24

PRE-FEASIBILITY REPORT

For

Proposed Expansion of Bulk Drugs & Chemical Manufacturing Unit (480 TPA)

At

Plot No. SP1-6B, RIICO Industrial Area,

Sotanala, Tehsil-Behror-301701 Distt- Alwar (Rajasthan).

Proposed By

Sharika Life Science Pvt. Ltd.

Prepared by

M/s. Mantras Green Resources Limited

25

INDEX

Sr. No. Content Page No.

1. Executive Summary 28

2. Introduction of Project / Background Information 30

2.1 Identification of project and Project proponent 30

2.2 Nature of the project 32

2.3 Need for the project 32

2.4 Demand and Supply Gap 33

2.5 Employment Generation (Direct or Indirect due to the project) 33

3. Project Description 34

3.1 Type of the Project 34

3.2 Location 34

3.3 Details of Alternate Sites considered and the basis of selecting the

proposed Site

37

3.4 Size & Magnitude of Operation 37

3.5 Project Description 37

3.5.1 Products 38

3.5.2 Process Details 38

3.6 Raw materials 41

3.7 Resource optimization/recycling and reuse 42

3.8 Water Requirement & Distribution 42

3.8.1 Water Requirement 42

3.8.2 Wastewater Generation 44

3.8.3 Power and Fuel Requirement 44

3.9 Waste Generation and its Management 45

3.9.1 Liquid waste Generation and its Management 45

3.9.2 Solid waste Generation and its Management 45

4. Site Analysis 46

4.1 Connectivity 46

4.2 Land Form / Land Use / Land Ownership 46

4.3 Topography 47

4.4 Existing Land Use Pattern 47

4.5 Existing Infrastructure 47

4.6 Soil Classification 48

4.7 Climate & Rainfall 48

4.8 Social Infrastructure Available 48

5. Planning Brief 48

5.1 Planning Concept 48

5.2 Population Projection 49

5.3 Land use Planning 49

26

5.4 Assessment of Infrastructure Demand (Physical and Social) 49

5.5 Amenities/ Facilities 49

6. Proposed Infrastructure 49

6.1 Industrial Area (Processing Area) 49

6.2 Residential Area (Non Processing Area) 49

6.3 Green Belt 50

6.4 Connectivity 50

6.5 Water Management (Source & Supply of water) 50

6.7 Sewerage System 50

7. Rehabilitation and Resettlement (R& R) Plan 50

8. Project Schedule and Cost Estimates 50

9. Analysis of Proposal 51

27

List of Tables

Table No. Content Page No.

1 Details of Project and its required infrastructure 29

2 List of products manufactured 32

3 Manpower Details 33

4 Area Statement 37

5 List of products along with proposed quantity per annum 38

6 List of Raw Material 42

7 Water Requirement 43

8 Waste Water Generation 44

9 Power Requirement 44

10 Details of Solid Waste 45

11 Site Analysis 46

12 Land Use 47

13 Budget for Environment protection measures 51

List of Figures

Figure No. Content Page No.

1 Structure of Manpower 34

2 Map of Rajasthan 35

3 Map of District- Alwar 35

4 Google Image of Site 36

5 Flow chart of Intermediate Production Process 40

6 Flow chart of API Production Process 41

7 Water Balance Diagram 43

28

1. EXECUTIVE SUMMARY:

Brief about Project:

Sharika Life Science Pvt. Ltd. (SLPL) is engaged in the business of Active Pharmaceutical

Ingredients and Finished Formulations. A premier company that is managed by qualified and

experienced Professionals and Technocrats, who pool in their collective expertise to bring out

the best. After having achieved recognition in the field of indenting and contract

manufacturing Sharika has ventured into manufacturing and is successfully running a

distillation plant.

SLPL has been contacted and assigned by some exporters and domestic buyers to synthesize

and develop Beta Lactam and non-sterile Cephalosporin for local and global markets. The

faith shown by these exporters and domestic buyers in our exceptional custom synthesis

capabilities has encouraged us to set up this facility in our premises.

SLPL has an exciting unit with production capacity of 740.00 TPA Solvent productions at

plot no. SP1-6 (B) RIICO Area Sotanala, Behror, District Alwar, Raj. Now they are

proposing to expand unit of Bulk Drugs & Chemical Manufacturing Unit with capacity of

480 TPA.

The activity falls under schedule 5 (f) B Synthetic organic chemicals industry in Notified

industrial area / estate which requires environmental clearance under notification SO 1533

dated 14th

September 2006.

29

Table 1- Details of project and its required infrastructure

S. No. Parameters Details

1 Site Plot No.- SP1-6(B), RICCO Industrial Area, Sotanala, Tehsil Behror, Alwar,

Rajasthan

2 Capacity Existing capacity: 740 TPA (Solvent).

Proposed product capacity: 480 TPA.

3 Water

requirement

Total

water

requireme

nt

Existing daily water requirement –7.08 KLD

Proposed additional water requirement: 6.42 KLD

Total Water Requirement : 13.5 KLD

Source RIICO, Behror.

No borewell water use is proposed at site.

Fresh water

requirement • Source: RIICO

Proposed Water Requirement

Fresh

(M3/d

ay)

Recycle

used

(M3/day

)

total

Require

d

(M3/day

)

Consump

tion / loss

(M3/day)

Efflue

nt

(M3/d

ay)

1 Process 6 0 6 0 7

Scrubber 0 0 0 0 0

6 0 6 0 7

2 Boiler 3 4.5 7.5 3 4.5

Cooling

Tower 0 2 2 2 0

3 6.5 9.5 5 4.5

3 Domesti

c 4.5 0 4.5 4.5 0

4 Green

belt 0 3 3 3 0

GRAND

TOTAL 13.5 9.5 23 12.5 11.5

S. No. Parameters Details

4 Power

Requirement

30

2. INTRODUCTION OF PROJECT /BACKGROUND INFORMATION

2.1 Identification of the Project and Project Proponent

Sharika has been contacted and assigned by some exporters and domestic buyers to

synthesize and develop Beta Lactam and non-sterile Cephalosporin for local and global

markets. The faith shown by these exporters and domestic buyers in our exceptional

custom synthesis capabilities has encouraged us to set up this facility in our premises.

Profile of the Directors:

Anil Bali, Director is a post graduate with 29 years of industrial experience related to

Active Pharmaceutical Ingredients, Chemicals and Formulations.

Power Requirement

Existing Additional

Proposed

3. Connected

Load

240 KVA 510 KVA

4. DG set 1 DG of 380 KVA 1DG of 500

KVA

5 Fuel

Requirement Sr. No

Fuel Existing Total

3. HSD 200 LPD 2000 LPD

4. Pet coke 100 kg/h

6 DG Set 1 DG sets already exist on site of capacity 380 KVA of stack height 6 mt.

1 New DG’s are proposed of capacity 500 KVA of stack height 7 mt.

7 Project Cost Total Investment (Lakhs)

Cost of Plot 400

Building & Structure 210

Plant & Machinery 497

Misc. Fixed Assets 15.65

Pre-liminary& Pre- operative

Expenses 6.62

Contingencies / Price Escalation

@ .75%

5.42

Working Capital 209.06

Total 1343.75

31

Poonam Bali, Director is a graduate from Delhi University with 28 yr. of work

experience in the field of advertising & pharma. She also has experience in managing

finance of the group.

R.P.S Chauhan, Technical Director is a Master of Science (Chemistry) and Post

Graduate in production. A scientist of repute with over 30 years of experience in R & D

relating to Semi Synthetic Penicillin with related intermediates (side chain) and has

successful stints with major pharmaceutical companies in India.

SLPL have a existing chemical factory at RIICO, Behror, measuring plot area 26014.44

sq. mts. To fulfill the increasing demand the expansion of product is planned in same

factory premises. The same factory building will be utilized for production of new

products along with expansion of processing area, Final storage area and office area.

The activity falls under schedule 5 (f) B Synthetic organic chemicals industry in

Notified industrial area / estate which requires environmental clearance under

notification SO1533 dated 14th September 2006.

SLPL has obtained consent to operate from RSPCB vide file no.-

F(SCMG)/Alwar(Alwar)/641(1)/2013-14/7727-7729 dated 13/10/2016.

The Ministry of Environment and Forests (MoEF) Government of India has issued an

EIA notification, S .O. 1533 dated 14 September 2006 notification amended in 1

December 2009 wide no. 3067. Under Environmental (Protection) Act (EPA) 1986,

Prior Environmental Clearance from the EIA Authorities is mandatory for the

establishment of projects/activities listed in the schedule of above notification. This

project is categorized under 5 (f) B Synthetic organic chemicals industry in Notified

industrial areas / estate of schedule of activities and therefore requires prior

environmental clearance from the Expert appraisal committee / authority.

32

2.2 Nature of the Project

Table 2 - List of products manufactured

Sr. No Product Name

proposed

capacity

T / Annum

Products

1. Cloxacillin Sodium Alternative

production

with maximum

capacity of 300

TPA

2. Flucloxacillin Sodium

3. Dicloxacillin Sodium

4. Oxacillin Sodium

5. AmoxycillinTrihydrate

6. Ampicillin Trihydrate

Intermediate Products

7. CMIC Chloride Alternative

production

with maximum

capacity of 180

TPA

8. FCMIC Chloride

9. DICMIC Chloride

10. PCMIC Chloride

11. Sodium Hexonate

2.3 Need for the project

India with its large talented manpower, cost effective chemical synthesis, legal &

financial framework is poised to become sourcing destination of bulk drugs to the

global markets.

The project is benefitted to fulfill domestic & exports requirements for the

manufacturing of various B-lactam without affecting environmental conditions of the

area.

The pharmaceutical industry in India ranks third in the world in terms of volume and

contributes 10% to the global pharmaceutical production. According to the Department

of Pharmaceuticals, the Indian pharmaceutical industry is pegged at Rs 810 bn, which

includes domestic sales and exports. The industry is the fourteenth-largest in the world

in terms of value and accounted for 1.5% of the global pharmaceutical market. The

industry has a lower share in the global market because Indian products are available at

a price that is 5-50% lower than that in the developed countries.

There will be very good opportunity of employment generation of additional qualified

staff & unqualified workers due to the proposed project

33

2.4 Demand and Supply Gap

Over the years, the production of bulk drug has made significant progress. The drug &

pharmaceutical industry in India meets around 70% of the country’s demand for bulk

drugs, drug intermediates, pharmaceutical formulations, chemicals, tablets, capsules,

orals & injectable. There are about 250 large pharmaceuticals manufacturers and

suppliers and about 8000 small scale pharmaceutical & drug units which form the core

of the pharmaceutical industry in India. These bulk drugs & pharmaceuticals

manufactures produce the complete range of pharmaceutical formulation i.e. medicines

ready for consumption by patients and about 350 bulk drugs i.e. chemicals having

therapeutic value and used for production of pharmaceutical formulation. Owing to a

significant in Pharmaceuticals exports, India’s USD 3.1 billion pharmaceutical industry

is growing at the rate of 14% per year. It is one of the largest and most advanced among

the developing countries. Even the number of pharmaceuticals exporters,

manufacturers and suppliers in increasing tremendously.

2.5 Employment Generation (Direct or Indirect due to the project)

Project will create direct & indirect employment opportunities within the surrounding

region. Unit will use good faith efforts to employ local people from the nearby villages

depending upon the availability of skilled & un-skilled man-power surrounding the

project site.

In operation phase, along with existing workers the proposed project would require

more workforces of non-technical and technical persons.

Table 3 - Manpower Details

S.No Designation Nos.

1. Manager 1

2. Asst. Manager 2

3. Supervisor/ Foreman 6

4. Skilled Operators 18

5. Semi-skilled Workers 65

6. Unskilled Labour 54

7. Accounts &

Administration

3

8. Sales & Marketing 5

9. Peon/ Watchman 6

10. Total 160

34

Figure 1- Structure of Manpower

3. PROJECT DESCRIPTION

3.1 Type of Project

The proposed project is a Bulk Drugs &Chemical manufacturing unit. The production is

mainly supporting bulk drugs & chemical manufacturing industry. It is an industrial

project which will be developed in notified industrial area i.e. RIICO, Behror.

3.2 Location

M/s. Sarika Lifescience Pvt. Ltd. proposes to expand their existing industrial unit on

same plot. SLPL plot no. SP1-6(B) in Industrial area Sotanala, and measuring 20614.44

sq.mt. at Tehsil- Behror, Dist. Alwar, Rajasthan. Latitude: 27°49’52.47"N to

27°49’58.81"N, Longitude:76°16’05.86 "E to 76°16’11.80"

35

Figure 2 - Map of Rajasthan

Figure 3 - Map of District Alwar

36

Figure 4 - Google Image of Site

The Project envisages location of the plant at RIICO Behror, Tehsil- Behror, Dist –

Alwar in Rajasthan. About 26014 sq. mts. of land has been allotted by RIICO and

developed since 2013. The SLPL factory complex will consist of main plant, utility

buildings, finished product storage, raw material storage, Office building, R & D centre,

fuel oil and methanol distillation tower, Effluent Treatment Plant, loading (finished

product) and unloading (raw material) and cooling tower and boiler.

Proposed industryM/s. SarikaLifescience Pvt. Ltd. falls under notified industrial

areaSotanala. Refer Annexure 1: RIICO lease agreement dated 17 Dec 2013.It is

well connected by roadways to Delhi and Jaipur (NH-8).

Harsoli is the Railway Station of Jaipur- Delhi is at 34.0 km distance from site. While

bus depot behror is almost 5.0 km away. The RIICO road which is approaching to the

site is 15 m wide. RIICO roads connected to National Highway 8which is 0.75 km away

from site.

37

3.3 Details of Alternate Sites considered and the basis of selecting the proposed Site:

The Sarika life science Pvt. Ltd. is operating since 2013 on this site. As the site is in

notified Industrial zone, the same is selected with a view of total infrastructure present

for the Industrial production.

The RIICO, Behrorhas following features which are taken into view for selection of site

and why other alternate site is not considered.

1. Well connected by Road network, Railway and waterway. This eases the

transportation of raw material and finished products.

2. Also RIICO, Behrorhas well supportive infrastructure.

3. Behror is surrounded by many small villages hence worker availability will be with

ease.

4. Fire station, Police station, Hospital and other life supportive facilities are available

at nearby town Behror at distance of 5.0 km.

5. RIICO, Behrorarea is perfect area for development of Industry.

3.4 Size/Magnitude of Operation

Following table clearly indicates all facets of proposed project to elaborate magnitude

of project:

Table 4 – Area Statement

S.No Area Statement Area (Sq. mts.)

1. Existing Covered Area 2650.02

2. Proposed Covered Area 5168.82

3. Green Area 7655.71

4. Road & Paved Area 5139.45

Total Plot Area 20614.44

3.5 Project Description:

The major products of SLPL i.e Cloxacillinsodium, Di-Cloxacillinsodium, Flu-

Cloxacillinsodium, Oxacillin Sodium, Amoxycillin trihydrate & with its

CMICChloride,DI-CMICChloride, FCMIC Chloride and cefixime.

38

3.5.1 Products

Table 5- List of Products along with proposed quantity per annum

Sr. No Product Name proposed capacity

T / Annum

Products

1. Cloxacillin Sodium

Alternative production

with maximum capacity of

300 TPA

2. Flucloxacillin Sodium

3. Dicloxacillin Sodium

4. Oxacillin Sodium

5. AmoxycillinTrihydrate

6. Ampicillin Trihydrate

Intermediate Products

7. CMIC Chloride Alternative production

with maximum capacity of

180 TPA

8. FCMIC Chloride

9. DICMIC Chloride

10. PCMIC Chloride

11. Sodium Hexonate

3.5.2 Process Details:

The basic unit processes involved in Bulk Drugs & Intermidaiates Manufacturing

process which are Reaction, Condensation, Centrifuging, Hydrolysis, and

Crystallization, washing and drying.

The production of different products are Reactions,condensations Filtration, Extraction,

Crystallization, Distillation, FBD Drying, Charcoal filtration, & purification etc. All

processes are carried out at normal atmospheric pressure. Reaction temperature

involved in all type of process vary from -150C to 750C. Negligible Exothermic

reaction is involved in any production process.

39

Schematic Manufacturing Route

N

S

CH3

CH3

O

NH2

COOH

H H

H ON

Cl

O

CH3

Cl

N

O

Cl

O

CH3

NH

N

H H

O

S

CH3

CH3

COOHH

6-APA CIMC Chloride

Extraction Separation

Filtration and Drying

N

O

Cl

O

CH3

NH

N

H H

O

S

CH3

CH3

COONaH

CLOXACILLIN SODIUM

H2O.

40

Fig 5 :- Flow chart of Intermediate Production Process

Dissolution Methanol and one this

[OCB,DCB,FCB,Benzeldehyde

One of these ]

HAS,SBC

Methyl Aceto

acetate→ Condensation

Chloroform → Phase Separation

→ Methanol Reused

and ML sent to ETP

plant

Panta chloride→ RXN Phase

Toluene → Rxn and extraction

↓To

recovery plant for

toluene recovery

OIL layerof

[cmic,Fcmic,dicmic,Pcmic

chloride] Go for Use in

cloxa,dicloxa,flucloxacillin &

oxacillin sodium

Ethy acetate add

INTERMEDIATES

41

Fig 6 :- Flow chart of API Production Process

3.6 Raw materials

Most of the raw materials required for the project are obtained from local resources &

exported from Rajasthan & china respectively.

Water ,6-APA

Catalyst

Intermidiates

M. Salt ← Condensation

Aqueous phase → Phase Separation

Sodium Hexanoate ←← Organic Phase

Mother liquor → Centrifuge

↓

To recovery plant

for EA recovery

Drying

Flu-

CLOXACILLIN,CLOXACILLIN,DICLOXACILL

IN ,OXACILIIN SODIUM

42

The Raw Material will be stored for maximum of Three months production capacity.

The same is stored in closed designated area.

Raw Material Consumption

Raw Material and Finished product will be transported by Roads or by Sea.

Table 6- List of Raw Material

3.7 Resource optimization/recycling and reuse:

Total water requirement for this project is 13.5 CMD after expansion. To reduce load

on municipal water supply water recycling is necessary. In this project water recycling

is proposed for Boiler water. ETP treated water will be used for gardening.

3.8 Water Requirement & Distribution

3.8.1 Water Requirement:

Presently the entire water requirement of M/s. Sharika life science Ltd.is met through

RICCO, Behror and same source will be utilized after proposed expansion.

List of Raw Material

1. 6-Aminopenicillanic Acid (6APA)

2. OCB,DCB,FCB

3. HAS

4. Methyl Aceto Acetate (MAA)

5. SBC

6. Toluene

7. Ethyl Acetate

8. Sodium Chloride

9. 2-EHA

10. MDC

11. GCLE

12. Chloroform

13. ACETONE

14. Phosphorus Penta

15. Chloride

16. Sodium

17. Carbonate

18. Methanol

19. Misc.Consumables

43

The total fresh water requirement for existing unit is 7.08 KL/day for domestic,

gardening and Industrial purpose. After proposed expansion, it will be increased up to

6.42 KL/day. Thus, the additional water requirement for proposed expansion will

be 13.5 KL/day.

Table 7- Water Requirement

Fig 7- Water Balance Diagram

Proposed Water Requirement

Fresh

(M3/da

y)

Recycle

used

(M3/day)

total

Required

(M3/day)

Consumpti

on / loss

(M3/day)

Effluen

t

(M3/da

y)

1 Process 6 0 6 0 7

Scrubber 0 0 0 0 0

6 0 6 0 7

2 Boiler 3 4.5 7.5 3 4.5

Cooling

Tower

0 2 2 2 0

3 6.5 9.5 5 4.5

3 Domestic 4.5 0 4.5 4.5 0

4 Green belt 0 3 3 3 0

GRAND

TOTAL

13.5 9.5 23 12.5 11.5

Boiler 4.5

Industrial [

Effluent Discharge

Soak Pit via Septic tank Domestic

[4.5]

44

3.8.2 Wastewater Generation

The wastewater generated from the project, as estimated, is given below with proposed

mitigation methods.

Table 8- Waste water generation

3.8.3 Power and Fuel Requirement:

At present the total connected load of power is about 240 KVA and which is

expected to be increased up to about 750 KVA after proposed expansion. Thus, the

additional power requirement for the proposed expansion will be 510 KVA, which

will be procured from Jaipur Vidyut Vitran Nigam Ltd. (JVVNL) subsidiary of

Rajasthan Electricity Board (REB).

The unit has also provided one stand by D.G.set (380KVA), the unit will install new

D.G. [500 KVA] set will be used in case of main power failure only.

Table 9 – Power Requirement

Waste water generated

(M3/day)

1 Process 6

Washing 1

7

2 Boiler 4.5

Cooling Tower 0

4.5

3 Domestic 0

4 Green belt 3

GRAND TOTAL 14.5

Power Requirement

Existing Additional Proposed

1 Connected

Load

240 KVA 510 KVA

2 DG set 1 DG of 380 KVA 1DG of 500 KVA

Sr.

No

Fuel Existing Additional Proposed

3 HSD 200 LPD 2000 LPD

4 Pet coke 100kg/h

45

3.9 Waste Generation and its Management

3.9.1 Liquid waste Generation and its Management:

The total Liquid Waste generation is of two types

1. Domestic Waste

2. Industrial Process waste

1. Domestic waste:

The Domestic Waste will be generated by the workers working in the factory round a

clock. The same will be disposed of through soak pit.

Total Domestic waste generated will be 4.5KLD.

2. Industrial Process waste

The effluent generated will be treated in Effluent Treatment Plant of capacity 20 m3/day.

The existing capacity of ETP is 6 m3/day& proposed capacity is 20 m

3/day. The

generated effluent will be treated in proposed zero discharge system and the treated

water will be utilized for utility such as in Boiler, cooling towerand gardening.

3.9.2 Solid waste (Hazardous waste) Generation and its Management:

The Industry will generate following amount and type of waste.

Table 10- Details of Solid Waste

S.No. Details of Waste Quantity

1. NaCl 1.5 T/M

2. Na2SO4 7 T/M

3 Used DG Oil 15 l/M

Disposal:

Generate hazardous waste will be hand over to authorized vendor for disposal as well as

incinerate. SLPL has approval for utilization of solvent from CPCB vide no B-29016(SC)/1

(55-233)/ 15/HWMD/ dated 22 Sept 2015.

46

And also an authorized member of Continental Petroleums Limited for incineration of

hazardous waste facilities vide letter no. - CPL/2013-14/Behror-Inc/0901 Dated: 09/01/2014.

4. SITE ANALYSIS:

4.1 Connectivity:

The Factory Site is located on RIICO Behror Road connecting to National Highway

No.8. The nearest railway station Harsoli railway station is at a distance of 34 Km from

factory site.

Table 11- Site Analysis

Sr.

No.

Particulars Details

1 Latitude 27°49’52.47 "N to 27°49’58.81"N,

2 Longitude 76°16’05.86 "E to 76°16’11.80"E.

3 Elevation above MRL 325 M

4 Seismic Zone Zone –III As per IS-1893

5 Nearest villages Jainpurwas at a distance about 1.0 km in

SE direction.

Shyampur at a distance about 2.0 km in

NE direction.

Guntiat a distance about 2.2 km in SW

direction.

6 Nearest city Behrorat a distance about 5.0.Km in NE

direction.

7 Nearest railway station Harsoli Railway Station (34 KM) on North

Eastern railway

8 Nearest airport Indira Gandhi International Airport Delhi

(113 kms)

Sanganer International Airport, Jaipur (120

kms)

9 Streams/Rivers SotaNalah is at a distance of 70 m.

SabiNadi at adistance of 3.50 km in South

direction

10 Nearest Bus Stop Behror Bus Depot ( 5.0 KM)

4.2 Land Form / Land Use / Land Ownership

Total area 20614Sq meter has been allotted ot SLPL by RIICO, Behror. The lease area

forms part of G.T. Sheet No. 54A/5. No forest land is involved in leased area.

47

4.3 Topography:

The District is a fairly regular quadrilateral in shape with its central northernPortion,

consisting of tehsil Mandawar on the north, tehsil Behror on the west, tehsilTijara on

the east and Laxmangarh tehsil on its south eastern corner. The district islocated

between the Yamuna, Satluj, divide and central part of the district is covered bythe

Aravali hills which run north south, ranging in height from 456 meters to 700 meters.

This part of the district is fairly well wooden. The alignment of Aravalis in the

districtspreads diagonally from south-west to north-western corners of the district

compriselargely of pains. Besides this, between the plain sectors of the district has

many hillswhere the average altitude is approximately 1600 feet. There is a marked

differencebetween the hills of north east and south, west. While the south-western

hillscomprosong the area of Rajgarh, Alwar&Thanagazi, have fairly dense vegetation.

Thenorth eastern part gives an appearance of barren and rocky.

4.4 Existing Land Use Pattern:

The existing factory unit is at RIICO, Behror. The Lease letter of plot is attached in

annexure 1. The expansion is proposed on existing Factory Building to increase

production capacity & storage area.

Classification of Land Use:

Table 12- Land use

Land Use Area (sq. mts.) Area in %

Proposed Covered Area 5168.82 25

Existing Covered Area 2650.02 12

Green Area 7655.71 37

Road & Paved Area 5139.45 24.9

Total 20614.44 100

4.5 Existing Infrastructure:

RIICO Behror is located at district Alwar, Rajsthan. In factory premises solvent

manufacturing plant, 6 KLD ETP, Office building and temporary rest house for workers

are excited.

48

All required services are very much near to the site. Fire station, Police Station, Banks,

hospital, school, collage, post office etc. are available at Behror at a distance of 5.0 km.

4.6 Soil Classification:

Soils are derived from alluvium and found mainly in western parts of the district.These

soils are non-calcareous, semi-consolidated to unconsolidated brown soils, Loamy sand

to sandy loam in texture. They are well drained and occupy gently slopingTerrains.

4.7 Climate & Rainfall:

The climate is semi-arid and mostly dry, with a hot summer period in April to July,

followed by a short monsoon in July to September, and a cool dry winter period

between October and March. Average daily temperatures peak at around 41°C in June

(when the minimum is 28°C at night), and in January the temperature falls to an average

of 23°C during the day and 8 °C at night. The long term average annual rainfall is 638

mm, of which around 85% falls during the monsoon. However rainfall is highly

variable, and has been generally low in most recent years. Relative humidity is around

70% during the monsoon, but is much lower throughout the rest of the year, falling to

20-25% in the summer. Winds are generally light and variable during the cool winter

period, and mainly from the north and north-west, and the strongest winds are the

south-western lies that bring the monsoon in June and July.

4.8 Social Infrastructure Available:

The factory area is about ~ 5.0 km in SW direction from Behror. Jaipur International

airport, is at a distance of ~120 km in SW direction from the site. Harsoli Railway

Station is around ~ 34 km in NE direction from site. The area is well connected through

roads. The site is well connected with communication facilities like telephone, fax, post

& telegraph, Tehsil- Behror is ~5.0 km in NE direction and district headquarter- Alwar

is ~45.0km, SE direction from the site.

5. PLANNING BRIEF:

5.1 Planning Concept:

The Sarika Life Science Pvt. Ltd. has proposed expansion in existing building to

increase production & storage area. SLPL is currently having unit at RIICO, Behror

49

5.2 Population Projection:

Manpower required will be engaged from nearby Villages. No significant influx of

people is anticipated in the area.

5.3 Land use Planning:

The expansion is proposed in existing building structure to increase production &

storage area.

5.4 Assessment of Infrastructure Demand (Physical and Social):

The Proposed Unit is coming in already Developed RIICO area of Behror. Hence many

industries are working full fledged. The reason of selection of the same area is because

of presence of all required Infrastructure required for Industrial running.

Also Manpower required for production is also available from nearby villages. So there

is no need of development of more infrastructures.

5.5 Amenities/ Facilities:

The basic amenities and facilities for industrial development are already present in

nearby area as per requirement of the local people under social development activities.

6. PROPOSED INFRASTRUCTURE:

6.1 Industrial Area (Processing Area)

The proposed Layout plan will utilize same existing building structure for expansion.

Total Plot area is 20614 sq.mt. The Existing Processing area is 2650.02sq.m & proposed

Expansion area for processing is 5168.82sq.m.

6.2 Residential Area (Non Processing Area):

Residential area is not proposed as any permanent housing or residing is allowed in

Factory Premises. Workers will come to premises as per their shift timings. Security

will also employ as per Shift. No permanent housing is proposed.

Non Processing area is basically Storage area of Raw Material and Finished Products,

office Staff sitting area.

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6.3 Green Belt:

SLPL has devolved Green area more than 33% of total plot area. SLPL take care of the

existing Green area while expanding the building.No Tree cutting is proposed as

expansion is proposed in existing factory unit. Hence existing green area will remain

undisturbed.

6.4 Connectivity:

The factory area is about ~ 5.0 km in SW direction from Behror. NH-8 is about 0.75 km

from plant and well connected by RIICO roads. Jaipur International airport, is at a

distance of ~120 km in SW direction from the site. Harsoli Railway Station is around ~

34 km in NE direction from site. The area is well connected through roads. The site is

well connected with communication facilities like telephone, fax, post & telegraph,

Tehsil- Behror is ~5.0 km in NE direction and district headquarter- Alwar is ~45.0km,

SE direction from the site.

6.5 Water Management (Source & Supply of water)

Total fresh water requirement for the project is 13.5 KLD which sourced from RIICO,

Behror. Domestic wastewater are being generated from the restshelter, which are being

disposed in soak pit via septic tank. Industrial waste water will be reused after treatment

in ETP

6.6 Sewerage System:

Domestic sewage water generated from office toilet are being disposed in soak pits via

septic tank. Outside discharge is not envisaged.

7. REHABILITATION AND RESETTLEMENT (R& R) PLAN:

The Factory Building and Premises is already in use by factory owner i.e by Sarika Life

Science Pvt. Ltd.& now we are proposing expansion in same unit to increase production

& storage area. The same plot is allotted by RIICO. Hence there is no rehabilitation and

resettlement proposed.

8. PROJECT SCHEDULE AND COST ESTIMATES:

(i) Likely Date Of Start Of Construction And Likely Date Of Completion

(Time Schedule For The Project To Be Given)

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The proposed expansion will be done after obtaining all clearances/consents

from the concerned authority.

(ii) Estimated Project Cost Along With Analysis In Terms Of Economic

Viability of the Project

Total capital coast for the project is 1343.75 Lakh.

Table 13- Budget for Environment protection measures

Sr. Particular PROPOSED

Capital

Cost

(RsLacs)

Recurring Cost

per annum

(RsLacs)

No.

1 Air Pollution Control 10 1

2 Water Pollution Control 18 1.5

3 Noise Pollution Control 6 0.2

4 Solid waste management 3.5 0.15

5 Environment Monitoring 2.5 0.5

6 Occupational Health 5.5 0.5

7 Green Belt 1.5 0.2

8 Rain Water Harvesting 20 0.7

Total 67 4.75

9. ANALYSIS OF PROPOSAL:

Project will create direct & indirect employment opportunities. Unit will use good faith

efforts to employ local people from the nearby villages depending upon the availability

of skilled & un-skilled man-power surrounding the project site. Around 160 Workers

will get direct employment and many others will get indirect. Also the increase in

production will increase the export and will in turn help Indian Economy.

An added benefit to the proposed project will result in considerable growth of

stimulating the industrial and commercial activities in the state. Small and medium

scale industries may be further developed as a consequence.