Organic Coatings Limited Draft Report on EIA, EMP, RA...

Organic Coatings Limited

Draft Report on EIA, EMP, RA and DMP for:

Proposed Project of Printing Ink, Ink Concentrate and Pigment Manufacturing Plant at Block No. 395, 437, 450, Umaraya Village, Padra Taluka, Vadodara District, Gujarat

March 2011

Prepared by:

Kadam Environmental Consultants

Organic Coatings Limited

Draft Report on EIA, EMP, RA and DMP, for:

Proposed Project of Printing Ink, Ink Concentrate and Pigment Manufacturing Plant at Block No. 395, 437, 450, Umaraya Village, Padra Taluka, Vadodara District, Gujarat © Kadam Environmental Consultants, March 2011

This report is released for sole use of (OCL) with a condition that this work will not be used other than its designated purpose. This information or this report will not be used or reproduced (wholly or partially) without the written consent of Kadam Environmental Consultants.

Quality Control

Project No.: C1/420 Report No. 1 Version 1 Release March 2011

Prepared By: Dhara Patel Sr. Scientific Officer

Checked By: Jagdishchandra Rathi Principal Consultant

Approved By: Jitixa Upadhyay Principal Consultant

Head Office: Kadam Environmental Consultants, 871/B/3, GIDC Makarpura, Vadodara, India; PIN – 390 010. www.kadamenviro.com; E-mail: [email protected] ; Tel: +91-265-2644909, 2647213, 3001000 Fax : +91 265 3001069 Branch Offices : New Delhi: A-48,3rd Floor, New Krishna Park, Vikaspuri, New Delhi – 110 018. E-mail : [email protected] ; (M) 919899804300, (P) 011-25512216 Ahmedabad: B-701,Prestige Towers, Nr. Chief Justice Bungalow, Judges Bungalow Road, Bodakdev, Ahmedabad-380054 (Gujarat) E-mail : [email protected]; (M) : 919825000663

Disclaimer: Kadam Environmental Consultants (KEC) has taken reasonable precautions in the preparation of this report and believes that the facts presented in the report are accurate as of the date the report was written. However, it is impossible to dismiss any errors or omissions. This report and the information contained in it is not intended to serve as legal advice.

ORGANIC COATINGS LTD. EIA, EMP, RA & DMP FOR PROPOSED PROJECT OF PRINTING INK,

INK CONCENTRATE & PIGMENTS

TABLE CONTENTS

KADAM ENVIRONMENTAL CONSULTANTS MARCH 2011

I

Table of Contents

Topics Covered EXECUTIVE SUMMARY .............................................................................................. 3

1 INTRODUCTION ................................................................................................ 9

1.1 PURPOSE OF THE REPORT AND REGULATORY FRAMEWORK ............................................... 9 1.2 IDENTIFICATION OF THE PROJECT AND PROJECT PROPONENT ............................................ 9 1.3 KEY PROJECT INFORMATION .................................................................................. 10

1.3.1 Brief Description of the Project ................................................................. 10 1.3.2 Nature of the Project ............................................................................... 10 1.3.3 Size and Cost of the Project ...................................................................... 10 1.3.4 Location of the Project ............................................................................. 11 1.3.5 Importance and Justification of the Project ................................................ 13

1.4 SCOPE OF THE STUDY – DETAILS OF REGULATORY SCOPING CARRIED OUT (AS PER TERMS OF REFERENCE) ................................................................................................................ 13

2 PROJECT DETAILS ........................................................................................... 18

2.1 SITE DETAILS .................................................................................................... 18 2.2 INFRASTRUCTURE FACILITIES ................................................................................. 18

2.2.1 Land ....................................................................................................... 18 2.2.2 Water Requirement and Availability ........................................................... 18 2.2.3 Power ..................................................................................................... 18 2.2.4 Waste Water Disposal .............................................................................. 18 2.2.5 Hazardous Waste Disposal........................................................................ 18

2.3 APPROACH TO SITE ............................................................................................. 18 2.4 PRODUCT DETAILS .............................................................................................. 19 2.5 LAND DISTRIBUTION OF SITE ................................................................................ 19 2.6 MANUFACTURING PROCESS, FLOW DIAGRAM AND MATERIAL BALANCE ............................... 22

2.6.1 Prinking Ink and Ink Concentrate .............................................................. 22 2.6.2 Pigment Yellow 12 ................................................................................... 22 2.6.3 AZO Pigments (BON Pigment): Rubine 57.1 ............................................... 23 2.6.4 Phthalocynine Pigment (ß– Blue) .............................................................. 23 2.6.5 Mass Balance .......................................................................................... 26

2.7 SOLVENT RECOVERY PLANT (BETA BLUE 15.3) ........................................................... 31 2.8 PROPERTIES OF RAW MATERIALS AND FINAL PRODUCTS ................................................ 32 2.9 MEANS OF STORAGE AND TRANSPORTATION OF RAW MATERIALS AND FINAL PRODUCTS ......... 34 2.10 UTILITIES AND POWER ......................................................................................... 39

2.10.1 Power ..................................................................................................... 39 2.10.2 Details of Fuel Used ................................................................................. 39 2.10.3 Details of Fuel Storage ............................................................................. 39 2.10.4 Mode of Transportation of Fuel ................................................................. 39

2.11 WATER AND WASTEWATER MANAGEMENT ................................................................. 39 2.11.1 Source of Raw Water Supply .................................................................... 39 2.11.2 Water Requirement for the Project ............................................................ 39 2.11.3 Waste Water Generation .......................................................................... 40 2.11.4 Wastewater Management ......................................................................... 41 2.11.5 Inlet and Outlet Characteristics ................................................................. 44 Note: data is taken from the same type of Industry. ................................................. 44 2.11.6 Mode of Final Discharge of Treated Effluents ............................................. 44

2.12 RAIN WATER HARVESTING .................................................................................... 47 2.12.1 Advantages of Rain Water Harvesting ........................................................ 47 2.12.2 Design of Rain Water Harvesting ............................................................... 47 2.12.3 Design Calculations .................................................................................. 47



TABLE CONTENTS


II

2.12.4 Components for Rain Water Harvesting Scheme ......................................... 48 2.12.5 Rainwater Harvesting Scheme .................................................................. 48 2.12.6 Rainwater harvesting Quantity .................................................................. 49 2.12.7 Methods for Water Conservation ............................................................... 50

2.13 ATMOSPHERIC EMISSIONS .................................................................................... 51 2.13.1 Stack Details ........................................................................................... 51

2.14 SOLID AND HAZARDOUS WASTE MANAGEMENT ........................................................... 51 2.14.1 Details of Hazardous Waste Generated ...................................................... 51 2.14.2 Method of Disposal of Hazardous Waste .................................................... 52

2.15 POLLUTION LOAD STATEMENT ................................................................................ 54 2.16 OCCUPATIONAL HEALTH AND INDUSTRIAL HYGIENE ..................................................... 54

2.16.1 Major Occupational Health and Safety hazards ........................................... 54 2.16.2 Provisions Proposed to Conform to Health/Safety Requirements .................. 55 2.16.3 Personnel Protective Equipment for the Workers ........................................ 55 2.16.4 Fire Protection and Safety Measures .......................................................... 55

2.17 GREENBELT DEVELOPMENT .................................................................................... 56

3 ENVIRONMENTAL SETTING ............................................................................. 57

3.1 STUDY AREA INCLUDED IN ENVIRONMENTAL SETTING ................................................... 57 3.1.1 Land use of Study Area ............................................................................ 57 3.1.2 Proximities to Sea/ Water Bodies .............................................................. 59

3.2 IMPORTANT FEATURES WITHIN THE PERIPHERY OF THE STUDY AREA ................................ 59 3.3 LIST OF INDUSTRIES IN STUDY AREA ....................................................................... 60 3.4 CLIMATIC CONDITION OF THE STUDY AREA ............................................................... 64

3.4.1 Temperature ........................................................................................... 64 3.4.2 Wind Flow ............................................................................................... 64 3.4.3 Rainfall ................................................................................................... 65 3.4.4 Cloud Cover ............................................................................................ 65 3.4.5 Humidity ................................................................................................. 65

3.5 SITE SPECIFIC METEOROLOGY ............................................................................... 65 3.5.1 Monitoring Methodology for Meteorological Parameter ................................ 65 3.5.2 Site Specific Data .................................................................................... 67

3.6 AMBIENT AIR .................................................................................................... 68 3.6.1 Season and Period for which Monitoring has been carried out ..................... 68 3.6.2 Selection of Station for Sampling Locations ................................................ 70 3.6.3 Frequency of Sampling ............................................................................. 70 3.6.4 Parameters Monitored and Methods Used .................................................. 70 3.6.5 Results of Ambient Air Monitoring ............................................................. 72 3.6.6 Calibration of RSPM ................................................................................. 75

3.7 WATER ............................................................................................................ 75 3.7.1 Groundwater and Surface Water Analysis Methodology ............................... 75 3.7.2 Physico-Chemical Quality of Groundwater .................................................. 78 3.7.3 Surface Water Sampling Locations ............................................................ 82 3.7.4 Quality of Water (Physical, Chemical and Bacteriological) ............................ 82

3.8 LAND .............................................................................................................. 85 3.8.1 Topography and General Features ............................................................ 85 3.8.2 Geological Features and Seismic Zones ...................................................... 85 3.8.3 Natural Drainage Pattern .......................................................................... 86 3.8.4 Soil Characteristics................................................................................... 86 3.8.5 Methodology of Soil Sample Analysis ......................................................... 86

3.9 NOISE ............................................................................................................. 89 3.9.1 Noise Monitoring ..................................................................................... 89 3.9.2 Noise level Results ................................................................................... 89

3.10 BIOLOGICAL ENVIRONMENT ................................................................................... 90 3.10.1 Terrestrial Flora in the Study Area ............................................................. 90

3.11 SOCIO-ECONOMIC PROFILE OF STUDY AREA ............................................................... 95 3.11.1 Population and dwelling units of Study Area ............................................... 95



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III

3.11.2 Social profile ........................................................................................... 97 3.11.3 Literacy and Education ............................................................................. 97 3.11.4 Occupation ............................................................................................. 98 3.11.5 Educational Facilities in Study Area ......................................................... 100 3.11.6 Health and medical infrastructure ........................................................... 100 3.11.7 Drinking water facilities .......................................................................... 101 3.11.8 Communication, Post and Transportation facilities .................................... 101

4 ENVIRONMENTAL IMPACT ASSESSMENT ...................................................... 103

4.1 IMPACTING ACTIVITIES, ENVIRONMENTAL IMPACTS AND ENVIRONMENTAL INDICES ............. 103 4.1.1 Impacting Activities ............................................................................... 103 4.1.2 Environmental Impacts .......................................................................... 103 4.1.3 Environmental Indices ............................................................................ 103

4.2 MATRIX METHOD ............................................................................................. 103 4.3 QUALITATIVE ESTIMATES .................................................................................... 103 4.4 IMPACT PREDICTION ......................................................................................... 104 4.5 OVERALL IMPACT ON ENVIRONMENT ...................................................................... 115

4.5.1 Noise environment ................................................................................. 115 4.5.2 Water Environment ................................................................................ 116 4.5.3 Land Environment ................................................................................. 116 4.5.4 Flora and fauna ..................................................................................... 116 4.5.5 Socio-Economic Environment .................................................................. 116 4.5.6 Infrastructure ........................................................................................ 117

5 ENVIRONMENTAL MONITORING PROGRAM ................................................. 118

5.1 ENVIRONMENTAL MONITORING PLAN ..................................................................... 118 5.2 EXPENDITURE ON ENVIRONMENTAL MATTERS ........................................................... 118 5.3 GREEN BELT PLAN ............................................................................................ 119

5.3.1 General Principles of Greenbelt Design .................................................... 119 5.3.2 Green Belt Management ......................................................................... 122 5.3.3 Budgetary Expenditure ........................................................................... 122

6 ENVIRONMENTAL MANAGEMENT PLAN ........................................................ 123

6.1 INTRODUCTION ................................................................................................ 123 6.1.1 General ................................................................................................ 123 6.1.2 Purpose of the Environmental Management Plan ...................................... 123

6.2 ENVIRONMENTAL MANAGEMENT CELL ..................................................................... 126 6.3 CONCEPT OF WASTE MINIMIZATION ...................................................................... 126 6.4 OCCUPATIONAL HEALTH OF WORKERS .................................................................... 127

6.4.1 Noise .................................................................................................... 127 6.4.2 Heat ..................................................................................................... 127 6.4.3 Dust, other Chemicals and metals being suspended in the environment ..... 127 6.4.4 Steps taken to avoid Musculoskeletal Disorder (MSD), backache, pain in major and minor joints, fatigue etc ................................................................................. 127 6.4.5 Occupational Hazards specific pre-placement and periodical monitoring ..... 128

7 CONSEQUENCE ANALYSIS ............................................................................. 129

7.1 INTRODUCTION ................................................................................................ 129 7.2 EMERGENCY PLAN: STRUCTURE ............................................................................ 129 7.3 POLICY .......................................................................................................... 129 7.4 PLANNING ...................................................................................................... 129

7.4.1 Event Classification and Modes of Failure ................................................. 129 7.4.2 Hazard and Damage Assessment ............................................................ 130

7.5 POTENTIAL LOSS SCENARIO ................................................................................ 131 7.6 CONSEQUENCES OF CONTAINMENT FAILURE AND RELEASE OF MATERIAL INTO ENVIRONMENT 132 7.7 PERSONNEL PROTECTIVE EQUIPMENT WILL BE PROVIDE BY OCL .................................... 140

7.7.1 Fire Protection and Fire Fighting Facilities ................................................ 140



TABLE CONTENTS


IV

8 DISASTER MANAGEMENT PLAN .................................................................... 141

8.1 DISASTER MANAGEMENT PLAN: STRUCTURE ............................................................ 141 8.2 POLICY .......................................................................................................... 141 8.3 PLANNING ...................................................................................................... 141

8.3.1 Identification and Prevention of Possible Emergency Situations.................. 141 8.3.2 Identification and Compliance with Legislative Requirements: .................... 142 8.3.3 Identification of, and Communication with, Relevant Stakeholders ............. 143 8.3.4 Formation of Emergency Plan Objectives ................................................. 144

8.4 IMPLEMENTATION ............................................................................................. 144 8.4.1 Allocation of Resources .......................................................................... 144 8.4.2 Emergency Structure and Responsibility .................................................. 144 8.4.3 Setting up of Emergency Infrastructure ................................................... 147 8.4.4 Awareness, Training, and Competence .................................................... 148 8.4.5 Communication ..................................................................................... 149 8.4.6 Emergency Documentation and Document Control ................................... 150 8.4.7 Emergency Control ................................................................................ 151

8.5 CHECKING AND CORRECTIVE ACTION ..................................................................... 153 8.5.1 Monitoring and Measurement ................................................................. 153 8.5.2 Records ................................................................................................ 153 8.5.3 EP Audit, Non Conformance and Corrective Action and Preventive Action ... 153

8.6 REVIEW OF EMERGENCY PERFORMANCE .................................................................. 153 8.7 THE CONTINGENCY PLAN .................................................................................... 153

8.7.1 Contents of the Contingency Plan ........................................................... 154 8.8 EMERGENCY ORGANIZATION ................................................................................ 154 8.9 SITE LAYOUT PLAN WITH ESCAPE ROUTES AND ASSEMBLY POINTS ................................. 156

8.9.1 Safe Assembly Points ............................................................................. 156 8.10 ESCAPE, EVACUATION AND RESCUE (EER) PLAN ....................................................... 156

8.10.1 Escape ................................................................................................. 156 8.10.2 Evacuation ............................................................................................ 156 8.10.3 Rescue ................................................................................................. 157

8.11 CREDIBLE LOSS SCENARIOS ................................................................................. 157 8.11.1 Atmospheric Stability Class Prevalence (ASCLAP) for nearest Observatory .. 157

8.12 MUTUAL AID ORGANIZATIONS ............................................................................. 157 8.13 MOCK DRILL AND REVIEW PROCEDURE ................................................................... 157 8.14 OFFSITE PLAN COMPONENTS ............................................................................... 158 8.15 RECOMMENDATIONS .......................................................................................... 158

8.15.1 Storage of Hazardous Chemicals in Bulk .................................................. 158 8.15.2 Storage of Hazardous Chemicals in Drums and other Containers ................ 158 8.15.3 Unloading of Tank Trucks ....................................................................... 159 8.15.4 Hazardous Waste Transport ................................................................... 159

8.16 GENERAL SAFETY PRACTICES ............................................................................... 160 8.16.1 Work Permit System .............................................................................. 160 8.16.2 Contractor Safety .................................................................................. 160 8.16.3 Static Electricity ..................................................................................... 161 8.16.4 Lightning Protection ............................................................................... 161

8.17 PERSONNEL SAFETY .......................................................................................... 162 8.17.1 Personnel Protective Equipment .............................................................. 162 8.17.2 Training ................................................................................................ 163

8.18 SAFETY OF PLANT EQUIPMENT ............................................................................. 164 8.18.1 Thermal Insulation ................................................................................ 164 8.18.2 Electrical Equipment .............................................................................. 164 8.18.3 Reactors ............................................................................................... 164 8.18.4 Equipment Safety .................................................................................. 165

8.19 TANK FARM SAFETY .......................................................................................... 169 8.19.1 Inspection of Flammable Solvent Storage Tanks ....................................... 169

8.20 EMERGENCY MANAGEMENT .................................................................................. 169



TABLE CONTENTS


V

8.20.1 Emergency Prevention ........................................................................... 169 8.20.2 Emergency Response ............................................................................. 170 8.20.3 Inspection of Fire Fighting Equipment and Systems .................................. 171 8.20.4 Recommendations on Individual Accident Risks ........................................ 171

9 CONCLUSIONS ............................................................................................... 173

9.1 SUMMARY OF IMPACTS ....................................................................................... 173 9.1.1 Ambient Air ........................................................................................... 173 9.1.2 Water Resources ................................................................................... 173 9.1.3 Land Environment ................................................................................. 174 9.1.4 Noise Levels .......................................................................................... 174 9.1.5 Flora and Fauna .................................................................................... 174 9.1.6 Socio-economic Environment .................................................................. 174 9.1.7 Conclusions ........................................................................................... 174

10 DISCLOSURE OF CONSULTANTS ENGAGED ............................................... 175

10.1 BRIEF RESUME AND NATURE OF CONSULTANCY RENDERED BY M/S. KADAM ENVIRONMENTAL CONSULTANTS ............................................................................................................ 175 10.2 EIA TEAM MEMBERS ......................................................................................... 176

Figures D 2-1 : Flow Chart for Making Paste Ink .......................................................................... 25

D 2-2 : Water Balance Diagram ...................................................................................... 40

D 2-3 : Flow Diagram of Effluent Treatment Plant ............................................................ 44

D 2-4: Membership Certificate of ECPL for Effluent Disposal upto 60 KLD ........................... 45

D 2-5: Application Letter to ECPL to increase the Effluent Disposal load up to 190 KLD. ...... 46

D 2-6: Membership Certificate of NECL for Waste Disposal ............................................... 52

D 3-1: Wind rose Diagram for Post-Monsoon Season of the Year 2009 ............................... 68

D 3-2 : Occupational Pattern within the 0-3 km of Study Area ........................................... 98

D 3-3 : Occupational pattern within 3-5 km of Study Area ................................................ 99

D 3-4 : Occupational Pattern within 5-7 km of Study Area ................................................ 99

D 3-5: Occupational pattern within 7-10 km of Study Area .............................................. 100

D 3-6: Educational Facilities in the Study Area ............................................................... 100

D 3-7: Health Facilities in Study Area ............................................................................ 101

D 3-8 : Drinking Water Facilities in Study Area ............................................................... 101

D 3-9 : Communication and Transport Facilities in Study Area ......................................... 102

D7-1: Risk contour of Jet Fire due to 10 mm Leak In the Xylene Storage Tank ................. 135

D7-2: Risk contour of Late Pool Fire due to 10 mm Leak in the Xylene Storage Tank ........ 135

D7-3: Risk contour of Early Pool Fire due to 10 mm Leak in the Xylene Storage Tank ........ 136

D 7-4: Risk contour of Jet Fire due to 20 mm Leak in the Xylene Storage Tank ................. 136

D 7-5: Risk contour of Late Pool Fire due to 20 mm Leak in the Xylene Storage Tank ....... 137

D 7-6: Risk contour of Early Pool Fire due to 20 mm Leak in the Xylene Storage Tank ....... 137

D 7-7: Risk contour of Jet Fire due to 50 mm Leak in the Xylene Storage Tank ................. 138

D 7-8: Risk contour of Late Pool Fire due to 50 mm Leak in the Xylene Storage Tank ....... 138



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VI

D 7-9: Risk contour of Early Pool Fire due to 50 mm Leak in the Xylene Storage Tank ....... 139

D 7-10: Risk contour of Late Pool Fire due to Catastrophic Rupture of Xylene Storage Tank .......................................................................................................................... 139

D 8-1: Composition of Offsite Crisis Group ..................................................................... 152

Tables Table 1-1: Proposed Products and Capacities ................................................................... 10

Table 1-2: Project Co-ordinates ...................................................................................... 11

Table 1-3: Summary, Compliance with the Terms of Reference ......................................... 13

Table 2-1: Land Distribution at Site................................................................................. 20

Table 2-2: Mass Balance for Pigment Yellow 12 (Beads) ................................................... 26

Table 2-3: Mass Balance of Flush Based on Pigment Yellow 12 .......................................... 27

Table 2-4: Mass Balance of Ink Based on Pigment Yellow 12 ............................................ 27

Table 2-5: Mass Balance for Pigment Rubine 57.1 (Beads) ................................................ 28

Table 2-6: Mass Balance for Flush Based on Pigment Rubine 57.1 ..................................... 28

Table 2-7: Mass Balance for Ink Based on Pigment Rubine 57.1 ........................................ 29

Table 2-8: Mass Balance for Pigment Blue 15.3 ................................................................ 29

Table 2-9: Mass Balance for Flush Based on Pigment Blue 15.3 ......................................... 30

Table 2-10: Mass Balance for Ink Based on Pigment Blue 15.3 .......................................... 30

Table 2-11: Properties of Raw Materials .......................................................................... 32

Table 2-12: Storage Details of Raw materials/Products ..................................................... 35

Table 2-13: Transportation Details of Raw Material and Products ...................................... 37

Table 2-14: Fuel Details ................................................................................................. 39

Table 2-15: Fuel Storage Details ..................................................................................... 39

Table 2-16: Source and Transportation Details of fuels ..................................................... 39

Table 2-17: Total Water Requirement for the Project ....................................................... 40

Table 2-18: Wastewater Generation Pattern .................................................................... 40

Table 2-19: Characteristics of ETP .................................................................................. 44

Table 2-20: Stack Details ............................................................................................... 51

Table 2-21: Types of Hazardous Waste Generated ........................................................... 51

Table 2-22: Pollution Load Statement ............................................................................. 54

Table 3-1: Land use of Study Area .................................................................................. 57

Table 3-2: Proximity to Sea / Water Bodies ..................................................................... 59

Table 3-3: Important features and sensitive ecological locations in the study area .............. 59

Table 3-4: List of Industries in 10 km radius from the Project Site ..................................... 60

Table 3-5 : Predominant Wind Direction .......................................................................... 64

Table 3-6 : Monitoring Methodology of Meteorological Data .............................................. 66

Table 3-7 : Mean Meteorological data for Post-Monsoon Season of the Year 2009 .............. 67

Table 3-8 : Ambient Air Quality Monitoring Details ........................................................... 70



TABLE CONTENTS


VII

Table 3-9 : Detailed Monitoring Methodology of Ambient Air ............................................. 71

Table 3-10: Average Ambient Air Concentrations during Post Monsoon Season ................... 72

Table 3-11: Analysis Methodology of Groundwater and Surface water ................................ 76

Table 3-12: Ground Water Quality Sampling Details ......................................................... 78

Table 3-13: Ground Water Analysis Results ..................................................................... 79

Table 3-14: Surface Water Sampling Locations ................................................................ 82

Table 3-15: Analysis Report of Surface Water Samples ..................................................... 82

Table 3-16: River Water Standards ................................................................................. 84

Table 3-17 : General Succession of Vadodara District ....................................................... 85

Table 3-18 : Surface Soil Sampling Locations ................................................................... 86

Table 3-19: Methodology of Soil Sample Analysis ............................................................. 87

Table 3-20: Soil Analysis Results ................................................................................... 88

Table 3-21 : Monitoring Methodology of Noise ................................................................. 89

Table 3-22: Noise Level Readings ................................................................................... 89

Table 3-23: Standards of Ambient Noise Levels as per CPCB Guidelines ............................. 89

Table 3-24: Floral species recorded within the study area. ................................................ 90

Table 3-25: Faunal Species Recorded in the Study Area .................................................... 92

Table 3-26: List of Villages, Dwelling Units and Population ................................................ 95

Table 3-27 : Population and Dwelling Units in the Study Area ........................................... 97

Table 3-28: Social profile of the study area ..................................................................... 97

Table 3-29: Literacy within study area ............................................................................ 97

Table 4-1 : Impact Assessment and Mitigation Measures ................................................ 105

Table 4-2: Environmental impact matrix for the proposed OCL's activities ........................ 113

Table 5-1: Environment Monitoring Plan ........................................................................ 118

Table 5-2: Expenditure on environmental matters .......................................................... 118

Table 5-3: Cost of Greenbelt Development .................................................................... 122

Table 6-1: Environment Management Plan .................................................................... 123

Table 6-2: Environnent Management Cell ...................................................................... 126

Table 6-3: Concept included in EMP .............................................................................. 127

Table 7-1: Event Classification ...................................................................................... 129

Table 7-2 : Damage due to Radiation Intensity .............................................................. 130

Table 7-3: Overpressure Damage ................................................................................. 130

Table 7-4: Radiation Level and Effect Distances Due to Release of Xylene ........................ 133

Table 7-4: Radiation Level and Effect Distances Due to Release of glacial acetic acid ........ 134

Table 8-1: Applicable EHS regulatory requirements – OCL .............................................. 142

Table 8-2: Emergency Organization .............................................................................. 154

Table 8-3: Safe Assembly Points for the Site .................................................................. 156



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VIII

Annexures Annexure 1: Application Letter from EC

Annexure 2: Terms of Reference Letter

Annexure 3: Ambient Air Quality Monitoring Results

Annexure 4: Photo Documentation

Annexure 5: Dispersion Modeling Results

Annexure 6: National Ambient Air Quality Standards

Annexure 7: Long Term Climatological Table (Vadodara)

Annexure 8: Certificat of Accreditation issue by the QCI

Annexure 9: Emergency Organisation

Annexure 10: Industrial Questionner

Maps Map 1.1: Site Location Map in India and Gujarat

Map 2.1: Site Lay Out Map

Map 3.1: Map showing Land use / Land cover in the study area

Map 3.2: Sampling Location Map

ORGANIC COATINGS Ltd. EIA, EMP, RA & DMP FOR PROPOSED PROJECT OF PRINTING INK,


ABBREVIATIONS


1

ABBREVIATIONS AAQM : Ambient Air Quality Monitoring

BLEVE : Boiling Liquid Evaporating Vapour Explosion

BOD : Biochemical Oxygen Demand

CPCB : Central Pollution Control Board

CETP : Common Effluent Treatment Plant

CO : Carbon Monoxide

COD : Chemical Oxygen Demand

DG : Diesel Generator

DMP : Disaster Management Plan

EC : Environmental Clearance

ECC : Emergency Control Centre

EHS : Environmental Health and Safety

EICL : Enviro Infrastructure Co. Ltd

EIA : Environmental Impact Assessment

EMP : Environmental Management Plan

ETP : Effluent Treatment Plant

FAR : Fatality Accident Rate

FMECA : Failure Modes Effects and Criticality Analysis

GLC : Ground Level Concentration

GoI : Government of India

GPCB : Gujarat Pollution Control Board

GIS : Geological Survey of India

HSD : High Speed Diesel

HSE : Health and Safety Executive

IMD : Indian Meteorological Department

ISCST-3 : Industrial Source Complex Short Term-3

KLD : Kilo Liter per Day

MCLS : Maximum Credible Loss Scenarios

MoEF : Ministry of Environment and Forest

mRL : meter Reduced Level

MSDS : Material Safety Data Sheet

MSIHC : Manufacture, Storage and Import of Hazardous Chemical

MT : Metric Tonnes

MTPA : Metric Tonnes per Annum

MWP : Minimum Work Programme

NDT : Non Destructive Testing

NECL : Nandesari Environment Control Ltd.

NMHC : Non Methanated Hydrocarbon

ORGANIC COATINGS Ltd. EIA, EMP, RA & DMP FOR PROPOSED PROJECT OF PRINTING INK,


ABBREVIATIONS


2

NOx : Oxides of Nitrogen

OCL : Organic Coatings Limited

PDCR : Plan, Do, Check and Review

PM : Particulate Matter

PPE : Personnel Protection Equipment

PSC : Production Sharing Contract

PWD : Public Works Department

RSPM : Respirable Suspended Particulate Matter

SAR : Sodium Absorption Ratio

SOx : Oxides of Sulphur

SPM : Suspended Particulate Matter

TCLP : Toxicity Characteristic Leachate Procedure

TDS : Total Dissolved Solids

TSDF : Treatment Storage Disposal Facility

TREM : Transport Emergency

ToR : Terms of Reference

USEPA : United States Environmental Protection Agency



INTRODUCTION AND BACKGROUND

KADAM ENVIRONMENTAL CONSULTANTS 3 MARCH 2011

EXECUTIVE SUMMARY

Introduction and Background M/s. Organic Coatings Ltd. (OCL) is a proposed project for the manufacturing of Printing Inks, Ink Concentrates and Pigments. Printing Inks are used for printing of newspapers, magazines, and for packaging, amongst others. It is expected that the World Market of Ink would be around US$ 14 Bn. Indian market in that would be around US$ 450 Mn. Indian market is growing at around 11-13% annually.

Product Details

Organic Coatings Ltd proposes to produce following products.

Production Capacity

S. No. Name of Product Capacity in MT/Month

NOC Received

1. Printing Ink 750

Proposed

1. Ink Concentrate 235

2. Pigment Yellow 12 30

3. Pigment Rubin 57.1 30

4. Pigment Blue 15.3 30

Total 1075

Location of the Project

The site is located at Block No. 395, 437, 450, Village: Umaraya, Taluka: Padra, District: Vadodara, Gujarat.

Environmental Setting

Land use of the study area

Land use within 10 km radius of the study area has been determined with the help of satellite imagery, and broadly consists of habitation, vegetation, water bodies, land with shrubs, land without shrubs, agricultural land, industrial area, sandy area, habitation with dense vegetation.

Climatology of Post Monsoon Season

• Site-specific meteorological data shows that average wind speed in the post monsoon season is 1.4 m/s with maximum speed of 2.0 m/s.

• In the post monsoon season, wind blows mostly from NE direction.

• Average temperature recorded for post monsoon season was 28.1°C with maximum temperature of 34.2°C and minimum of 22.1°C.

• The average humidity recorded was 53.7% with maximum humidity of 69.2% and minimum of 40.6%.

• The average rainfall is about 922.7 mm in a year.





Ambient Air Quality

Ambient air monitoring was carried out at six stations during the Post Monsoon season (October-November) of 2009. The parameters monitored were Particulate Matter (PM10), Sulphur Dioxide (SO2), Nitrogen Oxides (NOx), Hydro Carbons (HC) and Methanated and Non-methanated Volatile Organic Carbons (VOCs). Results indicated that the levels of these pollutants are well within limits specified by the GPCB.

Groundwater Quality

Groundwater samples were collected from six different locations such as Umaraya, Luna, Ekalbara, Dabhasa, Mahuvad and Mujpur. Analysis of the samples that collected was compared for all parameters with the specified limit for drinking water as per IS: 10500. The non-conforming parameters are as follows:

• TDS for Dabhasa Village is higher than the permissible limit.

• Total hardness at all locations is below desirable limit except at village Dabhasa, where it is higher than the permissible limit

• Magnesium content is lower than permissible limit at all location except at Dabhasa Village

• Iron content is higher than Permissible limit at all locations except Dabhasa and Ekalbara village where the iron content is below permissible limit.

Surface Water Quality

Surface water samples were collected from five different locations, namely Luna pond, Dabhasa pond, Narmada Canal near Luna village, Mahi River near Ekalbara village and Mahi River near Jaspur village. Analysis of the samples of pond that collected was compared for all parameters with the specified limit for drinking water as per IS: 10500. The non-conforming parameters are as follows:

• Faecal coliform and total coliform counts are above permissible limit at all location. Hence the water is not drinking and treatment is necessary for making it potable.

The Mahi River Estuary near Ekalbara and near Jaspur can be classified under Class D, i.e. suitable for propagation of wildlife, fisheries.

Demography

Analysis of the demographical statistics, based on latest census data of the study area reveals the following points:

• The total population is about 1,60,264 persons.

• There are 84,457 males and 75,807 females in the study area.

• There are 31,388 dwelling units in the study area.

• Overall literacy rate is about 60.5%. Out of total literate persons male literacy is 62.0% and female literacy is 38.0%.

• Scheduled castes constitute about 6.1% of the population in the study area

• Scheduled tribes constitute about 1.4% of the population in the study area.

Soil

• Surface soil samples were taken from site along with four different locations of the vicinity of site, namely Umaraya village, Luna village, Ekalbara village and Dabhasa village. These were analyzed for a range of parameters.





• Porosity and water holding capacity is observed to be 48% and 32.62% respectively at the project site.

Noise

Noise levels were within specified limits for industrial areas, at night and day, at the proposed site.

Biological Environment

Vegetation in the study area includes 22 types of trees, 9 types of Shrubs, 22 types of herbs, 5 types of Climbers and 5 types of grasses.

Faunal species recorded in the study area includes 6 types of mammals, 33 types of birds, 7 types of Reptiles.

Infrastructure

The area is well served with infrastructural facilities such as road, rail, power station and telecommunications.

Project Description

Site Area

OCL is located at Block No. 395, 437, 450 Village Umaraya, Taluka: Padra, District: Vadodara. The total area of the proposed project site is 8631 m2.

Product Details

S. No. Name of Product Capacity in MT/Month

Existing

1. Printing Ink 750

Proposed





Power

200 KVA power is required for proposed increased production, which will be applied to MGVCL.

Water Supply

Water requirement is sourced from bore well. After proposed production water of 250 KLD will be sourced from bore well. The unit is not falling in critical zone specified by CGWA. So, no special permission will be required to abstract groundwater.

Effluent Generation, Treatment and Disposal

Liquid effluent from plant and utility will be pumped to influent storage tank and will be treated in the Effluent Treatment Plant within the Plant premises. Effluent will be collected in final storage tank. From there it will be disposed into the Estuary of river Mahi via channel of M/s. ECPL. The unit has already obtained the membership of ECPL for the disposal of treated effluent upto 60 KLD and has applied to increase the load upto 190 KLD.





Effluent Treatment Plant

Effluent generated will be treated at site of 225 KLD capacity.

Atmospheric Emissions

There will be 3 nos. of flue gas stacks of Boiler, Thermic Fluid Heater and DG Set and one process vent.

Hazardous Waste Management

OCL has already taken membership of Nandesari Enviro Control Ltd., Nandesari for hazardous waste disposal.

Greenbelt Development

A green belt of approximately 2453.51 sq. m area i.e. 28.42% of total plot area will be developed within the Premises of OCL

Environmental Impact Identification, Prediction and Mitigation

Ambient Air

Ambient air monitoring carried out in post monsoon season reveals that the ambient air quality for Particulate Matter (PM10), Sulphur Dioxide (SO2), Nitrogen Oxides (NOx), Hydro Carbons (HC) and Methanated and Non-methanated Volatile Organic Carbons (VOCs) are within the limits specified by CPCB.

The dispersion modeling was done as per the general guidelines of CPCB vide their publication “Assessment of Impact to Air Environment: Guidelines for conducting Air Quality Modeling”, 1998 and using ISCST-3 model of USEPA. From the dispersion model, it is observed that the predicted ambient air quality due to plant operations is well within limits specified by the CPCB.

• The maximum 24 hourly average GLC’s for SO2 is observed to be 25.70 µg/m3. These GLC’s are expected to occur at a distance of 150 m from the source towards the SW direction.

• The maximum 24 hourly average GLC’s for NOx is observed to be 2.33 µg/m3. These GLC’s are expected to occur at a distance of 150 m from the source towards the SW direction.

• The maximum 24 hourly average GLC’s for PM is observed to be 0.55 µg/m3. These GLC’s are expected to occur at a distance of 150 m from the source towards the SW direction.

Water

Impact on water resources

For proposed production, water requirement is approximately 250 KLD out of which 9 KLD will be used for domestic purposes and the rest for industrial purposes. The unit will draw ground water. The unit is not located in critical zone specified by CGWA so no special permission will be required to withdraw groundwater.

Impact on water quality

Impact on receiving water body:

Approx 187 KLD Effluent generated from processing, boiler, cooling and washing will be treated in effluent treatment plant and then sent to ECPL for the final disposal into the Estuary of river Mahi. Hence there will be no adverse impact on receiving water bodies.





Impact on ground water quality:

There will be no disposal of untreated water on land so impact on groundwater quality due to the proposed activity.

Land/Soil

There will be no disposal of untreated effluent on land. So there will be no adverse effect on land/soil due to proposed production.

Organic Coatings Ltd will also take all necessary precautions to make its solid waste and effluent storage / treatment areas impervious to water and prevent leachate migration. This will prevent soil contamination.

Noise Levels

As per the monitoring done, the noise level is well below the specified limits. With the implementation of the proposed mitigation measures, the noise levels at plant boundaries will remain well below the limits specified for industrial areas.

Flora and fauna

The floristic component of the study area does not include any rare or endangered species. Thus, impact on rare and endangered species of flora is also ruled out.

The proposed activities do not envisage destruction of habitat and feeding or breading area of faunal species. No rare or endangered species of fauna are reported to exist in the area. Thus, no impacts on rare / endangered species are envisaged due to normal operations.

Socio-Economic

There will be 60 job opportunities in operational phase.

Mitigation Measures

Mitigation measures are prescribed to reduce adverse impacts. Some of the important mitigation measures proposed is as follows:

Environmental Management Plan • Environment management cell will be organized and responsibilities will be assigned to

concerned members.

• Environment monitoring plan will be prepared for air pollution, water pollution and solid waste generation.

• It is expected that OCL shall incur a capital expenditure of about Rs. 125.91 Lac and an annual recurring expenditure of about Rs.64.82 Lac at current prices on environmental matters.

Disaster Management Plan • Consequence analysis of all possible containment scenarios was carried out using DNV

Technica Software (PHAST) for process industry projects.

• Major credible scenarios have onsite or close to onsite impacts.

• Recommendations based on the above consequence analysis have been provided in the report.

Results of Consequence Assessment

The results of consequence assessment for the credible scenarios indicate that the risk contours are confined within the site boundary only.





Conclusions It can be concluded from overall assessment of the impacts in terms of positive and negative effects on various environmental components that the project activities will not have any adverse effect on the surrounding environment.





1 INTRODUCTION

1.1 Purpose of the Report and Regulatory Framework

This report has been prepared for Organic Coatings Ltd. (‘OCL’) by Kadam Environmental Consultants (the ‘Consultant’). OCL proposes setting up of an ink concentrates and pigments project at Umaraya Village within Padra Taluka in Vadodara District in Gujarat.

The purpose of this report is to:

• Describe a pre-project baseline with respect to environmental indicators • Identify environmental impacts and risks associated with the setting up of the project

and suggest suitable mitigation measures for alleviating the impacts to the extent possible, and

• Suggest environmental / risk management plans for implementing the mitigation measures

This report is also made in the overall context of the of the Environmental Impact Assessment (EIA) Notification dated 14th September 2006 (and subsequent amendments to the same) issued by the Ministry of Environment and Forests (MoEF), by providing required information with regards to the project as mentioned in the Terms of Reference issued by the MoEF to OCL (see Annexure 1).

1.2 Identification of the Project and Project Proponent

OCL (OCL), a company established in 1965 in Mumbai, and having one manufacturing facility at Ghodbunder Village, District Thane, within Maharashtra, proposes setting up of a manufacturing unit at Umaraya Village within Padra Taluka in Vadodara District in Gujarat, for the production of printing inks, ink concentrates and pigments. The total capacity for all these products is 1,075 Tonnes Per Annum (TPA).

OCL was established in 1965 as a private limited company with the object of manufacturing of printing inks. The Company went Public in 1995 and got listed in the Bombay Stock Exchange at that time.

Mr. R. K. Shah is associated with the Company for last 45 years as a promoter Director. He has to his credit, wide experience in the field of marketing of inks and resins and much of the competence that OCL has achieved during all these years could be attributed to his untiring zeal, efforts and constant search for new innovations. He has extensive experience in all areas of the Company and at present he is the Vice Chairman and Managing Director of OCL. He was conferred a Life Time Achievement Award by All India Federation of Master Printers (AIFMP). The award comprised of a commemorative gold medal and Plaque, presented to him by the Hon’ble Mr. Arun Gujarathi, then the Speaker, Maharashtra Legislative Assembly on 26th September, 2003. He is also the Vice President of All India Printing Ink Manufacturers Association Ltd. He has been traveling worldwide, attending conferences, exhibitions, coating shows and keeping stride with latest technology. He is also responsible for holding international conferences related to printing inks in India.

Mr. Vimal C. Mehra has work experience in the field of printing inks starting from state level and reaching to global sales responsibility including international experience of 7 years in USA, establishing distribution network. He is Managing Director of OCL since January 29, 2009. He has 35 years of experience in national and international markets. He is a graduate from Mumbai University with PDGM from XLRI Jamshedpur. He served as a member of Huber Group (Micro Inks) and played a vital role in that Company’s expansion and growth plans.

Mr. Abhay R. Shah has about total of 25 years of experience in the field of manufacturing, sales and administration in the ink industry. He is working as Joint Managing Director of OCL.





Mr. Dhaval J. Nanavati has wide experience in the field of operations, commercial, supply chain, sales and marketing. He is Executive Director of OCL since January 29, 2009. He served as President, Consumer Products, Pidilite Industries (Makers of Fevicol). He worked as COO and VP of Huber Group (Micro Inks), USA. He done MBA from Nirma Institute of Management, with BE in Industrial Engineering and Advanced Management at Kellogg Institute of Management.

Mr. Manoj V. Mehta has around 20 years of experience in the field of manufacturing in ink industry and working with OCL as whole time Director.

Mr. Ajay R. Shah also has around 20 years of experience in the field of System and IT set-up and also work with OCL as whole time Director.

1.3 Key Project Information

1.3.1 Brief Description of the Project

The project will consist of an incoming vehicle parking facility, a raw materials storage block, a manufacturing block consisting of equipment for production of printing inks, ink concentrates and pigments, utilities, a finished products storage area, an administration building, raw water intake and storage, rainwater harvesting arrangements, effluent treatment plant and hazardous wastes storage area. The property will be provided with a greenbelt and plantation totaling ~30.79% of the project area.

1.3.2 Nature of the Project

The project is for setting up of a manufacturing plant for producing printing inks (formulations) in addition to synthetic organic chemicals, namely ink concentrates and pigments.

1.3.3 Size and Cost of the Project

The production capacity for different products proposed for manufacture is listed in Table 1-2. The total budgeted cost of the project is INR 9.95 Crores, including a capital expenditure of INR 125.91 lacs on environmental matters. It is expected that recurring costs on environmental matters would be INR 64.82 lacs.

Table 1-1: Proposed Products and Capacities

S. No. Name of Product Capacity in MT1/Month

Products not requiring EC from MoEF

1. Printing Ink 750

Products requiring EC from MoEF





Amongst the different products proposed to be manufactured at the project site, OCL has already received NOC from the GPCB for Printing Inks (a formulation, not requiring Environmental Clearance (EC) from the MoEF), whilst EC from the MoEF is pending for ink concentrates and pigments since these products fall in the Schedule attached to the EIA Notification (within Category 5(f), Synthetic Organic Chemicals).

1 Metric Tonnes per Month.





1.3.4 Location of the Project

Map 1.1 shows the location of project site on maps of India and Gujarat State. The project co-ordinates are presented in Table 1-2.

Table 1-2: Project Co-ordinates

Location Latitude (approximately) Longitude (approximately)

A 22o 15’ 40.27” N 73o 1’ 40.05” E

B 22o 15’ 41.15” N 73o 1’ 44.11” E

C 22o 15’ 43.40” N 73o 1’ 43.71” E

D 22o 15’ 42.73” N 73o 1’ 40.43” E

E 22o 15’ 42.42” N 73o 1’ 40.46” E

F 22o 15’ 42.17” N 73o 1’ 39.45” E

Elevation above Mean Sea Level (MSL) ~28 m

Total Area 8631 m2





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Map 1-1: Site Location Map for India and Gujarat





13

The proposed project is not located within a notified industrial area / estate, and consequently lies in ’Category A’ of the Environmental Impact Assessment Notification, requiring Environmental Clearance from MoEF, New Delhi.

1.3.5 Importance and Justification of the Project

The main use of printing inks is for printing of newspapers, books, magazines, packaging, currency and security note printing. It is estimated that the total world market for printing inks is currently pegged at ~US$ 14 billion, out of which the Indian market is expected to be worth ~US$ 450 Million. The Indian market is reportedly growing at around 11-13% annually, providing ample scope for setting up of additional capacity in the sector.

OCL is perhaps the most significant Indian supplier of printing inks for the printing industry. Security and currency note printing in particular, is a very specialized activity and OCL is the only Indian organization that is an approved supplier to the RBI and Bank Note Press (under the Ministry of Finance) as a quality of supplier of printing inks for printing security and currency notes, an activity of strategic importance.

By undertaking this project OCL also aims to undertake backward integration of its printing inks production (by undertaking manufacturing of pigments and ink concentrates using next generation technology incorporating significantly reduced energy consumption processes) and strengthen its pioneering position in the market as an Indian printing inks supplier of repute.

1.4 Scope of the Study – Details of Regulatory Scoping Carried Out (As Per Terms of Reference)

OCL submitted its application, along with a duly filled Form 1, to the MoEF on 16th February 2010. The application letter, along with acknowledgement from the MoEF is provided in Annexure 1. A presentation to discuss the proposed Terms of Reference (ToR) with the Expert Appraisal Committee (Industry), Impact Assessment Authority (IAA), MoEF was held on 16th July, 2010. Subsequently, the Expert Appraisal Committee of the MoEF issued a formal Terms of Reference for the project vide its letter dated 9th August 2010. This letter is attached as Annexure 2.

This EIA report has complied with the MoEF Terms of Reference, and summarized details of the same are provided in Table 1-3.

Table 1-3: Summary, Compliance with the Terms of Reference

S. No. Description of the Requirement Chapter and Section No. of the Report where Addressed

1. Executive summary of the project Page 3 to 8

2. Justification of the project Chapter 2, Section 2.2, Page 18

3. Promoters and their back ground Chapter 1, Section 1.2, Page 9

4. Regulatory framework Chapter 1, Section 1.1 , Page 9

5. A copy of the Notification issued by the State Govt., if the unit is located in the

notified industrial area

The unit is not located in a Notified Industrial Area.

6. Project location and plant layout. Chapter 1, Section 1.1 , Map 1-1 on Page 12 and Chapter 2, Section 2.5, Map 2-1 on Page 21

7. Infrastructure facilities including power sources.

Chapter 2, Section 2.2, Page 18

8. Total cost of the project along with total capital cost and recurring cost/ annum for environmental pollution control measures.

Chapter 1, Section 1.3.3 Page10





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9. Project site location along with site map of 10 km area and site details providing

various industries, surface water bodies, forests etc.

Chapter 3, Section 3.1.1, Page 57

10. Present land use should be prepared based on satellite imagery for the study area of 10 km radius. Location of national parks, wildlife sanctuary within 10 km. radius of

the project

Chapter 3, Section 3.1.1, Page 57; there is no national park or wildlife sanctuary within 10.0

km. radius of the project site

11. Details of the total land and break-up of the land use for green belt and other use

Chapter 2, Section 2.5, Page 19;

12. Site-specific micro-meteorological data using temperature, relative humidity, hourly wind speed and direction and

rainfall should be collected.


13. List of raw materials, products along with the production capacities and list of

solvents and its recovery plan

Chapter 2, Section 2.8 Page 32 Chapter 2, Section 2.4, Page 19 Chapter 2, Section 2.7, Page 31

14. Detailed list of raw material required and source, mode of storage and

transportation


15. Manufacturing process details along with the chemical reactions.


16. Design details of ETP, incinerator, if any along with control of Dioxin and Furan,

boiler, scrubbers/bag filters etc

Chapter 2, Section 2.11.4, Page 41, There is no incinerator / scrubber / bag filter at

the site.

17. Details of water and air pollution and its mitigation plan.

Chapter 2, Section 2.11, Page 39 Chapter 2, Section 2.13, Page 51

Adequate stack height is provided to flue gas stacks.

18. Ambient air quality at 6 locations within the study area of 5 km., aerial coverage from project site. Location of one AAQMS

in downwind direction

Chapter 3, Section 1.1.1, Page 72 Ambient air results are provided in

Annexure 3

19. Ambient air Quality modeling for plant Annexure 5

20. Action plan to control ambient air quality as per NAAQES standards notified by the

Ministry on 16th September, 2009.

Existing baseline data indicates that norms are within limits. Please refer Annexure 3. However control measures for limiting air emission will be

taken care by providing proper stack height.

21. One season site specific micro- meteorological data using temperature, relative humidity, hourly wind speed and

direction and rainfall and AAQ data (except monsoon) for PM10, SO2, NOx including HC and VOCs (methane and non-methane)

should be collected. The monitoring stations should take in to account the pre dominant wind direction, population zone and sensitive receptors including reserved

forests. Data for water and noise monitoring should also be included.

Chapter 3, Table 3-8, Page 70





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22. An action plan to control and monitor secondary fugitive emissions from all the

sources as per the latest permissible limits issued by the Ministry vide G.S.R. 414(E)

dated 30th May, 2008

Not applicable to this project

23. Determination of atmospheric inversion level at the project site and assessment of ground level concentration of pollutants from the stack emission based on site-

specific meteorological features.

Annexure 5

24. Permission for the drawl of 241 m3 /day water from the CGWA/SGWB. Water

balance cycle data including quantity of effluent generated recycled and reused

and discharged

Water will be drawn from groundwater. As the unit is not located in critical zone specified by CGWA, no special permission will be required.

Water balance is provided in Chapter 2, Section 2.11.2, Page 39. Method of water conservation is provided in Chapter 2, Section 2.11.4, Page

41

25. Treatment Scheme for removal of color from the effluent (decolonization) should

be prepared and included.

Colour is not likely to be present in a major way for this project, however in case of mild

coloration of effluent, the following is proposed: addition of chelating agent to cause

agglomeration of colour causing suspended solids, followed by passing the effluent through

a micro crystalline powder carbon bed

26. Groundwater monitoring minimum at 6 locations should be carried out. Geological features and geo-hydrological status of the study area and ecological (terrestrial and

aquatic)

Ground Water monitoring at 6 locations along with the results are provided in Table 3-11,

Page 76; geological and hydrological features of the study area are provided in Section 3.8

Terrestrial and aquatic flora / fauna in the study area are described in Section 3.10.

27. The details of Solid and Hazardous Waste generation, storage, utilization and disposal particularly related to the hazardous waste calorific value of

hazardous waste and detailed characteristic of the hazardous waste.

Chapter 2, section 2.14, Page 51

28. Details of land fill as per CPCB guidelines This is approved TSDF site by MoEF for disposal of hazardous waste and also approved by

GPCB.

29. Location of secured land fill/ TSDF along with design details

M/s. Nandesari Environment Control Ltd., Survey No. 919/P, G.I.D.C., Nandesari - 391

340, District Vadodara.

30. Authorization/ Membership for the disposal of liquid effluent and solid/ hazardous

waste in TSDF.

Chapter 2, D 2-4 – D 2-6

31. Ground water monitoring around the land fill site

The landfill site is authorized by the GPCB, and is expected to follow requisite norms including ground water monitoring - however specific

details were unavailable

32. Risk Assessment for storage and handling of chemicals/solvents and phosgene.

Phosgene is not present at site. Other details are provided in Chapter 4, Section 7.6, Page

132

33. An Action plan to develop green belt in Chapter 5, Section 5.3, Page 119





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33% area

34. Action plan for rainwater harvesting measures at plant site should be included to harvest rainwater from the roof tops and storm water drains to recharge the

ground water

Chapter 2, Section 2.11.4, Page 41

35. Occupational health of the workers needs elaboration including evaluation of noise,

heat, illumination, dust, any other chemicals, metals being suspected in environment and going into body of workers either through inhalation,

ingestion or through skin absorption and steps taken to avoid musculo-skeletal

disorders (MSD), backache, pain in minor and major joints, fatigue etc. Occupational

hazards specific pre placement and periodical monitoring should be carried

out.

Chapter 2, Section 2.16, Page 54 and Chapter 6, Section 6.4, Page 127

36. Socio-economic activities should be in place


37. Note on compliance to the recommendation mentioned in the CREP

guidelines

CREP has not been formulated for the ink and resin manufacturing industry

38. Detailed Environment management Plan (EMP) with specific reference to details of

air pollution control system, water and wastewater management, monitoring

frequency, responsibility and time bound implementation plan for mitigation

measure should be provided.

Chapter 6

39. EMP should include the concept of waste-minimization, recycle/reuse/recover

techniques, Energy conservation, and natural resource conservation.


40. Name and location of the TSDF along with membership should be incorporated.

M/s. Nandesari Environment Control Ltd., Nandesari. The certificate is given in

Chapter 2, D 2-6

41. Total capital cost and recurring cost/ annum for environmental pollution control

measures.

Chapter 5, Table 5-2, Page 118

42. Any litigation pending against the project and /or any direction /order passed by any

Court of Law against the project, if so, details thereof.

No case so far reported

43. Public hearing issues raised and commitments made by the project

proponent on the same should be included separately in EIA/EMP Report in the form of tabular chart with financial budget for complying with the commitment made.

Will be done post public hearing

44. A tabular with index for point wise compliance of above ToRs.

Provided in this table





17


The following general points should be noted

(i) All documents should be properly indexed, page numbered.

Done

(ii) Period/date of data collection should be clearly indicated.

Provided

(iii) Authenticated English translation of all material provided in Regional languages.

Done

(iv)

The letter/application for EC should quote the MoEF File No. and also attaché a copy

of the letter

Application letter attached as Annexure 1

(v) The letter received from Ministry should be also attached as an annexure to the final

EIA-EMP report.

ToR letter attached as Annexure 2

(vi) The final EIA-EMP report submitted to Ministry must incorporate the issue in this

letter and that raised in public hearing/consultation along with duly filled Industry Sector Questionnaire. The index of the final EIA-EMP report must indicate the specific chapter and page no of the EIA-EMP report where the above issues

and the issues raised in the Public hearing have been incorporated

Will be submitted post Public Hearing.

Industrial Questionnaire attached as Annexure 10.

(vii) While preparing the EIA report, the instructions for the proponents and

instructions for the consultants issued by MoEF vide O.M. No. J-11013/41/2006-

IA.II(I) dated 4th August 2009, which are available on the website of the Ministry

should also be followed

Details about the Consultant carrying EIA studies is given in Chapter 10, Page 175

Considered and Will be done at the time of submission of final EIA report and EC

presentation

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