Pellet Stove Classic Bay

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www.quadrafire.com 7014-179D December 16, 2011

CLASSIC BAY 1200 PELLET STOVEO-T LTested and

Listed byPortland

Oregon USA

OMNI-Test Laboratories, Inc.C US

Owner’s ManualInstallation and Operation

CB1200M-MBKModel:

DO NOT DISCARD THIS MANUALNOTICE

• Importantoperatingandmaintenance instruc-tionsincluded.

• Leave thismanualwithpartyresponsibleforuseandoperation.

• Read,understandandfollow these instruc-tionsforsafeinstalla-tionandoperation.

DO NOTDISCARD

WARNING

Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow these instructions could result in property damage, bodily injury or even death.

• Donotstoreorusegasolineorotherflam-mablevaporsandliquidsinthevicinityofthisoranyotherappliance.

• Donotoverfire-Ifanyexternalpartstartstoglow,youareoverfiring.Reducefeedrate.Overfiringwillvoidyourwarranty.

• Complywithallminimumclearancestocom-bustiblesasspecified.Failuretocomplymaycausehousefire.

Checkbuildingcodespriortoinstallation.• InstallationMUSTcomplywithlocal,regional,stateandnational

codesandregulations.• Consultlocalbuilding,fireofficialsorauthoritieshavingjurisdic-

tionaboutrestrictions,installationinspection,andpermits.

CAUTION

Testedandapprovedforwoodpelletsandshelledfieldcornfuelonly.Burningofanyothertypeoffuelvoidsyourwarranty.

CAUTION

WARNING

Hot glass will cause burns.• Donottouchglassuntilitiscooled• NEVERallowchildrentotouchglass• Keepchildrenaway• CAREFULLYSUPERVISEchildreninsameroomas

fireplace.• Alertchildrenandadultstohazardsofhigh

temperatures.High temperatures may ignite clothing or other flammable materials.• Keepclothing,furniture,draperiesandotherflammable

materialsaway.

HOT SURFACES!

GlassandothersurfacesarehotduringoperationANDcooldown.

ToobtainaFrenchtranslationofthismanual,pleasecontactyourdealerorvisitwww.quadrafire.com

Pourobtenirunetraductionfrançaisedecemanuel,s’ilvousplaîtcontactervotrerevendeurouvisitezwww.quadrafire.com

NOTE

7014-179D December 16, 2011

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CB 1200 Pellet Stove

and Welcome to the Quadra-Fire Family!Hearth&HomeTechnologieswelcomesyoutoourtraditionofexcellence! In choosing a Quadra-Fire appliance, you haveourassuranceofcommitment toquality,durability,andperfor-mance.

This commitment begins with our research of the market,including ‘Voiceof theCustomer’contacts,ensuringwemakeproductsthatwillsatisfyyourneeds.OurResearchandDevel-opment facility thenemploys theworld’smostadvanced tech-nologytoachievetheoptimumoperationofourstoves,inserts

andfireplaces. Andyetweareold-fashionedwhen it comes tocraftsmanship.Eachunitismeticulouslyfabricatedandsurfacesarehand-finishedfor lastingbeautyandenjoyment. Ourpledgetoqualityiscompletedaseachmodelundergoesaqualitycontrolinspectionfromdesign,tofabrication,toshipping.

We wish you and your family many years of enjoyment in thewarmth and comfort of your hearth appliance. Thank you forchoosingQuadra-Fire.

SAMPLE

MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS / ESPACES LIBRES MINIMUM DES MATÉRIAUX COMBUSTIBLES:

U.S. ENVIRONMENTAL PROTECTION AGENCY This model is exempt from EPA certification under 40 CFR 60.531 by definition [Wood Heater (A) "Air-to-Fuel Ratio"].

7014-079DO NOT REMOVE THIS LABEL / NE PAS ENLEVER L'ÉTIQUETTE Made in China/Fait Aux Chine

1445 Highway North Colville, WA 99114 www.quadrafire.com

A Back Wall to stove / Mur Arrière du poêle 2"/51mm B Side Wall to Cast Top / Mur De Côté du haut 6"/152mm CORNER INSTALLATION / NSTALLATION DU COIN : C Side Wall / Mur De Côté 2"/51mm VERTICAL ADAPTER KIT INSTALLATION: UN ASSEMBLAGE POUR ADAPTEUR POUR INSTALLATION VERTICALE: D Back Wall to Flue Pipe / Mur Arrière tuyau rigide 3"/76mm B Side Wall to Cast Top / Mur De Côté du haut 6"/152mm CORNER INSTALLATION WITH VERTICAL ADAPTER KIT: INSTALLATION DU COIN AVEC UN ASSEMBLAGE D'ADAPTEUR VERTICAL: E Side Wall / Mur De Côté 2"/51mm ALCOVE INSTALLATION / INSTALLATION DE L' ALCÔVE: Max. Alcove Depth: / La profondeur maximum de l'alcôve 36"/914mm A Back Wall to stove / Mur Arrière du poêle 2"/51mm B Side Wall to Cast Top / Mur De Côté du haut 6"/152mm C Unit corner to diagonal wall / 2" (51mm) F Top of Unit to Combustibles / Du poêle du haut combustibles 12.5"/318mm Alcove vertical installation / Installation verticale de l'alcôve D Back Wall to Flue Pipe / Mur Arrière tuyau rigide 3"/76mm

Floor protector must be noncombustible material, extending beneath heater and to the front/sides/rear as indicated. Measure front distance (I) from the surface of the glass door. G = 2"/51mm

H* = 2"/51mm I = 6"/152mm

FLOOR PROTECTION / PROTECTION DU SOL

Note 1: In residential installations, when using Parts 811-0580, (3" - 3" Top Vent Adapter) and 812-2690 (3" - 6" Top Vent Adapter Collar) 24 gauge 6" single wall flue connector may be used. Note 1: Dans les installations résidentielles, lorsque les pièces 811-0580, (dessus de l'adapteur de ventilation 3" - 3") et 812-2690 (collier de l'adapteur de ventilation 3" - 6"), un tuyau connecteur de 6" pour mur simple de calibre 24 peut être utilisé. Note 2: In manufactured home installation, when using Part 811-0580, (3" - 3" Top Vent Adapter) and 812-2690 (3' - 6" Top Vent Adapter Collar), use listed double wall flue connector. An Outside Air Kit (Part 811-0560 rear or 811-0570 floor), must be used with manufactured home installation. Note 2: Pour l'installation dans les maisons préfabriquées, lorsque les pièces 811-0580 (dessus de l'adapteur de ventilation 3" - 3") et 812-2690 (collier de l'adapteur de ventilation 3" - 6"), utilisez un tuyau connecteur enregistré pour mur double. Un assemblage d'air extérieur (pièce 811-0560 arrière au 811-0570 la plancer), doit être utilisé pour l'installation dans les maisons préfabriquées.

*Non-combustible floor protection must extend beneath the flue pipe when installed with horizontal venting or under the Top Vent Adapter with vertical installation. RECOMMENDED IN USA; REQUIRED IN CANADA

Le poêle doit être placé sur une assise non combustible s’étendant tout autour de lui, comme les schémas l’indiquent. Mesurez la distance du devant (I) de la surface de la porte vitrée.

*Un protecteur incombustible de plancher doit s'étendre sous le conduit de cheminée pour une installation de ventilation horizontale ou sous un adapteur de ventilation de dessus pour une installation verticale. ÉTATS-UNIS - RECOMMANDÉ; CANADA - REQUIRENT

D

B C

C E

E

A

B

H*

G G

I

A

B

C C

F

A

D

2010 2011 2012 JAN FEB MAR APR MAY JUNE JULY AUG SEPT OCT NOV DEC

Listed Solid Fuel Room Heater/Pellet Type Insert. Also suitable for Mobile Home Installation. This appliance has been tested and listed for use in Manufactured Homes in accordance with OAR 814-23-9000 through 814-23-909.

Tested to: ASTM E1509-95, ULC/ORD-C-1482-M1990, ULC S627-M93 Room Heating Pellet Burning Type, APFI, (UM) 84-HUD FOR USE ONLY WITH PELLETIZED WOOD OR SHELLED FIELD CORN FUEL.Input Rating: 40,000 Btu's/hrElectrical Rating: 115 VAC, 60 Hz, Start 4.6 Amps, Run 1.6 AMPS.Route power cord away from unit. Do not route cord under or in front of appliance.DANGER: Risk of electrical shock. Disconnect power supply before servicing. Replace glass only with 5mm ceramic available from your dealer. To start, set thermostat above room temperature, the stove will light automatically. To shutdown, set thermostat to below room temperature. For further instruction refer to owner's manual.Keep viewing and ash removal doors tightly closed during operation.

Testé à: ASTM E1509-95, ULC/ORD-C 1482-M1990, ULC S627-M93 Room Heating. Pellet Burning Type, APFI, (UM) 84-HUD POUR USAGE AVEC LES BOULETTES DE BOIS OU DE COMBUSTIBLE DE MAIS ÉCOSSÉ DES CHAMPS.Puissance de Rendement: 40,000 Btu's/hrPuissance Électrique: 115 VAC, 60 Hz, Début 4.6 Amps, Courir 1.6 Amps, Éloignez le fil électrique de l'appareil. Ne pas faire passer le fil électrique au dessus ou en dessous de l'appareil.DANGER: Il y a risque de décharge électrique. Déconnectez le fil électrique de la prise de contact avant le service.Remplacez la vitre seulement avec une vitre céramique de 5 mm disponible chez votre fournisseur.Pour allumer, monter la température du thermostat au dessus de la température de la pièce, le poêle s'allumera automatiquement. Pour éteindre, descendre la température du thermostat en dessous de la température de la pièce. Pour des instructions supplémentaires, référez vous au manuel du propriétaire. Gardez la porte d'ouverture et la porte des cendres fermées hermétiquement durant l'opération.

Appareil de chauffage inséré de combustible solide/de type de boulettes. Accepté dans l'installation dans les maisons mobiles. Cet appareil a été testé et enregistré pour l'usage dans les Maisons Mobiles en accord avec OAR 814-23-9000 jusqu'à 814-23-909.

R Report / Rapport061-S-21-4 CB 1200 Pellet Stove

SERIAL NO. / NUMÉRO DU

CAUTION: HOT WHILE IN OPERATION DO NOT TOUCH. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. SEE NAMEPLATE AND INSTRUCTIONS. Operate this unit with fuel hopper lid closed. Failure to do so may result in emissions products' combustion from the hopper under certain conditions. Maintain hopper seal in good condition. Do no over fill the hopper.ATTENTION: CHAUD LORS DE L'OPÉRATION. NE PAS TOUCHER. GARDEZ LES ENFANTS ET LES VÊTEMENTS LOIN DE L'ESPACE DÉSIGNÉ DE L'INSTALLATION. LE CONTACT PEUT CAUSER DES BRÛLURES À LA PEAU. VOIR L'ÉTIQUETTE ET LES INSTRUCTIONS. Opérez cet appareil avec le couvercle de la trémie fermé. Le défaut de ne pas suivre les instructions peut résulter, sous certaines conditions, en une combustion des émissions des produits venant de la trémie. Ne pas remplir la trémie trop pleine.

007CO-T LTested and Listed by

PortlandOregon USA

OMNI-Test Laboratories, Inc.C US

SAMPLE SERIAL NUMBER / SAFETY LABEL LOCATION: Behind left side curtain on outside of hopper wall.

Testing Lab & Report Number

Serial Number

Model

Mfg Date

NOTE: Consult insurance carrier, local building inspector, fire officials or authorities having jurisdiction over restrictions, installation inspection

and permits.

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December 16, 2011 7014-179D Page3


Section 1: Listing and Code Approvals A. ApplianceCertifications......................4 B. MobileHomeApproved......................4 C. GlassSpecifications............................4 D. ElectricalRating..................................4 E. BTU&EfficiencySpecifications..........4

Section 2: Getting Started A. Design,Installation&Location Considerations....................................5 B. LocatingYourAppliance&Chinmey..6 C. ThermostatLocation...........................6 D. Draft....................................................6 E. NegativePressure..............................6 F. FireSafety..........................................7 G. Tools&SuppliesNeeded...................7 H. InspectAppliance&Components.......7

Section 3: Dimensions & Clearances A. ApplianceDimensions........................8 B. ClearancestoCombustibles...............9 C. HearthRequirements..........................10

Section 4: Vent Information A. Chimney&ExhaustConnection.........11 B. VentingTerminationRequirements....11 C. EquivalentFeetofPipe.......................12 D. PipeSelectionChart............................12

Section 5: Venting Systems A. Alcove.................................................13

B. ThroughtheWall.................................14 C. Vertical................................................15 D. ThroughtheWall&Vertical-Exterior.15 E. Vertial-Internal...................................16 E. Masonry..............................................16

F. AlternateMasonry...............................16

Section 6: Mobile Home..................................17

Section 7: Appliance Set-Up A. OutsideAirKit,Rear&Floor..............18 B. TopVentAdapter...............................19 C. RearVent&ReartoTopVentAdapter.19 D. BrickSet.............................................20 E. BrickClip............................................20 F. LogSetPlacement..............................21 G. GrilleAssembly...................................21 H. LogoInstallation..................................21 I. DoorInstallation..................................22 J. ThermostatInstallation........................22

Section 8: Operating Instructions A. FuelSize&Material............................23

B. GeneralOperationInformation...........23 C. BeforeYourFirstFire.........................24 D. StartingYourFirstFire........................24 E. FireCharacteristics.............................24 F. FeedRateAdjustment.......................24

G. IgnitionCycles....................................25 H. FrequentlyAskedQuestions...............25

Section 9: Troubleshooting............................26-28Section 10: Maintaining & Servicing Appliance A. ProperShutdownProcedures.............29 B. QuickReferenceMaintenanceChart..29 C. GeneralMaintenance&Cleaning.......29-32 D. HighAshFuelContentMaintenance..33 E. BlowerReplacement...........................33-34 F. BaffleRemoval....................................34 G. IgniterReplacement............................34 H. GlassReplacement.............................35 Section 11: Reference Material A. ComponentFunctions&Locations.....36-37

B. ComponentLocations(Drawings)......38 C. ExplodedDrawings.............................39-40

D. ServiceParts&Accessories...............41-45 E. WarrantyPolicy...................................46-47 F. ContactInformation.............................48

TABLE OF CONTENTS

Safety Alert Key:

• DANGER! Indicatesahazardoussituationwhich,ifnotavoidedwillresultindeathorseriousinjury.• WARNING!Indicatesahazardoussituationwhich,ifnotavoidedcouldresultindeathorseriousinjury.• CAUTION! Indicatesahazardoussituationwhich,ifnotavoided,couldresultinminorormoderateinjury.• NOTICE:Indicatespracticeswhichmaycausedamagetothefireplaceortoproperty.

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1 Listing and Code Approvals

A. Appliance Certification

C. Glass Specifications

E. BTU & Efficiency Specifications

Thisapplianceisequippedwith5mmceramicglass.Replaceglass only with 5mm ceramic glass. Please contact yourdealerforreplacementglass.

B. Mobile Home Approved

NOTE: Thisinstallationmustconformwithlocalcodes.IntheabsenceoflocalcodesyoumustcomplywiththeASTM E1509-95, ULC S627-M93, ULC/ORD-C-1482-M1990, (UM) 84-HUD

D. Electrical Rating115VAC,60Hz,Start4.1Amps,Run1.1Amps

*BTUoutputwillvary,dependingonthebrandoffuelyouuse inyourstove. Consult yourQuadra-Firedealer forbestresults.

NOTE: Hearth&HomeTechnologies,manufacturerofthisappliance,reservestherighttoalteritsproducts,theirspecificationsand/orpricewithoutnotice.

Emissions Rating 0..9grams/hr

*BTU Output 14,000-40,000/hrHeating Capacity upto2,500sq.ft.depending

onclimatezoneHopper Capacity 80lbsFuel WoodPelletsorShelledCornShipping Weight 349lbs

Model CB1200PelletStoveLaboratory OMNITestLaboratories,Inc.Report No. 061-S-21-4Type SolidFuelRoomHeater/PelletFuel

BurningTypeStandard ASTME1509-95,ULCS627-M93and

ULC/ORD-C1482-M1990RoomHeaterPelletFuelBurningtypeand(UM)84-HUD,MobileHomeApproved.

State Listing Colorado,Listed09-13-05

NOTE: Some generator or battery back-up systems may not be compatable with the micro-processor elec-tronics on this appliance. Please consult the power supply manufacturer for compatable systems.

WARNING! Risk of Fire! Hearth&HomeTechnologiesdisclaimsanyresponsibilityfor,andthewarrantyandagencylistingwillbevoidedbytheaboveactions.DO NOT: • Installoroperatedamagedappliance • Modifyappliance • Install other than as instructed byHearth&Home

Technologies • Operate the appliance without fully assembling all

components • Overfire • Install any component not approved by Hearth &

HomeTechnologies • InstallpartsorcomponentsnotListedorapproved.Improper installation, adjustment, alteration, service ormaintenancecancauseinjuryorpropertydamage.

Forassistanceoradditionalinformation,consultaqualifiedinstaller,serviceagencyoryourdealer.

Quadra-FireisaregisteredtrademarkofHearth&HomeTechnologies.

This appliance is approved formobile home installationswhennotinstalledinasleepingroomandwhenanoutsidecombustionairinletisused.Thestructuralintegrityofthemobilehomefloor,ceiling,andwallsmustbemaintained.TheappliancemustbeproperlygroundedtotheframeofthemobilehomeanduseonlyListedpelletventClass“L”or“PL”connectorpipe.AQuadra-FireOutsideAirKitmustbeinstalledinamobilehomeinstallation.YoumustordertheOutsideAirKitsepa-rately.

Note: The appliance is also approved for installation into a shop.

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A. Design, Installation & Location Consider-ations

Warning! Risk of Fire Damagedpartscould impairsafeoperation.DoNOTinstalldamaged,incompleteorsubstitutecomponents.

1. Appliance Location

NOTICE: Checkbuildingcodespriortoinstallation.• InstallationMUSTcomplywithlocal,regional,stateand

nationalcodesandregulations.• Consult insurance carrier, local building inspector, fire

officialsorauthoritieshavingjurisdictionoverrestrictions,installationinspectionandpermits.

It isagood idea toplanyour installationonpaper,usingexactmeasurements for clearances and floor protection,beforeactuallybeginningtheinstallationConsiderationmustbegivento:• Safety,convenience,trafficflow• Placementofthechimneyandchimneyconnector.• Ifyouarenotusinganexistingchimney,placetheappli-

ancewheretherewillbeaclearpassageforafactory-builtlistedchimneythroughtheceilingandroof.

• Installinganoptionaloutsideairkitwouldaffecttheloca-tionoftheventtermination.

CAUTION! Ifburningshelledfieldcorn,youmustuseap-provedventingspecificallydesignedforcorntopreventcorro-sionordegradation.Followtheinstructionsfromtheventingmanufacturer.

Sincepelletexhaustcancontainash,sootorsparks,youmustconsiderthelocationof:• Windows• AirIntakes• AirConditioner• Overhang,soffits,porchroofs,adjacentwalls• Landscaping,vegetationWhenlocatingventandventingtermination,ventaboverooflinewhenpossible.

Marginal Location:• Below peak

Location NOT recommended:• Not the highest point of the roof• Wind loading possible

Multi-level Roofs

Windward

Leeward

Recommended:Outside Air Intakeon windward side

NOT recommended:Outside Air Intakeon leeward side

Recommended Location:• Above peak

Recommended:• Insulated exterior chase

in cooler climates

Recommended Location:• Above peak• Inside heated space

Location NOT recommended:• Too close to tree• Below adjacent structure• Lower roof line• Avoid outside wall

Marginal Location:• Wind loading possible

NOTICE: Locating the appliance in a location ofconsiderableairmovementcancauseintermittentsmokespillagefromappliance.Donotlocateappliancenear:• Frequentlyopendoors• Centralheatoutletsorreturns

Figure 5.1

2 Getting Started

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C. Thermostat Location

The thermostat’s locationwill have some effect on theappliance’soperation.Whenthethermostatislocatedclosetotheappliance,itmayrequireaslightlyhighertemperaturesetting to keep the rest of thehouse comfortable. If thethermostatlocationisinanadjacentroomoronadifferentfloor level, youwill notice higher temperatures near theappliance.

FireHazard.

WARNING

• Donotoperateappliancebeforereadingandunderstandingoperatinginstructions.

• Failuretooperateapplianceproperlymaycauseahousefire.

B. Locating Your Appliance & Chimney

D. DraftDraftisthepressuredifferenceneededtoventappliancessuccessfully.Whenanapplianceisdraftingsuccessfully,allcombustionbyproductsareexiting thehome through thechimney.

Considerationsforsuccessfuldraftinclude:• Preventingnegativepressure• Locationofapplianceandchimney

NOTICE: Hearth & Home Technologies assumes noresponsibilityfortheimproperperformanceofthechimneysystemcausedby:• Inadequatedraftduetoenvironmentalconditions• Downdrafts• Tightsealingconstructionofthestructure• Mechanicalexhaustingdevices

E. Negative PressureWARNING! Risk of Asphyxiation! Negativepressurecancausespillageofcombustionfumesandsoot.

Negativepressureresultsfromtheimbalanceofairavail-ablefortheappliancetooperateproperly.Itcanbestron-gestinlowerlevelsofthehouse.

Causesinclude:

• Exhaustfans(kitchen,bath,etc.)• Rangehoods• Combustionairrequirementsforfurnaces,waterheaters

andothercombustionappliances• Clothesdryers• Locationofreturn-airventstofurnaceorairconditioning• ImbalancesoftheHVACairhandlingsystem• Upperlevelairleakssuchas: - Recessedlighting - Attichatch - DuctleaksTominimizetheeffectsofnegativeairpressure:

• Installtheoutsideairkitwiththeintakefacingprevailingwindsduringtheheatingseason

• Ensureadequateoutdoorairforallcombustionappliancesandexhaustequipment

• Ensurefurnaceandairconditioningreturnventsarenotlocatedintheimmediatevicinityoftheappliance

• Avoid installingtheapplianceneardoors,walkwaysorsmallisolatedspaces

• Recessedlightingshouldbea“sealedcan”design• Attichatchesweatherstrippedorsealed• Atticmountedductworkandairhandlerjointsandseams

tapedorsealed

Location of the appliance and chimney will affectperformance.• Installthroughthewarmairspaceenclosedbythebuilding

envelope.Thishelps toproducemoredraft,especiallyduringlightinganddie-downofthefire.

• Penetratethehighestpartoftheroof.Thisminimizestheeffectsofwindloading.

• Locate termination cap away from trees, adjacentstructures,unevenrooflinesandotherobstructions.

• Minimizetheuseofchimneyoffsets.• Considertheappliancelocationrelativetofloorandceiling

andatticjoists.• Takeintoconsiderationtheterminationrequirementson

Page 11.

CAUTION• DONOTCONNECTTHISUNITTOACHIMNEYFLUE

SERVICINGANOTHERAPPLIANCE.

• DONOTCONNECTTOANYAIRDISTRIBUTONDUCTORSYSTEM.

• Mayallowfluegasestoenterthehouse.

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H. Inspect Appliance & Components and Pre-Burn Check List

ReciprocatingSawChannelLocksHammerPhillipsScrewdriverTapeMeausrePlumbLineLevelFramingMaterialHi-tempCaulkingMaterialGloves

SafetyGlassesFramingSquareElectricDrill&Bits(1/4”)1/4”Self-TappingScrews

Mayalsoneed:VentSupportStrapsVentingPaint

Tools and building supplies normally required for installation, unless installing into an existing masonry fireplace:

G. Tools And Supplies Needed

Inspectapplianceandcomponentsfordamage.Damagedpartsmayimpairsafeoperation.

WARNING

• DoNOTinstalldamagedcomponents.• DoNOTinstallincompletecomponents.• DoNOTinstallsubstitutecomponents.

Reportdamagedpartstodealer.

1. Placetheapplianceinalocationnearthefinalinstallationareaandfollowtheproce-duresbelow:

2. Opentheapplianceandremoveall thepartsand articles packed inside theComponentPack.Inspectallthepartsandglassforship-pingdamage.Contactyourdealerifanyirregu-laritiesarenoticed.

3. All safetywarnings havebeen readand fol-lowed.

4. ThisOwner’sManualhasbeenread.5. Floorprotectionrequirementshavebeenmet.6. Ventingisproperlyinstalled.7. Theproperclearancesfromtheapplianceand

chimney tocombustiblematerialshavebeenmet.

8. Themasonrychimneyisinspectedbyaprofes-sionaland isclean,or the factorybuiltmetalchimneyisinstalledaccordingtothemanufac-turer’sinstructionsandclearances.

9. The chimneymeets the requiredminimumheight.

10. All labels have been removed from the glassdoor.

11. Plated surfaces have beenwiped clean, ifapplicable.

12. Thermostatorremotehasbeeninstalled.13. Apoweroutletisavailablenearby.

• Installationanduseofanydamagedappliance.• Modificationoftheappliance.• Installation other thanas instructed byHearth&Home

Technologies.• Installationand/oruseofanycomponentpartnotapproved

byHearth&HomeTechnologies.• Operating appliance without fully assembling all

components.• Operatingappliancewithoutlegsattached(ifsuppliedwith

unit).• DoNOTOverfire

Or any such action that may cause a fire hazard.

WARNING

Hearth&HomeTechnologiesdisclaimsanyresponsibilityfor,andthewarrantywillbevoidedby,thefollowingactions:

FireRisk.

F. Fire Safety

Toprovide reasonable fire safety, the following should begivenseriousconsideration:• Installat leastonesmokedetectoroneachfloorofyourhome.

• Locatesmokedetectorawayfromtheheatingapplianceandclosetothesleepingareas.

• Followthesmokedetectormanufacturer’splacementandinstallationinstructionsandmaintainregularly.

• ConvenientlylocateaClassAfireextinguishertocontendwithsmallfires.

• Intheeventofahopperfire: • Evacutethehouseimmediately.

• Notifyfiredepartment.

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3Dimensions and Clearances

A. Appliance Dimensions

5.0 in(127mm)

4-5/8 in(118mm)

12-3/8 in(314mm) 14-1/4 in

(362mm)

2-1/2 in(64mm)

CL

8-1/6 in.(205mm)

20- 7/16 in.(519mm)

28-1/2 in. (724mm)

27-5/8 in.(692mm)

25-3/4 in.(654mm)

CL

10-3/4 in.(273mm)

24-3/4 in.(629mm)

25-3/4 in.(629mm)

8-1/16 in.(205mm)

CL

28-1/2 in.(724mm)

26-1/2 in.(673mm)

31-5/8 in.(803mm)

Figure 8.4 - Front View

Figure 8.1 - Top View

Figure 8.3 - Side View

Figure 8.2 - Top View with Top Vent Adapter

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December 16, 2011 7014-179D Page9


Straight Back Against Wall

Inches Millimeters

A BackWalltoAppliance 2 51

B SideWalltoAppliance 6 152

Corner Installation Inches Millimeters

C WallstoAppliance 2 51

Vertical Installation Inches Millimeters

D BackWalltoFluePipe 3 76

E SideWalltoTop 6 152

F BackWalltoAppliance 7.5 191

Installations with:3 to 3 inch Top Vent Adapter and3 to 6 inch Offset Adapter Kit

Corner Installation Inches Millimeters

G WallstoAppliance 2 51

B. Clearances to Combustibles (UL and ULC)

D

E

F

A

B

FireRisk.Complywithallminimumclearancestocombustiblesasspecified.

WARNING

Failuretocomplymaycausehousefire.

NOTE:• IllustrationsreflecttypicalinstallationsandareFOR

DESIGNPURPOSESONLY.• Illustrations/diagramsarenotdrawntoscale.• Actualinstallationmayvaryduetoindividualdesign

preference.

C

C

G

G

Alcove Installation Inches MillimetersMinimumAlcoveHeight 44 1117MinimumAlcoveWidth 40-1/2 1029MaximumAlcoveDepth 36 915MinimumAlcoveSideWall 6 152TopofUnittoCombustibles 12-1/2 318

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*L Exception for Horizontal Installations:USA INSTALLATIONS:Anon-combustiblefloorprotec-tion is recommended extending beneath the flue pipewhen installed with horizontal venting or under the topventadapterwithverticalinstallation.CANADA INSTALLATIONS: A non-combustible floorprotection extending beneath the flue pipe is requiredwithhorizontalventingorunderthetopventadapterwithverticalinstallation.

Must extend 2 inches (51mm) beyond eachside of pipe (shaded area)

C. Hearth Pad Requirements (UL and ULC)

L*

KK

M

Useanon-combustiblefloorprotector,extendingbeneathappliance and to the front, sides and rear as indicated.Measurefrontdistance“M”fromthesurfaceoftheglassdoor.

Hearth Pad Requirements Inches Millimeters

K Sides 2 51

L* Back 2 51

M Front 6 152

Figure 10.1

Figure 10.2

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December 16, 2011 7014-179D Page11


Do not terminate ventinanyenclosedorsemi-enclosedareasuchasacarport,garage,attic,crawlspace,underasundeckorporch,narrowwalkwayorcloselyfencedarea,oranylocationthatcanbuildupaconcentrationoffumessuchasastairwell,coveredbreezeway,etc.

CAUTION

A. Chimney and Exhaust Connection1. Chimney & Connector: Use3or4 inch (76-102mm)

diametertype"L"or"PL"ventingsystem.Itcanbeventedverticallyorhorizontally.

2. Mobile Home: ApprovedforallListedpelletvent.Ifusingthe3inch(76mm)verticaltopventadapterkitorthe3to6inch(76-152mm)topventoffsetadapter,useListeddoublewallflueconnector.AQuadra-Fireoutsideairkitmustbeusedwithmanufacturedhomeinstallations.

3. Residential: The3inch(76mm)verticaltopventadapterkitandthe3to6inch(76-152mm)topventoffsetadapteraretestedtouse24gaugesinglewallflueconnectororListeddoublewallflueconnectortoClassAListedmetalchimneys,ormasonrychimneysmeetingnationaland/orlocalcodesforsolidfuelappliances.

4. INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER.

5. Secureexhaustventingsystemtotheappliancewithatleast3screws.Alsosecureallconnectorpipejointswithatleast3screwsthrougheachjoint.

6. DONOT INSTALLAFLUEDAMPER INTHEEXHAUSTVENTINGSYSTEMOFTHISUNIT.

7. DONOTCONNECTTHISUNITTOACHIMNEYFLUESERVINGANOTHERAPPLIANCE.

NOTE: All pipe must be welded seam pipe whenever pos-sible. Seal pipe joints with high temperature silicone (500°F [260°C] minimum rated only). Do not put silicone inside of pipe.

NOTE: If burning shelled field corn, you must use approved venting specifically designed for corn. Follow the instruc-tions from the venting manufacturer.

FireHazard.• Only LISTEDventing componentsmaybeused.

• NOOTHERventcomponentsmaybeused.Substituteordamagedventcomponentsmayimpairsafeoperation.

WARNING

B. Venting Termination Requirements

1. Terminationmustexhaustaboveairinletelevation.Itisrecommendedthatatleast60inches(1524mm)ofverti-calpipebeinstalledwhenapplianceisventeddirectlythroughawall. Thiswillcreateanaturaldraft,whichwillhelppreventthepossibilityofsmokeorodorventingintothehomeduringapoweroutage.Itwillalsokeepexhaustfromcausinganuisanceorhazardbyexposingpeopleorshrubstohightemperatures.Thesafestandpreferredventingmethodistoextendtheventverticallythroughtheroof.

2. Distancefrom doorsandopeningwindows,orgravityorventilationairinletsintobuilding:a. Notlessthan48inches(1.2m)below;b. Notlessthan48inches(1.2m)horizontallyfrom;c. Notlessthan12inches(305mm)above.

3. Distancefrompermanentlyclosedwindows:a. Notlessthan12inches(305mm)below,horizontally

fromorabove.4. Distance between bottom of termination and grade

shouldbe12inches(305mm)minimum.Thisiscon-ditional uponplants in thearea, andnatureof gradesurface.Thegradesurfacemustbeanon-combustiblematerial(i.e.,rock,dirt).Thegradesurfacemustnotbelawn.Distancebetweenbottomofterminationandpublicwalkwayshouldbe84inches(2134mm)minimum.

5. Distance tocombustible materialsmustbe24 inches(610mm)minimum.This includesadjacentbuildings,fences,protrudingpartsofthestructure,roofoverhang,plantsandshrubs,etc.

6. TerminationCapLocation(HomeElectricalService)• Side-to-sideclearanceistobethesameasminimum

clearancetovinylinsidecorners.• Clearanceofaterminationcapbelowelectricalservice

shallbethesameasminimumclearancetovinylsoffits.• Clearanceofaterminationcapaboveelectricalservice

willbe12inches(305mm)minimum.• Locationoftheventterminationmustnotobstructor

interferewithaccesstotheelectricalservice.

4Vent Information

VentsurfacesgetHOT,cancauseburnsiftouched.Noncombustibleshieldingorguardsmayberequired.

WARNING

7014-179D December 16, 2011

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Improperinstallation,adjustment,alteration,serviceormaintenancecancauseinjuryorpropertydamage.Refertotheowner’sinformationmanualprovidedwiththisappli-ance.Forassistanceoradditionalinformationconsultaqualifiedinstaller,serviceagencyoryourdealer.

WARNING

The chartwill help you in determiningproperventingsizeaccordingtotheequivalentfeetofpipecalculatedaboveandthealtitudeabovesealevelofthisinstallation.Figure 12.2.Locatethecalculatedequivalentfeetofpipeonthevertical leftsideof thechart. Movetotheright horizontally on the chart until you reachyouraltitudeabovesealevel.Ifyoufallbelowthediagonalline,3or4inch(76to102mm)pipemaybeused.Ifitisanywhereabovethediagonalline,a4inch(102mm)diam-eterpipeisrequired.Thechartrevealsthata90°elbowis5timesasrestrictive to the flowof exhaust gasesunderpositivepressureas1footofhorizontalpipe,andafootofhorizontalpipeistwiceasrestrictiveasafootofverticalpipe.

D. Pipe Selection Chart

Thetablebelowcanhelpyoucalculatetheequivalentfeetofpipewhichisamethodusedtodeterminepelletventsize.Figure 12.1.

C. Equivalent Feet of Pipe

Example of 3 Elbow-Rear Vent Termination Calculaton

Figure 12.1

FireRisk.DoNOTpackinsulationorothercombustiblesbetweenfirestops.

• ALWAYSmaintain specified clearancesaroundventingandfirestopsystems.

• Installfirestopsasspecified.

Failuretokeepinsulationorothermaterialawayfromventpipemaycausefire.

WARNING

3 in. or 4 in. (76mm or 102mm) Diameter Pipe

Equivalent Pipe Length In Feet

ALTITUDE IN THOUSANDS OF FEET

0

20

30

1 2 3 4 5 6 7 8 9 10

4 in. (102mm) Diameter Pipe Only

10

Example 1

Example 2

Figure 12.2

3 ft (914mm)

2 ft (609mm)

2 ft (609mm)

2 ft (609mm)

Pellet Venting Component

# of Elbows

Feet of Pipe

Multipled By

Equivalent Feet

ComponentsEquivalent Feet

90oElboworTee 3 X 5 1545oElbow X 3HorizontalPipe 7 X 1 7VerticalPipe 2 X 0.5 1

TotalEquivalentFeet 23

Note:Thisisagenericexampleandisnotintendedtorepresentanyspecificfueltype.

Example 1:Iftheequivalentlengthofpipeis23feet(7m)withaltitudeof8,000feet(2438m)youmustuse4inch(102mm)diametertype“L”or“PL”vent.Example 2:Iftheequivalentlengthofpipeis12feet(3.7m)withaltitudeof6,000 feet (1829m)youmayuse3or4inch(76to102mm)diametertype“L”or“PL”vent

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December 16, 2011 7014-179D Page13


5Venting Systems

NOTE:• IllustrationsreflecttypicalinstallationsandareFOR

DESIGNPURPOSESONLY.• Illustrations/diagramsarenotdrawntoscale.• Actualinstallationmayvaryduetoindividualdesign

preference.

A. Alcove

Figure 13.1

Allminimumslistedaretoacombustiblesurface.

AC

BD

Alcove Installation Inches Millimeters

A MinimumAlcoveHeight 44 1117

B MinimumAlcoveWidth 40-1/2 1029

C MaximumAlcoveDepth 36 915

D MinimumAlcoveSideWall 6 152

notshown TopofUnittoCombustibles 12-1/2 318

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6 in.(152mm)Minimum

Non-combustible Hearth Pad

W all Thimble

Horizontal T ermination Cap

2 in. (51mm) Minimum


From Glass

Straight Out

B. Through The WallHorizontalterminationcapmustbeaminimumof12inches.(305mm)fromthewall. Approvedformobilehomeinstal-lations.Mustuse3or4inch(76-102mm)“L”or“PL”listedpelletventingorlisteddoublewallpipeandaQuadra-Fireoutsideairkitinmobilehomes.

NOTE:InCanada,wherepassage throughawallorpartitionofcombustibleconstruction isdesired, the installationshallconformtoCAN/CSA-B365

Figure 14.1

Figure 14.2

Wall Thimble

Illustration shows venting going in both directions. Choose which one is best for your installation.



6 in. (152mm)Minimum


45 Degree

NOTICE:

Please note that while theminimumclearancefortheterminationcapis6inches(152mm)thereisthepossiblyof soot buildup around the termina-tion area. If this occurswe suggesttomovetheterminationfurtherawayfromthehousetopreventit.

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December 16, 2011 7014-179D Page15


Werecommendaminimumof60 in. (1.5m)vertical,howeverabovetheeaveispreferred.

Bothinstallationsareapprovedformobilehomeinstal-lations. Must use3or 4 inch (76 to102mm) “L” or“PL”ListedpelletventingorlisteddoublewallpipeandQuadra-Fireoutsideairkitinmobilehomes.Singlewallpipeisapprovedforresidentialinstallationsonly.

C. Vertical into Existing Class A Chimney

D. Through The Wall & Vertical - External

Firestop

Flashing

Rain Cap

6 in.(152mm)

Min.


3 in. (76mm)Min.

Clean-outCover

24 in. (610mm)minimum

Ceiling SupportClass A ChimneyConnector Adapter

Top Vent Kit


Clean-out Cover

Tee

Wall Thimble

Support Bracket every 60 in. (1524mm)


Rain Cap

Flashing



Figure 15.1

Figure 15.2

E. Vertical - Internal - Typical Installation

Firestop

Flashing

Rain Cap

6 in. (152mm)

Min.


3 in. (76mm) Min.


3 in. to 3 in. (76-76mm) Top Vent Kit

Clean-out Cover

Figure 15.3

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FireHazardInspectionofChimney:• Masonrychimneymustbeingoodcondition.• MeetsminimumstandardofNFPA211• Factory-builtchimneymustbeminimum6in.(152mm)

UL103HT.

WARNING

E. Masonry

F. Alternate Masonry

Non-Combustible Hearth Pad

AirtightClean-out Door

Cleanout Cover

Sheathing


1 in. (25mm) Clearance

Flashing

Fireclay FlueLiner with AirspaceConcrete Cap

1 in. (25mm) Clearancewith Firestop


Non-Combustible Hearth Pad

Sheathing


1 in. (25mm)Clearance

Flashing

Fireclay Flue Linerwith AirspaceConcrete Cap


Airtight Clean-out Door

1 in. (25mm) Clearancewith Firestop

Figure 16.1

Figure 16.2

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December 16, 2011 7014-179D Page17


6Mobile Home

1. Anoutsideairinletmustbeprovidedforthecombustionairandmustremainclearofleaves,debris,iceand/orsnow.Itmustbeunrestrictedwhiletheapplianceisin use to prevent roomair starvationwhich causessmokespillage.Smokespillagecanalsosetoffsmokealarms.

2. The combustion air duct systemmust bemade ofmetal.Itmustpermitzeroclearancetocombustibleconstructionandpreventmaterialfromdroppingintothe inlet or into the area beneath the dwelling andcontainarodentscreen.

3. Theappliancemustbesecuredtothemobilehomestructurebyboltingittothefloor(usinglagbolts)intwoplaces.Usethesameholesthatsecuredtheappliancetotheshippingpallet.

4. Theappliancemustbegroundedwith#8solidcoppergroundingwireorequivalent,terminatedateachendwithanNECapprovedgroundingdevice.

5. Refer toClearances toCombustiblesandfloorpro-tectionrequirementsonpages 9& 10 for listingstocombustiblesandappropriatechimneysystems.

6. Use silicone to create an effective vapor barrier atthe locationwhere thechimneyorothercomponentpenetratestothetheexteriorofthestructure.

7. Followthechimneymanufacturer’sinstructionswheninstallingtheventsystemforuseinamobilehome.

8. InstallationshallbeinaccordancewiththeManufactur-ersHome&SafetyStandard(HUD)CFR3280,Part24.

CAUTIONTHE STRUCTURAL INTEGRITY OF THE MANUFAC-TURED HOME FLOOR, WALL AND CEILING/ROOF MUST BE MAINTAINED.DoNOTcutthrough:• Floorjoist,wall,studsorceilingtrusses.• Anysupportingmaterialthatwouldaffectthestructural

integrity.

NEVER INSTALL IN A SLEEPING ROOM.

WARNING

InstallationmustcomplywithManufacturedHomeandSafetyStandard(HUD),CFR3280,Part24.

WARNING

You must use a Quadra-Fire Outside Air Kit for installation in a mobile home.

A. Mobile Home Installation

Figure 17.1

CAUTIONNeverdrawoutsidecombustionairfrom:• Wall,floororceilingcavity• Enclosedspacesuchasanatticorgarage

Spark Arrestor Cap

Roof Flashing

Storm Collar

Joist Shield/Firestop Approved Class “L” or “PL” Pellet Vent

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7Appliance Set-Up

A. Outside Air Kit Instructions

Flex Hose

Hose Clamp

Collar Assembly

Trim Ring

TerminationCap Assembly

Hose Clamp

Included in Kit:1pieceof2inchx3footflexhose,2hoseclamps,1collarassembly,terminationcapassembly,1trimring,12screws.

a. Measuredistancefromfloortoairventopeninginappli-anceandmarklocationonwall.Usesaw tocutopening inwall.Cuta2-1/2 to3 inch(64-76mm)openingoninsidewallanda3to3-1/2inch(76-89mm)openingonoutsideofhouse.

b. Usehoseclamptosecureflexpipetocollarassembly.c. Slidetrimringoverflexpipeandrunpipethroughwall.d. Attach hose to outside termination cap with second

hoseclamp.e. Secureterminationcaptooutsidesurface.f. Securetrimringtointeriorwall.g. Snipcornersandremoveplate.Figure 18.1.h. Alignandsecurecollarassemblywith2ofthe4holes

asshown.Figure 18.2.

Tools Needed:Phillipsheadscrewdriver;wirecutters;holesaworjigsaw.

CAUTIONNeverdrawoutsidecombustionairfrom:• Wall,floororceilingcavity• Enclosedspacesuchasanatticorgarage

Figure 18.1

1. Rear Installation

Snip Corners and remove plate

Figure 18.2

Figure 18.3

a. Removerearscreenandsetaside.b. Installcoverplateoverholeinrightrearfloor.c. Cuta2inchminimumholeinthefloortoaccommodate

flexhose.d. Attachhosetoterminationcap.e. Placeropeunderpedestaltocloseoffairleaks.

Screen

Install Cover Plate

Seal Pedestal with 26 in. Rope

Figure 18.4

2. Floor Installation

NO

NO

Secure Collar

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December 16, 2011 7014-179D Page19


3 to 3 inch Top Vent Adapter 3 to 6 inch Top Vent Offset Adapter

1. Putalayerofhightemperaturesiliconeonthe3inch(76mm)exhaustoutlet.

2. Slidethetopventadapterontotherearexhaustoutletandadjusttheassemblytoaverticalposition.

3. Drill4holeswith#26drillbit(provided)intothebackoftheapplianceusingtheoutershieldasapattern(makesuretheassemblyisvertical).Figure 19.1

4. Installthe4mountingscrews.5. Installtheventpipeintothetopventadapter(besure

tosiliconealljoints).6 Tocleanthetopventadapter,opentheclean-outcover.

See Figure 19.1

B. Top Vent Adapter Installation

Installing the Top Vent Adapter

3" - 6"Offset

Adapter

3" - 3"Top VentAdapter

Drill holes in back ofstove and secure with 4screws, 2 on each side.

Clean OutCover

Figure 19.1

C. Rear Vent and Rear Vent to Top Vent Adapter Installation

Clean-Out Cover

Clean-Out Cover

Figure 19.2 - Rear Vent Adapter

Figure 19.3 - Rear to Top Vent Adapter - 90o

1. Putalayerofhightemperaturesiliconeonthe3inch(76mm)exhaustoutlet.

2. Slidetheadapterontotherearexhaustoutletandadjusttheassemblytotheappropriateposition.

3. Installtheventpipeintotheadapter(besuretosiliconealljoints)

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D. Optional Brick Set Installation

1. Removethebafflefirst,followinstructionsonpage 34.

2. Slidebottomof left rear brick in first; rotate topedgetoward rear of appliance and then rotate outer edgetoward rear of appliance, until brick slides into place.Figure 20.1.

3. Repeatwithrightrearbrick.

4. Placeleftsidebrickalongleftsideoffirebox,makingsurechamfered(beveled)backedgeofbrickfitssnuglynexttorearbrick.Figure 20.2.

5. Repeatwithrightsidepanel.

6. Completebrickset,correctlyinstalled.Figure 20.3.

1 23

1 23 4

Figure 20.1

Figure 20.2

Figure 20.3

1. Afterthebricksethasbeeninstalled,2brickclipsneedtobeinstalledontheouteredgeofeachbaffletoholdthebricksetinplace.

2. Remove2bafflesfromtheappliance.Slidethebaffleupandthebottomedgeshouldfalldownandthenliftthebaffleout.

3. Usingpliers,bendthebrickclipslightlypast90°inthedirectionshowninFigure 20.4.

4. PositionthebrickclipasshowninFigure 20.4anduseplierstocrimparoundtheoutsideedgeofthebaffleasshowninFigure 20.5.

Note: Figure 20.5 shows the finished shape of the brick clip, after being bent around the outside edge of the baffle.

5. Slidethebafflebackintoplacemakingsurethatthebrickclipholdsthesidebricktowardthewallofthefirebox.Pushbackonthesidessotheywillkeeptherearbricksinplace.Repeatforoppositeside.

Approximately 1 inch from corner

Top outsidecorner of Baffle

Outside edgeof Baffle

Use pliers to crimpBrick Clip around edge

Installed Clip

E. Brick Clip Installation

• Brickmayhavesmallwiresprotrudingfromthebackofbrick.

WARNINGRiskofInjury.

Figure 20.4

Figure 20.5

1

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December 16, 2011 7014-179D Page21


G. Optional Gold or Nickel Grille Assembly

1. PlacethefrontloginfirstasshowninFigure 21.1.Placelogbetweenfirepotandfaceofappliancewithcharredareasurroundingfirepot.

2. Set the left and right logsonto the front log, placingtheholesinthebaseoftheleftandrightlogsoverthelocatingpinsinfrontlog.SeeFigure 21.2.Ensurethatthecharredendsarefacingthefirepot.

F. Optional Log Set Placement Instructions

CAUTIONLogsareFRAGILE.Useextremecarewhenhandlingorcleaninglogs.

NOTE:Due to the abrasive nature of a pellet appliance fire, thelogsarenotcoveredunderwarranty.Anyplacementvaria-tionotherthanshownherecancauseexcessiveheatandshallvoidtheappliancewarranty.

LOCATING PINS

Charred Areas in the Back

Top LogRight

Top Log, Left

Front Log

Figure 21.1

Figure 21.2

Place 1 flap ofbox lid intoopening forstability

CAUTION: Do not open top all the way back so the weight issupported by the hinges. It will damage the hinges. Prop thetop up with supporting brace or use shipping box as shown.

Align the 3 hoes in the stovewith the holes in the grille andsecure in place.

1. Removegrillefrompackaging.2. Lifttopupandplaceshippingboxinvertically.3. Place1flapoftheboxlidintoopeningforstability.4. Alignthe3holesinthestovewiththeholesinthegrille.5.UseaPhillipsscrewdrivertosecureinplace.6.Removeshippingboxandlowertop.

Install Logo

1. Removelogofrompackaging.2. Thelogohas2studsontheback.3. Installthelogoonthelowerleftsideofthecenter

panelbypressing the2studs into thepre-drilledholes.See Figure 21.4.

Donotopentopallthewaybacksotheweightofthetopissupportedbythehinges. It will damage the hinges. Itwillbenecessarytopropthetopupwithasupportingbrace.YoucanusetheshippingboxasshowninFigure1.

CAUTION

Figure 21.3

H. Installing Logo

Figure 21.4

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1. A12voltACthermostatisrequiredtooperatethispelletappliance.Youmayusetheincludedwallmountthermo-statorpurchaseanoptionalprogrammablethermostator remote control. It is equippedwith an adjustableheatanticipator.Thecurrentratingis.05amps.Theanticipatorneeds tobeadjusted to the lowestsettingavailable.

2. Whenmountingathermostatonawall,besuretofollowyourthermostatinstallationinstructionscarefully.

NOTE: Thermostat must be mounted level for accurate readings. The thermostat should be mounted on an inside wall and not in direct line with the appliance convection air.

NOTE: If the thermostat is located too close to the appliance, you may need to set the temperature setting slightly higher to maintain the desired temperature in your home.

3. Thereisa4screwterminalblocklocatedonthebacklowerleftcornerofthestovedirectlyabovethepowercordinlet.Thecenter2screwsareforthethermostatwires.

J. Thermostat Installation

Figure 22.1

Shockhazard.• DoNOTremovegroundingprongfromplug.• Plugdirectlyintoproperlygrounded3prong

receptacle.• Routecordawayfromappliance.• DoNOTroutecordunderorinfrontofappli-

ance.

CAUTION

Power Outlet

Terminal Block.Center 2 screws forThermostat Wires

I. Door InstallationTo install door:1.Carefullyremovedoorfrompackaging.2.Lineuphingeswithhingepinsonappliancebody,andslide

doordownuntilitsitssecurelyonpins. Figure 22.1.3. Ifdoorisplated,besuretocleanallplatedsurfacesand

glasswithaglasscleanertoensurealloilsareremovedbeforeyourfirstburn.

4.Removealllabelsfromglassbeforeburningappliance.

To adjust latches:1.Closedoorsecurely.2.Place rod in slot on the bracket on the door and close

latch.3.Latch must close tightly enough to ensure an airtight

sealbetweenthedoorandthebodyoftheappliance.Toincreasetensiononthelatch,turntherodclockwiseafewturns,thenattempttoclosethelatch,untilitissnug.Donotovertighten;youshouldbeabletoclosethelatchwithyourhand.Figure 22.2.

4.Afteradjustingthelatch,placeaPhillipsheadscrewdriverin theendof therod,and tighten thenutwithawrench.Thiswillmaintainthecorrecttensionontherodandlatch.

Hinge

Hinge Pin

Rod and nut

Rod and nut

Figure 22.2

Figure 22.3

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December 16, 2011 7014-179D Page23


8Operating Instructions

A. Fuel Size And Material1. Wood PelletsFuelpelletsaremadefromsawdustorwoodby-products.Ifthesourcematerial is hardwood, they can have a highermineralcontent,creatingmoreash.Fuelscontainingbarkwillalsohavehigherashcontent.Mineralsandothernoncombustiblematerialssuchas sandwill turn into a hard, glass-like substance calledaclinkerwhenheated to theextreme temperaturesourfirepotreaches.Thisiswhatformsclinkersinthebottomofthefirepot.Trees fromdifferentareaswillvary inmineralcontent. That iswhysomefuelsproducemoreclinkersthanothers.Pelletsaremanufacturedineither1/4inchor5/16inch(6-8mm)diameterandshouldbeno more than 1-1/2 inches (38mm) in length.Pelletlengthsmayevenvarybylotfromthesamemanufacturerwhichiswhythefeedratemayneedtobeadjustedoccasionally.If you burn pellets longer than 1-1/2 inches (38mm) you may have an inconsistent fuel feed rate and/or missed ignitions.

Pellet fuelquality cangreatly fluctuate. We recommendusingpremiumgradefuelwithashcontentlessthan1%.Eveninsomefuellabeled“premium”ashcontentcanvaryfrombagtobagandpossiblyexceed1%.Highashfuel,orlackofmaintenance,cancausethefirepottofillupandthuscreateapotentialforsmoking,sootingandpossiblehopperfires.

Alwaysburndryfuel.Burningfuelwithhighmoisturecontenttakesheatfromthefuelandtendstocooltheappliance,robbingheatfromyourhome.Damppelletfuelcanclogthefeedsystem.

We recommend that you buy fuel inmulti-ton lotswheneverpossible. Buying large quantities of fuel at oncewill greatlyreducethenumberoftimesthefeedadjustmentswillneedtobemade.However,wedorecommendtryingvariousbrandsbeforepurchasingmulti-tonlotstoensureyoursatisfaction.

2. Shelled Field CornExtensivefactoryandfieldtestinghasdemonstratedshelledfield corn to beanefficient and very economical fuel. Werecommendtheuseofa50-50blendofcornandwoodpellets.Theonlychangeinoperationisthatthefeedratemayrequireaslightadjustment.TheBTUoutputoftheappliancevariesslightlycomparedtopellets,dependingonthequalityofthecornused.Incaseswhereitisacceptablefortheappliancetorunfulltime,100%cornwillworkafterthefirehasbeenstartedusingwoodpellets.

B. General Operating Information1. Thermostat Calls For HeatThe appliance is likemostmodern furnaces; when thethermostatcalls forheat,yourappliancewill automaticallylightanddeliverheat.Whentheroomisuptotemperatureandthethermostatissatisfied,theredcalllightwillgooffandtheappliancewillshutdown.

2. Heat Output ControlsThisapplianceisequippedwithaheatoutputcontrolswitchthathasthreesettingsorburnrates;low,mediumandhigh.Theappliancewillturnonandoffasthethermostatdemands.Whenthethermostatcallsforheat,theappliancewillstartuponthehighsettingforthefirst4minutesand15seconds,thenautomaticallyswitchtotheburnrateforwhichitisset.Iftheapplianceissetatoneofthelowersettings,itwillrunquieterbuttakelongertoheatupanareathanifitweresetatahigherburnrate.Regardlessoftheburnrate,whentheareaiswarmenoughtosatisfythethermostat,theappliancewillshutoff.

3. Fan Speed SwitchThisswitchwilladjustthespeedoftheroomdistributionairfanorconvectionbloweronallthreesettings.Thismeansyouhavesixdifferentblowerspeedsavailableasthereisahighandlowoneachsetting.

HeatOutput

FanSpeed

Reset Button Call Light

HIGH HIGH

MED

LOW LOW

Figure 23.1

FireRisk.Keepcombustiblematerials,gasolineandotherflammablevaporsandliquidsclearofappliance.

WARNING

• DoNOTstoreflammablematerialsintheappliance’svicinity.

• DO NOT USE GASOLINE, LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR “FRESHEN UP” A FIRE IN THIS HEATER.

• DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL.

• Keepallsuchliquidswellawayfromtheheaterwhileitisinuse.

• Combustiblematerialsmayignite.

Fire Risk.

WARNING

• High ash fuels, or lack of maintenance, can cause the firepot to overfill. Follow proper shutdown procedure if ash buildup exceeds half way point in firepot.

• Failure to do so could result in smoking, sooting and possible hopper fires.

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E. Fire CharacteristicsAproperlyadjustedfirewiththeheatoutputcontrolswitchseton“high”hasashortactiveflamepatternthatextendsoutofthefirepotapproximately4to6inches(102to152mm).Ifthefirehastallflameswithblacktailsandseemssomewhatlazy,thefeedratewillneedtobereduced.Thisisdonebyslidingthefueladjustmentcontrolroddown,whichwillreducethefeed.Ifthefireisnot4to6inches(102to152mm)tall,slidethefueladjustmentcontrolroduptoincreasethefeed.Amediumandlowsettingwillgiveashorterflame.Theflamewillriseandfallsomewhat.Thisisnormal.

Figure 24.1

C. Before Your First Fire1. First,make sure your appliance has been properly

installedandthatallsafetyrequirementshavebeenmet.Payparticularattentiontothefireprotection,ventingandthermostatinstallationinstructions.

2. Double check that the ash drawer and firebox areempty!

3. Checkthepositionofthethermocouple,locatedabovethefirepot,andmakesurethatitprotrudesapproximately3/4inch(19mm)intothefirepot.

4. Closethefrontdoor.NOTICE: Thetipofthethermocouplemustbeincontactwith the insideendof the thermocouplecoverormissedignitionscanoccur. Thefeedadjustmentcontrolrodisfactoryset,andshould

beadequateformostfuels.Thesetscrewislocatedatthebottomof thehopperandset looseat the factory so thefueladjustmentcontrolrodwillslideupanddownbyonlylooseningthethumbscrewatthetop.See Figure 24.1. Donotre-tightenbottomsetscrew.However,iftheflameheightistoohighortoolow,youwillneedtoadjustthefeedrate.Waituntiltheappliancehasbeenburningfor15minutesbeforemakingyouradjustmentsandallow15minutesforfeedadjustmenttotakeeffect.1. Loosenthethumbscrew.Figure 24.12. Adjustthefueladjustmentcontrolrodtowardsthe"+"

symbol to increase the feed rateandflameheightortowardsthe"-"symbol,todecreasethefeedrateandflameheight.

3. Re-tightenthethumbscrew.

F. Feed Rate Adjustment Instructions

D. Starting Your First Fire1. A thermostat is required for proper operation of this

appliance,exceptforcorn.Atthistime,fillthehopperwithpellets,setthethermostattoitslowestsetting.Plugthepowercordintonearbyoutlet.

2. Theexhaust blowerwill stay on for approximately 10minutes even though the thermostat is not calling forheat.Thisisnormal.

3. Locate theheat output control switchmountedon theupper rightcornerof the rightsidepanel. Switch it tothehighsettingbypushingthetopoftheswitchin,thenadjustthethermostattoitshighestsetting.Theredcalllight locatedontheupperrightcornerof therightsidepanelwillbeon.Thisindicatesthethermostatiscallingforheat.

4. Thefuelfeedsystemandtheignitershouldnowbeon.5. Foryourfirstfireitwillbenecessarytopressthereset

buttoneverytwominutesuntilpelletsstarttodropintothefirepot,thenpressbutton1moretime.Thiswillfillthefeedsystemandallowtheappliancetobegindroppingpellets.Theappliancewillcontinuetorunaslongasthethermostatiscallingforheat.

6. Once the appliance has ignited, let the it burn forapproximately15minutes,thensetthethermostattothedesiredroomtemperature.Adjusttheheatoutputcontrolswitchtothedesiredsetting.

Fuel AdjustmentRod

ThumbScrew Set Screw

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G. Ignition Cycles

1. Duringeach ignition cycle, it is normal to seesomesmokeinthefirebox.Thesmokewillstoponcethefirestarts.

2. Theconvectionblowerwillautomaticallyturnonafteryourappliancehas reached theset temperatureonthe“high”setting.Thisblowertransfersheatfromyourapplianceintotheroom,andwillcontinuetorunafterthe thermostathasstoppedcalling forheatuntil theappliancehascooleddown.

3. Occasionallytheappliancemayrunoutoffuelandshutitselfdown.Whenthishappens,theredcalllightwillbeon.Torestartit,fillthehopperandpresstheresetbutton.(See Figure 23.1, page 23).Whenyoupresstheresetbuttontheredcalllightwillgoout.Releasethebuttonandthelightwillcomebackon.Youshouldseeafireshortly.Ifnot,followtheinstructionsonpage 24,of“StartingYourFirstFire”.

H. Frequently Asked Questions

Odorsandvaporsreleasedduringinitialoperation.• Curingofhightemperaturepaint.• Openwindowsforaircirculation.

Odorsmaybeirritatingtosensitiveindividuals.

CAUTION

WARNINGFireRiskDoNOToperateappliance:• Withappliancedooropen.• Firepotflooropen.• Cleaningslideplatesopen.DoNOTstorefuel:• Closerthanrequiredclearancestocom-

bustiblestoappliance• Withinspacerequiredforloadingorash

removal.

ISSUES SOLUTIONS1. Metallicnoise. 1. Noiseiscausedbymetalexpandingandcontractingas

itheatsupandcoolsdown,similartothesoundpro-ducedbyafurnaceorheatingduct.Thisnoisedoesnotaffecttheoperationorlongevityofyourinsert.

2. Ashbuilduponglass. 2. Thisisnormal.Cleantheglass.

3. Glasshasturneddirty. 3. Excessivebuildupofash.Thelowerburnsettingswillproducemoreash,thehigherburnsettingsproduceless.Themoreitburnsonlowthemorefrequentclean-ingoftheglassisrequired.

4. Firehastallflameswithblacktailsandislazy. 4. Thefeedrateneedstobereducedorthefirepotneedscleaning.Heatexchangerofexhaustblowerneedscleaning.

5. Smokeystart-uporpuffsofsmokefromtheairwash. 5. Eitherthefirepotisdirtyorthereistoomuchfuelatstart-upandnotenoughair.Closedownfeedrate1/4inchatatimeuntilthisnolongerhappens.

6. Largeflameatstart-up. 6. Thisisnormal.Flamewillsettledownoncethefireisestablished.

Back side of Firepot

Firepot floor left open

Figure 24.1 - DO NOT LEAVE FIREPOT FLOOR OPEN

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9 Troubleshooting

Withproperinstallation,operation,andmaintenanceyourappliancewillprovideyearsof trouble-free service. If you do experience a problem, this troubleshooting guidewillassistaqualifiedservicepersoninthediagnosisofaproblemandthecorrectiveactiontobetaken.This troubleshooting guide can only be used by a qualified service technician.

Symptom Possible Cause Corrective ActionPluginappliance-Noresponse.

Nocurrenttooutlet.7ampfusedefective.#3snapdisctrippedordefective.Controlboxdefective.

Checkcircuitbreakeratservicepanel.Replacefuse.Resetorreplacesnapdisc.Replacecontrolbox.

Calllighton.Nofire.Nofuelinfirepot.

Outoffuel.#2snapdiscmaybedefective.Vacuumswitchnotclosing,novacuum.

Controlboxdefective.

Checkhopper.Fillwithfuel.Replacesnapdisc.Checkexhaustblowerispluggedinandoperating.Checkvacuumswitchispluggedin.Checkvacuumhoseisingoodcondition,clearandconnectedatbothends.Checkthermocoupleisingoodconditionandpluggedinproperly.Makesureventingsystemisclean.Makesurefrontdoorisclosed.Replacecontrolbox.

Calllighton.Nofire.Partiallyburnedfuelinfirepot.

Firepotclean-outplatenotclosed.

Firepotisdirty(missedignition).

Checkthatfirepotclean-outplateisfullyclosed.Cleanfirepot.Makesurethereisnoclinkerinthefirepot.Clinkersmayhavetobebrokenupwithfirepotscrapertoolorothermeans.

Calllighton.Nofire.Unburnedpelletsinfirepot.

Firepotclean-outplatenotclosed.

Firepotisdirty.

Ignitionholeblocked.

Igniternotworking.


Checkthatfirepotclean-outplateisfullyclosed.Cleanfirepot.Makesurethereisnotaclinkerinthefirepot.Clinkersmayhavetobepushedoutoffirepotwithfirepotscrapertoolorothermeans.Scrapewithsolidpieceofwire.

Removeashdrawertoseeifigniterisglowingredonstart-up.Checkigniterwiresforgoodconnection.Replaceigniterusing1/4inchmale/femalespadeconnectors.

Replacecontrolbox.

Sloworsmokystart-up. Firepotclean-outplatenotclosed.Firepotisdirty.

Excessiveamountoffuelatstart-up.

Checkthatfirepotclean-outisfullyclosed.Cleanfirepot.Makesurethereisnotaclinkerinthefirepot.Clinkersmayhavetopushedoutoffirepotwithfirepotscrapertoolorothermeans.Reducefeedrateusingfeedrateadjust-mentcontrolrodlocatedinsidehopper.

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December 16, 2011 7014-179D Page27


Symptom Possible Cause Corrective ActionSloworsmokystart-up(Cont’d)

Dirtyexhaustand/orventingsystem. Checkforashbuildupinunit,includ-ingbehindrearpanels,firebox,heatexchanger,exhaustblowerandventing.

Feedsystemfailstostart.

Outoffuel.#2snapdiscmaybedefective.

Vacuumswitchnotclosing.Novacuum.

Feedsystemjammedorblocked.

Feedspringnotturningwithfeedmotor.

Feedmotordefectiveornotpluggedin.

Checkhopper,fillwithfuel.Replacesnapdisc.Fireboxdoormustbeclosedsecurely.

Checkexhaustblowerispluggedinandoperating.Checkvacuumswitchispluggedin.Checkvacuumhoseisingoodcondition,clearandconnectedatbothends.Checkthermocoupleisingoodconditionandpluggedinproperly.Makesureventingsystemisclean.NOTE:Highwindsblowingintothevent-ingsystemcanpressurizethefireboxcausinglossofvacuum.Emptyhopperoffuel.Useawet/dryvacuumcleanertoremoveremainingfuel,fromhopper,includingfeedtube.Checkfeedchuteforobstructions.Loosen2screwsandjigglefeedassembly.

Checkthatsetscrewistightonfeedspringshaftatendoffeedmotor.Checkconnectionsonfeedmotor,replaceifdefective.

Nocalllight.Unitdoesnotbeginstartsequence.

Thermostatnotsettoahighenoughtempera-ture.SnapDisc#3tripped.Nopower.Fuseblown.Connectionsatthermostatand/orappliancenotmakingpropercontact.Defectivethermostatorthermostatwiring.


Adjustthermostataboveroomtempera-ture.Resetsnapdisc.Connecttopower.Replacefuse.Checkconnectionsatthermostatandappliance.Replacethermostatorwiring.NOTE:Totestthermostatandwiring,useajumperwireatthethermostatblockontheunittoby-passthermostatandwiring.

Replacecontrolbox.Unitfailstoshutoff. Calllighton. Turnthermostatoff.

Ifcalllightdoesnotgoout,disconnectthermostatwiresfromunit.Ifcalllightdoesgoout,thermostatorwiresaredefective.

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Symptoms Possible Cause Corrective ActionConvectionblowerfailstostart.

#1snapdiscdefective.

Blowernotpluggedin.

Blowerisdefective.

Controlboxisdefective.

Replacesnapdisc.

Checkthatblowerispluggedintowirehar-ness.

Replaceblower.

Replacecontrolbox.Exhaustblowerfailstostartordoesnotshutoff.

Blowernotpluggedin.

Bloweriscloggedwithash.

Blowerisdefective.

Controlboxisdefective.

Checkthatblowerispluggedintowirehar-ness.

Cleanexhaustsystem.

Replaceblower.

Replacecontrolbox.Large,lazyflame,orangecolor.Blackashonglass.

Dirtyappliance.Poorfuelquality,highashcontent.

Firepotclean-outplatenotcompletelyclosed.

Excessiveamountoffuel.

Cleanunit,includingfirepot,heatexchang-ersandventingsystem.Removestainlesssteelbafflefromfireboxtocleanashfromontopofbaffle.Cleanbehindrearbrickpanels.Changefuelbrandtopremium.

Checkthatfirepotclean-outplateisfullyclosed.

Reducefeedrateusingfeedrateadjustmentcontrolrodlocatedinsidehopper.

Nuisanceshutdowns. Lowflame.

Sawdustbuildupinhopper.

Feedmotorisreversing.

Defectivethermocouple.

Defectivecontrolbox.

Firepotmorethan1/2full.

Increasefeedbyopeningfeedrateadjust-mentcontrolrodlocatedinsidehopper.

Cleanhopper,seepage 31.

Checkforgoodconnectionsbetweenfeedmotorandwireharness.

Replacethermocouple.

Replacecontrolbox.

Seepage 33fordetailedinstructionsfor“HighAshFuelContentManagement”

Appliancecallsforheat.Calllightilluminates.Exhaustblowerstarts.Nofeedorigniter.

Thermocoupleisdefectiveornotproperlypluggedin.

Defectivecontrolbox

Checkconnectionsonthermocoupleorreplaceifdefective.Aflashingyellowlightonthecontrolboxindicatesaproblemwiththethermocouple.

Replacecontrolbox.

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10Maintaining & Servicing Your Appliance

C. General Maintenance1. Types of Fuel

Dependingonthetypeoffuelyouareburningwilldictatehowoftenyouhavetocleanyourfirepot.Ifthefuelyouareburninghasahighdirtorashcontentoryouareburningshelledfieldcorn,itmaybenecessarytocleanthefirepotmorethanonceaday.Dirtyfuelwillcauseclinkerstoforminthefirepot.Aclinkerisformedwhendirt,ashoranon-burnablesubstanceisheatedto2000°F(1093°C)andbecomesglass-like.See“D” page 33inthissectionformoredetailsonfuelswithhighashcontent.

Clinker

Figure 29.1 - Clinker

Shock and Smoke Hazard• Turndownthermostat,letappliancecompletelycoolandexhaustblowermustbeoff.Nowyoucanunplugappliancebeforeservicing.

• Smokespillageintoroomcanoccurifapplianceisnotcoolbeforeunplugging.

• Riskofshockifappliancenotunpluggedbeforeservicingappliance.

CAUTION

A. Proper Shutdown Procedure

B. Quick Reference Maintenance Chart

Follow the detailed instructions found in this section for each step listed as referenced in the chart below.

Cleaning or Inspection Frequency Daily Weekly Monthly YearlyAshPan Every5bagsoffuel OR XAshRemovalfromFirebox Morefrequentlydependingon

thefueltypeorashbuild-upOR X

BeneathHeatExchanger Every1tonoffuel OR XBlower,Combustion(Exhaust) Morefrequentlydependingon

thefueltypeOR X

Blower,Convection Morefrequentlydependingonoperatingenvironment

OR X

DoorLatchInspection Priortoheatingseason OR XExhaustPath Morefrequentlydependingon

ashbuild-upOR X

Firebox-PrepareforNon-BurnSeason Atendofheatingseason OR XFirepot-Burningpellets-hardwood Every3bags OR XFirepot-Burningpellets-softwood Every5bags OR XFirepot-BurningCorn Every1bag OR XGlass Whenclearviewoffirepot

becomesobscureOR X

HeatExchanger&DropTube Every1tonoffuel OR XHopper Every1tonoffuelorwhen

changingfueltypesOR X

TopVentAdapter Morefrequentlydependingonthefueltypeorashbuild-up

OR X

VentingSystem Morefrequentlydependingonthefueltype

OR X

NOTICE: Thesearerecommendations.Cleanmorefrequentlyifyouencounterheavybuild-upofashattherecommendedintervaloryouseesootcomingfromthevent.Not properly cleaning your appliance on a regular basis will void your warranty.

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5. Disposal of Ashes• Frequency:Asneeded• By:Homeowner

Ashes should be placed in ametal containerwith atight-fitting lid. Theclosedcontainerofashesshouldbeplacedonanon-combustiblefloororontheground,wellawayfromallcombustiblematerials,pendingfinaldisposal.Iftheashesaredisposedofbyburialinsoilorotherwiselocally dispersed, they should be retained in theclosedcontaineruntilallcindershavebeenthoroughlycooled.

6. Cleaning Heat Exchanger Chambers & Drop Tube• Frequency:Weeklyorevery1tonoffuel• By:Homeowner

The amount of ash buildup in the firepot will be a goodguide to determine howoften you should clean the heatexchangers.

a.Allowtheappliancetocompletelycooldownbeforepullingthecleaningrods. Turnthethermostatonandthenimmediatelyofftostarttheexhaustbloweronitscycletime.Itwillpullflyashouttheexhaustinsteadofintotheroom.

b. Toaccessthecleaningrodsliftthehopperlid.Bothblackbenthandlepullrodsarelocatedclosetothefaceoftheappliancetotheleftandrightside.

c. To clean, pull the rods straight out until it stops,approximately 20 inches (508mm). Slide the rodsOUTandINacoupleoftimes.

WARNING

Heatexchangercleaningrodsmaybewarmtothetouch.Forsafetypurposesweargloves.

Donotpullheatexchangercleaningrodswhileapplianceisoperating.

PushcleaningrodsINwhendone,DONOTleavecleaningrodsOUT.Injurycanoccur.

2. Cleaning Firepot with Cleaning Rod & Firepot Scraper

• Frequency:Dailyormoreoftenasneeded• By:Homeowner a.Be sure theappliance is allowed to cool, has been

unpluggedandtheexhaustblower isoff. Ifyouarejustcleaningthefirepot,thereisnoneedtounplugtheappliance.

b.PullfirepotcleaningrodOUTandINacoupleoftimestohelpshakedebrisloose.Ifrodishardtopull,itmaybenecessarytouseyourfirepotclean-outtooltochipawaymaterialthathasbuiltuponthebottomplateofthefirepotandtopushoutanyclinkers.Largerclinkersmayhavetoberemovedfromthetopofthefirepot.Cornclinkerscanbeespeciallydifficulttobreakup.

c.The firepot floor platemust be fully closedwhenfinished.See Figure 28.1 on page 28.

4. Cleaning Ash Pan• Frequency:Weeklyorevery5bagsoffuel• By:Homeowner

Locatetheashpanunderneaththefirepotandusingaslightpullupandoutremovetheashpan.Emptyintoa non-combustible container and re-install ash pan.See Disposal of Ashes.

3. Ash Removal from Firebox• Frequency:Weeklyormorefrequentlydependingon

ashbuild-up.• By:Homeowner a.Allowtheappliancetocompletelycooldown.There

must not be any hot ashes in the firebox duringcleaning. Turnthethermostatonandthenimmediatelyofftostarttheexhaustbloweronitscycletime.Itwillpullflyashouttheexhaustinsteadofintotheroom.

b.Frequentcleaningof theash inthefireboxwillhelpslowdownthebuild-upofashintheexhaustblowerandventsystem.

c.Opendoor.Removeashwithanashvacuumorwhiskbroomandsmalldustpan.

d.This ash is deposited in the sameash pan as thefirepotdebris.Theashpanshouldbeemptiedeverytimeyoucleanthefirebox.Remembertoplacetheashanddebrisintoametalornon-combustiblecontainer. See Disposal of Ashes.

WARNING

• NEVERpullfirepotcleaningrodsorcleaningslideplateswhenapplianceisoperating.Hotpelletsmayfallintoashpanandmaystartafireorhavemis-startsduetolackofvacuum.

FireRisk.

DisposalofAshes

WARNING

• Ashes should be placed inmetal containerwithtightfittinglid.

• Ashesshouldberetainedinclosedcontaineruntilallcindershavethoroughlycooled.

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December 16, 2011 7014-179D Page31


7. Cleaning Beneath Heat Exchanger • Frequency:Monthlyorafterburning1tonoffuel• By:Homeowner a.Be sure the appliance is allowed to cool, has been

unpluggedandtheexhaustblowerisoff. b.Amore thorough cleaning is needed to remove the

excess ash that is left behind from the use of thecleaningrodsfortheheatexchangertubes.

c.Theashwillberestingonthebackofthebaffles.Thiswillrequireremovingthebaffles.Pleaserefertopage 33 forinstructionsonremovingthebaffles.

9. Cleaning the Glass• Frequency:Whenclearviewofthefirepotbecomes

obscure.• By:Homeowner a.Besure theappliance isallowed to cool, hasbeen

unpluggedandtheexhaustblowerisoff. b.Usea damppaper towel or any nonabrasive glass

cleaner.Wipeoffwithdrytowel.

NOTE: There are heavy duty vacuum cleaners specifically designed for solid fuel appliance cleaning.

8. Cleaning Exhaust Path• Frequency:Yearlyormorefrequentlydependingon

ashbuild-up.• By:Homeowner

a.Besure theappliance isallowed tocool,hasbeenunpluggedandtheexhaustblowerisoff

b. Removeaccessdoorontherightoftheappliance(4screws).

c. Useasmallvacuumhoseattachmenttocleanarea.d. Re-installandclosetrapdoor.

Handleglassassemblywithcare.

When cleaning glass:• Avoidstriking,scratchingorslamming

glass.

CAUTION

• DoNOTcleanglasswhenitishot.

• DoNOTuseabrasivecleaners.

• Useahardwaterdepositglasscleaneronwhitefilm.

• Refertomaintenanceinstructions.

13. Cleaning Exhaust Blower - Requires No Lubrication• Frequency:Yearlyorasneeded• By:QualityServiceTechnician/Homeowner• Task:Contact your local dealer.

14. Cleaning Convection Blower - Requires No Lubrication

• Frequency:Yearlyorasneeded• By:QualifiedServiceTechnician• Task: Contact your local dealer.

12. Cleaning the Hopper• Frequency:Monthlyorafterburning1tonoffuel• By:Homeowner

After burning approximately 1 ton of fuel or changingfuelsyouwillneedtocleanthehoppertopreventsaw-dustbuild-up.A combination of sawdust and pellets on the augerreducestheamountof fuelsupplytothefirepot. Thiscanresultinnuisanceshutdownsandmis-starts.a. Besuretheapplianceisallowedtocool,hasbeen

unpluggedandtheexhaustblowerisoff.b Emptythehopperofanyremainingpellets.c. Vacuumthehopperandfeedtube.

10. Door Latch Inspection• Frequency:Priortoheatingseason• By:Homeowner a.Be sure the appliance is allowed to cool, has been

unpluggedandtheexhaustblowerisoff b.Toadjust,openthelatchandpivottheholdingrodout.

Loosenthejamnutontherod. c. WithaPhillipsheadscrewdriver,turntherodclockwise

totighten.Thelatchhandleshouldsnapsecurelyinplacewhenadjustedproperly.

d.Afteradjustingthelatch,besuretotightenthejamnutontherodtoholdtheadjustment.

11. Door Gasket Inspection• Frequency:Priortoheatingseason• By:Homeowner a.Be sure theappliance is allowed to cool, hasbeen

unpluggedandtheexhaustblowerisoff b.Toinspectthedoorrope(gasket),openthedoorand

seethatthedoorropeextendsapproximately1/8inch(3mm)to3/16inch(9.5mm)fromthedoorropechan-nel.

c.Itshouldshowsignsofcompactionallthewayaroundthedoorwheretheropecontactsthefaceoftheappli-ance.Confirmtherearenoairleaks.

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15. Soot and Fly Ash: Formation & Need for Removal in Exhaust Venting System.

• Frequency:Yearlyormorefrequentlydependingonashbuild-up.

• By:QualifiedServiceTechnician/Homeowner

Besuretheapplianceisallowedtocool,hasbeenunpluggedandtheexhaustblowerisoff.Theproductsofcombustionwillcontainsmallparticlesofflyash.Theflyashwillcollectintheexhaustventingsystemandrestricttheflowofthefluegases.Atstart-upifthereisincompletecombustion,orifthereisashutdownorincorrectoperationoftheapplianceitwillleadtosomesootformation.Thiswillcollectintheexhaustvent-ingsystem.Theventingsystemmayneedtobecleanedatleastonceayearormoreoftendependinguponthequalityofyourfuelorifthereisalotofhorizontalpipesections.Ashwillbuildupmorequicklyinthehorizontalsections.

17. Preparing Firebox for Non-Burn Season• Frequency:Yearly• By:Homeowner a.Be sure the appliance is allowed to cool, has been

unpluggedandtheexhaustblowerisoff. b.Removeallashfromthefireboxandvacuumthoroughly. c. Paintallexposedsteel,includingcast-iron.

• UsetheTouch-Uppaintsuppliedwiththeappliance;or,

• Purchasepaintfromyourlocaldealer.• Mustuseahigh-temperaturepaintmadespecifi-

ciallyforheatingappliances.

Clean OutCover

Figure 32.1

16. Cleaning the Top Vent Adapter

a. Theappliancemustbeincompleteshutdownandtheexhaustblowershouldbeoff.Allowtheappli-ancetocompletelycooldown.

b. Opentheclean-outcover.See Figure 32.1.c. Sweepoutanyashbuild-up.

NOTE: There are heavy duty vacuum cleaners specifi-ically designed for solid fuel appliance cleaning.

Frequency:Yearlyormorefrequentlydependingonashbuild-up.

• By:Homeowner

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December 16, 2011 7014-179D Page33


Correct Flame Size, Yellow/White in Color

Correct

Figure 33.3

Ash Build Up in Firebox

Pellets Back UpIn Feed Tube

Firepot Overfills

Tall, Lazy Flame, Orange in Color

Incorrect

Figure 33.1

Figure 33.2

D. High Ash Fuel Content Maintenance• Frequency:Whentheashbuild-upexceedsmore

thanhalfwayupthefirepot.• By:Homeowner

1. Convection Blower Replacementa. Use proper shut down procedures to shut down the

applianceandletitcompletelycool.b. The convection blower is located at the bottom rear

of theappliance. Ifanoutsideairkit isalso installed,depending on your particular installation youmay ormaynothavetoremovetheoutsideairflange.Ifyoudo,removethe2screwsusingaPhillipsheadscrew-driver.Youdonotneedtoremovetheflexpipefromtheflange.

c. Remove the lower rear screen by removing the 4screwssecuringthescreentotheunit.

d. Themotorismountedonaremovablebracket.Removethe2screwsjustabovethemotorandthewholeassemblywilltiltdownandpullout.

e. Disconnectthewiresfromtheblower.Thewirescomingfromthewiringharnessarewhite,redandtanandthewirescomingfromtheblowerareblack,whiteandred.Thewhiteconnectstowhite,theredtoredandblacktothetancolorwire.

E. Blower Replacement

Figure 33.4

Remove 2 Screws

Remove 4 Screws

Outside AirFlex Hose

Convection Blower

Poorqualitypelletfuel,orlackofmaintenance,cancreateconditionsthatmakethefirepotfillquicklywithashesandclinkers.Thisconditionmakestheappliancesusceptibletooverfill-ing the firepotwith pelletswhichmay result in smoking,sootingandpossiblehopperfires.Figure 33.1showsanexamplewherethefirepotoverfills,pelletsbackupintothefeedtubeandashhasaccumulatedinthefirebox.An inefficient and non-economicalmethod of burning offuelcausedbypoorqualitypellet fuel isshown in Figure 33.2. Thecorrectflamesizewhengoodquality,premiumpelletfuelisburnedisshowninFigure 33.3.If theashbuildupexceedsthehalfwaypoint inthefirepotIMMEDIATE ATTENTION AND CLEANING IS REQUIRED.

Fire Risk.

WARNING

• High ash fuels, or lack of maintenance, can cause the firepot to overfill. Follow proper shutdown procedure if ash buildup exceeds half way point in firepot.

• Failure to do so could result in smoking, sooting and possible hopper fires.

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2. Exhaust Blower Replacement G. Igniter Replacement

F. Baffle Removal

1. Usepropershutdownprocedures toshutdown theapplianceand let it completely cool downand thenunplugitandremovetheashdrawer.

2. Follow instructions to remove theashpan foundonpage 30.Removetheaccessplatedirectlyaboveitbyremovingthe2screwsjustbelowtheashcatcher.

3. Thewireleadstotheigniterareconnectedtothewireharnesswith1/4inchmale/femalespadeconnectors.Thesewireswill pull forward approximately 4 to 5inches (102mm to 127mm). Disconnect the spadeconnectionsandremovetheigniterfromthechamber.Loosenthethumbscrewandslideigniterout.

4. Install new igniter into the chamber and tighten thethumbscrew.Re-connectthewirestothe2leadswiththespadeconnectors.

5. Remove right side panel and pull wire leads backtowardtherearoftheappliancetotake-upthe4to5inches(102mmto107mm)previouslypulledout.Thiswillkeepthewiresoutofthewayoftheashdrawer.Doublecheck that the igniterwiresareclearofanymovement,i.e.ashdrawer,firepotcleaningrod,etc.

6. Re-installtheashdrawerandsidepanelandre-connectthepower.

1. Usepropershutdownprocedurestoshutdowntheapplianceandletitcompletelycooldown.

2. Openrightsidepanelandthenopenthedoor.

3. The2bafflesarelocatedatthetopinsideoffirebox.4. Placeyourhandon thebaffleandslide it upand the

bottomedgewillfalldownandthenyoucanliftthebaffleout.Repeatfortheotherside.

Igniter

Igniter Bracket

Thumb Screw

Figure 34.1

Remove existing blower:a. Usepropershutdownprocedurestoshutdowntheappli-

anceandletitcompletelycoolandthenunplugit.b. Usean11/32"wrenchornutdrivertoloosenandremove

the (6) nuts holdingmotormount plate to the blowerhousingonyourstove.

c. Removewasherfrombeneaththeterminalringonthegroundingwire.

d. Pullmotor/mountingplatefromblowerhousing.e. Scrapeoffoldgasketingmaterialfromblowerhousing.

Install new blower:

f. Theblowerandblowerhousingisshippedasaunit.Itisnecessary toseparate themat thispoint if youareusing theexistingblowerhousingalready installedontheappliance:

g. Followsteps2and3above.Discardorsetasidethenewblowerhousing.

h. Carefullyremovegasketingfromnewhousingandsetontotheblowerhousing.

Re-install blower to blower housing:

i. Installbloweronhousingensuringthatwiringexitsfacingthe8o’clockposition.Placethewasherandthenthegroundingwireonnearestmountingplatestud.

j. Usenutsremovedinstepbtosecureblowertohous-ing.

k. Re-connectwiring(usejumperwireifnecessary).Re-connectpowersupply.

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H. Glass Replacement

• Glassis5mmthickhightemperatureheat-resistantceramicglass.

• DONOTREPLACEwithanyothermaterial.

• Alternatematerialmayshatterandcauseinjury.

WARNING

Figure 35.1

Top & Bottom Frame

Door Latch

SideFrame

Center Posts

Glass

Remove Door Latch Firstand then Side Frame

Door Frameshown with noGlass or GlassFrames

Remove 5 nuts from Bottom Frame

Figure 35.2

Handleglasswithcare.• Inspectthegaskettoensureitis

undamaged.• DoNOTstrike,slamorscratchglass.• DoNOToperateappliancewithglass

assemblyremoved.

WARNING

• DoNOToperatewithglasscracked,brokenorscratched.

• Removedoorfromapplianceandplacefacedownonaprotectedsurfacetoavoidscratchingthedoor.

• Removealldoorrope.

1. Replacing Center Glass

NOTE: DO NOT LET Air Wash Spacers fall down from top frame when removing and replacing center glass.

a. Besure theappliance isallowed tocool,hasbeenunpluggedandtheexhaustblowerisoff.

b. Usinganut driver remove the (5) bottomnuts andremovethebottomglassframe.Figure 35.2.

c. Slightlybendupandoutofthewaythe2centerpostsandslidetheglassoutthebottom.

d. Slidenewglassin,repositionthe2centerpostsandre-installbottomglassframe.

e.Re-ropethedoor.

2. Replacing Side Glass

NOTE: When removing the side glass with the door latch, you must remove the door latch first before removing the side frame. Use a pow-ered Phillips head screw driver to remove the 4 screws.

a. Besure theappliance isallowed tocool,hasbeenunpluggedandtheexhaustblowerisoff.

b. Removesideglassframe. c. Loosenthetopandbottomframeandslightlybend

upandoutoftheway. d. Slideglassoutthesideandslidenewglassin. e. Re-installthesideglassframeandtightenthetop

andbottomframes. f. Re-installthedoorlatch,ifapplicable,andre-rope

thedoor.

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11 Reference Materials

7. Heat ExchangersTheheatexchangerstransferhotairfromtheexhaustsysteminto convection air. Lift the stove top to access the heatexchangers.Thereare2cleanoutrodslocatedundertheheatexchangers.8. Heat Output SwitchTheheatoutputswitchislocatedontheupperrightsidepanel.Thefunctionoftheheatouputswitchistoregulatetheburnrates;low,medium,andhighsettings.9. Hopper SwitchThehopperswitchislocatedintheupperrighthandcornerofthehopper.Thisswitchisdesignedtoshutdownthefeedmotorwheneverthehopperlidisopened.10. IgniterTheigniterismountedonthebaseofthefirepot.Combustionairtravelsovertheredhotignitercreatingsuperheatedairthatignitesthepellets.11. Junction Box And Wiring HarnessThejunctionboxislocatedontherightsideoftheappliance,behindtheinteriorshield.Thejunctionboxandwiringharnessarereplacedasonecomponent.12. Power SupplyThepoweroutlet is locatedon thebackof theappliance,lowerrightcorner. Checkthewall receptaclefor120volt,60Hz(standardcurrent).Makesuretheoutletisgroundedand has the correct polarity. A good surge protector isrecommended.13. Red Call LightTheredcalllightisonthefrontofthejunctionbox,nexttotheresetbutton.Thefunctionoftheredcalllightistoindicatethatthethermostatiscallingforheat.14. Reset ButtonTheresetbuttonislocatedontherightsideoftheapppliancenext to the red call light. The functionof thebutton is tomomentarilyopenthethermostatcircuit,whichrestartsthesystem.15. ThermocoupleThe thermocouple is located on top of the firepot insidethe thermocouple cover (ceramic protection tube). Thethermocouple sends amillivolt signal to the control boxindicatingthepresettemperaturesofthegreenandredlightshavebeenobtained.

When describing the location of a component, it is always AS YOU FACE THE FRONT OF THE APPLIANCE.

2. Convection BlowerTheconvectionblowerismountedatthebottomrearoftheappliance.Thereare2impellers,oneoneachsideofthemotor.Theconvectionblowerpushesheatedairthroughtheheatexchangesystemintotheroom.3. Combustion (Exhaust) BlowerThecombustionblower ismountedon the lower left sideon rear of appliance. Theblower is designed to pull theexhaust from the appliance and push it out through theventingsystem.4. Feed SystemThe feed system is located in thehopperunder the feedmotorcoverboxontheleftsideoftheapplianceandcanberemovedasanentireassembly.Theassemblyincludesthefeedmotor,mountingbracket,bearingandfeedspring(auger).Thehollowfeedspring(auger)pullspelletsupthefeedtubefromthehopperareaanddropsthemdownthefeedchuteintothefirepot.5. FirepotThefirepot ismadeofhighqualityductile ironandhasacleaning pull-out rod. The floor of the firepot opens forcleaningwhenyoupullouttherod.Besurethatthefloorreturnstoacompletelyclosedpositionoryourappliancewillnotoperateproperly.6. FuseThefuseislocatedonthefrontofthejunctionboxontherightsideoftheappliance.Thefusewillblowshouldashortoccurandshutoffpowertotheappliance.

NOTE:DoNOTopenthecontrolbox.Thiswillvoidthewarranty.Ifyouneedtopluginorremovethecontrolboxyoumustfirst unplug the appliance.

1. Control Box a.Thecontrolboxislocatedunderasmallcoverinthe

rightrearcorneroftheinsideofthehopper. b.Thereisalightlocatedinsideofthecontrolbox.The

internal lightwill turngreenwhentheappliancehasreachedatemperatureof200oF(93°C)inthefirepotandwillturnredwhenitreaches600oF(315°C).

c.Thereisalsoaninternalbluelightlocatedintheupperleftcornerofthecontrolbox.Whenyouplugintheappliancethebluelightwillautomaticallystartblinking1blinkevery10secondsforthefirst60secondsandthenwillstop.

A. Component Function & Location E

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16. ThermostatTheapplianceisdesignedtorunona12voltACthermostat.The heat anticipator should be set on the lowest settingavailable.17. Snap Disc #1 (Convection Blower) 145°FSnapdisc#1islocatedontherightsideoftheapplianceonthetopoftheheatexchangerbox.Thereare2purplewiresconnectedtoit.Thissnapdiscturnstheconvectionbloweronandoffasneeded.Powerisalwayspresentatsnapdisc#1.18. Snap Disc #2 (Thermostat Override) 200°FSnapdisc#2isalsolocatedontherightsideoftheappliancebetweensnapdisc#1andconvectionblower.Thereare2yellowwiresconnectedtoit.Thissnapdiscwillturnoffthefeedsystem,whichwill turnoff theappliance ifanoverfireconditionshouldoccuroriftheconvectionblowershouldfailtooperate.

19. Snap Disc #3 (Back Burn Protector) 250°FSnapdisc#3ismountedonthebackoftheaugertubeintherightsideoftheappliancejustbelowthefeedmotorandhasaredresetbutton.Toaccessitremovethefeedmotorcoverboxfrominsidethehopper. If thefiretriestoburnbackintothefeedsystemorpushexhaustupthefeedtube,thissnapdiscwillshuttheentiresystemoff.Thisdiscmustbemanuallyreset.20. Vacuum SwitchThevacuumswitchislocatedontheleftsideoftheappliancebehindtheinnershield.Thisswitchturnsthefeedsystemonwhenvacuumispresentinthefirebox.Thevacuumswitchisasafetydevicetoshutoffthefeedmotoriftheexhaustortheheatexchangersystemisdirtyorpluggedorifthefireboxdoorisopen.21.Wiring Harness See Figure 37.1 below.

Figure 37.1

Thermocouple Heat

Output Switch

Thermostat Block

Snap Disc #2

Snap Disc #1

Feed Motor

Vacuum Switch

Capacitor

Convection Blower

Blower Speed

Exhaust Blower

Snap Disc #3

Reset Button

Call Light Fuse

Yellow

Yellow

Purple

Purple

Red

Red

Orange White Blue

Blue

Black Black

Gray

High Temp High Temp

Igniter

Hopper Switch

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B. Component Locations

HeatOutput

FanSpeed

Reset Button Call Light

HIGH HIGH

MED

LOW LOW

Power Outlet

Terminal Block.Center 2 screws forThermostat Wires

Outside AirFlex Hose

Convection Blower

Cleaning Rods

Heat Exchanger TubesFigure 38.1 Figure 38.3

Figure 38.4 Figure 38.2

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C. Exploded Views

Figure 39.1

Service Parts

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Classic Bay Freestanding Pellet Stove

CB1200M-MBKBeginning Manufacturing Date: April 2009

Ending Manufacturing Date: Active

1

5

2

36

7

12

9

8

4

10

11

13

14

1516

21

17

18

19

20

22

23

242526

3335

373839

40

31

29

28

27

30

36

32

34

Part number list on following page.

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Figure 40.1

B. Service Parts & Accessories

Service Parts

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IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.

Stockedat Depot

ITEM DESCRIPTION COMMENTS PART NUMBER

1 Top Assembly with Hopper Lid 812-39401.1 Handle, Hopper Lid 200-01101.2 Lid, Hopper 410-4901

Bumper, Rubber Pkg of 12 SRV224-0340/12 YBushing, Hopper Lid Qty: 2 812-1010

1.3 Top Assembly Top Only SRV410-4980Magnetic Switch 7000-375 Y

2.1 Baffl e Assembly Left Post 3619669 510-53502.2 Baffl e Assembly Right Post 3619669 510-53603 Brick Set 811-0601

Brick Retainer Clips Assembly Pkg of 2 SRV510-10204 Curtain Mount, Side Left 410-52515 Curtain, Side Left 812-38406 Curtain, Pedestal Side Right or Left 410-53917 Casting, Exhaust Transition 180-01908 Blower, Combustion/Exhaust 812-3381 Y

9 Gasket, Exhaust Combustion Blower (between…)...Motor & Housing 812-4710 Y...Housing & Stove 240-0812 Y

Additional service part numbers appear on following page.



1.1

1.2

1.3

2.12.2

#1 Top Assembly

#2 Baffl e Assembly

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CB 1200 Pellet Stove Service Parts

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Stockedat Depot


10.1 Rod/Linkage, Ez Clean 812-3850Bolt, Firepot, 1-1/4” Long Pkgo of 25 225-0120/25 YKnob, Ash Dump Control Rod 832-3020Spring, Firepot 200-2050

10.2 Firepot Assembly 812-3351 YBushing, Firepot 410-8320 YFloor, Firepot 414-0290 YGasket, Firepot 510-0530 Y

10.3 Thermocouple CoverQty: 1 812-1322 YPkg of 10 812-4920 Y

10.4 Thermocouple 812-0210 Y10.5 Thermocouple Bracket W/Set Screw 812-3171 Y

10.6 Heating Element 6”, Loop IgniterQty: 1 812-3811 YPkg of 10 812-4560 Y

Wing Thumb Screw 8-32 X 1/2 Pkg of 24 7000-223/24 Y

11 Door AssemblyBlack DR-CB12-MBK-BGold DR-CB12-GD-BNickel DR-CB12-NL-B

11.1 Hinge, Female 450-291011.2 Glass Assembly, Center - 13-7/8” W x 11” H 510-5400 Y11.3 Glass Assembly, Side, 1 Pc - 5-1/8” W x 11” H Interchangeable 510-5410 Y11.4 Glass Retainer Assembly 510-5460

Door Rope, 7/8”, Field Cut to Size 8 Ft. 842-2350 YGasket, Glass, Field Cut to Size 10 Ft. 833-0660




10.1

10.2 10.3

10.410.5

10.6

11.1

11.4

11.3

11.2

#10 Firepot Assembly and Associated Parts #11 Door Assembly

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Stockedat Depot

ITEM DESCRIPTION COMMENTS PART NUMBER12 Bracket, Door Latch 410-491213 Ashpan 812-4050

Gasket, 7/16” 10 Ft 844-6730 Y14 Panel, Front Access 410-516115 Exhaust Plenum Trap Door 812-410016 Exhaust Plenum Cleanout Plate 410-487117 Latch, Magnetic - For Side Curtain Air Defl ector 812-3821

Latch, Magnet 229-063118 Mount, Side Curtain, Right 410-526119 Curtain, Side Right 812-380020 Latch, Draw 229-0640 Y21 Snap Disc, Convection Blower # 1 SRV230-0060 Y22 Blower Convection 812-3370 Y23 Snap Disc, 200 Open/40 D, # 2 SRV230-0900 Y24 Director, Air, Large 410-825025 Director, Air, Small 410-8260

26 Grille, LouverBlack LVGRL-CB12-BK-BGold LVGRL-CB12-GD-BNickel LVGRL-CB12-NL-B

Grille, Bar, Bottom 410-833027 Extension, Heat Shield Top 410-532228 Panel, Feed Motor Access 410-622029 Wire Harness, Junction box SRV7000-154 Y

Block, Thermostat Term Dv 230-0690Igniter Extension 7000-218

30 Panel, Rear Access, Bottom 410-541331 Defl ector, Air, Right Curtain 410-510532 Snap Disc, Manual Reset SRV230-1290 Y33 Panel, Rear Access, Top 410-435234 Vacuum Switch SRV7000-531 Y35 Control Board 3 Speed SRV7000-205 Y36 Cover, Control Box 410-632137 Feed Adjustment Plate 812-417038 Cover, Feed Motor 410-5311




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Stockedat Depot


39 Feed Motor Assembly 812-3690 YBearing, Feed System, Nylon 410-0552 Y

39.1 Screw, 8-32 X 3/8 PH Pkg of 40 225-0500/40 Y39.2 Feed Motor 812-4421 Y39.3 Collar, Set, 7/8 229-052039.4 Feed Bearong SRV7000-598 Y39.5 Mount, Feed Motor 410-717239.6 Gasket, Feed Motor 240-0731 Y39.7 Feed Spring Assembly SRV7027-024 Y39.8 Screw, 5/16-18 X 1/4 Pkg of 25 225-0550/25 Y40 Defl ector, Air, Left Curtain 410-4992




39.1

39.239.3 39.4

39.5 39.639.7

39.8

#39 Feed Motor Assembly

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Bracket, Snap Disc Mounting 410-2521Call Light, Fluorescent - New Style Junction Box SRV7000-122

Component Pack (Includes Firepot Cleanout Tool, Touch-Up Paint, Power Cord, Wire Harness For Thermostat, Owners Manual, Warranty Card, Consumers View Card & “How To” Dvd)

812-3630

Cleanout Tool 414-1140 YDvd Original Energy Stove 7000-440Harness, Thermostat Wire 230-0810Paint Touch-Up, 4 oz 812-0910Power Cord 812-1180 Y

Fuse, Amp .7, Junction Box Pkg of 10 812-0380/10 YFuse, Amp .8, Control Box Pkg of 10 812-3780/10 YHinge Plate 812-4030

Hinge, Door, Male 450-2810Hose, Vacuum, 5/32 Id - Field Cut to Size Qty. 3 Ft. Req. SRV240-0450 YIgniter Wire (5Ft) & (4) Ceramic Nuts 812-4520 YRocker Switch, 3-Position Heat Output 812-3500 YSwitch, Rocker (Fan Speed) 812-3910Thermocouple Grounding Kit 812-4980




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Stockedat Depot


ACCESSORIESCollar, Offset, Top Vent 812-3570Damper, 3 Inch - Tall Vertical Installs Only PEL-DAMP3 YDamper, 4 Inch - Tall Vertical Installs Only PEL-DAMP4Log Set 811-0592

Log, Front 7027-219Log, Rear Left 7027-221Log, Rear Right 7027-220

Outside Air Kit, Floor 811-0570Outside Air Kit, Rear 811-0872

Channel, Air Intake 413-7040Cover, Outside Air Kit, Floor 411-1071Hose, Alum Flex, 2 Inch x 3 Ft Qty. 3 Ft. Req. 200-0860Outside Air Cap Assembly 7001-044Outside Air Collar Assembly 7001-045Trim Plate, Outside Air Kit 412-7100

Smart-Batt Il 841-0970Smart-Stat Il 841-0960Thermostat, Mechanical 812-3760 YThermostat, Programmable 811-0520Top Vent Adapter TPVNT-1Vent Adapter, 90, Cleanout 811-0610Vent Adapter, Rear 811-0620

FASTENERSAvk Rivnut Repair Kit - 1/4-20 & 3/8-16 Rivnut Tool RIVNUT-REPAIR YBolt, Shoulder, 5/16 X 1/4-20 Pkg of 20 223-0170/20 YCeramic Nuts, (Igniter) Pkg of 12 812-0730/12 YNut, Keps Lock, 8-32 Pkg of 40 226-0060/40 YNut, Ser Flange Small 1/4-20 Pkg of 24 226-0130/24 YNut, Wing, 8-32 Pkg of 24 226-0160/24 YScrew, Pan Head Philips 10-32 X 3/8 Pkg of 40 21799A/40 YScrew, Pan Head Philips 8-32 X 3/4 Pkg of 24 229-1100/24 YScrew, Sheet Metal #8 X 1/2 S-Grip Pkg of 40 12460/40 YWasher, 1/4 Sae Pkg of 24 28758/24 YWasher, Sae, 3/8 Pkg of 3 ea. 832-0990 Y

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E. Warranty Policy

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Hearth & Home Technologies1445 North HighwayColville, WA 99114

Division of HNI INDUSTRIESwww.quadrafire.com

7014-179D December 16, 2011Page48

CONTACT INFORMATION:

This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079, 6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940, 6748942, 6769426, 6774802, 6796302, 6840261, 6848441, 6863064, 6866205, 6869278, 6875012, 6880275, 6908039, 6919884, D320652, D445174, D462436; (Canada) 1297749, 2195264, 2225408, 2313972; (Australia) 780250, 780403, 1418504 or other U.S. and foreign patents pending.

Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer

visit our website at www.quadrafire.com

Datepurchased/installed:

SerialNumber: Locationonappliance:

Dealershippurchasedfrom: Dealerphone:

Notes:

We recommend that you record the following pertinent information for your CB1200 PELLET STOVE

NOTICEDO NOT DISCARD THIS MANUAL

• Importantoperatingandmaintenance instruc-tionsincluded.

• Leave thismanualwithpartyresponsibleforuseandoperation.

• Read,understandandfollow these instruc-tionsforsafeinstalla-tionandoperation.

DO NOTDISCARD

Pellet Stove Classic Bay

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