Part 3 Power plant Volume III.pdf
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Khabat Thermal Power Plant Units 1&2 and Bazyan 400kV Substation EPC/TURNKEY BIDDING PACKAGE Bidding No. : PART 3 Volume III Appendices for Power Plant
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Transcript of Part 3 Power plant Volume III.pdf
Khabat Thermal Power Plant Units 1&2 and Bazyan 400kV Substation
EPC/TURNKEY BIDDING PACKAGE
Bidding No. :
PART 3
Volume III
Appendices for
Power Plant
( i )
CONTENTS LIST OF ABBREVIATIONS VOLUME I TECHNICAL SPECIFICATION 1. PROJECT DESCRIPTION 2. PLANT DESIGN CRITERIA 3. SCOPE OF WORK 4. GENERAL REQUIREMENTS 5. SITE DETAILS AND SAFETY REQUIREMENTS 6. MECHANICAL PLANT AND SYSTEMS 7. ELECTRICAL 8. CONTROL, INSTRUMENTATION AND COMMUNICATIONS 9. CIVIL WORKS 10. QUALITY CONTROL, INSPECTION AND TESTING 11. COMMISSIONING, START-UP AND TESTING
VOLUME II SCHEDULES A. Site Particulars B. Dates of Despatch, Delivery to Site and Completion C1. Manufacturers Guarantee Particulars C2. Mechanical Schedules C3. Electrical Schedules C4. Control and Instrumentation Schedules D. Suppliers of Materials, Manufacturers, Places of Manufacture Testing and
Inspection E. Drawings and Documentation F. Variations from Specification G1. General Tests and Inspections G2. Tests in Manufacturer’s Works G3. Site Tests H. List of Spare Parts and Consumables J. List of Special Tools and Equipment
VOLUME III APPENDICES
1. PLOT PLAN 2. GENERAL ARRANGEMENT 3. SYSBOL & LEGEND 4. FLOW DIAGRAM 5. SINGLE LINE DIAGRAM 6. CONTROL SYSTEM CONFIGURATION DRAWING 7. BASIC PLANT OPERATION SCHEME ON PCS
( ii )
LIST OF ABBREVIATIONS
% per cent
°C degrees Celsius
A ampere
ac alternating current
AFFF aqueous film forming foam
AGI above ground installation
AGMA American Gear Manufacturers Association
ANSI American National Standards Institute
API American Petroleum Institute
ASME American Society of Mechanical Engineers
ASTM American Society for Testing of Materials
AVR automatic voltage regulator
AWS American Welding Society
AWWA American Water Works Association
barg bar gauge
BCSA British Construction Steelwork Association
BMS Building Management System
BoP balance of plant
BS British Standards
C&I control and instrumentation
C/H (C/H ratio)
CCCW closed circuit cooling water
CCGT combined cycle gas turbine
CCR central control room
CCTV closed circuit television
CCW closed cooling water
CD compact disc
CD Rom compact disc read-only memory
CEMS continuous emissions monitoring system
CFD Computational Fluid Dynamics
CO carbon monoxide
CPU central processor unit
Cr chromium
CT current transformer
( iii )
CV flow coefficient
CV curriculum vitae
CW circulating water
dB decibel
dB(A) decibel (A weighted)
dc direct current
DEH digital electro-hydraulic
demin demineralization
DFR design flow rate
DGP data gathering panels
DLT digital linear type
EHV extra high voltage
EMC electromagnetic compatibility
EN Euro Norme
EPA Environment Public Authority
EPC engineer, procure, construct
EPR ethylene propylene rubber
EWS engineer’s workstation
FAT Factory Acceptance Test
FCAW flux-cored arc welding
FD Fire Department
FGD flue gas desulphurization
FM
GMAW gas metal arc welding
GMT Greenwich mean time
GPS global positioning system
GRP glass reinforced plastic
GSC gland steam condenser
GT gas turbine
GTAW gas tungsten arc welding
H&S health and safety
HAZID hazard identification
HAZOP hazard and operability
HCFC single hydrochlorofluorocarbon compound
HEI Heat Exchange Institute
HMI human machine interface
( iv )
HP high pressure
HRSG heat recovery steam generator
HV high voltage
HVAC heating ventilation and air-conditioning
Hz hertz
I/O input/output
I/P input
IBC intermediate bulk containers
IBM International Business Machines
IEC International Electrotechnical Commission
IEEE Institute of Electrical and Electronics Engineers
IP intermediate pressure
IP International Protection
IPB isolated phase busbar
ISDN integrated service digital network
ISO International Standards Organisation
kg kilogram
KKS Kraftwerk Kennzeichen System
km kilometre
kN kiloNewtons
kV kilovolt
kW kilowatt
LAeq equivalent steady sound level in dB (a) containing the same
acoustic energy as the actual fluctuating sound level over a
given period
LAN local area network
lb pound
LCV lower calorific value
LP low pressure
LSF low smoke and fume
lub lubrication
LV low voltage
m metre
m metre
m/s metres per second
m2 metres squared
( v )
m3 metres cubed
mA milliampere
mb millibar
MCB miniature circuit breaker
MCC motor control centre
MCC motor control centre
MCR maximum continuous rating
MED multiple effect distillation
mg milligram
mg/l milligram per litre
MI mineral insulated
MIG metal inert gas
mm millimetre
mm2 millimetre squared
MMA manual metal arc
MOV Motor Operated Valve
MPI Magnetic Particle Inspection
MSS Manufacturers Standard Society
MTBF mean time between failure
MTTR mean time to repair
MV medium voltage
MVA megavolt ampere
MVAr megavolt-ampere reactive
MVArh megavolt-ampere hours
MW megawatt
MWe megawatts electrical
MWh megawatt-hour
NB nominal bore
NDE non-destructive examination
NDT non-destructive testing
NFPA National Fire Protection Agency
Nm3 normal metres cubed
NOx oxides of nitrogen
NPHR net plant heat rate
NPO net power output
NPSH net positive suction head
( vi )
O&M operation and maintenance
O/P output
O2 oxygen
OCGT open cycle gas turbine
ONAF oil natural air forced
ONAN oil natural air natural
P&ID piping and instrumentation diagram
PA public address
PABX private automatic branch exchange
PCS plant control system
PD Pressure Directive
pH index of acid concentration
PLC programmable logic controller
PN nominal pressure
ppm parts per million
PSS power system stabilizer
PSTN public switched telephone network
PTFE polytetrafluoroethylene
PTZ pan-tilt-zoom
PVC polyvinyl chloride
QC Quality Control
QCC Quality Control Certificate
QCR Quality Control Record
RH relative humidity
rms root mean square
rpm revolutions per minute
RSO recurrent surge oscillogram
RTD resistance thermometer detector
SAW submerged arc welding
SCADA Supervisory Control and Data Acquisition
SF6 sulphur hexafluoride
SFC static frequency converter
SMACNA Sheet Metal and Air Conditioning Contractor National
Association
SMAW shielded metal arc welding
SO2 sulphur dioxide
( vii )
SOE sequence of events
SPN single phase neutral
ST steam turbine
TEMA Tubular Exchanger Manufacturers Association
TEWAC totally enclosed water cooled
TIG tungsten inert gas
TPN three phase neutral
TV television
UHF ultra high frequency
ULSS stainless steel
UPS uninterruptible power supply
UV ultra violet
V volt
VCR video cassette recorder
VDE Verband Der Elektrotechnik Elektronik Informationstechnik
e.V
VDU visual display unit
VOC volatile organic compounds
VT voltage transformer
VWO valve wide open
WB World Bank
WHO World Health Organization
WTP water treatment plant
XLPE cross linked polyethylene
( i )
VOLUME III APPENDICE
1. PLOT PLAN
2. GENERAL ARRANGEMENT
3. SYSBOL & LEGEND
4. FLOW DIAGRAM
5. SINGLE LINE DIAGRAM
6. CONTROL SYSTEM CONFIGURATION DRAWING
7. BASIC PLANT OPERATION SCHEME ON PCS
FLOW DIAGRAM DRAWING LISTIRAQI KURDISTAN KHABAT THERMAL POWER PLANT
TY SUPPLIER-ID REV DATE TITLE REMARK
106 9-402-M106-001 00 09/10/29 FLOW DIAGRAM AIR & FLUE GAS SYSTEM
106 9-411-M106-001 00 09/10/29 FLOW DIAGRAM ASH HANDLING SYSTEM
106 9-441-M106-001 00 09/10/29 FLOW DIAGRAM MAIN AND REHEAT STEAM SYSTEM
106 9-451-M106-001 00 09/10/29 FLOW DIAGRAM FEED WATER SYSTEM
106 0-461-M106-001 00 09/10/29 FLOW DIAGRAM RAW WATER PRETREATMENT SYSTEM
106 0-461-M106-002 00 09/10/29 FLOW DIAGRAM RAW WATER SUPPLY SYSTEM
106 0-462-M106-001 00 09/10/29 FLOW DIAGRAM DEMINERALIZER MAKE-UP SYSTEM (1/2)
106 0-462-M106-002 00 09/10/29 FLOW DIAGRAM DEMINERALIZER MAKE-UP SYSTEM (2/2)
106 0-463-M106-001 00 09/10/29 FLOW DIAGRAM SERVICE WATER SYSTEM
106 0-463-M106-002 00 09/10/29 FLOW DIAGRAM POTABLE WATER SYSTEM
106 9-464-M106-001 00 09/10/29 FLOW DIAGRAM CHEMICAL FEED SYSTEM (1/2)
106 9-464-M106-002 00 09/10/29 FLOW DIAGRAM CHEMICAL FEED SYSTEM (2/2)
106 0-432-M106-002 00 09/10/29 FLOW DIAGRAM FUEL OIL SYSTEM
106 0-431-M106-001 00 09/10/29 FLOW DIAGRAM LIGHT OIL SYSTEM
106 9-470-H106-001 00 09/10/29 FLOW DIAGRAM ABSORBER & AUX. SYSTEM
106 9-471-H106-001 00 09/10/29 FLOW DIAGRAM FGD FLUE GAS SYSTEM(1/2)
106 9-471-H106-002 00 09/10/29 FLOW DIAGRAM FGD FLUE GAS SYSTEM(2/2)
106 0-475-H106-001 00 09/10/29 FLOW DIAGRAM FGD WASTE WATER TREATMENT SYSTEM(1/2)
106 0-475-H106-002 00 09/10/29 FLOW DIAGRAM FGD WASTE WATER TREATMENT SYSTEM(2/2)
106 0-476-H106-001 00 09/10/29 FLOW DIAGRAM GYPSUM DEWATERING SYSTEM(1/2)
106 0-476-H106-002 00 09/10/29 FLOW DIAGRAM GYPSUM DEWATERING SYSTEM(2/2)
106 0-477-H106-001 00 09/10/29 FLOW DIAGRAM LIMESTONE SLURRY PREPARATION SYSTEM
106 9-479-H106-001 00 09/10/29 FLOW DIAGRAM FGD MAKE UP WATER SYSTEM
106 0-602-M106-001 00 09/10/29 FLOW DIAGRAM FUEL OIL HEATING STEAM SYSTEM (1/2)
106 0-602-M106-002 00 09/10/29 FLOW DIAGRAM FUEL OIL HEATING STEAM SYSTEM (2/2)
106 9-506-M106-001 00 09/10/29FLOW DIAGRAM FEED WATER HEATER EXTRACTION STEAM & DRAINSSYSTEM
106 9-561-M106-001 00 09/10/29 FLOW DIAGRAM CONDENSATE SYSTEM
106 0-564-M106-001 00 09/10/29 FLOW DIAGRAM CONDENSER AIR REMOVAL SYSTEM
106 0-572-M106-001 00 09/10/29 FLOW DIAGREAM CIRCULATING WATER SYSTEM
106 0-544-M106-001 00 09/10/29 FLOW DIAGRAM CLOSED COOLING WATER SYSTEM
106 0-610-M106-001 00 09/10/29 FLOW DIAGRAM SERVICE & INSTRUMENT AIR SYSTEM
106 9-601-M106-001 00 09/10/29 FLOW DIAGRAM AUXILIARY STEAM SYSTEM
106 0-611-H106-001 00 09/10/29 FLOW DIAGRAM WASTE WATER TREATMENT SYSTEM(1/2)
106 0-611-H106-002 00 09/10/29 FLOW DIAGRAM WASTE WATER TREATMENT SYSTEM(2/2)
FLOW DIAGRAM DRAWING LISTIRAQI KURDISTAN KHABAT THERMAL POWER PLANT
TY SUPPLIER-ID REV DATE TITLE REMARK
106 0-612-H106-001 00 09/10/29 FLOW DIAGRAM WASTE WATER TRANSFER SYSTEM
106 0-613-H106-001 00 09/10/29 FLOW DIAGRAM SEWAGE WATER TRANSFER SYSTEM
106 0-614-H106-001 00 09/10/29 FLOW DIAGRAM SEWAGE WATER TREATMENT SYSTEM
106 0-651-M106-001 00 09/10/29 FLOW DIAGRAM FIRE PROTECTION SYSTEM (1/2)
106 0-651-M106-002 00 09/10/29 FLOW DIAGRAM FIRE PROTECTION SYSTEM (2/2)
106 0-672-M106-001 00 09/10/29 FLOW DIAGRAM CONTROL BUILDING CHILLED WATER SYSTEM
106 0-691-M106-001 00 09/10/29 FLOW DIAGRAM SERVICE GAS SUPPLY SYSTEM
105 0-033-M105-001 00 09/10/29 INDEX, SYMBOL & LEGEND (1/4)
105 0-033-M105-002 00 09/10/29 INDEX, SYMBOL & LEGEND (2/4)
105 0-033-M105-003 00 09/10/29 INDEX, SYMBOL & LEGEND (3/4)
105 0-033-M105-004 00 09/10/29 INDEX, SYMBOL & LEGEND (4/4)
NO PACKAGE NAME CONTROL SYSTEM PHYSICAL INTERFACEwith PCS OWS LOCATION REMARKS
1 BOILER AND ITS AUXILIES PCS M C - CCR
2 SOOTBLOWER SYSTEM PLC M SC Communication/HW(*) CCR (*) If necessary
3 BOP SYSTEMS PCS M C - CCR
4 STEAM TURBINE AND ITS AUXILIES TCS M SC Communication/HW CCR
5 ELECTRICAL CONTROL SYSTEM ECS - - HW (*) CCR (*) If necessary
6 ESP PLC M SC Communication/HW(*) EP/ASH CONTROL ROOM (*) If necessary
7 ASH HANDLING SYSTEM PLC M SC Communication/HW(*) EP/ASH CONTROL ROOM (*) If necessary
8 FGD SYSTEM PLC M SC Communication/HW(*) FGD CONTROL ROOM (*) If necessary
9 WATER SAMPLING SYSTEM PLC M - HW LOCAL
10 CPP SYSTEM PLC M - Communication W.T CONTROL ROOM
11 CHEMICAL FEED SYSTEM PLC M - Communication W.T CONTROL ROOM
12WATER TREATMENT SYSTEM(Raw water pretreatment and Makeupdemineralizer system )
PLC M - Communication W.T CONTROL ROOM W.T : WATER TREATMENT
13 WASTEWATER TREATMENT SYSTEM PLC M - Communication W.T CONTROL ROOM
14 CTCS PLC M - Communication LOCAL
15 AIR COMPRESSOR SYSTEM PLC M SC Communication/HW(*) LOCAL (*) If necessary
16 HVAC PLC - - N/A LOCAL
17 CEMS, Metering - M - HW -
18 WEATHER STATION - M - HW -
19 CONDITION MONITORING SYSTEM - M - Communication/HW COMPUTER ROOM
20 AUX. BOILER PLC M SC Communication AUX. BOILER CONTROLROOM
21 BOILER TUBE LEAK DETECTIONSYSTEM - M - HW COMPUTER ROOM
22 EMERGENCY DIESEL GENERATOR SYS PLC - - N/A LOCAL Interfaced with ECS
23 FIRE PROTECTION SYSTEM - M - HW LOCAL
Note : M : Monitoring, C : Control, SC : Supervisory Control, HW : HardwiredCommunication shall be dual redundant. Critical signals including protection interlock shall be interfaced to PCS with hardwired.
Basic Plant Operation Scheme on PCS
FUNCTION ONPCS(Note)
