PIPING SYSTEMS - US · PDF filePIPING SYSTEMS. FOR UNSTABLE SOILS. TABLE OF CONTENTS....

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Certified to ANSI/NSF 61 2 0 1 6 E D I T I O N PIPING SYSTEMS FOR UNSTABLE SOILS USP49595 TRXTreme bro changes rd01_02.indd 1 9/6/16 3:47 PM

Transcript of PIPING SYSTEMS - US · PDF filePIPING SYSTEMS. FOR UNSTABLE SOILS. TABLE OF CONTENTS....

Page 1: PIPING SYSTEMS - US · PDF filePIPING SYSTEMS. FOR UNSTABLE SOILS. TABLE OF CONTENTS. TR-XTREME™ What is TR-XTREME? 4 . TR-XTREME Testing 5 System Component Installation and Capability

Certified toANSI/NSF 61

2 0 1 6 E D I T I O N

PIPING SYSTEMS FOR UNSTABLE SOILS

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PIPING SYSTEMSFOR UNSTABLE SOILS

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PIPING SYSTEMSFOR UNSTABLE SOILS

TABLE OF CONTENTS

TR-XTREME™What is TR-XTREME? 4

TR-XTREME Testing 5

System Component Installation and Capability Example 6

Suggested Specifications 8

Basic Dimensions 9

Field Closure Options 10

Design Considerations for Unstable Soils 11

Thickness, Dimensions and Weights 12

XTRA FLEX®

XTRA FLEX Coupling 13

XTRA FLEX Elbows and Tees 15

XTRA FLEX Bends 16

XTRA FLEX Tees and Reducers 18

Ordering Instructions 19

TELESCOPING SLEEVESTelescoping Sleeve Assembly 20

TR TELE FLEX® FITTINGSTR TELE FLEX Coupling 21

TR TELE FLEX Coupling Dimensions 22

TR FLEX Flange Connecting Piece 23

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PIPING SYSTEMS FOR UNSTABLE SOILS

Fully collapsed

TR-XTREME™

TR-XTREME PIPE IS DESIGNED FOR AREAS OF SEISMIC ACTIVITY AND UNSTABLE GROUND CONDITIONS. TR-XTREME joints provide 2.9" of extension capabilities to accommodate ground settlement and soil liquefaction during earthquakes while providing joint flexibility up to 4° for 6", 8", 12" and 3º for 16". The TR-XTREME joint is a patent pending joint that incorporates technology we’ve learned from over 40 years of designing restrained joints for the water works industry. The TR-XTREME joint is one of the strongest and most robustly designed restrained joints for water works and seismic markets. The TR-XTREME restrained joint utilizes the time proven and drop-tight TYTON® GASKET for a reliable drop tight seal. The features incorporated into the TR-XTREME restrained joint design help ensure that when disaster strikes, water will be available.

TR-XTREME pipe is available in nominal 18-foot lay lengths. The working pressure rating for the TR-XTREME pipe and joint restraint is 350 psi with a safety factor of two. Standard gaskets are SBR, styrene butadiene rubber, and special elastomers are also available (EPDM, NBR, CR and FKM).

For greater design and application adaptability for the most severe situations, U.S. Pipe offers the entire product range of TR FLEX® fittings, XTRA FLEX®

fittings and couplings, and TR-FLEX® telescoping sleeves that can be used in conjunction with TR-XTREME pipe. U.S. Pipe does not recommend TR FLEX GRIPPER® rings in earthquake applications due to the possibility of cyclic movement.

LININGS AND COATINGSPIPE: The standard lining and coating is Cement Mortar/Seal Coat with asphalt. A metallic zinc coating with asphalt or optional acrylic paint is offered as an option.

FITTINGS: The standard lining and coating is Cement Mortar/Seal Coat with asphalt. A metallic zinc rich paint coating with asphalt or optional acrylic paint is offered as an option.

Fully extended

ANSI/AWWA C104/A21.4 “CEMENT-MORTAR LINING FOR DUCTILE IRON PIPE AND FITTINGS”

ANSI/AWWA C111/A21.11 “RUBBER GASKET JOINTS FOR DUCTILE IRON PRESSURE PIPE AND FITTINGS”

ANSI/AWWA C150/A21.50 “THICKNESS DESIGN FOR DUCTILE IRON PIPE”

ANSI/AWWA C151/A21.51 “DUCTILE IRON PIPE, CENTRIFUGALLY CAST”

ANSI/AWWA C153/A21.53 “DUCTILE IRON COMPACT FITTINGS"

ANSI/AWWA C110/A21.10 “DUCTILE IRON AND GRAY IRON FITTINGS”

ISO 8179 “DUCTILE IRON PIPES – EXTERNAL ZINC-BASED COATING”

ASTM A536 “STANDARD SPECIFICATION FOR DUCTILE IRON CASTINGS”

ASTM A746 “STANDARD SPECIFICATION FOR DUCTILE IRON GRAVITY SEWER PIPE”

ASTM A716 “STANDARD SPECIFICATION FOR DUCTILE CULVERT PIPE”

ANSI/AWWA/ISO STANDARDS

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PIPING SYSTEMS FOR UNSTABLE SOILSEXTENSIVE TESTINGTests of TR-XTREME™ joints were conducted in a 50º fault simulator split-basin at the Cornell Large-Scale Lifelines Testing Facility. A four-joint assembly was equally spaced about a 50º fault plane and the assembly was pressurized.

The resulting axial movement along the 50º fault plane was 12.2" with a maximum joint deflection measured at the joints closest to the fault of nearly 6°. The test demonstrates the joint's ability to sustain significant levels of combined axial pullout and deflection. The maximum stresses sustained by the pipeline, corresponding to the largest pipeline deformation, were well within the elastic range of pipeline behavior.

The test with TR-XTREME joints was able to accommodate significant fault movement through axial pullout and deflection of the joints. Fault rupture simulated in the large-scale test is also representative of the most severe ground deformation that occurs along the margins of liquefaction-induced lateral spreads and landslides.

The TR-XTREME pipe used in the large-scale split-basin test was able to accommodate 12.2 in. of axial extension. Such extension is large enough to accommodate over 99% of liquefaction-induced lateral ground strains measured by high-resolution LiDAR after each of four major earthquakes during the recent Canterbury Earthquake Sequence (CES) in Christchurch, NZ. These high-resolution LiDAR measurements for the first time provide a comprehensive basis for quantifying the ground strains caused by liquefaction on a regional basis. To put the CES ground strains in perspective, the levels of liquefaction-induced ground deformation measured in Christchurch exceed those documented in San Francisco during the 1989 Loma Prieta earthquake and in the San Fernando Valley during the 1994 Northridge earthquake. They are comparable to the levels of the most severe liquefaction-induced ground deformation documented for the 1906 San Francisco earthquake, which caused extensive damage to the San Francisco water distribution system.

The tests confirm that TR-XTREME joints are able to sustain, without leakage, large levels of ground deformation through axial displacement and joint deflection.

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12

1

3

41

TR-XTREME™

SYSTEM COMPONENT INSTALLATION AND CAPABILITY EXAMPLE

The above scenario involves a situation where a known fault area has a span of 393 ft. The owner anticipates a settlement of 15ft but wants to be safe in the design for the 8” waterline. TR-XTREME restrained joint pipe coupled with TR TELE FLEX® couplings and XTRA FLEX® couplings provides this pipeline section with a capability of lateral or vertical displacement of 33 ft with a combined joint deflection of 40o and over 7-1/2 ft of joint extension”.

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PIPING SYSTEMS FOR UNSTABLE SOILS

TR-XTREME™ SYSTEM COMPONENT INSTALLATION AND CAPABILITY EXAMPLE

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PIPING SYSTEMS FOR UNSTABLE SOILS

SUGGESTED SPECIFICATION FOR TR-XTREME™

Restrained joint pipe shall be Ductile Iron manufactured in the United States and in accordance with the requirements of ANSI/AWWA C151/A21.51. The pipe joint shall be of a push-on type with 2.9 inches of expansion capability when fully seated and be capable of 4º of deflection for 6"-12" and 3º of deflection for 16" when fully extended. The pipe joint shall be in accordance with ANSI/ AWWA C111/A21.11 "Rubber-Gasket Joints for Ductile-Iron Pipe and Fittings."

Pipe thickness shall be Thickness Class 53, or greater, in accordance with ANSI/AWWA C150/A21.50 "Thickness Design of Ductile-Iron Pressure Pipe." Joint restraint system for pipe and fittings must be able to be assembled and disassembled quickly and be of a boltless design.

Restrained joint pipe system must be easily adaptable for use with U.S. Pipe’s TR FLEX® fittings and U.S. Pipe’s XTRA FLEX® high deflection fittings. Joint restraining components shall be Ductile Iron in accordance with applicable requirements of ANSI/AWWA C110/A21.10 and/or C153/A21.53 with the exception of the manufacturer’s proprietary design dimensions. Push-on joints for such fittings shall be in accordance with ANSI/AWWA C111/A21.11.

Restrained joint pipe shall be U.S. Pipe’s TR-XTREME and fittings shall be U.S. Pipe’s TR FLEX, XTRA FLEX and TR TELE FLEX® COUPLING or approved equal.

Restraint of field cut pipe shall be provided with U.S. Pipe’s TR FLEX PIPE field weldments or approved equal.

Cement mortar lining and seal coating for pipe and fittings, where applicable, shall be in accordance with ANSI/AWWA C104/A21.4. Asphaltic outside coating shall be in accordance with ANSI/AWWA C151/A21.51 for pipe and ANSI/AWWA C110/A21.10 or ANSI/AWWA C153/A21.53 for fittings.

Restrained push-on joints for pipe and fittings shall be designed for a water working pressure of 350 psi.

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PIPING SYSTEMS FOR UNSTABLE SOILS

Working Pressure

psi

350

350

350

“A”Inches

6.90

9.05

13.20

“B”Inches

9.27

11.68

16.43

“C” Inches

9.89

10.42

10.98

No. of RubberSegmentsRetainers

1

1

2

*AccessoryWeightsPounds

2

3

7

6

8

12

NominalPipe Size

Inches

2.9

2.9

2.9

PulloutMax

Inches

2

2

4

No. of D.I.Locking

Segments

350 17.40 21.50 11.98 2 916 2.94 3°

MaxDe�ection

Degrees

BASIC DIMENSIONS

*Accessory weights include segments, gaskets, and rubber retainers.

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PIPING SYSTEMS FOR UNSTABLE SOILS

1. MULTI-BEAD For ease of field installation, TR-XTREME pipe can be ordered with multiple beads along a single pipe length. This feature

makes it easy to field-cut plain end transitions between TR-XTREME and TR FLEX fitting bells. The bead locations are set for the minimum lay length between two TR-XTREME bells. The bead gauge is used to mark the pipe for cutting. The bead gauge can be used to quickly mark and trim the TR-XTREME plain end for fitment to TR FLEX fitting bells. The distance between weld beads is designed so that two TR-XTREME x TR-XTREME plain ends can be cut. After the pipe is cut, the pipe must be beveled and all sharp edges should be rounded.

Bead sequence is repeated 4 times along pipe length

FIELD CLOSURE OPTIONS

SIZE (IN) TR-XTREME TR-FLEX MIN. LAY LENGTH

"A" "B" "C" "D"

6 5.87 3.53 26" 11.87

8 6.21 3.84 26" 12.55

12 6.50 3.90 26" 13.13

16 7.08 5.15 26" 14.29

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PIPING SYSTEMS FOR UNSTABLE SOILS

2. FIELD CUTTING AND WELDING Closure pieces may be fabricated on site using the TR-XTREME and TR FLEX FIELD WELD KITS in accordance with the

U.S. Pipe Field Cutting and Welding Procedure.

3. FACTORY-MADE CLOSURES For jobs that require engineered line drawings, closure pieces may be fabricated at the factory. U.S. Pipe can assist you

with customized pipeline layout drawings for your project.

DESIGN CONSIDERATIONS FOR UNSTABLE GROUND CONDITIONS• Pipe joints can withstand a high degree of joint compression. As the most important function of the joint is extension,

the TR-XTREME joints should be installed in a fully collapsed/inserted position.

• The entire system component approach would incorporate high deflection/high extension fittings (i.e., XTRA FLEX®, TR TELE FLEX®) at strategic locations.

• The normal installation would use thrust blocks at elbows (or other thrust locations) so long-term, planned joint extension is not consumed during line testing or normal pipeline operation.

• Polywrap should be used to encase high-deflection couplings and telescoping sleeves to ensure movement is not hampered by debris/dirt in the joints.

• Subaqueous lubricant should be used to install all joints. This lubricant is NSF approved and does not dry over time.

• If corrosive environments are suspected, zinc coating and/or V-BIO® polywrap are recommended.

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PIPING SYSTEMS FOR UNSTABLE SOILS

NOTE: Thicknesses and dimensions of Ductile Iron pipe conform to ANSI/AWWA C151/A21.51. Class 53 is the minimum.

*Tolerance of O.D. of spigot end: ±0.06" in 6" – 12", +0.05", -0.08" in 16" – 24" .

† Including bell.

18-FOOT LAYING LENGTH

OUTSIDE BARREL WEIGHT WEIGHT PERDIAMETER* PER FOOT LENGTH†

SIZEInches

THICKNESSCLASS

THICKNESSInches

Inches Pounds Pounds

6 53 0.34 6.90 21.4 435.6

6 54 0.37 6.90 23.2 468.0

6 55 0.40 6.90 25.0 500.4

6 56 0.43 6.90 26.7 531.0

8 53 0.36 9.05 30.1 614.2

8 54 0.39 9.05 32.5 657.4

8 55 0.42 9.05 34.8 698.8

8 56 0.45 9.05 37.2 742.0

12 53 0.40 13.20 49.2 1023.9

12 54 0.43 13.20 52.8 1088.7

12 55 0.46 13.20 56.3 1151.7

12 56 0.49 13.20 57.9 1180.5

16 53 0.43 17.40 64.1 1376.8

16 54 0.46 17.40 68.45 1455.1

16 55 0.49 17.40 72.78 1533.0

16 56 0.52 17.40 77.1 1610.8

THICKNESS CLASS Thickness, Dimensions & Weights

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ANSI/AWWA STANDARDS

XTRA FLEX® COUPLING

Utilizing the proven thrust restraint features of the TR FLEX® Pipe and Fittings product line, the XTRA FLEX Coupling provides an exceptionally strong joint with a high degree of deflection. Deflections up to four (4) times that of a single TR FLEX Pipe or Fitting joint are possible. U.S. Pipe’s XTRA FLEX Coupling can be used as a high deflection reducer if one of the inserts is removed.

Currently produced in sizes 4"– 24", the XTRA FLEX Coupling uses standard TYTON JOINT® Gaskets and is compatible with all TR FLEX Pipe and Fittings products. It can be used with TR-XTREME utilizing a modified TR-XTREME spigot.

All XTRA FLEX Fittings have a rated working pressure of 350 psi. The standard lining and coating is a petroleum asphaltic material.

Joint assembly follows the same procedure as that for all TR FLEX Pipe and Fittings. For detailed instructions concerning joint preparation, assembly and other information, refer to U.S. Pipe publication BRO-009, TR FLEX® Restrained Joint Pipe and Fittings, and BRO-051, The Use and Application of Restrained Joints for Ductile Iron Pipelines.

Cast components are made of Ductile Iron conforming to all applicable requirements of ANSI/AWWA C110/A21.10 American National Standard for Ductile Iron and Gray Iron Fittings for Water.

NOTE: For suggested design procedures for the restraint of thrust forces in pressurized, buried Ductile Iron piping systems, design engineers should refer to the current DIPRA publication “Thrust Restraint Design for Ductile Iron Pipe.” If specifiers and users believe that corrosive soils will be encountered where our products are to be installed, please refer to ANSI/AWWA C105/A21.5 Polyethylene Encasement for Ductile Iron Pipe Systems for proper external protection procedures.

This product is available in 4" – 24" sizes.

XTRA FLEX®

is a Registered Trademark of U.S. Pipe and Foundry Company.

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PIPING SYSTEMS FOR UNSTABLE SOILS

WEIGHTPounds

DIMENSIONSInches

PIPESIZE

Inches

MAXIMUM DEFLECTION

DegreesA B C D E L SLEEVE REDUCER* TOTAL

4 13.76 11.54 9.39 5.83 6.90 4.08 55 20 95 20.0

6 14.12 12.64 11.84 6.20 9.05 3.58 90 30 150 20.0

8 15.90 14.10 16.45 7.15 13.20 4.26 175 100 375 20.0

10 18.60 17.00 19.12 8.45 15.30 6.54 285 125 535 16.5

12 19.00 17.40 21.32 8.65 17.40 6.40 325 200 725 16.5

14 20.38 22.50 23.52 9.20 19.50 4.88 430 220 870 12.5

16 22.76 21.16 25.74 9.10 21.60 8.18 510 215 940 12.0

18 24.04 22.46 30.14 9.55 25.80 7.24 695 370 1435 10.5

20 24.04 22.46 30.14 9.55 25.80 7.24 695 300 1295 10.0

24 29.20 27.56 37.18 10.00 32.00 11.48 1125 520 2165 8.0

XTRA FLEX® COUPLING DIAGRAM

*Two reducers included in total weight.

WEIGHTPounds

DIMENSIONSInches

PIPE MAXIMUM SIZE DEFLECTION

Inches DegreesA B C D E L SLEEVE REDUCER* TOTAL

6 14.12 12.64 11.84 6.20 9.05 3.58 90 30 150 20.0

8 15.90 14.10 16.45 7.15 13.20 4.26 175 100 375 20.0

12 19.00 17.40 21.32 8.65 17.40 6.40 325 200 725 16.5

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1515

XTRA FLEX® ELBOWS AND TEESWith the use of XTRA FLEX Reducers, TR FLEX® Bends and Tees can be adapted to provide additional flexibility to accommodate earth movement and unstable soil conditions, giving design engineers greater flexibility. For example, by installing an XTRA FLEX Reducer inside each bell of a TR FLEX Fitting, the deflection capabilities of two joints are available.

XTRA FLEX Reducers, which are small end bell reducers, are available in 6"x 4"–30"x 24" sizes.

XTRA FLEX Tees are available in sizes 4"x 4"– 24"x 24" sizes.

NOTE: 20° range of deflection comes from +10° and -10°.

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PIPING SYSTEMS FOR UNSTABLE SOILS

XTRA FLEX® BENDS

® ®

BEND REDUCER AInches

DEFLECTION†Degrees

MAXIMUMDegrees

MINIMUMDegrees

6 6x4 7.77 20.0 110.0 70.0

8 8x6 9.76 20.0 110.0 70.0

12 12x8 13.93 20.0 110.0 70.0

14 14x10 16.42 16.5 106.5 73.5

16 16x12 17.35 16.5 106.5 73.5

18 18x14 17.95 12.5 102.5 77.5

20 20x16 15.23 12.0 102.0 78.0

24 24x18 18.46 10.5 100.5 79.5

24 24x20 18.15 10.0 100.0 80.0

30 30x24 25.24 8.0 98.0 82.0

† T

TR FLEX XTRA FLEX

SIZEInches

WEIGHTPounds

4 110

6 185

8 455

10 685

12 920

14 1110

16 1175

18 1970

20 1830

24* 2935

* 24" bends use a component limited to 250 psi.otal Available De�ection

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PIPING SYSTEMS FOR UNSTABLE SOILS

XTRA FLEX® BENDS

* 24" bends use a component limited to 250 psi.† Total Available De�ection

TR FLEX® XTRA FLEX®

SIZEInches

BEND REDUCER AInches

WEIGHTPounds

DEFLECTION†Degrees

MAXIMUMDegrees

MINIMUMDegrees

4 6 6x4 4.85 105 20.0 65.0 25.0

6 8 8x6 5.67 170 20.0 65.0 25.0

8 12 12x8 7.24 410 20.0 65.0 25.0

10 14 14x10 9.94 620 16.5 61.5 28.5

12 16 16x12 10.35 830 16.5 61.5 28.5

14 18 18x14 9.95 990 12.5 57.5 32.5

16 20 20x16 10.73 1115 12.0 57.0 33.0

18 24 24x18 7.46 1535 10.5 55.5 34.5

20 24 24x20 7.15 1395 10.0 55.0 35.0

24* 30 30x24 12.74 2505 8.0 53.0 37.0

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PIPING SYSTEMS FOR UNSTABLE SOILS

XTRA FLEX® BENDS

* 24" bends use a component limited to 250 psi.† Total Available De�ection

TR FLEX® XTRA FLEX®

SIZEInches

BEND REDUCER AInches

WEIGHTPounds

DEFLECTION†Degrees

MAXIMUMDegrees

MINIMUMDegrees

4 6 6x4 4.06 100 20.0 42.5 2.5

6 8 8x6 4.17 160 20.0 42.5 2.5

8 12 12x8 5.09 390 20.0 42.5 2.5

10 14 14x10 9.94 625 16.5 39.0 6.0

12 16 16x12 10.35 835 16.5 39.0 6.0

14 18 18x14 9.95 1000 12.5 35.0 10.0

16 20 20x16 10.73 1125 12.0 34.5 10.5

18 24 24x18 5.96 1490 10.5 33.0 12.0

20 24 24x20 5.65 1350 10.0 32.5 12.5

24* 30 30x24 9.24 2345 8.0 30.5 14.5

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PIPING SYSTEMS FOR UNSTABLE SOILS

XTRA FLEX® BENDS

* 24" bends use a component limited to 250 psi.† Total Available De�ection

TR FLEX® XTRA FLEX®

SIZEInches

BEND REDUCER AInches

WEIGHTPounds

DEFLECTION†Degrees

MAXIMUMDegrees

MINIMUMDegrees

* 24" bends use a component limited to 250 psi.† Total Available De�ection

TR FLEX® XTRA FLEX®

SIZEInches

BEND REDUCER AInches

WEIGHTPounds

DEFLECTION†Degrees

MAXIMUMDegrees

MINIMUMDegrees

4 6 6x4 3.41 100 20.0 31.25 -8.75

6 8 8x6 3.48 155 20.0 31.25 -8.75

8 12 12x8 4.20 385 20.0 31.25 -8.75

10 14 14x10 9.94 625 16.5 27.75 -5.25

12 16 16x12 10.35 840 16.5 27.75 -5.25

14 18 18x14 9.95 1000 12.5 23.75 -1.25

16 20 20x16 10.73 1125 12.0 23.25 -0.75

18 24 24x18 4.46 1440 10.5 21.75 0.75

20 24 24x20 4.15 1300 10.0 21.25 1.25

24* 30 30x24 9.24 2345 8.0 19.25 3.25

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XTRA FLEX® TEES AND REDUCERS

DIMENSIONSInches

WEIGHTPounds

SIZE H J

4 7.15 7.15 150

6 8.53 8.53 230

8 11.00 11.00 570

10 16.44 16.44 1005

12 14.59 15.59 1275

14 17.95 17.95 1560

16 16.23 16.23 1830

18 18.46 22.46 2655

20 18.15 22.15 2445

24* 23.24 27.24 4125

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PIPING SYSTEMS FOR UNSTABLE SOILS

DIMENSIONSInches

WEIGHTPounds

SIZE D E F

4 5.83 6.90 4.84 20

6 6.20 9.05 5.27 30

8 7.15 13.20 5.82 100

10 8.45 15.30 6.03 125

12 8.65 17.40 6.30 200

14 9.20 19.50 7.75 220

16 9.10 21.60 7.95 215

18 9.55 25.80 8.19 370

20 9.55 25.80 8.40 300

24* 10.00 32.00 8.86 520

When ordering XTRA FLEX Fittings, only the fitting configuration and line size need to be specified. For example, if an XTRA FLEX Fitting for a 6" line is to be ordered, specify a 6" XTRA FLEX Sleeve. The unit will be supplied with the proper size TR FLEX® Couplings and XTRA FLEX Reducers.

Equal opening tees and bends will be supplied in the same manner, with reducers in all fitting ends. In special conditions where reducers are not required in all ends or where tees other than equal opening are required, please contact your U.S. Pipe Sales Representative for the proper opening size.

The XTRA FLEX Reducers may be used to provide a reduced diameter, high deflection joint at most outlets of TR FLEX® Fittings. The table below shows the XTRA FLEX Reducers that are available.

XTRA FLEX Fittings will be shipped assembled with all components in place. To prevent loss of components in shipping and handling, each fittings assembly will be polyethylene encased. The assembled fittings should be inspected to make certain that all components are in place and then rewrapped in polyethylene to prevent soil from entering the joint opening, thereby reducing flexibility.

XTRA FLEX® ORDERING INSTRUCTIONS

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PIPING SYSTEMS FOR UNSTABLE SOILS

U.S. Pipe Telescoping Sleeves are Ductile Iron restrained joint fittings, which can be utilized to provide expansion and contraction capability in a pipeline. Telescoping sleeves are available with TR FLEX ends through 24" sizes. The restrained joints of the telescoping sleeves are suitable for 350 psi operating pressure in all sizes. Standard lining and coating is a petroleum asphaltic material.

The Telescoping Sleeves are capable of extending or contracting from approximately 10" to 24", depending upon the nominal diameter.

A special section of Ductile Iron pipe is used in each end of the telescoping sleeve to make up a telescoping sleeve unit. Each pipe spigot end socketing in the sleeve has a weld bead located at a greater distance away from the end of the pipe than the conventional weld bead of TR FLEX. The ends of the telescoping sleeve unit are provided with either TR FLEX socket(s) or with TR FLEX end(s) with weld beads as required.

NOTE: Conventional TR FLEX Pipe plain ends cannot be used in the telescoping sleeve. Special pipe ends are required, which have weld beads located farther from the end of the pipe than the standard bead on TR FLEX Pipe.

6" through 24" Telescoping Sleeves are one-piece units that contain the gasket seat and locking segment cavities.

TR FLEX® is a Registered Trademark of U.S. Pipe and Foundry Company.

Figure 1. Telescoping Sleeve

TELESCOPING SLEEVES

Telescoping Sleeve

APPLICATIONS

The Telescoping Sleeve may be used:

• In lieu of a mechanical joint sleeve where joint restraint is required.

• As a closure piece when connecting a new restrained joint pipeline to an existing one.

• To make repairs to an existing restrained joint pipeline.

• To facilitate the installation of fittings or valves in an existing restrained joint pipeline.

• To provide expansion or contraction capability in areas of potential extreme soil movement or where settling is anticipated.

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PIPING SYSTEMS FOR UNSTABLE SOILS

THE TR TELE FLEX® COUPLING CONSISTS OF TWO XTRA FLEX® COUPLINGS AND

A TR FLEX® TELESCOPING SLEEVE. THESE UNITS ARE CONNECTED WITH TWO SHORT LENGTHS OF PIPE. The XTRA FLEX Couplings serve to give the unit its deflection and offset capabilities while the TR FLEX Telescoping Sleeve allows the unit to elongate and contract. The two lengths of pipe used in the standard unit are the shortest practical length. To acquire a greater offset capability, longer lengths of these connecting pipes can be provided.

The TR TELE FLEX Coupling consists of Ductile Iron components. With its deflection and extension capabilities, this assembly is well suited for use in areas where ground movement may result from unstable soil conditions or in earthquake-prone zones. Other typical uses of the TR TELE FLEX Coupling may include:

• Connecting of pipelines to pump stations

• Connecting of pipelines to water storage tanks

The TR TELE FLEX Coupling is shipped pre-assembled and palletized and protected with polyethylene encasement. The polyethylene encasement should be left on the assembly to provide protection of the moving parts.

TR TELE FLEX® COUPLING

Our products are manufactured in conformance with National Standards so that our customers may be assured of getting the performance and longevity they expect. Use of accessories or other appurtenances that do not comply with recognized standards may jeopardize the performance and longevity of the project.

TR TELE FLEX® and XTRA FLEX® are Registered Trademarks of U.S. Pipe and Foundry Company.

NOTE: This product is available in 4” – 24” sizes.

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PIPING SYSTEMS FOR UNSTABLE SOILS

TR TELE FLEX® COUPLING DIMENSIONS

PIPE LENGTH MAX DEF. AT MAX MAX EXTENSION TOTAL (CLASS 53) XTRA FLEX EXTENSION TOTAL MAX AT MAX SIZE CLOSED EXTENDED CLOSED EXTENDED WEIGHT (2 PIECES) COUPLING STRAIGHT DEFLECTION OFFSET OFFSET Inches Pounds Inches Degrees Inches Degrees Inches Inches

LAY LENGTH OVERALL LENGTH Inches Inches

NOTE: This product is available in 4” – 24” sizes.

4 49.26 62.68 58.94 72.36 300 21 20º 13.42 40º 21.44 9.64

6 54.26 69.44 64.80 79.98 455 23 20° 15.18 40° 23.75 10.99

8 61.62 78.90 73.26 90.54 1010 26 20° 17.28 40° 26.99 12.52

10 68.18 86.00 80.24 98.06 1460 27 16.5º 17.82 33º 24.43 14.28

12 71.50 90.86 84.50 103.46 2000 29 16.5° 19.36 33° 25.81 15.62

14 80.96 102.46 96.46 117.96 2685 35 12.5º 21.50 25º 22.18 19.07

16 89.12 111.02 105.02 126.92 2920 37 12º 21.90 24º 23.08 19.47

18 93.04 115.42 109.42 131.80 3930 38 10.5º 22.38 21º 21.03 20.45

20 95.10 117.90 111.90 134.70 4295 39 10º 22.80 20º 20.47 21.01

24 102.82 126.54 120.54 144.26 6235 41 8º 23.72 16º 17.61 22.47

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PIPING SYSTEMS FOR UNSTABLE SOILS

TR FLEX FLANGE CONNECTING PIECE

The above sleeves are used to connect TR FLEX Pipe spigots and have an internal stop of laying length L. They are a component part of the XTRA FLEX® High Deflection Fitting. Please request our XTRA FLEX® Restrained Joint High Deflection Fittings brochure for additional information or contact your U.S. Pipe Representative.

SIZE PRESSURE DIMENSIONS WEIGHT Inches RATING Inches Pounds psi

T L

6 350 0.36 1.00 55

8 350 0.39 1.00 90

10 350 0.41 1.00 125

12 350 0.44 1.50 175

14 350 0.66 1.50 285

16 350 0.70 1.50 325

18 350 0.75 4.00 430

20 350 0.80 4.36 510

24 350 0.89 4.74 695

30 250 1.03 7.00 1125

SIZEInches

OAInches

WEIGHTPounds (125)

WEIGHTPounds (250)

4" 12.84 45 –

6" 13.27 65 –

8" 13.82 95 –

10" 14.03 135 –

12" 14.30 185 –

14" 15.75 250 –

16" 15.95 300 390

18" 16.19 350 470

20" 16.40 425 570

24" 16.86 570 795

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All U.S. Pipe brochures and/or products are subject to change without further notice.

Revised 9-16

TWO CHASE CORPORATE DRIVESUITE 200

BIRMINGHAM, AL 35244

866.DIP.PIPE (866.347.7473)

[email protected]

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