Product Change Notification (PCN) Training For ... · PDF fileRevision History REVISION...
Transcript of Product Change Notification (PCN) Training For ... · PDF fileRevision History REVISION...
CONFIDENTIAL
Jan 2018
Revision 1.4
Product Change Notification (PCN) Training For Manufactures /Suppliers
Disclaimer
1
The information contained in this presentation/document is intended for use and
viewing by Flex employees or authorized customers or suppliers covered by an
appropriate non-disclosure agreement only and may contain confidential, trade
secret, insider and/or legally privileged information belonging to Flex or its clients
Unauthorized disclosure of this content in any form is strictly prohibited and may
result in disciplinary and/or legal action
Revision History
REVISION HISTORY
Document Title:
Product Change Notification (PCN) Training For Manufactures/Suppliers
Document #:GPO-GPO-4-276-00 Revision: 1.4
Document Owner: Jose De Jesus Rodriguez
Revision Description of Change Writer/Reviser Effective Date
1.0 Initial Release PrabuKannan 3/19/2012
1.1 Updated with new format Tamilarasi
Mathiazhagan
4/24/2015
1.2 Updated with latest format for brand name change &
Updated the note for Process Flow
Tamilarasi
Mathiazhagan
9/15/2015
1.3 Included summary slide and rephrased Manufacturer
name as Manufacturer/Supplier
Pankaj Pawan 9/19/2016
1.4 Included changes from sub- tiers suppliers that
concerns the product. Update in email address
Lalitha Kumari 1/8/2018
Training Objective
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Product Change Notification (PCN) Training for Manufactures/Suppliers is intended for all Flex Manufactures/Suppliers
The Training Is Designed To:
•Inform Manufacturers/Suppliers About Flex Product Change Policy And Disclaimer
•Identify Manufacturers/Suppliers Responsibilities Regarding Product Change Notification Management
•Define Reportable And Non Reportable Change Requirements (Interchangeable And Non Interchangeable Changes)
•Document Key Information Required For Generating PCNs
•Coach Manufactures/Suppliers On When And How To Notify Flex Of Changes (Temporary Or Permanent) Being Made To Their
Products And/or Processes
•Provide Reference Information On Change Types And Descriptions
Flex Product Change Policy and Disclaimer
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Flex Policy
All proposed temporary or permanent changes affecting material form, fit, or function status shall be submitted using the required
Flex PCN process. As Per Flex Supplier Quality General Requirements (GPO-GPO-3-018-00), PCNs and information shall be
submitted as follows:
• All PCNs shall be submitted minimum 90 days prior to implementation
• PCNs for product discontinuance shall be submitted 180 days prior to last order dates and 365 days prior to last shipment
release dates.
Exceptions to this requirement may be based on pre-existing contractual requirements that are deemed to take precedence.
Flex Disclaimer
The receipt of a Manufactures/Suppliers PCN (including EOLs) by Flex, does not signify acceptance of the proposed product or
process change.
Communicating PCNs
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Where - Flex email
Manufactures/Suppliers must submit PCNs electronically to [email protected]
When - PCN Lead Time
PCNs shall be submitted to Flex minimum 90 days prior to implementation unless contractually agreed upon. A PCN involving an
End of Life (EOL) part shall be submitted 180 days prior to last order date and 365 days prior to last shipment release date.
How - PCN Format
PCN attachments shall be in MS Excel, MS Word, or Adobe (PDF) formats that allow content copying or extraction. MPN Lists
(Part Numbers) shall be in MS Excel or Adobe (PDF) format.
Document formats that prevent copying are not permissible. These include Bitmaps, .jpg files, web links, .gif files, HTML
documents, and ASCII text files.
Flex rates Manufactures/Suppliers PCNs on timeliness, accuracy, completeness, and clarity of information. These ratings
are included in the Manufactures/Suppliers overall performance rating.
Defining Change
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1. Interchangeable Changes
Any change will be considered Interchangeable if ALL of the following criteria are met:
• No change to the component or assembly Form, based on the product specifications. New features will be considered
interchangeable if they do not violate existing requirements
• No change to the component or assembly Fit, based on the appropriate drawings and tolerances
• No change to the component or assembly Function, based on relevant product specifications, including (but not limited to)
performance, safety, reliability, and environmental specifications.
Manufacturers/Suppliers are NOT expected to generate PCNs on Interchangeable Changes unless they are contractually
obligated to do so.
Defining Change
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2. Non Interchangeable Changes
If any adjustments or modifications of new or existing product are required to meet conditions of Form, Fit, or Function the changes
are considered Non Interchangeable
The following changes will always be considered Non Interchangeable:
• Addition of new requirements to component / assembly form
• New controlled dimensions or tolerance modifications
• Removal of an existing requirement
• Addition of a new requirement
• Change of fabrication site, country of origin, new subcontractor, etc.
• New component or raw material
• Cosmetic changes
• Name changes (change in name of company)
• Nomenclature changes (change in name of part or process)
• Packaging changes
• Logistics changes
• If previous interchangeable changes have created issues
• Changes from Sub-Tiers Suppliers i.e. material/ product/process/ manufacturing location/ testing
• . Manufacturer/Suppliers MUST generate PCNs on Non Interchangeable Changes.
PCN Documents Requirements
The PCN Document:
• Is created by Manufacturer/Supplier as part of the Flex change management process
• Informs Flex of an impending change to a part or product provided by the Manufacturer/Suppliers
• Shall be transmitted via email
• Is sent within required PCN lead time
• Shall be communicated in English
• Shall be accessible in terms of document protection and allow copying
• Must be complete and accurate
The Manufacturer/Supplier :
•Shall submit PCN official notification either on company letter head or signed by the authorized signatory with seal.
• Shall submit at least one PCN document per PCN
• Shall submit attached documents in MS EXCEL, MS WORD, or Adobe (pdf) format
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Documenting PCNs : Mandatory Information
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PCNs must be communicated at least 90 days prior to shipment of affected parts (EOL PCNs - 180 days prior to last order dates
and 365 days prior to last shipment release dates)
Manufacturer/Supplier PCNs MUST contain:
PCN Number Number assigned by Manufacturer/Suppliers to the PCN document. This number must be
referenced on all correspondence related to the PCN.
PCN Issue Date Date on which PCN is issued to Flex
Part Number / MPN Number assigned to the component / part. Also called Manufacturer Part Number (MPN)
Change Description Description of the change
Reason for Change Reason the change is being made to the part / product
PCN Effective Date/ Last Time
Buy Date/ Last Ship Date
Date on which change described in PCN comes into effect/ Final Date for purchase of
discontinued product (LTB)/ Final Delivery Date of discontinued product(LTS), (LTB<S
Mandatory for Obsolete PCN)
Supplier Contact Manufacturer/Suppliers information
Equivalent alternative product,
if available
Alternative Part replacing discontinued part
EOL PCNs
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EOL Notification is a Change Notice from Part Manufacturer regarding parts that will no longer be provided. EOL submission is
accomplished using the PCN process which includes EOL Change Type.
EOL PCNs MUST be submitted to Flex 180 days prior to last order dates and 365 days prior to last shipment release dates
EOL PCN MUST include the following, in addition to standard PCN mandatory fields:
EOL Part Number / MPN Unique Part number assigned by Manufacturer
EOL Part Name Name of Part being discontinued
Reason for product discontinuation Mandatory information must be provided
Last Time Buy Date Final Date for purchase of discontinued product
Last Ship Date Final Delivery Date of discontinued product
Equivalent alternative product, if available Alternative Part replacing discontinued part
PCN Process Flow
(Prime)
FLEX Manufacturer/Supplier
Flex
PCN Coordinator
Site 1
Site 3
Site 4
Site 2
Sent Notification
Flex Communicates with Flex Part MFR/Suppliers
only if any clarification required
Queries/Clarification on PCN
Sub –Tiers Suppliers
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SUMMARY
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• Manufacturers/Suppliers are responsible for submitting all change notifications to Flex via email using the email address
• Manufacturers/Suppliers are responsible for reporting all non-interchangeable changes and interchangeable changes
based on this training and their contractual requirements
• Manufacturers/Suppliers should include all mandatory information in their PCN and EOL documents.
• Manufacturers/Supplier shall report normal changes 90 days prior to implementation and EOL changes 180 days prior to
last order date and 365 days prior to final shipment release date.
• Manufacturers/Supplier should report changes via email and in preferred formats as detailed in the training.
• The Part Manufacturers and Distributors are responsible for reviewing sales record and making sure all part changes are
notified to Flex.
• The prime supplier is responsible for ensuring all sub-suppliers are working throughout the supply chain to assess impact of
change i.e. changes to distributor, manufacturer, manufacturer location, manufacturer process/testing which could potentially
affect the safety or efficiency, or materially affect fit, form or function of the products.
Reference : Change Types and Descriptions
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Change Type Change Description
Acquisition (Complete) One company acquires another company in its entirety
Acquisition (Partial) One company acquires part of another company or acquires a specific product
line
Design Change / Data Sheet Spec Change Design modification including (but not limited to) Dimensions, performance,
modification to spec, software changes, new or modified CTF parameters;
includes new die revisions, update in datasheet/erratum/document
Fabrication Site Change / Qualification /
Country of Origin /New Subcontractor
All changes to fab site, qualification levels, country of origin, or additions of
subcontractors
New Component or Raw Material Added All changes to components or raw material; this includes adding alternate
sources, changing brands, switching to components
Cosmetic Change All changes that will be visible(New color, texture, etc.); this includes changes to
inspection criteria that may result in different cosmetic quality
Obsolescence Obsolete, End of life, Discontinued products
Name Change All changes to manufacturer or distributor name
Nomenclature Change All changes to MPN nomenclature; including elimination of product options
Reference : Change Types and Descriptions
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Change Type Change Description
Reversal Supplier reverses an existing PCN
Process Change Process change is being made (Rework, inspection, test, etc); Equipment change
is being made (New process, manual to auto, etc)
Environmental Announcement New compliancy features offered for existing parts (that don’t involve any changes
to the product) or new product environmental announcements
Packaging and Media All Changes to media(New media, tray to tape, change in product identification
information of outer and internal packing material/labeling, changes to
internal/external packaging, etc)
Storage and Handling Environmental requirements change (Temperature, Humidity, MSL, etc.)
Logistics All Changes in logistics /distribution/shipping channel or method (esp. for sensitive
product)
Quality Alert Notifications Notifications regarding quality issues on components.
Multiple Types Change overlaps with multiple change types.
Other PCNs not covered under any of the other existing classes.
Acronyms
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Acronym Description Acronym Description
PCN Product Change Notification NOM Nomenclature Change
EOL End of Life REV Reversal of a PCN
MPN Manufacturer Part Number PROC Process Change
MSL Moisture Sensitivity Level ENV Environmental Announcement
ACQC Acquisition (complete) PKG Packaging and Media
ACQP Acquisition (partial) STORE Storage and Handling
DESIGN Design / Data Sheet Spec
Changes
LOG Logistics
FAB Fabrication Site change /
qualification
QAN Quality Alert Notifications
MATL New Component or Raw Material
Added
MULTI Multiple Types
COSMETIC Cosmetic Changes OTHR Other
OBS Obsolescence LTB Last Time Buy
NAME Name Change LTS Last Time Ship
For Further Questions Please Contact:
Flex PCN Team
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The information in this presentation is the intellectual property of Flex. Any changes or omissions from its original format outside
Flex are considered void and not representative of this organization. Any forwarding to third parties or publication even of parts
thereof requires express and written approval by Flex. Hardcopy printouts of this file should be treated as reference only. It is the
user ’s responsibility to validate that the hardcopy represents the most current revision by consulting the online reference or the
relevant documentation center.