Phase-I Status
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Plant consists of: • Direct Reduction Plant • Steel Making Plant (EAF, LF, CCM) • Rolling Mills (BM, WRM) RM3 (Wire Rod Coil) has started as planned in October and RM2 (Bar) has started in December 2007. Steel Making Plant has started in February and Direct Reduction Plant in August 2008 Phase-I Status
Transcript of Phase-I Status
Plant consists of:
• Direct Reduction Plant
• Steel Making Plant (EAF, LF, CCM)
• Rolling Mills (BM, WRM)
RM3 (Wire Rod Coil) has started as planned in
October and RM2 (Bar) has started in December
2007.
Steel Making Plant has started in February and
Direct Reduction Plant in August 2008
Phase-I Status
Steel Making Plant Production
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Heat/month Ton/month
Wire Rod Mill - 480,000 tpy
16 Strands + 1 high speed block (BGV)Production sizesPlain 5.5 - 8 mmDeformed 8 - 16 mm
Bar Mills - 1,100,000 tpy (+700,000 tpy from existing)16 Strands + 2 high speed blocks (BGV)Production sizes 8 - 32 mm
Steel Making Plant - 1,4000,000 tpy
EAF & LF of 150 T: TTT 46 min.CCM 6 - strands 130 mm, 150 mm & 200 mm Billets sizes
Direct Reduction Plant - 1,600,000 tpy
Pneumatic hot charging system @ 600° CHYL Technology
Phase I Products
Phase II Project
Therefore, since it is ESI’s strategy to meet market expectation and customer satisfaction, it has been decided to go ahead with Phase II project. Whilst being an identical copy of Phase I DRP & SMP Phase II will incorporate a Combi Caster to produce billets, bloom & beam blanks.
The study of the current and potential future market indicates that a strong demand is in place and most likely will continue to grow.
This market is expected to be sufficiently large to absorb the current production capacity of rebar and wire rod.
There exists a demand for other products.
Phase II Production Flow Chart
DIRECT REDUCTION PLANT1,600,000 tpy DRI
MELTSHOP PLANT1,410,000 tpy LIQUID STEEL
BILLET / BLOOM / BEAMBLANK CASTER
1,400,000 tpy
TO NEW SECTION MILL1,000,000 TPY
TOTAL OUTPUT1,400,000 TPY
TO EXISTING MILLS BARS / WIRE400,000 tpy
Direct Reduction Plant1.6 M t of DRI using HYL technology, hot charging system @ 600°C.
Steel Making Plant
EAF, LF
1.4 M t of Refined Liquid steel using 150 t furnace.
Combi Caster
1.39 M t of billets, blooms and beam blanks.
Shape Size
� Bloom 220x350 mm (589.1 kg/m)
� Beam Blank 1 430x350x90 mm (649.2 kg/m)
� Beam Blank 2 480x250x90 mm (538.3 kg/m)
� Beam Blank 3 500x435x120 mm (961.5 kg/m)
� Beam Blank 4 670x350x90 mm (814.4 kg/m)
� Beam Blank 5 1,050x435x120 mm (1,562.8 kg/m)
ES Heavy Sections Mill
� The Section Mill is designed to produce 1 million tons per year, comprising of
a wide range of products.
� The product mix below is an indicative example
400 to 755 mm
150 to 250 mm
200 to 430 mm
200x200 to 400x400 mm
200x100 to 1000x400 mm
~ 10 %
~ 7 %
~ 3 %
~ 40 %
~ 40 %
Sheet PilingU / Z
AnglesL
Channels ⊓⊓⊓⊓
Columns H
BeamsI
DESCRIPTIONPHASES
Phase III
Phase IV
Future Expansions
•DRI plant of 1.6 M tpy capacity
• Steel Melting plant of 1.4 M tpy capacity for slab casting
• Rolling mill of 1.2 M tpy capacity for plate / coil production
•Two DRI units, each of 1.6 M tpy capacity
• Steel Melting plant of 2.8 M tpy for slab casting
• Hot strip mill of 2.4 M tpy of high quality HRC
• Cold Rolling, Galvanizing and Coloring production units can
be added at a later stage
