PRE-FEASIBILITY REPORT -...

Registered Office G.R. Group of Industries

Agrawal Complex, Samta Colony, Ra ipur, Chhattisgarh, India . Pin : 492001 Phone : +91 771 4259100 Fax : +91 771 4259111

Plot No.: 101 & 102, Phase # 2, Industrial Growth Center, Siltara,

Raipur District, Chhattisgarh

[Expansion of Pellet plant from 90,000 MTPA to 3,90,000 MTPA]

PRE-FEASIBILITY REPORT

G R Metaliks & Industries Pvt. Ltd. Expansion of Pellet Plant

Pre-feasibility Report

1

Chapter - 1

EXECUTIVE SUMMARY

1.1 ABOUT PROJECT PROPONENT

GR Group of Industries is an integrated steel plants located in Raipur, Chhattisgarh. Its

primary activities involve manufacturing of s teel and s teel intermediaries a long with

power, logis tics and some interest in rea l estate.

1.2 ABOUT THE PROPOSED PROJECT

G.R. Metal iks & Industries Pvt. Ltd. i s one of the group companies of GR Group for

manufacturing of Iron ore Pellet. One of the first few companies to get into manufacturing

of Iron ore Pellets by using circular induration furnace in India achieving des i red qual i ty,

we are using in house produced Iron Ore Pellets in our DRI ki lns to manufacture Pel let

Sponge. Plant is located at Plot No.: 98/1-2 ,99, 100, 101/1-2, 102/2, 106/5-6, 107, 108,

109,110/1,2,3,4, Phase # 2, Industrial Growth Center, Siltara, Raipur District, Chhattisgarh.

Now as a part of expansion, we are planning to enhance the capacity of Pellet plant from

90,000 TPA to 3,90,000 TPA .

14.0 acres of land is in possession of management and proposed expansion wi l l be taken

up the exis ting plant premises .

Total project cost envisaged for the proposed expans ion project i s be Rs .4826.70 lacs .



2

Chapter - 2 INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION

2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT

GR Group of Industries is an integrated steel plant located in Raipur Chhattisgarh. Its

primary activities involve manufacturing of s teel and s teel intermediaries a long with

power, logis tics and some interest in rea l estate.

We are a conglomerate of 4 concerns which are as fol lows.

Business Entity Products GR Sponge & Power Limited Sponge Iron , Power

GR Minerals & Industries Private Limited Ferro Al loys GR Metal l ic & Industries Private Limited Iron ore Pel lets Ramesh Steel Industries Unit I I MS Ingots & TMT Bars NR Sponge Private Limited Sponge Iron & Power(Proposed)

PROMOTER (PROJECT PROPONENT)

Shri Ramesh Agrawal, Chairman of GR Group of Industries has been a part of the s teel

industry for the past 3 decades. He took over the management of a smal l rol l ing mi l l

establishment and single handedly took it forward to a thriving integrated s teel plant with

a tota l turnover of US $35 Mi l lion. He has tremendous technical knowledge of the s teel

making process & continuous ly guides the Group with his expertise. He has been

associated with the Industry as a torch bearer on various forums such as :

Chhattisgarh Steel Chamber

Confederation of Indian Industries (CII), CG State Counci l

CG Sponge Iron Manufacturers Association

CG Mini Steel Plant Association

CG Steel Re-Rol lers Association

Shri Chetan Agrawal, Born on 26 Nov. 1986, eldest son of Shri Ramesh Agrawal . He

completed his Industrial Engineering from Vishwakarma Insti tute of Technology, Pune,

India. He holds Diploma in family owned bus iness management from Narsee Monjee

Institute of Management Studies, Mumbai. He joined the family business in the year 2009

and has taken up many projects since then. His innovative ideas and management ski l l s

have inspired the group with confidence.



3

Shri Keshav Agrawal, Born on 20 Oct. 1990, younger son of Shri Ramesh Agrawal . He is a

commerce graduate and a Chartered Accountant and has achieved many awards in the

field of Li terature. He is currently responsible for the operations of i ts Induction Furnaces

& Rol ling Mills and also manages the overall Finance & Legal aspects of the Group. His

young ideas and knowledge in the field of finance has renewed the confidence of the

group.

2.2 BRIEF DESCRIPTION OF NATURE OF PRODUCT

Proven technology for large capacity Pelletization Plants is available from western world

and few plants with such technology are operating in India . But for medium and smal l -

sca le projects much development work has been done in China.

In China, due to availability of low-grade Iron Ore deposits, beneficiation, s intering and

pel letisation process are absolutely necessary. Thus lot of work has been done from large

sca le to small-scale plants on a ll these processes. The raw materia l from them is mostly

beneficiate magnetite i ron ore concentrate, normally s tandardized to quality of > 67% Fe,

< 200 micron size & 12% moisture. Beneficiation process is part of the activi ty of mining

companies. Also due to availability of good qual i ty coking coal , the main route of i ron

making i s Blast furnace route. From Blast Furnace, substantia l qual i ty of excess blast

furnace gas is available which can be best utilized for s intering & p el letis ing. Therefore

both s intering and pelletization plants are part of the Blast Furnace Plant complex for

preparation of feed materia ls and use Blast Furnace gas as Fuel .

India ’s s i tuation is much di fferent in fol lowing respects : -

1. The necess i ty i s recently rea l i zed.

2. Wide variation in the qual i ty of i ron ore pel lets plant.

3. Mining companies have not started beneficiation and are also not in their planning.

4. Beneficiation is becoming essentia l activi ty to be taken up by the pel let plant

owner.

5. Most of the Pellet plants will be green field / independent projects . So di fferent

fuels to be selected as per s i tuation.

6. Small pellet plants are planned to prepare feed for self-use in sponge i ron ki lns .

Thus Indian Pellet Plants cannot be a copy of Chinese Plant. Necessary changes as per the

s i tuation are essential and been considered to make this plant efficient and productive.



4

The company after assessing the market potential of the s teel industry thoroughly decided

to go in for i ron-ore pellets. The highly encouraging response received on market survey

a lso ruled favorably for the said project. Promoters are well experienced entre preneurs

and are wel l supported by technica l personnel experience to run such unit.

Presently, most of the coal based sponge iron plants in India uses i ron ore lumps. The

requirement is generally 1.8 t/ t of sponge iron. This high requirement i s mainly due to the

fines generated in handling the purchased ore from the source to the plant. This reduces

the ki ln campaign length and increases ore fines lost.

Use of pellets with better physical and metallurgical properties for sponge iron production

reduces the accretion formation in the kiln and the pellets consumption is about 1.6 t/t.

Further, the production from the ki ln i s expected to increase by 25% to 30%.

In view of the above, G R Metaliks & Industries Pvt. Ltd. proposed to go for expans ion of

pel let plant in the exis ting s teel plant at Plot No. 98/1-2,99,100,101/1-2, 102/2,106/5-

6,107,108,109,110/1,2,3,4 Phase # 2, Si ltara Industria l Growth Centre, Ra ipur Dis trict,

Chhattisgarh.

2.3 NEED FOR THE PROJECT AND IMPORTANCE TO THE REGION

Uti l ization of low grade ore and fines has to play an important role. In India partly due to

the sponge i ron sector; the overall percentage of lumps usage in s teel making (47%) i s

higher than most other countries. As hard ore reserves i s depleting day by day, lump

generation suitable for blast furnace operation is coming down resulting in production of

large amount of surplus fines. Al ternative iron making processes for production of s teel

may lead to changing pattern of use material inputs and feed stock causing significant shift

in respective share of lumps and agglomerated i ron ore (pellets) and will also enable the

use of ores which could not be utilized earlier. As fines forms considerable part of i ron ore

resources , va lue addition to the i ron ore fines through various activi ties such as

beneficiation, Pel letization i s the need of the hour.

2.4 DEMAND – SUPPLY GAP

With the rapid development of Infrastructure and manufacturing sector, the Iron and steel

industry i s poised for an accelerated growth. Steel demand in the country is increas ing at

an average rate of 10% and is l ikely to rema in in 10-12% range at least for the next

decade. In order to meet the s teadily growing steel demand in the country, domestic steel



5

producing capacity is required to be higher than 110 mtpa within next three years and,

150 mtpa by the year 2016-17. Indian economy is growing at more than 10% rate, s teel

demand and supply wi ll grow in the same way. As good qual i ty i ron ore depos i ts are

depleting fast beneficiation technologies wi l l have to be adopted to meet i ron ore

demand. Therefore good yield of beneficiation process generally around 70 % wi l l make

this technology economical ly viable.

Agglomeration technologies such as Pelletization will have to be added to DRI Plant

/ Steel Plant so that concentrates can be used as feed materia l . Recycl ing of

cheaper raw material (fines) by beneficiation and pel letizatio n process as feed

material will result in better Return on Investment as compared to us ing Iron ore

as feed materia l .

With superior reducibility behavior of pellets compared to lump ore efficiency of

DRI production improves .

It can be concluded from results obtained by conducting various tests on

manufactured pavement blocks that substitution of i ron ore ta i l ings for sand or

quarry dust shows better compressive s trength without much change in water

absorption.

In the Indian context, by the year 2020, India’s production of steel is expected to touch110

Mil lion Tonnes and i t is imperative that the fines generated in the mining of i ron ore be

uti l ized for the production of steel. The Indian steel industry which predominantly uses

expens ive lump ore i s gradual ly moving towards usage of i ron ore pel lets .

The present Indian raw material scenario offers an opportunis tic dispos i tion towards

pel let making owing to the availability of large quantities of sub grade fines , s l imes and

blue dust etc. at different mine heads. These materials are not suitable for sinter making.

Pel letization is the only possible route for salvaging these, otherwise waste but va luable

materials. Recent techno-economic studies indicated favorable indices for insta l lation of

pel let plants, both small and large scale. The demand supply analysis a lso underl ines the

need for Pel letization.



6

2.6 EMPLOYMENT GENERATION (DIRECT & INDIRECT)

PHYSICAL INFRASTRUCTURE

Once the proposed activity i s commissioned, the socio-economic status of the local people

wi l l improve and there by infrastructure faci l i ties l ike communication systems wi l l

improve. Most of the vi llages at present do not have protected water supply. After the

implementation of the project, the affordabi l i ty of the publ ic to spend on water

treatment, supply & distribution will more along with the aid from the state government.

EMPLOYMENT POTENTIAL

The proposed project creates employment to 100 people during construction and 50

people during operation of the proposed expans ion.

SKILLED

Total skilled employment in the proposed plant will be around 15.

SEMI-SKILLED

Total Semi-skilled employment in the proposed project will be around 15. Priority wi l l be

given to loca l people for semi -ski l led jobs .

UNSKILLED

Total Unskilled employment in the proposed project will be around 20. Top priority will be

given to loca l people for unski l led jobs .



7

Chapter - 3

PROJECT DESCRIPTION

3.1 TYPE OF THE PROJECT

Proposed project i s expans ion capaci ty of Pel let plant from 90,000 MTPA to 3,90,000

MTPA.

3.2 LOCATION OF THE PROJECT

G R Metaliks & Industries Pvt. Ltd. i s exis ting plant at Plot No. 98/1-2,99,100,101/1-2,

102/2,106/5-6,107,108,109,110/1,2,3,4 Phase # 2, Si ltara Industrial Growth Centre, Raipur

Dis trict, Chhattisgarh. Now a s a part of expans ion, we are planning to enhance the

capaci ty of Pel let plant from 90,000 TPA to 3,90,000 TPA.


up in the exis ting plant premises .



8



9

3.3 DETAILS OF THE ALTERNATE SITES

No a l ternative sites have been considered as proposed expansion will be taken up in the

exis ting plant premises .

3.4 SIZE OR MAGNITUDE OF OPERATION

Proposed project is expansion capacity of Pel let plant from 90,000 TPA to 3,90,000 TPA.

3.5 MANUFACTURING PROCESS - PELLETISATION UNIT

The i ron ore pel letization unit comprises of fol lowing sections :

1. Drying & Prepn. of Iron Ore Fines

2. Grinding

3. Mixing and Blending

4. Pel letization

5. Screening

6. Travel Grate Furnace

7. Rotary Ki ln

8. Cooler

9. Stacking

10. Recovery of Dust and Spi l lage

a. Drying & Preparation of Iron ore Fines:

Generally Iron Ore Fines, Lime Stone and Dolomite fines available, contain more than 6-

7% moisture and require drying before grinding. The drying i s carried out in Rotary

Drum Dryer. The moisture content in the dry material i s controlled. The low grade Iron

Ore Fines is feed in a screen for separation. Oversize/ under s ize moves to the primary

grinding ci rcui t.

b. Grinding

Iron Ore Fines, Dolomite and Lime Stone are mixed in required proportion and fed into

a Ball Mi ll. The fineness of the product i s controlled as may be necessary for particular

ore and Pel let qual i ty.

c. Mixing and Blending

Iron Ore powder blended with Bentonite and other binding materia ls in des i red

proportion. Small quantity of water i s added during blending operation. This raw mix i s

ready for Pel let making and s tore in feed hopper.



10

d. Pelletization

Control led quantity of raw mix i s fed on disc Pel letizer. Some amount of water i s

sprinkled for producing Pellets. These Pellets are passed through oversize and undersize

screens . Sized Pel lets are then sent to s intering section.

e. Screening

Pel lets produce in Pelletization sections are passed through overs ize and unders ize

screens. Rejects Pel lets are sent back to raw mix s i los s ized Pel lets are fed in to

Indurations Furnace.

f. Travel Grate Furnace

A Travel Grate Furnace is used for indurations of Pellets. This is divided into 3 sections

(Drying–Preheating–Heating). Hot Pellets at around 950ºC to 1000ºC from this Travel

Grate are dropped into the Ki ln for further s trengthening.

g. Rotary Kiln

Rotary Ki ln receives Pel lets from the Indurations Furnace wh ere Pel lets have to

withstand at high temperature approx. 1050ºC – 1200ºC. Here the Pel lets ga in more

hardness due to high temperature. Furnace Oil / Producer Gas is used as a fuel ins ide

the Ki ln. After the Ki ln the Pel lets are passed to the Grate Cooler.

h. Cooler

Grate Cooler receives hot Pellet with temperature up to 1200ºC coming from Rotary

Ki ln. Cooler has i ts own blowers to blast the air from bottom. The hot air from the fi rs t

zone is used as a combustion air in kiln. The hot blast of the second zone is used in the

pre-heating zone-1 of travel grate and the ai r from the 3rd zone is discharged to the

atmosphere through chimney as i ts dust concentration is well within the permiss ible

l imits of pollution norms. Volume of cool ing a i r in a l l the three zone s i s regulated

automatically through the temperature control loops as per the requirement. Cold

Pel lets at about 100ºC are discharged on conveyors and they are quenched by the cold

water for further cool ing and then conveyed to the s tock pi le/ loading hopp ers .



11

i. Stacking

The screened Pellets of required size duly cooled at air cooler and subsequently natural

cool ing are transported to Bunkers

j. Recovery of Dust and Spillage

Spi llage from drying zone and preheating zone of traveling grate, dust from the win d

box of traveling grate and dust collected through de-duster of technologica l process

shall meet and will be sent to dust bin via belt conveyor, after they are ground together

with i ron ore concentrate at grinding mi l l . Spi l lage (dry Pel lets ) produced at the

discharge end of traveling grate will be fed into the kiln from the feed chute of the ki ln

feed end by bucket elevation. Almost all the dust and spi l lage are re -ci rculated and

recovered.



12

Process flow diagram



13

3.6 RAW MATERIAL REQUIREMENT

Raw materi a l required are as fol lowed:

For Pelletisation unit S.No. Raw Material Quantity (TPA) Source Mode of Transport

1. Iron ore fines 490000 Local / Orissa Sector By road through covered road

2. Coal fines 14000 Indones ia / South Africa / Austra l ia

Through sea route / ra i l route / by road

3. Limestone 8000 Chhattisgarh / Madhya Pradesh

By road through covered road

4. Bentonite 4700 Gujarat By Rai l & Road through covered road

3.7 WATER REQUIREMENT AND ITS SOURCE

Water required for the proposed expansion project will be 300 KLD. Water required will be

suppl ied by C.G. Ispat Bhumi Ltd.

3.8 WASTE MANAGEMENT

Closed ci rcuit system will be adapted in the prop osed expans ion project. Hence zero

effluent discharge will be maintained. Only waste water generated will be sanitary waste

water, which wi l l be treated in septic tank fol lowed by soak pi t.

3.8 SOLID WASTE GENERATION AND ITS DISPOSAL

S.No Type of Solid waste Quantity (in TPD)

Disposal Proposed

1. Ash / Dust generated from Pel let plant

27 Wi l l be recycled back into the process .

2. Tar generated from Producer gas plant

2 Wi l l be given to coal tar distillation units



14

Chapter - 4

SITE ANALYSIS

4.1 CONNECTIVITY

The proposed site i s well connected with Road – Ra il network. The following table gives

brief regarding connectivi ty of the proposed s i te:

Component Description Road : NH – 200 = 1.0 km

Rai l : Nearest s tation – 6.3 km (Mandhar RS) Mumbai-Howrah mail l ine Air : Ra ipur Air Port – 21 Kms. Sea Port : Vishakapatanam – 500 Kms.

The location has a big advantage in its closed proximate to its market. Traditional ly, i ron

manufacturing units have tendered to cluster in the eastern zone of India namely in the

s tate of Jharkhand, Orissa and Chhattisgarh because of easy availability of major raw

input iron-ore and coal. Infrastructural and other utili ty services are eas i ly ava i lable.

Ski l led and un-ski l led laborers are a lso avai lable eas i ly.

Below mentioned table gives brief regarding environmental setting of the project site

S.No Particulars Distance from the site 1. National Park = No national Park is situated within the

15 km radial distance periphery 2. Wi ld l ife sanctuaries = Ni l 3. Eco Sensitive Areas = Ni l 4. Forests = Ni l 5. Surface water bodies = Kharun River – 3.0 Kms.

Kulhan nala – 9.0 Kms. 6. Costa l Regulation Zone [CRZ] = Ni l 7. Industrial Area = Si l tara Industria l area within close

vicini ty 4.2 Land use

Exis ting plant is located in the Phase # II, Siltara Industrial Growth Centre. The terra in of

the land is a lmost pla in.



15

4.3 Topography

The topography of the land is flat without undulations .

4.4 Existing land use pattern

G R Metaliks & Industries Pvt. Ltd. i s an existing plant s ituated in Siltara Industria l Growth

Centre. Land is converted for Industrial purpose. 14.0 acres of land is in possess ion of

management and proposed expansion will be taken up in the exis ting plant premises .

There are no ecologically sensitive places l ike national park, s anctuary, biosphere

reserve, reserve forest etc. around 10 Kms. radius of the s i te. There i s no route of

migratory animals within the project s i te .

4.4 Existing infrastructure

Water supply in most of the vi llages i s available. Inter-village transport facility i s available

only for the selected vi llages. While educational faci l i ti es & health faci l i ties are not

encouraging in most of the vi l lages . There i s wel l establ ished road connection.

4.5 Climatic data from secondary sources

Raipur has a tropical wet and dry cl imate, temperatures remain moderate throughout the

year, except from March to June, which can be extremely hot. The temperature in Apri l –

May sometimes rises above 48 °C (118 °F).These summer months a lso have dry and hot

winds. In summers, the temperature can also go up to 50 °C. The ci ty receives about 1,300

mi l limetres (51 in) of rain, mostly in the monsoon season from late June to early October.

Winters last from November to January and are mild, a lthough lows can fall to 5 °C (41 °F).



16

Chapter - 5

PLANNING BRIEF

5.1 Planning Concept

G R Metaliks & Industries Pvt. Ltd. i s exis ting plant at Plot No. 98/1-2,99,100,101/1-2,

102/2,106/5-6,107,108,109,110/1,2,3,4 Phase # 2, Si ltara Industrial Growth Centre, Raipur

Dis trict, Chhattisgarh. Now a s a part of expans ion, we are planning to enhance the

capaci ty of Pel let plant from 90,000 TPA to 3,90,000 TPA.


up in the exis ting plant premises .

5.2 Population Projection

The project will be providing direct employment to nearly 100 workers. The local persons

wi l l be given preference in employment as per the qual i fication and technica l

competencies. Necessary tra ining will be given to tra in the unemployed youths of the

nearby vi llages as per the qualification and technical competencies. Indirect employment

opportunities will be created in the periphery of the project automatica l ly as the

project s tarted operation in the region. In order to operate and maintain the plant

faci lities, including i ts technical general administration needs, the manpower for the

proposed expansion will be 100. The above manpower covers the top management,

middle and junior level executives and other supporting s taff including workforce.

5.3 Land use Planning

G R Metaliks & Industries Pvt. Ltd. i s an existing plant s ituated in Siltara Industria l Growth

Centre. Land is converted for Industrial purpose. 14.0 acres of land is in possess ion of

management and proposed expansion will be taken up in the exis ting plant premises .



17

Item Area in Acres Bui lt up area with ancillaries 3.00

Internal roads 0.50 Storage yard (Raw material & Product) 2.10 Greenbelt 4.70 Open area 3.70 Total land 14.00

5.4 Amenities / Facilities

Faci lities like canteen, rest room and indoor games facilities has already been provided in

the existing plant as basic facilities to workers. No other additional facilities are proposed.



18

Chapter - 6

PROPOSED INFRASTRUCTURE

6.1 INDUSTRIAL AREA (PROCESSING AREA)

The main plant area comprises of i ron ore handling area, s torage area, crushing s izing

area, i ron ore beneficiation unit etc.

The major equipment and facilities envisaged for the pelletizing plant are described below

The pel letizing plant wi l l mainly cons is t of the fol lowing sections :

Storage and handl ing of i ron ore fines

Storage, handl ing and preparation of binder and additive

Iron ore improvement

Proportioning and mixing

Bal l ing, in duration and cool ing

Finished product s torage

6.1.1 Main Building & Building Structure

Industrial Building

1. Ore Grinding 2. Additive Grinding 3. Ore Up gradation 4. Proportioning & mixing 5. Pal letization 6. Transfer Tower 7. Indurations Furnace 8. Electrica l Sub-station 9. Main Control Room

Structure Building

1. Belt Corridor 2. Hopper and Bins 3. Foundation for dryer, grinding, mi l l s , fan 4. Stra ight great furnace. 5. Multi cyclone 6. Chimney



19

6.2 RESIDENTIAL AREA (NON PROCESSING AREA)

No colonization is proposed; however facilities like canteen, rest room and indoor games

faci lities will be provided in the proposed plant and one Admin building is also propose d.

6.3 GREEN BELT

More than 1/3rd of tota l land avai labi l i ty i s reserved for plantation i .e. greenery.

Greenbelt development plan

Local DFO wi l l be consulted in developing the green belt.

Greenbelt of 33% of the area will be developed in the plant premises as per CPCB

guidel ines .

15 m wide greenbelt i s being mainta ined a l l around the plant.

The tree species to be selected for the plantation are pol lutant tolerant, fast

growing, wind firm, deep rooted. A three tier plantation is proposed comprising of

an outer most belt of ta ller trees which will act as barrier, middle core acting as a i r

cleaner and the innermost core which may be termed as absorptive layer

cons isting of trees which are known to be particularly tolerant to pol lutants .

6.4 SOCIAL INFRASTRUCTURE

Social infrastructure will be developed as per need based in the Vi l lages of the close

vicini ty of the project.

6.5 Connectivity:

The proposed site i s well connected with Road – Ra il network. The following table gives

brief regarding connectivi ty of the proposed s i te:

Component Description Road : NH – 200 = 1.0 km

Rai l : Nearest s tation – 6.3 km (Mandhar RS) Mumbai-Howrah mail l ine Air : Ra ipur Air Port – 21 Kms. Sea Port : Vishakapatanam – 500 Kms.

The location has a big advantage in its closed proximate to its market. Traditional ly, i ron

manufacturing units have tendered to cluster in the eastern zone of India namely in the

s tate of Jharkhand, Orissa and Chhattisgarh because of easy availability of major raw

input iron-ore and coal. Infrastructural and other utili ty services are eas i ly ava i lable.



20

Ski l led and un-ski l led laborers are a lso avai lable eas i ly.

6.6 DRINKING WATER MANAGEMENT

It i s estimated that 8 KLD of water will be required for domestic purpose during operation

of expans ion project.

6.7 SEWERAGE SYSTEM

Domestic effluent collected through toilet blocks and other areas will be collected through

wel l designed sewer network and send to Septic tanks followed by soak pi ts . No effluent

wi l l be left-out after Soak pi ts .

6.8 INDUSTRIAL WASTE MANAGEMENT

Closed ci rcuit system will be adopted in the proposed expans ion project. Hence zero

effluent discharge will be maintained. Only waste water generated will be sanitary waste

water, which wi l l be treated in septic tank fol lowed by soak pi t.

6.9 SOLID WASTE MANAGEMENT & ITS DISPOSAL

S.No Type of Solid waste Quantity (in TPD)

Disposal Proposed

1. Ash / Dust generated from Pel let plant

27 Wi l l be recycled back into the process .

2. Tar generated from Producer gas plant

2 Wi l l be given to coal tar distillation units

6.10 POWER REQUIREMENT & ITS SOURCE

Power required for the proposed project will be sourced from captive and nearby grid.

Power Consumption : 62.5 kwh./t

Power Consumption per year : 58.5 Lakhs kwh/annum

Working Load : 1000 KVA

Total Power connection require : 1000 KVA

Natura l power factor is 0.90 with compensation method and power drive system the factor wi l l improve to > 0.95.



21

Chapter - 7

REHABILITATION & RESETTLEMENT (R & R) PLAN

No rehabilitation and resettlement is required as there are no habitations in the in the

Project s i te, as proposed project s i te i s s i tuated in Si l tara Industria l Growth Centre.



22

Chapter - 8

PROJECT SCHEDULE & COST ESTIMATES

8.1 PROJECT SCHEDULE

The plant will be implemented in 18 months from the date of receipt of Environmental

Clearance from the Hon’ble MoEF & NOC from CECB.

8.1 PROJECT COST

The estimated cost for the proposed expans ion project wi l l be Rs .4726.70 lacs .

S.NO. PARTICULARS AMOUNT IN Rs. Lacs 1. Land and Site Development 25.00

2. Bui lding and Civil Work 492.60 3. Plant and Machinery

2913.00

4. Electrical. Installation

75.00 5. Pol lution Equipments

165.00

6. Misc. Fixed Assets

103.00 7. Prel . and Preop. Exp.

68.96

8. Contingencies

81.24 9. Marg. Money for Working Cap. 902.90

T O T A L

4826.70



23

Chapter - 9

ANALYSIS OF PROPOSAL

9.1 FINANCIAL AND SOCIAL BENEFITS

With the implementation of the proposed project, the socio-economic s tatus of the loca l

people will improve substantially. The land rates in the area wi l l improve in the nearby

areas due to the proposed activity. This will help in upliftment of the socia l s tatus of the

people in the area. Educational insti tutions wi l l a lso come -up and wi l l lead to

improvement of educational s tatus of the people in the area. Primary health centre wi l l

a lso be developed by us and the medica l faci l i ties wi l l certa inly improve due to the

proposed project.

9.2 SOCIO-ECONOMIC DEVELOPMENTAL ACTIVITIES

The management i s committed to upl i ft the s tandards of l iving of the vi l lagers by

undertaking fol lowing activi ties / respons ibi l i ties as the part of Corporate Socia l

Respons ibi l i ty.

Health & hygiene

Drinking water

Education for poor

Vi l lage roads

Lighting

HEALTH & HYGINE

Personal and domestic hygiene,

Maintaining clean neighborhood,

Weekly health camps offering free -check up & medicines

Ambulance services

Education & drug de -addiction, a ids .

DRINKING WATER

Making drinking water avai lable at centra l i zed locations in the vi l lage,



24

SUPPORTING EDUCATION

Providing books to a l l poor chi ldren,

Conducting annual sports festiva l in the vi l lage schools ,

Providing amenities l ike fans , lavatories ,

Maintain play ground etc.

PRE-FEASIBILITY REPORT -...

Documents

Transcript of PRE-FEASIBILITY REPORT -...