PERISTALTIC DOSING PUMP OPERATING MANUAL MODEL: …IdealSuppliesllc.com • 1327 Adams Rd, Ste. D,...

IdealSuppliesllc.com • 1327 Adams Rd, Ste. D, Bensalem, PA 19020 • 844.344.6565

PERISTALTIC DOSING PUMP OPERATING MANUAL

MODEL: 850DS Peristaltic Controlled Dosing Pump

1

NOTICE

TABLE OF CONTENTS

PUMP SPECIFICATIONS ........................................................................................................................................................ 3

INSTALLATION ..................................................................................................................................................................... 4

USER INTERFACE DEFINITION .............................................................................................................................................. 5

OVERALL ENCLOSURE AND PUMP DIMENSION: ................................................................................................................... 6

850DS ASSEMBLY................................................................................................................................................................. 7

MODEL 850DS WALL MOUNTING DISPENSER ...................................................................................................................... 8

MODEL 850DS DISPOSABLE PUMP FEATURE........................................................................................................................ 9

GENERAL CONTROL LOGIC: ................................................................................................................................................ 10

TROUBLESHOOTING .......................................................................................................................................................... 13

REPLACEMENT PARTS LIST ................................................................................................................................................. 13

WARRANTY AND CUSTOMER SERVICE ............................................................................................................................... 14

WARNING .......................................................................................................................................................................... 14

RETURN AND REPAIR ......................................................................................................................................................... 14

FOR YOUR RECORDS .......................................................................................................................................................... 15

Every precaution for accuracy has been taken in the preparation of this manual, however, ANKO PRODUCTS, INC. neither assumes responsibility for any omissions or errors that may appear nor assumes liability for any damages that result from the use of the products in accordance with the information contained in this manual.

POTENTIAL RISK OF ELECTRIC SHOCK

DO NOT use AC motor pump with a damaged or altered power cord or power supply. Contact the factory or an authorized service facility for repair.

Disconnect power cord before moving or disposing of pump.

CAUTION – This Pump Has Been Evaluated for Use With Water Only. WARNING - Risk of electric shock – This pump is supplied with a grounding conductor and ground-ing-type attachment plug. To reduce the risk of electric shock, be certain that it is connected only to a properly grounded, grounding-type receptacle.

Before installing or servicing the pump, read the pump manual for all safety information and complete instructions. Installation and Product must adhere to all regulatory and compliance codes applicable to the area.

idealsuppliesllc.com

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NOTICE

PUMP SPECIFICATIONS Model Number 850-205-24040-1

Technical Specifications:

PUMPS

System Enclosure

Programmable Controller

The information within this chart is solely intended for use as a guide. The output data is an approximation based on pumping water at zero psi under a controlled testing environment. Many variables can affect the output of the pump.


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Flow rate 2.2 oz./min (65 ml/min) AC Power - Electrical 115 VAC / 60 Hz Drive Speed 36 RPM Tube Material Food Grade Thermoplastic Elastomer Inlet Vacuum 20+ in Hg Outlet Pressure 25 psi

Material ABS with UL Flammability 5VA Dimensions – excluding pump 5.1” W X 8.4” H X 3.1” D Dimensions – including pump 5.1” W X 8.4” H X 4.5” D Weight – AC Power Version 2.1 lbs.

Program duration Daily, Weekend, All, Week days Maximum number of events 99 programmable events Dispense amount per event Unlimited

NOTICE

INSTALLATION

• Read all safety hazards before installing or servicing the pump. • Use all required personal protective equipment when working on or near pump. • Inspect tube frequently for leakage, deterioration, or wear. Schedule a regular pump tube maintenance

change to prevent damage to pump and/or spillage. • Pump is not recommended for installation in areas where leakage can cause personal

injury or property damage.

INSTALLATION INSTRUCTIONS • Voltage and frequency of power supply must be the same as shown on unit specification label. • The AC power Motor Pump must be connected to a Grounded Power Outlet (Grounded-Fault Circuit

Interrupter GFCI). DO NOT run operate pump on an un-grounded circuit. • WIRING CONNECTIONS: All wiring and electrical connections must comply with local and national

electrical codes. • Enclosure should be either placed on a dry flat surface or mount rear of enclosure to wall using

wall mounting hardware provided. The ambient temperature should not exceed 35° C.

CAUTION: Motor life will be drastically reduced if left in the stalled position for extended periods.


4

ENTER

OFF

EXIT

ON Turns pump ON independent of controls

Turns pump OFF independent of controls

Decreases or moves backward in menu

Increases or moves forward in menu

Actions or accepts & moves to next field

Moves back up the menu

USER INTERFACE DEFINITION


5

OVERALL ENCLOSURE AND PUMP DIMENSION:


6

850DS ASSEMBLY

Exploded View of AC Version Assembly

BOM


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1 12-2400-00-01 Enclosure Assembly 8 21-5000-ADAPTOR Power Supply

2 19-1016-00-25 Screw, 4-40 X ¼ Philips 9 22-1010-07-00 Washer, Rotor 0.13 ID

3 19-1016-00-50 Screw, 4-40 X ½ Philips 10 22-3000-15-38 Washer # 6 Split Lock

4 19-1021-06-32 Nut Hex # 6 - 32 11 35-5000-10-10 Overlay

5 19-1030-00-38 Machine Screw # 6 12 850-XX-36-XX 850 Pump Assembly

6 21-1119-00-00 Strain Relief 13 PHA-850-XX Pump Head Assembly

7 21-5000-10-00 PWA DS Purchased

NOTICE

NOTICE

TUBING

Inspect all tubing regularly and replace if any sign of deterioration occurs. Always wear safety glasses. Pump can run dry without damage.

WARNING ANKO PRODUCTS, INC. assumes no responsibility or liability for chemical compatibility of our

tubing in specific applications. ALWAYS pretest tubing in accordance with tubing manufacture’s specifi-cations. Tubing that shows signs of swelling, embrittlement, or other deterioration should not be used.

MODEL 850DS WALL MOUNTING DISPENSER

The 850DS Pump unit incorporates a DC motor, which has a limited life based on brush wear and is considered perishable - motors with worn out brushes are not considered defective and are not covered under warranty. Continuous operation, particularly at higher speeds, produces quicker brush wear and results in a shorter motor life.


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MODEL 850DS DISPOSABLE PUMP FEATURE

1. Turn Pump Head counterclockwise to release Pump Head from Backing Plate.

2. Dispose of Pump Head.

3. To install new Pump Head, simply align the bayonet feature on back off Pump Head to the slots in the Backing Plate. Turn Pump Head clockwise until secure.


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GENERAL CONTROL LOGIC:

EXIT WHEN PRIMED

ENTER PRIME ?

VALUES

0 - 23

0 - 59

1 - 31

1 - 12

2014

Screen at Start up

ANKO PRODUCTS

Prime or System

Settings?

ENTER HOUR ?

ENTER

ENTER MINUTES ?

ENTER

ENTER DAY ?

ENTER

ENTER MONTH ?

ENTER

ENTER YEAR ?

ENTER

DATE SET !

ENTER


EXIT

System Settings ?

ENTER

SET TIME? EXIT

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General Control Logic Continued:

PT-STEP# 1-99 DAY-DAY OF WEEK TIME- 0:00 - 23:59

AMOUNT- ml SYSTEM CALIBRATED

PT-STEP# 1-99 DAY-DAY OF WEEK TIME- 0:00 - 23:59

AMOUNT- ml ARE YOU SURE?

ALL PROG. CLEARED

ENTER TO START

ENTER

“EXIT” AT 20ML

ENTER

ENTER

ENTER

ENTER

EXIT

VIEW PROGRAM ?

CHANGE PROGRAM ?

CLEAR PROGRAM ?

20ML CALIBRATION

CALIBRATION SET

ENTER

EXIT

EXIT

EXIT

ENTER

SAVED PROGRAM ?

20 ML CALIBRATION DOSE

EXIT

EXIT


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General Control Logic Continued:

ENTER

SYSTEM LOCKED

ENTER

SYSTEM UNLOCKED

LOCK SYSTEM?

ENTER ‘2001’

ENTER

CODE INCORRECT’

lOCK OR UNLOCK SYSTEM

UNLOCK SYSTEM?

ENTER

ENTER SECURITY MENU? EXIT


12

PROBLEM POSSIBLE CAUSE SOLUTION

Fluid Leaking

Tube Life is Shortened

Pump will not start

Pump runs but does meet rated

flow

Pump tube worn

Excessive back pressure

Tube connections are not tight

Replace Pump Head Ensure system pressure does not exceed

pressure rating

Ensure tubing connections are properly connected

Roller bracket assembly worn out Replace Pump Head

Fluid is not compatible with tubing Check fluid-to-tube compatibility Check for blown fuse

Pump is not connected to specified voltage

Motor brushes worn Gearbox assembly worn

Replace Fuse Ensure that the pump is connected to

rated voltage Check brush wear, replace if necessary

Replace unit Tubing is worn Replace tubing

Gearbox assembly worn Replace unit Fluid viscosity is too high Lower viscosity Head height is too high Lower head height

Pumping distance is too far Reduce pumping distance

TROUBLESHOOTING

REPLACEMENT PARTS LIST

Contact Ideal Supplies to order. Please remember to include the complete model

model number when you place your order for replacement parts. Item Unit Number

Tubing: …….. 25 Ft / 50 Ft roll………………….. TU-1121-1931-1

Tubing Clamps: …………………………………….... 12-1135-10-00

*Pump Kit: …………………………….……………….. PHA-850-XX

*Includes tubing, housing, Backing Plate, roller bracket assembly, two clamps.

Fuse (5/pack)……………………..…………………. FU-1127-02-00


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WARRANTY AND CUSTOMER SERVICE LIMITED WARRANTY

ANKO PRODUCTS, INC., warrants equipment of its manufacture and bearing its identification to be free from defects in workmanship and material. ANKO PRODUCTS, INC.’s liability under this warranty extends for a period of one year from the date of delivery from our factory or authorized distributor. It is limited to repairing or replacing any device or part of any device which is returned, transportation prepaid, to the factory within one year of delivery to the original purchaser, and which is proven to be defective upon examination by us. ANKO PRODUCTS, INC. disclaims all liability for consequential damage of whatever nature, damage of equipment during transportation, damage, damage due to improper handling, installation or improper operation or for determining suitability for the particular use intended by a purchaser. Replaceable parts including tubes supplied with the product are not covered by any warranties either expressed or implied. ANKO PROD-UCTS, INC., makes no warranties either express or implied, including implied warranty or merchantabil-ity, other than those stated above. No representative has authority to change or modify this warranty in any respect. Jurisdiction and venue for enforcement of this warranty may be brought only in the State of Florida. This warrant gives you specific legal rights, and you may also have other rights which vary from state to state.

WARNING

ANKO PRODUCTS, INC. assumes no responsibility or liability for chemical compatibility of our tubing in spe-cific applications. ALWAYS pretest tubing in accordance with tubing manufacturer’s specifications. Tubing that shows signs of swelling, embrittlement, or other deterioration should not be used.

DISCLAIMER The information contained in this manual is not intended for specific application purposes. ANKO PRODUCTS, INC., reserves the right to make changes to prices, products, and Specifications at any time, without prior notice.

RETURN AND REPAIR WARRANTY RETURNS Please direct all warranty requests to the appropriate distributor the product was purchased from.


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FOR YOUR RECORDS

Model_________________________________________________________________

Date of Installation_______________________________________________________


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PERISTALTIC DOSING PUMP OPERATING MANUAL MODEL: …IdealSuppliesllc.com • 1327 Adams Rd, Ste. D,...

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Transcript of PERISTALTIC DOSING PUMP OPERATING MANUAL MODEL: …IdealSuppliesllc.com • 1327 Adams Rd, Ste. D,...