be liable for a breach of the warranty in 10(1) above, if any Goods:-(i) have been used by the Customer after giving notice in accordance with 10(2) above;(ii) have been tampered with in any way outside the Company’s premises; or(iii) have been stored in unsuitable conditions; or(iv) have been subject to misuse, incorrect installation, negligence or accident; or(v) have not been maintained in accordance with the instructions provided at the point of sale.(4) Subject to 10(2) and 10(3) above, if any of the Goods do not conform with the warranty in 10(1), the Company may, at its option, repair or replace such Goods (or defective part) with the same or a suitable similar product or refund the price of such Goods at the pro rata rate paid by the Customer.(5) If the Company complies with 10(4), it shall have no further liability for a breach of the warranty in 10(1) in respect of such Goods.(6) To avoid doubt, the Company gives no warranty as to the fitness for purpose of Goods supplied and the Customer must determine thesuitability of the Goods.
11. LIMITATION OF LIABILITY(1) Except as expressly stated above all other warranties, conditions and representations express or implied statutory or otherwise are (to the extent that they may in law be excluded) hereby excluded and the Company shall not be liable under any circumstances in contract tort orotherwise for any loss, damage, expense or injury (whether direct indirect or consequential) arising out of or in connection with the order supplyor use of the Goods or any defect in them PROVIDED ALWAYS that it shall accept:(i) liability in respect of death or personal injury arising out of the Company’s negligence;(ii) liability for fraudulent misrepresentation;(iii) such liability in respect of direct physical damage arising out of the Company’s negligence as may in the circumstances be reasonableprovided that such liability shall not in any event exceed the total invoice price of the Goods; (iv) liability for any term as to title quiet possession and freedom from encumbrance which may be implied by Section 12 of the Sale of Goods Act 1979.(2) Subject to (1)(i) to (1)(iv) above, the Company’s total liability in contract, tort (including negligence or breach of statutory duty),misrepresentation, restitution or otherwise, arising in connection with the performance or contemplated performance of the contract betweenthe Customer and the Company shall be limited to the total invoice price of the Goods.