PEM Self Clinching Fasteners

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    THE

    SELF-CLINCHING

    FASTENER

    HANDBOOK

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    r e astener story . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2ow and why self-clinching works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3natomy o se -c nc ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4ypes of self-clinching fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5mportance o qua ty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6eliability in service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

    nsta at on proce ure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8nstallation problems and solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Other considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Questions and Answers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Glossary of terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12dentification Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

    contents

    Copyright 2002

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    the deathatrevolutionized

    productionfastening

    hen K.A. Swanstromounded Penn Engineering &

    anufacturing Corp. in 1942, he

    so w t a revo ut onary new

    pro uct: an easy-to- nsta , se -

    clinching fastener that provides load-carrying threads in

    metal sheets too thin to be tapped.

    At first, Mr. Swanstrom produced his innovative design

    with four machines in a Doylestown, Pennsylvania

    garage. s s mp e operat on soon gave way to

    a modern facility in Danboro, Pennsylvania as

    manu acturers an eng neers a e recogn ze t e

    benefits of self-clinching fasteners. They not only reduced

    time, labor, weight and inventory on many assembly jobs,

    but they also opened

    engineers and design

    assortment of thin-met

    possible for the first ti

    Industry-wide acceptance led to earnest production ofself-clinching fasteners shortly after World War II. As

    n ustry s nee to o toget er u tra-t n an u tra- g t

    metals grew, so did the product line. Over the years the

    or g na se -c nc ng astener es gn evo ve to meet

    hundreds of new design applications.

    Today, nuts, studs, spacers, standoffs, access

    hardware, and other components are used worldwide

    by a variety of manufacturers, including producers of

    te ecommun cat on, computer, me ca , automot ve, an

    aerospace equ pment an systems.

    2

    advantagesofself-clinchingfasteners: rovi e s ron rea s in me a as in as . . mm. . . .

    .

    - . .

    , .

    .

    .

    Low installed costs.

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    ow whyw ere

    ouseself-clinchingfasteners

    defined, a self-clinching fastener is anydevice, usually threaded, that when

    resse nto uct e meta , sp aces t e

    ost mater a aroun t e mount ng o e,

    caus ng t to co ow nto a spec a y

    designed annular recess in the shank or pilot of the

    fastener. A serrated clinching ring, knurl, ribs, or hex

    head prevents the fastener from rotating in the host

    material once it has been properly inserted (see page 4).

    Thus, self-clinching fasteners become a permanent part

    of the panel, chassis, bracket, or other item into whicht ey are nsta e .

    hey also have greater reliability and more holdingower than extruded/tapped or stamped threads. They

    are used chiefly where good pullout and torque loads

    are requ re n s eet meta t at s too t n to prov e

    secure asten ng y any ot er met o . ven t e

    sheet is thick enough to sustain tapping, it may actually

    e more economical to use self-clinching fasteners

    ith gaugeable threads. They can be installed during

    abrication to eliminate loose hardware during final

    assembly . In fact, the use of self-clinching fasteners

    often will allow the use of a thinner sheet. Because ofheir compact design and low profile, they provide for a

    eat appearance, too.

    s a ru e, a se -c nc ng astener s ou e spec e

    henever a component must be readily replaced and

    here loose nuts and hardware wont be accessible.

    If it appears that the attaching nuts and screws can

    e reached after a chassis or cabinet is assembled,

    self-clinching fasteners can be installed during metal

    abrication and can simplify and expedite component

    mount ng an assem y operat ons, ncu ng t ose

    erformed in the field.

    D E S I G N F O RM A N U F A C T U R E A N D

    ASSEMBLY Self-clinchingfastenershelpdesignersmeetDFMAarameterswhichinclude:

    Fewerpartstohandle.Hardwaresuchaswashers,lockwashers,andloosenutsarenolongerrequiredinfinalassembly.

    Fewerassemblysteps.Sincethetaskofhardwareinstallationisdoneduringfabri-cation,thenumberofstepsrequiredforfinalassemblyisreduced.

    Lesstotalassemblytime.Fewerpartsandlessstepsmeanshorterassemblytime.

    Allofwhichleadtoshortertimetomarket,improvedqualitythroughassemblysimplification,andreducedoverhead.

    SPECIALNOTEFORINSTALLINGINTOSTAINLESSSTEELSHEETS

    Oneoftheverybasicsofself-clinchingisthatthefastenermustbeharderthanthehostsheet.Onlythenwillthefastene

    performasintended.Thisisparticularlychallengingwheninstallingfastenersintostainlesssteelsheetmetal.

    Ifyourapplicationrequiresthatthefastenerclinchesintostainlesssteel,besureyouusethefastenersspecificallydesignedforthispurpose.ConsultPEMBulleitnnSSfor

    informationonthsetypesoffasteners.

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    he natomo se -c nc ng

    Head

    Component

    Host Metal

    Flush Mounted

    Flush Mounted Hex Head ProvidesTorque Resistance

    Direction ofInstallation Force

    Host Metalows n o n ercu

    Ribs ProvideTorque Resistance

    us oun e

    rec on o ns a a on o rce

    Host Metalold Flows into

    Undercut

    rec on oInstallationForce

    Serrated ClinchingRing ProvidesTorque Resistance

    Back Tapered Shank

    omponent

    typicalself-clinchingnut

    typicalself-clinchingstud

    typicalself-clinchingstandoff

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    asict esofsel -c nc ngasteners

    nuts: uts w t t rea strengt sgreater t an m stee screws

    are common y use w erever

    strong internal threads are needed

    for component attachment or

    fabrication assembly.

    studs: Externally threadedfasteners which are used where

    t e attac ment must e pos t one

    before being fastened.

    spacers&standoffs:Used where it is necessary to stack

    or space components away from thepanel. Thru-threaded or blind types

    are generally standard.

    ushfasteners: Whennsta e , t ese asteners are

    completely ush within the sheet.

    Many times these fasteners are

    installed into a at sheet so that the

    fasteners will not interfere with later

    bending and forming operations.

    oatingnuts: This fastenercompensates for mating hole

    misalignment by having a oating

    t rea e e ement.

    threadedaccessar ware: Generally used on

    enclosures where the screw must

    remain with the door or panel.

    lockingfasteners: Providea prevailing torque locking feature

    to restrict the rotation on the

    screw un er a verse con t ons

    of vibration. Locking features may

    nc u e meta or p ast c types.

    non-threadedfasteners:Allow for quick assembly or removal

    of components without the need

    for screws or additional fastening

    hardware.

    concealed-head: Installedinto milled, blind holes so that

    one s e o t e pane rema ns

    unmarred. Studs and standoffs

    are genera y ava a e n t e

    concea e - ea type.

    blind: Have closed ends thatlimit screw penetration and are

    useful for protecting internal

    components from damage by

    inadvertent insertion of extra long

    screws. rea s are a so protecte

    from damage and foreign matter.

    rightangle: Provide youwith strong right angle attachment

    points in sheets as thin as .040/

    1mm. These fasteners are a

    cost-effective replacement for:

    bent edge tabs; bent center tabs;

    bent anges; angle brackets; tack

    we s; an oose ar ware.

    cabletie-mount: Self-

    clinching tie-mounts are designedto provide secure attachment

    points for mounting wire to

    electrical chassis or enclosures

    without the problems associated

    with traditional mounting methods.

    sheetjoiningfastener:a self-clinching fastener that joins

    two sheets of metal. The fastener

    installs smooth with the top sheet,

    and ush or sub-ush with the

    bottom sheet.

    CUSTOMDESIGNS

    Sincethereareagreatmanytypesofstandardself-clinchingfastenersavailable,itisusuallypossibletochooseonetome

    yourdesignrequirement.Therearetimeshoweverthatacustodesignedandmanufacturedfastenerisnecessary.Ifthisisth

    case,PennEngineeringcanassistyouwithyourrequirementtprovideyouwiththebestsolutiontoyourdesign.

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    qualityofself-clinchingfasteners

    n order request comes to the desk of

    the buyer or procurement individual with

    the words PEM or equivalent written

    next to a specification for self-clinching

    fasteners. Although a review of the manufacturers basic

    spec cat ons w un ou te y turn up a s opp ng st

    of equivalents, a purchase made on the basis of lower

    rice alone may prove

    more costly in the long

    un.

    here are significant

    ar at ons n t e

    mater a s use ,

    manu actur ng process,

    quality controls and

    component dimensions

    hat make the same

    roduct, made by

    different manufacturers,

    ery different from one

    anot er.

    Wire stock is used for the manufacture of many self-

    clinching fasteners. Basic blanks are formed on cold

    headers or cold formers; subsequent operations such as

    p erc ng, r ng, tapp ng, t rea ro ng, an s ott ng may

    e requ re .

    Self-clinching fasteners are also made from free-

    machining, cold-drawn, low-carbon bar stock, a variety

    of free-machining and cold-drawn stainless steels,

    aluminum and phosphor bronze. They are formed on

    automatic bar machines and generally have secondary

    operations such as slotting, tapping or lock forming.

    n s ng operat ons suc as eat-treat ng an p at ng

    are equa y sop st cate , an qua ty contro measures

    must be monitored throughout the manufacturing

    process.

    With so many manufacturing variables to control, there

    are several quality areas which must be examined before

    choosing the manufacturing of self-clinching fastener for

    your app cat on.

    ese nc u e:

    installedcost...thebottomline

    e es ra o us n se -c nc n

    ,

    o era rue c ureo cos . n e ra

    ,

    t ecosto mater a s a oran

    over ea mus e ac ore n o e

    accura e com ar son w e na

    -

    astener.Re ectsan s o a e ueto

    cos s,so ecer a n a e

    ouren neer n s ec ca ons.

    DIMENSIONALTOLERANCES: se -c nc ng astener requ res very t g t to erances to max m ze t s per ormance. n apart that is specified with a dimension .010 / 0.254 mm a variation of only .002 / 0.051 mm can make a 20% difference.

    THREADFIT:A part may be specified because it meets one or more government specifications for thread tolerances. Ifequivalents are considered, be sure that they meet the same specifications.

    PREVAILINGTORQUE:Be sure that parts meet the prevailing locking torque specifications required.

    HEATTREATMENT:This is a very critical quality area. Improper heat treatment can cause a fastener to fail during or afternsta at on. mproper temper ng can cause astener r tt eness caus ng t e astener to crac ; na equate treatment can cause

    fasteners to be so soft that they are literally crushed during installation.

    PLATING:Plating standards set limits for preparation of the metal, plating thickness, adhesion, rust corrosion protection,ours o sa t spray test ng, an ot er operatons. poor y p ate part w m n s t e appearance an per ormance o your

    final product.

    PERFORMANCE:The fasteners should be tested to meet the manufacturers published performance data. In addition toas c per ormance test ng, e sure t e astener a so meets your requ rements or v rat on res stance, t rea oc ng, eat,

    an e ectr ca c aracter st cs.

    QUALITYCONTROL:Ensure the fastener manufacturer is ISO 9001 / QS 9000 compliant. This will help assure that all thea ove crter a s e ng met.

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    reliabilitnserv ce

    ofaself-clinchingfastener

    e re a ty o a se -c nc ng astener n

    service depends on many factors, beginningith a properly sized hole, the thickness and

    hardness of the host panel,

    proper installation and design of the

    fastener, and the application where the

    fastener is used.

    ere are t ree tests app ca e to a

    se -c nc ng astener to eterm ne ts

    reliability in service. The first, called torque-

    out, determines the fasteners ability to

    resist rotation within the panel. This test

    often is made at the head of the fastener

    o ten w t va ues excee ng t e u t mate tors ona

    strength of the mating screw or nut.

    A second reliability measure is pushout.

    Pushout values indicate the axial resistan

    of a fastener to remove it from the sheet

    opposite to the direction from which it wa

    nsta e , an s ou e roug y 5 to 10%

    of the force used to install the fastener.

    A final test is pull-through.(1) Pull-through

    is the resistance of a fastener to pulling

    through the metal sheet when a clamping

    torque is applied.

    properlysizedhole

    sheetthickness

    sheethardness

    properinstallation

    qualityoffastener

    (1) Pull-through generally applies only to self-clinching studs and standoffs and is not shown in this chart.(2) See special note about installing into stainless steel on page 3.

    ThreadTestSheetMaterial

    Size 5052-H34Aluminum Cold-rolledSteel 300SeriesStainlessSteel(2)

    Installation Pushout orque-out Installation Pushout Torque-out Installation Pushout orque-ou

    lbs.) kN) lbs.) N) i n.lbs.) Nm) lbs.) kN) lbs.) N) i n.lbs.) Nm) lbs.) kN) (lbs.) N) i n.lbs.) N

    2-56 M2 1500-2000 6.7-8.9 90 00 10 1.13 500-3500 11.2-15.6 125 550 15 1.7

    4-40 M3 1 500-2000 6.7-8.9 90 00 10 1.13 500-3500 11.2-15.6 125 550 15 1.7 000-5000 13-22 165 725 17 1.

    6-32 M3.5 2500-3000 11.2-13.5 95 00 17 1.92 000-6000 13.4-26.7 130 570 0 2.3 000-7000 22-31 170 750 24 2.

    8-32 M4 2500-3000 11.2-13.4 105 70 23 2.6 000-6000 18-27 145 645 5 4 000-7000 22-31 180 800 7 4.

    10-32 M5 - 11.2-15.6 110 . - 18-38 180 . - - 1025 .

    1/4 M6 4 000-7000 18-32 60 1580 90 10.2 6000-8000 27-36 400 1760 150 17 9000-11000 40-48 50 000 150 1

    5/16 M8 4000-7000 18-32 80 1570 120 13.6 6000-8000 27-36 420 1870 165 18.7

    Generalpushoutandtorque-outvaluesforPEMself-clinchingnuts.(1)

    (unifiedandmetricdata)

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    ast,simpleinstallationsavestimeandmoneyontheassemblyline.

    n just three easy steps, self-clinching fasteners

    can be installed with any parallel acting pressthat can be adjusted to optimum installation forces.

    nstallationrocedure

    Specialconsiderations...

    1.Mounting holes may be punched, drilled, or cast;they should not be chamfered or have broken edges in

    excess of .005 / .127 mm. Hole tolerances of +.003,

    -.000 / +0.08 mm must generally be held. The fastener

    should be installed on the punch side if the sheet is .09

    / 2.29 mm or thicker because of the piercing break-to-

    die diameter. Holes pierced in sheets thinner than .09 /

    2.29 mm may ave asteners nserte on e t er s e. n

    all cases, the manufacturers recommended minimum

    centerline of hole to edge of sheet distance should be

    observed. No deburring or countersinking is required.

    2.Installation results in a flush surface on one side of thepanel. Conversely, staked or crimped fasteners require

    special counterboring to obtain a one-sided flush surface.

    3.When installing, the most important criterion is thatthe fastener must be squeezed into place. A hammer

    blow or impact does not allow sufficient time for the

    sheet material to flow into the recesses of the shank and

    un ercut.

    4.Because the installation equipment generates no

    excess noise or pollution, the fasteners can be installedanywhere in the production process. No special facilities,

    ventilation equipment, or safety procedures are required.

    5.When installed using the recommended squeezingforce (depending on the size of the fastener and

    hardness of the sheet metal), there is little or no distortion

    of the sheet or damage to the finished surface. Fasteners

    generally should be installed after plating, finishing, or

    ano z ng. t oug , w t a proper p at ng process, t ey

    can be installed before plating.

    as eners uare n oa rev ous

    unc e r e orcas o e.

    ,

    .

    .

    na ns a ema n ece rom

    .

    fastenerinstallationDOs...DO provide mounting hole of specified size for each fastener.

    make certain that shank (or pilot) is within hole before

    applying installation force.

    apply squeezing force between parallel surfaces.

    apply sufficient force to totally embed clinching ring around

    ntire circumference and to bring shoulder squarely in contact

    with sheet. For some fasteners installation will be complete when

    the head is flush with the sheet.

    fastenerinstallationDONTs...DONTinstall steel or stainless steel fasteners in aluminumpanels before anodizing or finishing.

    DONTdeburr mounting holes on either side of sheet beforeinstalling fastenersdeburring will remove metal required for

    clinching fastener into sheet.

    DONTinstall fastener closer to edge of sheet than minimumdge distance indicated in dimension tablesunless a special

    fixture is used to restrict bulging of sheet edge.

    DONTover-squeeze. It will crush the head, distort threads,and buckle the sheet. Be certain to determine optimum installation

    force by test prior to production runs.

    DONTattempt to insert fastener with a hammer blow under any circumstances. A hammer blow wont permit the

    sheet metal to flow into the back tapered shank.

    DONTinstall screw in the head side of the fastener. Installfrom opposite side so that the fastener load is toward the sheet.

    The clinching force is designed only to hold the fastener during

    handling and to resist torque during assembly.

    DONTinstall fastener on pre-painted side of sheet.

    8

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    nstallationroblemsandsolutions

    Questions? Consult our Applications Engineering department.

    problem possiblecause solution

    Fastener not seated squarely

    re uce o ng power.

    Poor holding power fasteners fallout of panel.

    Threads tight sheet buckles.

    Poor holding power nut off center

    o o e .

    Tight threads, cracked.

    Panel buckles badly with studin .040 to .059 (1 to 1.5 mm)

    mater a .

    Poor holding power of standoffs orstuds in panel.

    Head of flush-head stud or standoffcups.

    Poor holding power.

    Edge of panel bulges.

    Punch and anvil faces are not

    para e .

    Panel cocked during installation.

    Inadequate installation force. Panel too hard for fastener

    material.

    Countersunk hole in panel.

    Fastener over-squeezed.

    Oversize mounting hole.

    ut s coc e n o e an s ears

    side of hole when installed.

    Shank length extends throughsheet.

    Lack of countersink in anvil.

    o e n anv too arge orchamfered.

    Punch diameter too small or notar an at.

    Die side of panel thicker than

    .093/2.36mm may have holetoo large for fastener due tonecessary punch and die

    c earance.

    Mounting hole violates specified

    minimumn edge distance.

    ut s over-squeeze .

    Ensure that punch and anvil areflat and parallel and hard. Ensure that large panels are held

    perpendicular to punch and anvi

    Seat fastener against shoulder

    by applying more force or

    changing shut height of press. Specify appropriate fastener

    material for sheet hardness, i.e.stainless steel (see note on page 3)

    Do not countersink or deburr hol

    Reduce installation force.

    Punch or drill hole to specified

    dimensions. Check that shank of nut is

    squarely in hole before squeezin

    Choose fastener with proper

    shank length for sheet thickness

    rov e counters n n anv tospecified dimensions.

    se anv w t o e per cata og

    dimensions.

    Punch must be larger than head

    of stud or standoff and preferab

    equal to anvil diameter.

    unc o e un er s ze an ream

    to catalog dimensions or changtooling to punch from opposite

    side of panel.

    estra n pane or rac et n

    fixture during installation or movmount ng o e away rom e ge.

    Reduce installation force if possibl

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    otherconsiderations

    AUTOMATEDASSEMBLY

    Since all self-clinching fasteners must be squeezed into place, any press or vise that

    provides the necessary parallel force may be used to install them.

    A PEMSERTER automated press should be considered for high volume installations.

    PEMSERTER presses are specifically designed to feed self-clinching fasteners

    automatically into punched or drilled holes in sheet metal, seating them correctly

    with a parallel squeezing force. Feeding rates are five to six times faster than manual

    insertions, and installation force is adjustable to compensate for variations in thickness

    an ar ness o t e s eet an t e e g t o t e asteners.

    Our equipment capabilities now incorporate smart tooling andsoftware, automation, robotics integration, and in-die installation

    with the PEMSERTER in-die fastener feeding system which brings

    new dimensions to stamping capabilities and incorporates the latest

    technologies to deliver the performance that is needed to compete in

    t e g y compet t ve stamp ng n ustry. t e m nates t e secon ary

    operations typically required for fastener insertion, thus reducing overall

    a or costs, mprov ng part qua ty an ramat ca y mprovng pro uct

    through put.

    FASTENERSFORNON-

    DUCTILEMATERIALS

    With the arrival of P.C. boards, plastics and

    other fabricated materials, a need emerged for

    a fastener which would offer the same benefits

    as self-clinching fasteners but work effectively

    in these non-ductile materials. To address this

    requirement, PennEngineering

    offers PEM broaching fasteners

    an ee ast SMT surface mount

    asteners.

    A broaching fastener is any knurled

    shank fastening device that is

    pressed into a punched or drilled hole to

    provide a strong threaded attachment point

    in a non-ductile material. Specially formed

    axial grooves around the shank of the fastener

    broach or cut into the material, creating a

    firm, interference-type fit, resistant to

    rotat ons.

    ee ast SMT fasteners mount

    to P.C. boards in the same manner as

    other surface mount components

    prior to the automated reflow solder

    process.

    Regardlessoftheself-clinchingfastener

    youchoose,itisalwaysrecommended

    thatyouobtainsamplestodoyourowntesting.

    Theintegrityofyourproductdependsontheperformanceandqualityof

    thesefasteners.

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    answersothetenmost

    commonlyasked uestionsaboutself-clinching as eners

    QDoestheshapeoftheself-clinchingfastenerchangeduringinstallation?A o, the fastener does not deform in any way. Thereis no flaring, crimping, swaging, peening or rivetingnecessary._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

    QWhatholdsthefastenerinthesheet?A he squeezing force on the fastener causes thes eet mater a eneat t e ea to co ow nto t e

    back-tapered shank or undercut of the fastener securelylocking it in place._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

    QDoIneedspecialequipmenttoinstallself-clinchingfasteners?

    A o. Self-clinching fasteners are installed usingany type of parallel acting press which will squeeze thefastener in place._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

    QWontthesefastenersfallout,twistout,orspinintheirmountingholesifItightendowntoohard?

    A o. yp ca torque-out va ues are genera y qu tehigh compared to the rotational force that will be puton them. In fact, for most quality self-clinching nuts, thescrew will fail before the nut rotates in the material._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

    QCanIinstallaself-clinchingfastenerwithahammerbloworsimilarforce?

    A o, a self-clinching fastener must be installedus ng a squeez ng act on. qu c mpact nsta at on

    will not allow sufficient time for the sheet material to coldflow._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

    QIwouldliketoreplacesomeoftheweldedfastenersInowuseinmystainlesssteelfabrications.Isthereaself-clinchingfastenerthatwillgointoastainlesssteelsheet?

    A es. Self-clinching fasteners for stainless steelapplications are available. These fasteners are generallymade from specially hardened stainless steel and willinstall into sheets up to HRB 88 in hardness.

    QWhenusingself-clinchingfasteners,whataremypanelrequirements?AGenerally, there are two basic requirements.

    irst, the panel must be a ductile material softer thanhe fastener which is going into it. Second, the panel

    must meet the minimum sheet thickness required by tharticular fastener. Some self-clinching fasteners cane installed into sheets as thin as .020/0.51mm, but

    generally .030/0.76mm or .040/1mm is the minimums eet t c ness necessary._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

    QIsthereamaximumsheetthicknessIshouldbeconcernedwithbeforespecifyingself-clinchingfastenersAGenerally, there is no specified maximum thickneor sheets. However, because of their special design anunction, a few fastener types do specify a thicknessange which includes a maximum._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

    QInoticesomeofthefastenershaveahexagonalshapedhead.DoIhavetopunchahexagonalmountingholetoinstallthese?

    ANo. All self-clinching fasteners are installed intoa round punched or drilled hole. A hexagonal head wilcause the sheet material to cold flow around the head

    rov e g torque-out res stance. e ex ea w lush in the sheet when installed._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

    QCanIinstalltheseblind,fromoneside,ifIdonthaveaccesstobothsidesofthesheet?

    AGenerally, you must have access to both sidesof the sheet to properly install self-clinching fasteners.

    owever, there are some 1/4/M6 or larger nuts whichcan be drawn in from one side using an impact-torque

    rench. For information on blind threaded inserts for onsided access installation go to www.pemnet.com.

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    anvil- n nsert, e t er so or o ow, w c s use on t e un ers e o apane to res st t e nsta aton orce.

    blind- oe , usua y t rea e , w c s open rom ony one en .

    broaching- e act o cuttng a s ape n any o ect y usng a man re os m ar s ape. s app e to asteners, t e way a nure s an roac es

    ts way nto t e mount ng o e.

    captive- e a ty o a astener to reman secure y attac e to a pane .

    captivescrew- ee: pane astener.

    chamfer- eve e e ge or corner.

    coldflow- e movement o a uct e mater a un er pressure.

    concealed-head- type o astener w c , w en nsta e , s competeyen w en vewe rom t e reverse s e.

    ductile- eta w c s not r t te an can e eas y orme or ent.

    floating- e a ty o a astener to move n a rect on para e to t emount ng pane an a ow or mat ng o e m sa gnment.

    flush- he ability of a fastener to be contained completely within thethickness of a panel. Also refers to the absence of a protrusion above thesurface of the panel.

    head-The portion of a fastener which forms its largest diameter.

    installationforce-A term expressed in pounds, tons, or newtons appliedxially to a self-clinching fastener to achieve proper installation.

    interferencefit- he insertion of one member into another whose diameteris slightly smaller than the part being inserted.

    knurledclinchingring-The displacer portion of a fastener which hasorrugations and is used to develop torque resistance when installed in sheet

    metal.

    lockingelement-A device employed to restrict rotation of a threadedmember while operating in adverse environments, such as vibration andtemperature. The nut-locking element provides prevailing locking torque to themating screw.

    minimumdistance-The minimum distance from the center of a fastenermounting hole to the nearest edge of a panel which will keep the edge fromdeforming. This distance may be reduced by suitable fixturing or increasingthickness of panel material.

    minimumsheetthickness-The thinnest section of a panel, usuallymeasured in thousandths of an inch or millimeters, into which a fastener may

    properly be installed. The same fastener may be installed in panels having anythickness greater than minimum.

    mountinghole-A properly-sized round opening in a panel to receive theshank of a self-clinching fastener.

    panelfastener-A threaded screw which is held captive to a panel andwhich, when disengaged from its main nut, remains fixed to that panel.

    pin-A captive post that extends from a panel.

    plungerassembly-A spring-loaded device used for latching or indexingpurposes.

    positivestop- v sua n cat on t at t e proper ept o penetrat on ot e nure rng as occurre or w en t e ea s n contact w t t e topsur ace o t e pane . ynonym: s ou er.

    pull-through- e resstance o a astener to a orce app e n t e samerecton to w c t was nsta e .

    punch- mova e nsert, e t er so o o ow, w c app es an nsta at o norce to t e top o t e astener.

    pushout- e orce requre to remove a astener rom a pane n a rect onoppos te to t e way rom w c t was nsta e . ote: us out s expresse npoun s or newtons.

    rockwellhardness- reatve measure o ar ness. oc we cae suse or ar mater a s, oc we or soter mater a s, suc as s eet meta .

    self-clinching- e met o y w c a astener s securey attac e to as eet o uct e mater a y causng t e mater a to co ow un er pressurento an annuar recess o t e astener t ere y securey oc ng t n pace.

    self-locking- oc ng e ement, orme as an ntegra part o a astener,w c prov es orce to restrc t t e rotat ona movement o a t rea e mem er.

    shank- e por ton o a astener, w c s s g t y sma er t an t e astenersmounting hole and provides a positive location for the fastener in the hole. Ashank also incorporates an annular groove which becomes filled with panelmaterial as the fastener is installed, and the retention of this material providespushout resistance.

    shanklength-The actual length of that portion of a fastener which isembedded in the panel material.

    shoulder-The surface area of a fastener which contacts the top surface ofthe sheet material. See: positive stop.

    spring-loaded- device having a separate moveable component that is

    biased in one direction by a spring.

    standoff-A tubular device, usually threaded, for spacing or stackingomponents.

    stud-A male threaded captive post that extends from a panel.

    swaging-An operation whereby a reduced diameter of a fastener isdeformed to secure it to a panel. Note: the antonym of swaging is self-clinchingwhere the panel material is caused to deform.

    threadclass- measure of clearance or fit between the screw and the nuttaken at the pitch diameter.

    threadedinsert-A threaded device which is installed in a panel material.

    throughhole- hole, threaded or unthreaded, which transverses theentire length of a part and is usable from either end.

    tolerance-The absolute amount of maximum or minimumdimensional deviation allowed that will not affect the performance of amechanical part.

    torque-out- he amount of torque necessary to spin the fastener out of thesheet. This is torque applied to the fastener. No axial load is applied.

    torque-through-The amount of torque necessary to fail the fastener inxial load.

    undercut-The reduced diameter of a fastener which receives sheetmaterial when a fastener is installed. Depending on the type of fastener, maybe rectangular or back tapered in shape.

    glossaro terms

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    PEM fasteneridenticationtrademarks

    o help you identify genuine PEM brand fasteners, most are marked by one of our registered trademarks.

    Genuine PEM brand fasteners can only be purchased from one of our authorized worldwide distributors. For

    a complete list of these distributors, check our web site: www.pemnet.com or call us at our main office.

    TwoGrooveonNuts,Standoffs,andPlungers

    RecessedDimpleonStuds,Pins,PanelFasteners,KEYHOLEandSNAP-TOPStandoffs

    PEMStamponNutsandHYBRIDPanelFasteners

    BlueNylonLockingElementonPEMHEXLockingNuts

    DoubleSquaresonFloatingFasteners ThePEM300IdenticationMarks

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