Prodrive Technologies Presentation Fontys Venlo€¦ · Prodrive Technologies Presentation Fontys...

Prodrive Technologies Presentation Fontys Venlo Carlo Geenen

20-11-2013

2 www.prodrive-technologies.com Prodrive Technologies Presentation Fontys Venlo

Contents

• About me – Me and my career

• About Prodrive – Quick fact sheet

– Guided tour

– Markets

– Technologies

– Design, Qualification, Manufacturing competences

– Working environment & secondary benefits

• Working environment & secondary benefits – Values and Philosophy

• Questions

• Contact


Me and my career


Me and my career

Januari 2013: Started as a Test Engineer Design and implement product specific automated electrical tests

Extra: Owner of internal wiki page

Extra: Responsible for automated electrical test

Extra: Automation and improvement of design and implementation steps

July 2013: Project Manager Internal projects for the Automated Electrical Tester (AET)

August 2013: Product Coordinator Responsible for issues and improvements of AET


Me and my career - AET

AET Automatic Electrical Test Inline functional test system

No wires, contact by probe nailbed

Patentable according novelty search

Generic for almost every PCBA

Analog, Digital, Power, High Speed, Audio/Video test cards


Me and my career - AET

AET Automatic Electrical Test Inline functional test system

No wires, contact by probe nailbed

Generic for almost every PCBA

Analog, Digital, Power, High Speed,

Audio/Video test cards


Me and my career - AETOL

AET Offline Offline functional test system

Compatible with AET

Prodrive design

Generic electrical and functional test platform

Challenges Mechanics

Software

Machine guidelines

Safety


Me and my career - AETOL

Specifications Top pressure force: 5720N

ETS rack pressure: 4420N

Probe accuracy: 0.35mm


Quick Fact Sheet

Private owned company, established in 1993

Sales 2012: € 77 Million, Est. 2013: € 100 Million

Employees: 527 FTE of which 250 in development

75% higher education (Bsc, Msc, PhD)

Average age of 27

Core Business: Design of electronics, software and mechanics

Manufacturing

Added Value Services

Business Model: Off-the-shelf products

Technology solutions

Manufacturing services

Headquarters: Son, The Netherlands Sales office Germany

Branch office Hong Kong

Sales Agent South-Korea

R&D office Mexico

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300

400

500

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Employees (FTE)


Guided Tour


Markets

Semiconductor Medical Professional

- Lithography

- Pick & Place

- Wire Bonding

- Inspection & Test

- Medical imaging - Digital Microscopy - Analytics

- Industrial Equipment - Agricultural Equipment - Building automation - Professional Lighting

Traffic & Infrastructure Multimedia & Consumer Renewable Energy

- Traffic Enforcement & Control - Public Security - Railway Safety

- Broadcast Systems

- Settopboxes and IPTV

- Home automation

- Energy Monitoring

- Solar Systems

- Micro Windturbines

- Combined Heat Power systems

Automotive

- Hybrid Power Trains

- Electrical Vehicles

- Electronic Control Units (ECU)

- Vehicle Tracking & Taxi metering

Defense

- Communication - Power Conversion


Markets – Example

Traffic & Infrastructure

- Traffic Enforcement & Control - Public Security - Railway Safety

Product Facts

20 MP at 30 FPS

Low pixel noise

Night image in colour

Focus position

Time and motion detection triggered

Cooperation Facts

Joint venture between Prodrive Technologies B.V. and Gatso called Ampleye

Test Facts

Q-Music reported after a few minutes testing ‘vallende sterren’.

+ =


Markets – Example


Markets - Example

Automotive

- Hybrid Power Trains

- Electrical Vehicles

- Electronic Control Units (ECU)

- Vehicle Tracking & Taxi metering

Product Facts

Automotive ECU

IP69K aluminium housing

(high temperature/pressure water & dust resist)

8x PWM 2A outputs

3x CAN

Cooperation Facts

Cooperation between Prodrive Technologies B.V. and a customer


Markets - Example

Multimedia & Consumer

- Broadcast Systems


- Home automation

- Energy Monitoring

Product Facts

Home energy management

7” touchscreen 800x480

WLAN

10/100 BASE-T Ethernet

USB 2.0

Webcam

VoIP

Cooperation Facts



Markets - Example

Medical

- Medical imaging - Digital Microscopy - Analytics

Product Facts

100kW medical power supply

19”

3 phase main input

2.2 W / cm³ without water cooling

Cooperation Facts



Markets - Example


Markets - Example

Multimedia & Consumer

- Broadcast Systems


- Home automation

- Energy Monitoring

Product Facts

Over the Top Set-Top Box

Full HD IPTV platform

Cable, terrestrial or satellite (DVB-CI/CI+)

Intel CE5300 Dual core processor

Ethernet

USB/eSATA/SATA2/mini PCIe

ZigBee interface for home automation

HDMI 1.4

Cooperation Facts

Cooperation between Prodrive Technologies B.V. and Intel


Technologies

Digital Processing Video Technology Motion Control / Drives

Power Electronics Software Electronic Systems

- Parallel computing platforms

- Embedded processing

- Real-time image processing

- Home automation systems

- Cameras - Displays, touch screens, HMI - Mediaplayers (Full HD) - Set-top boxes

- Motion platform - Various motor drives - High end servo amplifiers - EtherCAT solutions

- Power stacks (100kW+) - High efficient inverters - Automotive powertrains - Power management

- Win, Linux, Android and more

- Optimized low level drivers

- Supporting tools

- Applications

- Industrial racks / cabinets

- Medical systems

- Automotive powertrains

- Power subsystems

Mechatronics

- Mechatronic systems (handlers, feeders, etc.)

Mechanics/ Electromechanics

- Mechanical parts (enclosures, cooling elements, etc.)

- High Performance Actuators

- Special Actuator Topologies


Technologies - Example

Motion Control / Drives


Automated PCBA

Production

4 SMD production lines

5 TH production lines



Automated PCBA

Inspection

3D paste inspection

3D X-ray solder inspection

3D optical inspection

Video Technology

- Cameras - Displays, touch screens, HMI - Mediaplayers (Full HD) - Set-top boxes



Motion Control / Drives



Design Competences Focus on design and simulation

Electrical / Control Mechanical Magnetic

Software Thermal Manufacturability

- Matlab Sim (PLECS, stateflow)

- High speed designs

- FPGA simulation / modeling

- Siemens NX - Shock & vibration - FEM analysis

- Flux FEM simulation - Inductors, trafos, actuators - Magnetic, thermal,

mechanics

- Stress/stability testing - Regression testing - Code coverage - Test-benching

- Siemens NX, FloTherm

- Temperature and airflow

- Cross-talk / Signal Integrity

- High speed design simulation

- Design for Manufacturing

- Design for Test


Design Competences - Example

Thermal

- Siemens NX, FloTherm

- Temperature and airflow

Product Facts

High performance power supply for cabinet controlling

630VDC / 400VAC

High dynamic load steps


Design Competences - Example


Qualification Competences Focus on qualification and in-house testing

Electrical Thermal HALT Climate chambers

EMC Shock / Vibration

- Power measurement tools

- Communication analyzers

- High speed design verification

- Infrared cameras - High thermal sensitivity - Fast and accurate

- Highly Accelerated Life Testing - Temperature: -70°C to +180°C - Humidity: 0% to 95% - Test space: 500 liters

- 3m Certified anechoic room - Full conducted / radiated - Frequency 10kHz – 40GHz

- Max. 90G

- Multiple directions

- Water resistance tests

- Drip, spray and splash

IP Testing


Qualification Competences - Example

EMC

- 3m Certified anechoic room - Full conducted / radiated - Frequency 10kHz – 40GHz


Manufacturing Competences Focus on process control and low labor

PCBA Final Assembly Endurance Testing Cabling

Robotic labor Cleanroom Injection moulding Potting

Coating Spark Erosion (EDM) Milling Measuring


Manufacturing Competences Focus on process control and low labor

Measuring

Quality Inspection

Robotized visual inspection

Precision 3D measuring


Manufacturing Competences - Example

Cleanroom



Robotic labor

Quality Inspection

Robotized visual inspection

Precision 3D measuring


Working environment & secondary benefits

Equalty No function but a role

No task but a responsability

Same secondary benefits for every employee

Productivity Daily free lunch and diner

100% flexable working hours

Company 365 days a year open

Working Organize and clean-up according 5S

Dishes

Ambience Responsible

Involved

Future vision



Equal offices

Desk

Chair

Laptop

Dual screen

Lab workspace

Tools



Electric Vehicles

Nissan Leaf

Opel Ampera

No leasecar



Reachability

iPhone 5

Business cards


Values and Philosophy

Making our customers more competitive

Strong focus on realizing the customer concept into a competitive solution

Provide customer in early stage with cost price commitment and estimation for business case support

Strive for operational excellence

Strong team

Deploy operational performance on QLTC

The right people at the right spot

Stimulate people to take on new challenges and develop themselves

Suppliers and partners

Offer excellent opportunity to grow with the company

Expect meeting the performance requirements


Questions?


Contact

Prodrive B.V., Son (headquarter) Prodrive GmbH, Köln Prodrive Asia, Hong Kong

Contact me for guided tour / internship / graduation / part-time job / fulltime job

Carlo Geenen Project Manager – Product Coordinator

[email protected] www.prodrive-technologies.com

+31 (0)63 17 76 359

mailto:[email protected]



http://www.prodrive-technologies.com/



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