Pqr-152 - Run Sheet
34
Madina Group W.L.L. ANNEXURE-I FOR PQR 152 Date of test : 13 - Nov - 2008 For Joint Design Refer Annexure - II Name of Welder : LAXMAYYA, SUDHEESH Weld Metal Deposited Welder ID No. : MW - 1278, MW - 1447 GTAW: 3.90 mm SMAW: 19.93 mm WPS No. : 152 Rev.00 Material Specifica : Groove Angle 70°±5° Root Fac : 1.0 - 2.0 mm Position : 5G (Uphill) Thickness : 23.83 mm Pipe Dia : 18" Dia Size : 18" Dia, Sch 80, 23.83 mm (T Root Gap : 4 - 5 mm Backing : No for GTAW, Yes fo DIA OF CURRENT : DC BEAD SIZE mm TRAVEL INTERPASS HEAT I SEQUENCE PROCESS FILLER POLARITY AMPS. VOLTS THK TECHNIQUE/ SPEED TEMP°C Kj/ [mm] MM WIDTH MM/Min. Root (1 - 1) GTAW 2.4 DCEN 110.5 11.7 2.30 4 - 5 73.47 Pre Heat - 120 1.0 1 - 2 GTAW 2.4 DCEN 123.2 12.4 60.81 1.5 1 - 3 GTAW 2.4 DCEN 112.1 11.6 71.19 1.1 1 - 4 GTAW 2.4 DCEN 112.0 11.9 72.12 1.1 1 - 5 GTAW 2.4 DCEN 107.7 12.0 78.95 0.9 1 - 6 GTAW 2.4 DCEN 107.6 12.1 65.06 1.2 1 - 7 GTAW 2.4 DCEN 107.5 12.3 55.26 1.4 1 - 8 GTAW 2.4 DCEN 107.5 11.8 60.87 1.2 1 - 9 GTAW 2.4 DCEN 104.4 12.0 55.81 1.3 1 - 10 GTAW 2.4 DCEN 106.4 11.5 52.50 1.4 1 - 11 GTAW 2.4 DCEN 104.5 11.2 64.29 1.0 1 - 12 GTAW 2.4 DCEN 104.4 11.8 84.62 0.8 WELDING TECHNIQUE Shielding Gas Flow Rate : 14 - 18 L/Min. Backing Gas Flow Rate : Not Applicable Weaving : Max. 3 Times of Core Dia. Start/Stop : Not Applicable VISUAL RESULT : ACCEPTED Root : ACCEPTED Cap : ACCEPTED TEST RESULT : CLEARED RT / MT NOTE TEST CONDUCTED BY TEST WITNESSED BY TEST WITNESSED BY NAME : S.Ulaganathan POSITION : QC Inspector SIGN : API 5L Gr.
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Transcript of Pqr-152 - Run Sheet
Madina Group W.L.L.ANNEXURE-I FOR PQR 152
Date of test : 13 - Nov - 2008 For Joint Design Refer Annexure - II
Name of Welder : LAXMAYYA, SUDHEESH Weld Metal Deposited
Welder ID No. : MW - 1278, MW - 1447 GTAW: 3.90 mm SMAW: 19.93 mm
WPS No. : 152 Rev.00
Material Specification :Groove Angle: 70°±5° Root Face : 1.0 - 2.0 mm
Position : 5G (Uphill) Thickness : 23.83 mm Pipe Dia : 18" Dia
Size : 18" Dia, Sch 80, 23.83 mm (Thick) Root Gap : 4 - 5 mm Backing : No for GTAW, Yes for SMAWDIA OF CURRENT : DC BEAD SIZE mm TRAVEL INTERPASS HEAT INPUT
SEQUENCE PROCESS FILLER POLARITY AMPS. VOLTS THK TECHNIQUE/ SPEED TEMP°C Kj/ mm
[mm] MM WIDTH MM/Min.
Root (1 - 1) GTAW 2.4 DCEN 110.5 11.7 2.30 4 - 5 73.47 Pre Heat - 120 1.06
1 - 2 GTAW 2.4 DCEN 123.2 12.4 60.81 1.51
1 - 3 GTAW 2.4 DCEN 112.1 11.6 71.19 1.10
1 - 4 GTAW 2.4 DCEN 112.0 11.9 72.12 1.11
1 - 5 GTAW 2.4 DCEN 107.7 12.0 78.95 0.98
1 - 6 GTAW 2.4 DCEN 107.6 12.1 65.06 1.20
1 - 7 GTAW 2.4 DCEN 107.5 12.3 55.26 1.44
1 - 8 GTAW 2.4 DCEN 107.5 11.8 60.87 1.25
1 - 9 GTAW 2.4 DCEN 104.4 12.0 55.81 1.35
1 - 10 GTAW 2.4 DCEN 106.4 11.5 52.50 1.40
1 - 11 GTAW 2.4 DCEN 104.5 11.2 64.29 1.09
1 - 12 GTAW 2.4 DCEN 104.4 11.8 84.62 0.87
WELDING TECHNIQUE
Shielding Gas Flow Rate : 14 - 18 L/Min.
Backing Gas Flow Rate : Not Applicable
Weaving : Max. 3 Times of Core Dia.
Start/Stop : Not Applicable
VISUAL RESULT : ACCEPTED
Root : ACCEPTED
Cap : ACCEPTED
TEST RESULT : CLEARED RT / MT
NOTE
TEST CONDUCTED BY TEST WITNESSED BY TEST WITNESSED BY
NAME : S.Ulaganathan
POSITION : QC Inspector
SIGN :
API 5L Gr. X60 to API 5L Gr. X60
DATE : ### CLIENT TPI
Form No. MSF/029/Rev.0 Page 01 of 09
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Madina Group W.L.L.ANNEXURE-1 FOR PROCEDURE QUALIFICATION RECORD- 152
PAGE NO.: 2
DIA OF CURRENT : DC BEAD SIZE mm TRAVEL INTERPASS HEAT INPUT
SEQUENCE PROCESS FILLER POLARITY AMPS. VOLTS THK TECHNIQUE/ SPEED TEMP°C Kj/ mm
[mm] WIDTH MM/Min
1 - 13 GTAW 2.4 DCEN 105.5 11.7 83.33 0.89
1 - 14 GTAW 2.4 DCEN 104.5 11.5 70.97 1.02
1 - 15 GTAW 2.4 DCEN 104.2 11.2 70.21 1.00
1 - 16 GTAW 2.4 DCEN 104.4 11.0 75.00 0.92
1 - 17 GTAW 2.4 DCEN 101.3 11.9 61.22 1.18
Hot Pass (2-1) GTAW 2.4 DCEN 148.7 12.7 1.60 5 - 6 113.21 120 1.00
2 - 2 GTAW 2.4 DCEN 148.9 12.9 110.53 1.04
2 - 3 GTAW 2.4 DCEN 148.5 12.6 104.00 1.08
2 - 4 GTAW 2.4 DCEN 148.6 12.0 124.39 0.86
2 - 5 GTAW 2.4 DCEN 148.8 12.7 100.00 1.13
2 - 6 GTAW 2.4 DCEN 148.7 12.3 87.38 1.26
2 - 7 GTAW 2.4 DCEN 148.2 12.1 117.65 0.91
2 - 8 GTAW 2.4 DCEN 149.0 11.5 90.91 1.13
2 - 9 GTAW 2.4 DCEN 148.9 11.9 76.19 1.40
Fill (3 - 1) SMAW 2.5 DCEP 88.8 25.6 2 - 3 5 - 6 84.21 120 1.62
3 - 2 SMAW 2.5 DCEP 87.9 24.2 108.00 130 1.18
3 - 3 SMAW 2.5 DCEP 92.4 24.7 117.65 132 1.16
3 - 4 SMAW 2.5 DCEP 104.9 23.8 122.45 138 1.22
3 - 5 SMAW 2.5 DCEP 102.4 24.3 86.54 145 1.73
3 - 6 SMAW 2.5 DCEP 98.4 25.2 127.66 130 1.17
3 - 7 SMAW 2.5 DCEP 94.3 24.8 113.21 142 1.24
3 - 8 SMAW 2.5 DCEP 102.4 24.7 125.00 145 1.21
3 - 9 SMAW 2.5 DCEP 103.8 23.1 114.55 150 1.26
3 - 10 SMAW 2.5 DCEP 98.4 24.5 116.67 160 1.24
3 - 11 SMAW 2.5 DCEP 104.2 25.6 94.12 155 1.70
CONDUCTED BY WITNESSED BY WITNESSED BY
NAME : S.Ulaganathan NAME : NAME :
POSITION : QC Inspector POSITION : POSITION :
Date / Sisn : Date / Sisn : Date / Sisn :
MADINA CLIENT THIRD PARTY
Form No. MSF/029/Rev.0 Page 02 of 09
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Madina Group W.L.L.ANNEXURE-1 FOR PROCEDURE QUALIFICATION RECORD- 152
PAGE NO.: 3
DIA OF CURRENT : DC BEAD SIZE mm TRAVEL INTERPASS HEAT INPUT
SEQUENCE PROCESS FILLER POLARITY AMPS. VOLTS THK TECHNIQUE/ SPEED TEMP°C Kj/ mm
[mm] WIDTH MM/Min
3 - 12 SMAW 2.5 DCEP 99.4 25.1 88.89 150 1.68
3 - 13 SMAW 2.5 DCEP 101.3 24.3 110.20 147 1.34
3 - 14 SMAW 2.5 DCEP 102.6 23.4 120.00 155 1.20
3 - 15 SMAW 2.5 DCEP 101.7 24.8 85.71 160 1.77
3 - 16 SMAW 2.5 DCEP 102.8 25.2 93.75 148 1.66
3 - 17 SMAW 2.5 DCEP 102.7 24.9 150.00 157 1.02
4 - 1 SMAW 3.2 DCEP 111.4 25.5 2 - 3 6 - 7 70.59 125 2.41
4 - 2 SMAW 3.2 DCEP 119.8 25.0 72.29 141 2.49
4 - 3 SMAW 3.2 DCEP 117.4 24.5 70.59 150 2.44
4 - 4 SMAW 3.2 DCEP 124.9 25.4 62.79 130 3.03
4 - 5 SMAW 3.2 DCEP 124.2 26.0 68.97 147 2.81
4 - 6 SMAW 3.2 DCEP 122.4 25.5 70.00 150 2.68
4 - 7 SMAW 3.2 DCEP 127.4 25.4 78.75 143 2.47
4 - 8 SMAW 3.2 DCEP 124.8 24.8 69.77 150 2.66
4 - 9 SMAW 3.2 DCEP 128.9 25.4 68.57 147 2.86
4 - 10 SMAW 3.2 DCEP 130.1 24.8 88.00 160 2.20
4 - 11 SMAW 3.2 DCEP 123.4 25.2 69.77 165 2.67
4 - 12 SMAW 3.2 DCEP 126.8 24.8 74.12 166 2.55
4 - 13 SMAW 3.2 DCEP 130.4 25.0 81.82 150 2.39
4 - 14 SMAW 3.2 DCEP 133.8 25.2 108.33 140 1.87
5 - 1 SMAW 3.2 DCEP 131.9 24.8 3 - 4 6 - 7 111.11 124 1.77
5 - 2 SMAW 3.2 DCEP 132.4 25.9 118.18 130 1.74
5 - 3 SMAW 3.2 DCEP 133.7 26.1 82.50 135 2.54
5 - 4 SMAW 3.2 DCEP 128.9 24.3 80.49 140 2.33
5 - 5 SMAW 3.2 DCEP 131.3 25.7 105.88 150 1.91
CONDUCTED BY WITNESSED BY WITNESSED BY
NAME : S.Ulaganathan NAME : NAME :
POSITION : QC Inspector POSITION : POSITION :
Date / Sisn : Date / Sisn : Date / Sisn :
MADINA CLIENT THIRD PARTY
Form No. MSF/029/Rev.0 Page 03 of 09
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130 72 Heat Input
2.54
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120 68 2.06
Madina Group W.L.L.ANNEXURE-1 FOR PROCEDURE QUALIFICATION RECORD- 152
PAGE NO.: 4
DIA OF CURRENT : DC BEAD SIZE mm TRAVEL INTERPASS HEAT INPUT
SEQUENCE PROCESS FILLER POLARITY AMPS. VOLTS THK TECHNIQUE/ SPEED TEMP°C Kj/ mm
[mm] WIDTH MM/Min
5 - 6 SMAW 3.2 DCEP 132.4 25.8 95.29 165 2.15
5 - 7 SMAW 3.2 DCEP 128.4 24.7 92.31 148 2.06
5 - 8 SMAW 3.2 DCEP 126.8 24.3 92.86 139 1.99
5 - 9 SMAW 3.2 DCEP 130.3 25.8 102.44 145 1.97
5 - 10 SMAW 3.2 DCEP 134.9 25.3 107.46 160 1.91
5 - 11 SMAW 3.2 DCEP 139.1 24.8 112.50 155 1.84
5 - 12 SMAW 3.2 DCEP 134.2 25.9 115.38 168 1.81
6 - 1 SMAW 3.2 DCEP 124.5 26.1 3 - 4 6 - 7 62.79 120 3.11
6 - 2 SMAW 3.2 DCEP 128.4 25.7 69.23 135 2.86
6 - 3 SMAW 3.2 DCEP 129.8 24.3 83.33 125 2.27
6 - 4 SMAW 3.2 DCEP 139.4 24.8 86.84 138 2.39
6 - 5 SMAW 3.2 DCEP 138.5 26.3 80.00 140 2.73
6 - 6 SMAW 3.2 DCEP 132.4 25.4 87.50 145 2.31
6 - 7 SMAW 3.2 DCEP 133.6 25.8 81.08 151 2.55
6 - 8 SMAW 3.2 DCEP 133.4 23.3 73.17 148 2.55
6 - 9 SMAW 3.2 DCEP 133.8 26.1 85.71 139 2.44
6 - 10 SMAW 3.2 DCEP 134.1 25.4 78.95 145 2.59
6 - 11 SMAW 3.2 DCEP 140.4 26.2 91.67 150 2.41
6 - 12 SMAW 3.2 DCEP 136.5 26.0 80.00 155 2.66
6 - 13 SMAW 3.2 DCEP 140.0 25.8 96.77 148 2.24
6 - 14 SMAW 3.2 DCEP 140.6 24.9 81.82 165 2.57
6 - 15 SMAW 3.2 DCEP 149.8 26.0 89.47 160 2.61
7 - 1 SMAW 3.2 DCEP 136.1 25.1 3 - 4 8 - 9 94.29 127 2.17
7 - 2 SMAW 3.2 DCEP 127.3 25.9 81.25 132 2.43
7 - 3 SMAW 3.2 DCEP 129.1 26.2 108.33 128 1.87
CONDUCTED BY WITNESSED BY WITNESSED BY
NAME : S.Ulaganathan NAME : NAME :
POSITION : QC Inspector POSITION : POSITION :
Date / Sisn : Date / Sisn : Date / Sisn :
MADINA CLIENT THIRD PARTY
Form No. MSF/029/Rev.0 Page 04 of 09
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Madina Group W.L.L.ANNEXURE-1 FOR PROCEDURE QUALIFICATION RECORD- 152
PAGE NO.: 5
DIA OF CURRENT : DC BEAD SIZE mm TRAVEL INTERPASS HEAT INPUT
SEQUENCE PROCESS FILLER POLARITY AMPS. VOLTS THK TECHNIQUE/ SPEED TEMP°C Kj/ mm
[mm] WIDTH MM/Min
7 - 4 SMAW 3.2 DCEP 135.8 24.8 85.71 135 2.36
7 - 5 SMAW 3.2 DCEP 136.4 25.3 85.71 140 2.42
7 - 6 SMAW 3.2 DCEP 128.7 24.8 105.41 142 1.82
7 - 7 SMAW 3.2 DCEP 128.9 24.6 97.30 155 1.96
7 - 8 SMAW 3.2 DCEP 132.9 25.3 94.29 148 2.14
7 - 9 SMAW 3.2 DCEP 133.1 26.0 102.86 165 2.02
7 - 10 SMAW 3.2 DCEP 134.8 26.3 93.75 158 2.27
7 - 11 SMAW 3.2 DCEP 135.9 25.7 115.07 147 1.82
7 - 12 SMAW 3.2 DCEP 135.8 24.8 109.09 155 1.85
8 - 1 SMAW 3.2 DCEP 135.9 25.0 3 - 4 8 - 9 116.67 130 1.75
8 - 2 SMAW 3.2 DCEP 134.1 25.7 132.35 132 1.56
8 - 3 SMAW 3.2 DCEP 135.1 24.9 113.04 140 1.79
8 - 4 SMAW 3.2 DCEP 129.0 24.6 71.43 150 2.67
8 - 5 SMAW 3.2 DCEP 129.4 25.0 75.95 152 2.56
8 - 6 SMAW 3.2 DCEP 133.9 26.2 108.33 155 1.94
8 - 7 SMAW 3.2 DCEP 135.7 25.8 111.11 160 1.89
8 - 8 SMAW 3.2 DCEP 130.1 25.3 77.92 158 2.53
8 - 9 SMAW 3.2 DCEP 129.8 24.9 96.77 168 2.00
8 - 10 SMAW 3.2 DCEP 132.7 25.1 129.73 175 1.54
8 - 11 SMAW 3.2 DCEP 127.4 25.8 86.84 180 2.27
8 - 12 SMAW 3.2 DCEP 136.1 25.9 112.50 178 1.88
8 - 13 SMAW 3.2 DCEP 137.4 26.2 153.85 185 1.40
9 - 1 SMAW 3.2 DCEP 118.6 23.8 3 - 4 8 - 9 58.06 130 2.92
9 - 2 SMAW 3.2 DCEP 118.9 24.3 66.67 140 2.60
9 - 3 SMAW 3.2 DCEP 121.0 25.2 75.00 138 2.44
CONDUCTED BY WITNESSED BY WITNESSED BY
NAME : S.Ulaganathan NAME : NAME :
POSITION : QC Inspector POSITION : POSITION :
Date / Sisn : Date / Sisn : Date / Sisn :
MADINA CLIENT THIRD PARTY
Form No. MSF/029/Rev.0 Page 05 of 09
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100 80 2.10
Madina Group W.L.L.ANNEXURE-1 FOR PROCEDURE QUALIFICATION RECORD- 152
PAGE NO.: 6
DIA OF CURRENT : DC BEAD SIZE mm TRAVEL INTERPASS HEAT INPUT
SEQUENCE PROCESS FILLER POLARITY AMPS. VOLTS THK TECHNIQUE/ SPEED TEMP°C Kj/ mm
[mm] WIDTH MM/Min
9 - 4 SMAW 3.2 DCEP 130.4 25.2 84.51 143 2.33
9 - 5 SMAW 3.2 DCEP 124.3 25.8 77.03 150 2.50
9 - 6 SMAW 3.2 DCEP 133.4 26.0 100.00 155 2.08
9 - 7 SMAW 3.2 DCEP 136.4 25.9 83.33 160 2.54
9 - 8 SMAW 3.2 DCEP 131.5 26.0 72.15 165 2.84
9 - 9 SMAW 3.2 DCEP 129.0 25.5 73.97 175 2.67
9 - 10 SMAW 3.2 DCEP 138.4 25.9 81.43 180 2.64
9 - 11 SMAW 3.2 DCEP 143.9 26.3 90.00 185 2.52
9 - 12 SMAW 3.2 DCEP 140.7 24.9 77.03 183 2.73
9 - 13 SMAW 3.2 DCEP 139.0 24.5 82.19 180 2.49
9 - 14 SMAW 3.2 DCEP 150.4 25.9 90.91 181 2.57
9 - 15 SMAW 3.2 DCEP 141.7 25.5 96.61 175 2.24
9 - 16 SMAW 3.2 DCEP 148.4 26.0 75.00 160 3.09
10 - 1 SMAW 3.2 DCEP 119.4 24.1 3 - 4 8 - 9 63.53 120 2.72
10 - 2 SMAW 3.2 DCEP 120.8 25.6 80.49 125 2.31
10 - 3 SMAW 3.2 DCEP 128.4 24.6 76.92 130 2.46
10 - 4 SMAW 3.2 DCEP 127.8 24.8 71.05 128 2.68
10 - 5 SMAW 3.2 DCEP 128.3 23.9 75.00 140 2.45
10 - 6 SMAW 3.2 DCEP 125.6 24.8 85.71 150 2.18
10 - 7 SMAW 3.2 DCEP 131.5 25.7 78.95 155 2.57
10 - 8 SMAW 3.2 DCEP 127.4 26.0 70.59 158 2.82
10 - 9 SMAW 3.2 DCEP 131.3 26.1 84.51 160 2.43
10 - 10 SMAW 3.2 DCEP 129.4 25.9 97.06 175 2.07
10 - 11 SMAW 3.2 DCEP 132.4 26.0 91.67 180 2.25
10 - 12 SMAW 3.2 DCEP 127.4 25.2 94.74 181 2.03
10 - 13 SMAW 3.2 DCEP 133.9 25.8 80.49 175 2.58
CONDUCTED BY WITNESSED BY WITNESSED BY
NAME : S.Ulaganathan NAME : NAME :
POSITION : QC Inspector POSITION : POSITION :
Date / Sisn : Date / Sisn : Date / Sisn :
MADINA CLIENT THIRD PARTY
Form No. MSF/029/Rev.0 Page 06 of 09
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110 82 2.49
Madina Group W.L.L.ANNEXURE-1 FOR PROCEDURE QUALIFICATION RECORD- 152
PAGE NO.: 7
DIA OF CURRENT : DC BEAD SIZE mm TRAVEL INTERPASS HEAT INPUT
SEQUENCE PROCESS FILLER POLARITY AMPS. VOLTS THK TECHNIQUE/ SPEED TEMP°C Kj/ mm
[mm] WIDTH MM/Min
10 - 14 SMAW 3.2 DCEP 134.0 25.2 102.86 175 1.97
11 - 1 SMAW 3.2 DCEP 119.4 24.2 3 - 4 8 - 9 82.19 130 2.11
11 - 2 SMAW 3.2 DCEP 124.0 23.8 92.31 135 1.92
11 - 3 SMAW 3.2 DCEP 125.4 24.8 76.00 140 2.46
11 - 4 SMAW 3.2 DCEP 125.8 25.1 84.51 150 2.24
11 - 5 SMAW 3.2 DCEP 124.4 25.8 76.92 160 2.50
11 - 6 SMAW 3.2 DCEP 126.8 25.4 74.16 162 2.61
11 - 7 SMAW 3.2 DCEP 124.2 24.8 78.95 160 2.34
11 - 8 SMAW 3.2 DCEP 125.8 23.6 70.00 170 2.54
11 - 9 SMAW 3.2 DCEP 136.1 24.2 89.19 175 2.22
11 - 10 SMAW 3.2 DCEP 127.8 24.5 82.19 170 2.29
11 - 11 SMAW 3.2 DCEP 136.1 25.8 97.30 168 2.17
11 - 12 SMAW 3.2 DCEP 127.7 25.2 83.33 173 2.32
11 - 13 SMAW 3.2 DCEP 132.8 26.0 83.54 185 2.48
11 - 14 SMAW 3.2 DCEP 138.3 25.9 81.82 180 2.63
12 - 1 SMAW 3.2 DCEP 132.3 26.0 3 - 4 8 - 9 92.31 138 2.24
12 - 2 SMAW 3.2 DCEP 134.7 26.7 83.33 140 2.59
12 - 3 SMAW 3.2 DCEP 125.8 25.8 74.07 145 2.63
12 - 4 SMAW 3.2 DCEP 128.4 26.0 82.76 150 2.42
12 - 5 SMAW 3.2 DCEP 131.8 25.7 89.19 148 2.28
12 - 6 SMAW 3.2 DCEP 131.4 25.9 92.96 150 2.20
12 - 7 SMAW 3.2 DCEP 129.8 25.3 85.71 155 2.30
12 - 8 SMAW 3.2 DCEP 130.2 26.0 98.63 153 2.06
12 - 9 SMAW 3.2 DCEP 134.5 25.8 86.84 160 2.40
12 - 10 SMAW 3.2 DCEP 138.4 26.2 86.75 163 2.51
CONDUCTED BY WITNESSED BY WITNESSED BY
NAME : S.Ulaganathan NAME : NAME :
POSITION : QC Inspector POSITION : POSITION :
Date / Sisn : Date / Sisn : Date / Sisn :
MADINA CLIENT THIRD PARTY
Form No. MSF/029/Rev.0 Page 07 of 09
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120 83 2.34
Madina Group W.L.L.ANNEXURE-1 FOR PROCEDURE QUALIFICATION RECORD- 152
PAGE NO.: 8
DIA OF CURRENT : DC BEAD SIZE mm TRAVEL INTERPASS HEAT INPUT
SEQUENCE PROCESS FILLER POLARITY AMPS. VOLTS THK TECHNIQUE/ SPEED TEMP°C Kj/ mm
[mm] WIDTH MM/Min
12 - 11 SMAW 3.2 DCEP 131.8 25.9 91.14 175 2.25
12 - 12 SMAW 3.2 DCEP 136.4 25.3 89.19 180 2.32
12 - 13 SMAW 3.2 DCEP 140.0 26.1 98.36 183 2.23
12 - 14 SMAW 3.2 DCEP 135.4 25.7 90.00 185 2.32
Capp. (13 - 1) SMAW 3.2 DCEP 115.6 24.6 1 - 2 7 - 8 92.31 120 1.85
13 - 2 SMAW 3.2 DCEP 117.8 26.0 97.30 130 1.89
13 - 3 SMAW 3.2 DCEP 119.8 25.8 93.51 135 1.98
13 - 4 SMAW 3.2 DCEP 116.3 25.6 98.73 140 1.81
13 - 5 SMAW 3.2 DCEP 115.4 25.1 97.50 145 1.78
13 - 6 SMAW 3.2 DCEP 117.8 25.0 98.82 150 1.79
13 - 7 SMAW 3.2 DCEP 116.7 24.9 130.12 153 1.34
13 - 8 SMAW 3.2 DCEP 122.4 24.3 112.50 160 1.59
13 - 9 SMAW 3.2 DCEP 118.4 25.8 114.89 170 1.60
13 - 10 SMAW 3.2 DCEP 123.8 25.3 146.94 175 1.28
14 - 1 SMAW 3.2 DCEP 115.8 24.3 1 - 2 7 - 8 92.86 130 1.82
14 - 2 SMAW 3.2 DCEP 118.1 25.8 108.33 135 1.69
14 - 3 SMAW 3.2 DCEP 119.5 25.3 121.74 138 1.49
14 - 4 SMAW 3.2 DCEP 122.1 23.3 116.42 140 1.47
14 - 5 SMAW 3.2 DCEP 118.3 25.4 84.71 145 2.13
14 - 6 SMAW 3.2 DCEP 115.2 24.8 103.70 148 1.65
14 - 7 SMAW 3.2 DCEP 119.4 25.1 123.81 153 1.45
14 - 8 SMAW 3.2 DCEP 128.4 24.9 130.77 160 1.47
14 - 9 SMAW 3.2 DCEP 120.8 25.3 115.66 165 1.59
14 - 10 SMAW 3.2 DCEP 128.4 25.8 132.35 170 1.50
CONDUCTED BY WITNESSED BY WITNESSED BY
NAME : S.Ulaganathan NAME : NAME :
POSITION : QC Inspector POSITION : POSITION :
Date / Sisn : Date / Sisn : Date / Sisn :
MADINA CLIENT THIRD PARTY
Form No. MSF/029/Rev.0 Page 08 of 09
120 79
110 74
100 61
90 60 2.28
120 78
120 74
120 77
130 79
130 80
140 85
180 83
150 80
180 94
120 49
130 84
130 72
140 69
130 67
120 85
140 81
130 63
170 78
160 83
150 68 1.66
Madina Group W.L.L.ANNEXURE-1 FOR PROCEDURE QUALIFICATION RECORD- 152
PAGE NO.: 9
DIA OF CURRENT : DC BEAD SIZE mm TRAVEL INTERPASS HEAT INPUT
SEQUENCE PROCESS FILLER POLARITY AMPS. VOLTS THK TECHNIQUE/ SPEED TEMP°C Kj/ mm
[mm] WIDTH MM/Min
15 - 1 SMAW 3.2 DCEP 122.4 24.8 1 - 2 7 - 8 116.42 130 1.56
15 - 2 SMAW 3.2 DCEP 122.0 23.5 112.00 135 1.54
15 - 3 SMAW 3.2 DCEP 118.8 24.0 75.00 140 2.28
15 - 4 SMAW 3.2 DCEP 116.9 25.5 83.72 143 2.14
15 - 5 SMAW 3.2 DCEP 124.1 25.8 97.50 145 1.97
15 - 6 SMAW 3.2 DCEP 121.3 24.9 101.20 150 1.79
15 - 7 SMAW 3.2 DCEP 117.4 25.1 90.00 148 1.96
15 - 8 SMAW 3.2 DCEP 118.7 24.0 115.91 165 1.47
15 - 9 SMAW 3.2 DCEP 121.8 25.3 92.31 170 2.00
15 - 10 SMAW 3.2 DCEP 116.4 23.8 101.41 175 1.64
15 - 11 SMAW 3.2 DCEP 123.9 25.8 112.00 168 1.71
15 - 12 SMAW 3.2 DCEP 125.1 25.4 168.75 176 1.13
16 - 1 SMAW 3.2 DCEP 119.8 23.8 1 - 2 7 - 8 68.97 140 2.48
16 - 2 SMAW 3.2 DCEP 122.1 24.9 90.00 145 2.03
16 - 3 SMAW 3.2 DCEP 128.5 25.1 73.17 148 2.64
16 - 4 SMAW 3.2 DCEP 124.4 26.0 77.92 150 2.49
16 - 5 SMAW 3.2 DCEP 123.1 25.7 81.48 155 2.33
16 - 6 SMAW 3.2 DCEP 122.6 25.1 82.50 158 2.24
16 - 7 SMAW 3.2 DCEP 124.1 24.9 77.65 150 2.39
16 - 8 SMAW 3.2 DCEP 125.6 24.2 90.00 160 2.03
16 - 9 SMAW 3.2 DCEP 121.8 23.8 80.77 165 2.15
16 - 10 SMAW 3.2 DCEP 125.4 24.9 91.14 170 2.06
16 - 11 SMAW 3.2 DCEP 128.4 25.8 83.54 180 2.38
16 - 12 SMAW 3.2 DCEP 126.9 23.7 93.51 175 1.93
16 - 13 SMAW 3.2 DCEP 128.1 24.8 96.30 170 1.98
CONDUCTED BY WITNESSED BY WITNESSED BY
NAME : S.Ulaganathan NAME : NAME :
POSITION : QC Inspector POSITION : POSITION :
Date / Sisn : Date / Sisn : Date / Sisn :
MADINA CLIENT THIRD PARTY
Form No. MSF/029/Rev.0 Page 09 of 09
130 67
140 75
110 88
120 86
130 80
140 83
90 60
170 88
120 78
120 71
140 75
90 32
100 87
120 80
100 82
100 77
110 81
110 80
110 85
120 80
105 78
120 79
110 79
120 77
130 81 2.01
Madina Group W.L.L.ANNEXURE -II FOR PQR- 152
Date of test : 13 - Nov - 2008
Name of Welder : LAXMAYYA, SUDHEESH
Welder ID No. : MW - 1278, MW - 1447
WPS No. : 152 Rev.00
Material Specification : Groove Angle: 70°±5° Root Face : 1.0 - 2.0 mm
Position : 5G (Uphill) Thickness : 23.83 mm Pipe Dia : 18" Dia
Size : 18" Dia, Sch 80, 23.83 mm (Thick) Root Gap : 4 - 5 mm Backing : No for GTAW, Yes for SMAW
MCN No: 31363 MCN No: 31363
HEAT No: 9-4137 HEAT No: 9-4137
SINGLE "V" BUTT JOINT
API 5L Gr. X60 to API 5L Gr. X60
1.0-2.0 mm4-5 mm
23.83 mm
70 ± 5º mm
