Presentation of the Company - Vollmann Group · Pressing technique and metal forming (core...

Presentation of the Company

03.08.2015, TEr/JBa Presentation of the company Vollmann Group

Vollmann Group

Who we are …

medium-sized consortium founded in 1911 and family-run for 3 generations more than 700 employees total turnover: approx. € 100 million 5 production sites in Germany production of metal-, hybrid- and plastic components – mostly for the automotive sector

What we offer …

Pressing technique and metal forming (core competence)g q g ( p )

Fine blanking Hybrid technology Plastic injection moulding

… these are backed up by a diversity of complementary services such e.g. toolmaking, construction of special machinery and plastic injection moulding


Milestones in history

1911 Founding of the company „Gebrüder Vollmann“ by Otto and Adolf Vollmann in Gevelsberg

1945 After the Second World War rebuilding of the Otto Vollmann GmbH & Co. KG by Otto Vollmann (2nd generation)

1986 Axel Vollmann (3rd generation) enters the company1995 Founding of Vollmann Umformtechnik in Scheibenberg (Saxony) 1998 Founding of Vollmann-Service in Welzow (Brandenburg)

f G f G2000 Takeover of Ernst Jörgens Plastik- und Gummiwarenfabrik GmbH, Integration into the Gevelsberg works

2005 Takeover of MULTICON GmbH Spritzgießtechnik in Kunststoff in Seebach (Thuringia)2006 Founding of N.I.E.R. Stanz- und Umformtechnik GmbH & Co. KG in Remscheid g

(North Rhine-Westphalia) and Hohenlockstedt (Schleswig-Holstein)2007 Sale of the Lighting Technology Business Division to Vossloh-Schwabe Deutschland

GmbH (a Panasonic company) as a result of the strategic realignment focusing on the automotive industryy

2008 Sale of the locations in Seebach and in Hohenlockstedt whilst at the same time concentrating on 4 locations

2009 Expansion of the Welzow site for concentrate on the non-automotive sector2010 O i f dditi l i h ll i S h ib b2010 Opening of an additional pressing hall in Scheibenberg2011 Takeover of the the stamping part production of Pampus Automotive

GmbH & Co. KG in Remscheid2013 Expansion of the Scheibenberg site


p g2014 Majority participation of Synteks Umformtechnik GmbH in Zwönitz

Locations

19112006 1998

Gevelsberg, North Rhine-WestphaliaAdministrative Centre Finance & IT Welzow BrandenburgRemscheid North Rhine-Westphalia Administrative Centre Finance & IT

Production area: 6.000 m² Workforce: approx. 80

Plastic injection moulding, lant and mould construction

Welzow, Brandenburg


Mounting- and logistics services

Remscheid, North Rhine-WestphaliaHeadquarters Operations


Precision stamping technology

1995 2012Synteks Umformtechnik GmbH

p g gy(press force : up to 800 tons), structural components assembly, toolmaking

Scheibenberg, Saxony


f

Zwönitz, Saxony

Production area: 12.000 m²Workforce: approx. 130

f


Pressing technique, metal forming (press force: up to 630 tons), toolmaking

Pressing technique, metal forming(focus press force: more than 630 tons),

welding assemblies

Competences

Covering of all steps in the value creation chain for the production of stamped, formed and plastic injection-moulded parts as well as assemblies

Conception Prototypes

T l ki d

Pressing technique Metal forming Fine blanking

Further manufacturingstages

Mounting of

Value creation chain

Design

Project management

Toolmaking and construction of devices

Special machinery

g

Plastic injectionmoulding

Multi componentmoulding

Hybrid technology

gassemblies

Logistics

Hybrid technology

phase 0 phase 1 phase 2

Phase 0: The cooperation already starts before the beginning of the concrete planningOur specialised project ingeneers together with our customers develop the requirement profile ofthe project in a systematic process

essential basis for success the basis for the prototypes in phase 1 but also for the fast and economic conversion in phase 2


Technical Equipment

Pressing technique and metal forming:

37 automatic punching machines800 kN 12 000 kN

Plastic injection moulding:

25 injection moulding toolsM ldi l i f 00 kN 2 000 kN800 kN - 12.000 kN

72 eccentric and hydraulic presses63 kN – 6.300 kN

22 deep drawing presses

- Moulding clamping forces: 500 kN - 2.000 kN- Shot weight: 2 g - 250 g- complex 3 component items (PA66GF30, TPU and screw) in transfer technology100% t l i it i 22 deep drawing presses

400 kN - 6.300 kN 4 precision cutting presses

2.500 kN - 3.200 kN

- 100% process control via camera monitoring

- Press force: 300 - 12.000 kN- Table lenght: bis 5.000 mm

Steel band width: 5 1 600 mm

Welding:

11 robotic welding cells- with one or two 6 axis robots- Steel band width: 5 - 1.600 mm

- Steel band thickness: 0,2 - 8 mm with one or two 6 axis robots

- rotary table with up to 2 x 1500 N load capacity

- MIG/MAG

8 point projection welding machines - up to 160 KVA, partly medium frequency- welding current: max. 35 kA

Partly in twinned formations to guarantee maximum certainty of supply


Technical Equipment

Scheibenberg Scheibenberg


Technical Equipment

Remscheid Remscheid


Technical Equipment

Zwönitz Zwönitz


Technical Equipment

Zwönitz


Zwönitz

Technical Equipment

Together with the customers, highly qualified experts use a systematic Systems

Conception • Design • Project management

process to develop the requirements profile for the particular projects, and then draw on technical and commercial expertise to come up with a suitable design concept

• Solid Works• Autocad

Use of state-of-the-art 3D-CAD / CAM technology in the design –including shaping simulation or mould-flow analysis

Incorporation of all of the data formats and implementation of the individual

Interfaces

• CATIA V4p pwishes of the customer at short notice

The customer can then first obtain a prototype of his required part, and based on this decide whether to go ahead with serial production

• CATIA V5• STEP• PARASOLID• IGESbased on this decide whether to go ahead with serial production

Customer advisory service by an individual project manager

• IGES2D• DXF• TIFF


Material inventory

RemscheidGevelsberg

Processing of over 55,000 tons of steel p.a., thereof approx. 2,000 tons of aluminium and 1,000 tons of special steel

Processing of 750 t ons of synthetic granules p.a.,


g y gmainly PA, PBT, POM

Products

Pressing technique

Airbag cartridge mountfor airbag system with integrated threaded bolts

Di i Ø 25 100

Door lock mountStamped plate, mounted with DLC coated wire bracket, for use in luxury class cabriolet

Outer baseFormed component made from stainless steel, exhaust system for trucks

Dimension: 575 x 580 x 20 mm

Dimension: Ø 25 x 100 mm Weight: 90 kg

Dimension: 70 x 50 x 25 mm Weight: 0,118 kg

Dimension: 575 x 580 x 20 mmWeight: 4,14 kg

Threaded platewith threaded tubes, attachment for door lock

Door lock housing partStamped component with threaded holes, part of a car side door lock

Di i 125 80 80




Products

Metal forming

Exhaust system outlet funnelTwo asymmetrical deep drawn parts Bearing tubeBearing tubey p pconnected via spot welding

Dimension: Ø 130 x 70 mmWeight: 0,33 kg

Deep drawn component, used in the transverse link assembly for front axles

Dimension: Ø 55 x 40 mmWeight: 0,15 kg

Deep drawn component, used in the transverse link assembly for front axles

Dimension: Ø 50 x 105 mmWeight: 0,3 kg Weight: 0,15 kg

Upper cupDrawn part, shock absorber fi t fE t l id

Weight: 0,3 kg

fixture for cars

Dimension: Ø 225 x 125 mm Weightt: 2,161 kg

External guideAluminium drawn part, used in pneumatic spring for front and rear axles

Dimension: Ø 125 x 115 mm,


Ø ,Weight: 0,18 kg

Products

Welding assemblies

S b k f S kSeat back frame Welding assembly Dimension: 860 x 400 x 280 mmWeight: 2,75 kg

Seat casketWelding assemblyDimension : 420 x 380 x 130 mmWeight : 2,26 kg

Rear axle sub frameWelding assembly

Seat frame Welding assemblyWelding assembly

Dimension : 1100 x 500 x 320 mm Weight : 17,738 kg

Welding assemblyDimension : 925 x 365 x 160 mm Weight : 6,205 kg


Produkte

Plastic injection moulding / hybrid technology

Housing door checkECC40 housing 3 componentECC40 housing, 3 component (PA66GF30, TPU and screw)

Dimension: 73 x 37 x 34 mmWeight: 64 g

Check link – hybrid technologyECC40 housing, connecting element between A or B pillars and doors

Dimension: 158 x 19 x 40 mmWeight: 0 091 kgWeight: 0,091 kg

Housing door checkECC35 housing, 3 component (PA66GF30, TPU and screw)

Dimension: 40 x 38 x 25 mmWeightt: 24 g

Electric motor component (brush holder)Components for electric motor, in PA66GF

Di i 60 25 60

Multipoint connector for telecommunication devicefor DSL components, in PBT


Dimension: 60 x 25 x 60 mmWeight: 19 g Dimension: 100 x 25 x 10 mm

Weight: 19 g

Customers

Supply of high quality components andassemblies, particularly for...

AudiBentelerBrose

Automotive

Closing systems Chassis and steering systems Hinge systems Safety systems Seating systems

ContitechDaimlerEdschaEvobus

Seating systems

Core customers: in the majority of case leadingtier-1 automotive parts suppliers (virtually all ofthe reno ned motor ehicle man fact rers obtain

Johnson ControlsKiekertMagnaMANRö hlithe renowned motor vehicle manufacturers obtain

their supplies via the various tier-1 customer)

Sole supplier for the majority of themanufactured products

RöchlingTakata-PetriTK-BilsteinVibracousticVolkswagenVolkswagenVorwerk AutotecZF Friedrichshafen

3MBrilliant AGDauphin ComponentsVaillantVossloh Schwabe (Panasonic)

Non-Automotive


Vossloh-Schwabe (Panasonic)

Contact

Administrative Centre Vollmann Group

Otto Vollmann GmbH & Co. KGVollmann (Sachsen) GmbH & Co. KG N.I.E.R. Stanz- und Umformtechnik GmbH & Co. KGSYNTEKS Umformtechnik GmbH

Rosendahler Straße 98, 58285 Gevelsberg, GermanyTel. +49 2332 7000-0, Fax +49 2332 [email protected]


Presentation of the Company - Vollmann Group · Pressing technique and metal forming (core...

Documents

Transcript of Presentation of the Company - Vollmann Group · Pressing technique and metal forming (core...