Opportunities in the Wind Industry Supply Chain
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Transcript of Opportunities in the Wind Industry Supply Chain
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Opportunities in the Wind Industry Supply Chain –A National Perspective
April 7, 2011Ports-to-Plains Energy Summit
Denver, CO
Tom MavesAmerican Wind Energy Association
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What is AWEA ?American Wind Energy Association
www.awea.org National trade association for the wind
energy industryLegislative / LobbyingEducation & OutreachMember Services
Currently >2500 business, utility, academic, and non-profit members
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Status of the Wind Energy Industry
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Wind Energy Industry Status at End of 2010
The U.S. wind energy industry installed 5,115 MW in 2010.
The fourth quarter of 2010 saw 3,195 MW installed.
Capacity nationwide now totals 40,180 MW, an increase in capacity of 15% over the start of 2010.
Over 5,600 MW are under construction entering 2011.
Over 400 manufacturing facilities in U.S., producing 50% of turbine components.
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Win
d C
apac
ity (M
W)
The U.S. wind industry installed 3,195 MW of wind power in the fourth quarter of 2010.
That was below the 4,113 MW installed in the same period in 2009, but an improvement over the third quarter of 2010, when only 670 MW were installed.
The U.S. finished the year with a total of 5,115 MW of new wind power. U.S. cumulative capacity now stands at 40,180 MW.
U.S. Wind Project Additions, by Year
American Wind Energy Association * 4th Quarter 2010 Market Report
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Wind Project Installations, by Quarter
American Wind Energy Association * 4th Quarter 2010 Market Report
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Operating Wind Projects, by State
American Wind Energy Association * 4th Quarter 2010 Market Report
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Operating Wind Projects, by State
American Wind Energy Association * 4th Quarter 2010 Market Report
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Installation & Construction Trends
American Wind Energy Association * 4th Quarter 2010 Market Report
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Wind is an Affordable Form of New Energy
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Over 400 U.S. Manufacturing Plants Serve the Wind Industry Today
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AWEA Priorities for 2011
• Long term PTC Extension• Wildlife / Siting issues• Transmission policies and legislation• State / Regional issues• Renewable Energy Standard at federal level
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37 Other Nations Have Enacted Long-Term Renewable Policy
A A
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Lack of Stable Market Signals Creates a Boom-Bust Cycle for Wind
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Fossil Fuels Enjoy Permanent Incentives 5x Those of Renewables
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Federal Tax Incentives
• Production tax credit for large wind available through 2012• Ability to claim 30% investment credit, and
receive cash grant in its place through 2011
• 30% investment tax credit for small wind
• 30% tax credit for expanding, building manufacturing facilities
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Federal RES Would Yield Significant Job Creation
Source: Navigant Consulting
1. Data included direct, indirect, and induced labor.
2. Results are for a 25% RES by 2025 compared to no national RES.
3. 1 Job is defined as 1 Full Time Equivalent (FTE).
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AWEA Annual Market Report
● Annual Report to be issued on April 7th in conjunction with Finance Workshop in NYC
● Will be available at www.awea.org
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May 22 – 25, 2011
Anaheim Convention CenterAnaheim, CA
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Wind Turbine Supply Chain – Overview
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Source: American Wind Energy Association U.S. Wind Industry Annual Market Report – Year Ending 2009
DISTRIBUTION OF TURBINES INSTALLED IN 2009BY CAPACITY
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Source: American Wind Energy Association U.S. Wind Industry Annual Market Report – Year Ending 2009
Over 5,600 turbines were installed in 2009, bringing the total to over 33,000 turbines.
The average capacity for new turbines added in 2009 was 1.75 MW, up from 1.67 MW in 2008.
AVERAGE WIND TURBINE CAPACITY
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Wind Turbine Size
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Basic Supply Chain
Raw Materials Suppliers
Component Suppliers
Major Component Suppliers
Turbine Manufacturers
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Wind Turbine Major Components
Tower
Blade
NacelleHub
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Inside a Wind Turbine Nacelle
Tower
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Turbine ComponentsTowers:● Towers● Ladders● Lifts
Rotor:● Hub● Nose Cone● Blades● - Composites● - Blade Core● Pitch
Mechanisms● Drives● Brakes● Rotary Union
Nacelle:● Nacelle Cover● Nacelle Base● Heat exchanger● Controllers● Generator● Power
Electronics● Lubricants● Filtration● Insulation● Gearbox● Pump● Drivetrain● Ceramics● Shaft
Foundation:● Rebar● Concrete● Casings
Other:● Transformers● Bolts/Fasteners● Wire● Paints and Coatings● Lighting● Lightning Protection● Steel Working/Machining● Communication Devices● Control & Condition Monitoring Equipment● Electrical Interface & Electrical Connection● Batteries● Bearings● Brakes
There are over 8000 components in a turbine, including:
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Source: American Wind Energy Association U.S. Wind Industry Annual Market Report – Year Ending 2009
SIZES AND MATERIAL USE FORUTILITY-SCALE TURBINES INSTALLED IN 2009
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Wind Turbine Supply Chain – Major Components
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TOWERS
Credit : Carell Corp.
TOWERS
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TOWERS – Market Overview● The tower sector was the first to develop a strong
domestic supply base due to logistical issues of transporting towers. Most towers installed in the US are domestically manufactured.
● Towers are typically 2/3 of the weight of 200 to 400 ton utility-scale turbines, and are almost entirely steel
● Number of facilities in 2004: 6● Number of facilities in 2009: 20● Additional announced facilities: 8
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MAJOR FACILITY LOCATIONSTOWERS – Mfg Locations
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TOWERSBLADES
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BLADES – Market Overview● The blade sector was the second to develop a
strong domestic supply base due to logistical issues of transporting blades. Most blades installed in the US are domestically manufactured.
● Number of facilities in 2004: 4● Number of facilities in 2009: 9● Additional announced facilities: 3
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MAJOR FACILITY LOCATIONSBLADES – Mfg Locations
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TOWERSDRIVE-TRAIN
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DRIVE-TRAIN – Market Overview● The drive train contains multiple value-added areas● The U.S. is still in the process of developing
manufacturing capacity for drive train components● Domestic drive train sourcing is driven by the presence
of nacelle assembly facilities.
Nacelle assembly facilities:● Number of facilities in 2004: 3 (all GE)● Number of facilities in 2009: 8● Additional announced facilities: 8
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MAJOR FACILITY LOCATIONSTURBINE ASSEMBLY – Locations
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TOWERSELECTRICAL COMPONENTS
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● Types of Electrical Components:
ELECTRICAL COMPONENTS
● Slip Rings● Converters● Transformers● Electrical Wire & Cable● Fiber Optics● Control Systems &
Condition Monitoring● Cable Accessories
● SCADA Systems● Lightning Protection● Communication Devices● Batteries● Electrical Interface and
Connection● Switchgear● Grid Connection Equipment● Motors
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ELECTRICAL – Market Overview● For many electrical commodities – U.S. in nascent stage
of developing manufacturing capacity● High OEM Visibility and Focus
• High impact on reliability / total cost of ownership• Highly specified - heavily influenced by European
standards.• May be proprietary technology• Safety implications
● Driving sourcing from current overseas suppliers● Migration is in progress
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Manufacturing Facilities and Jobs
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Source: American Wind Energy Association U.S. Wind Industry Annual Market Report – Year Ending 2009
GROWTH OF OEMS IN U.S. MARKET
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Source: American Wind Energy Association U.S. Wind Industry Annual Market Report – Year Ending 2009
MANUFACTURERS’ SHARE OF 2009 INSTALLATIONS IN U.S.
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Source: American Wind Energy Association U.S. Wind Industry Annual Market Report – Year Ending 2009
NEW WIND MANUFACTURING FACILITIES IN 2009
While 2009 was a strong year for announced manufacturing facilities, it was down from 2008. In 2008, 58 facilities came online, were announced or expanded, compared to 39 in 2009 and 24 in 2007.
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Source: American Wind Energy Association U.S. Wind Industry Annual Market Report – Year Ending 2009
Domestically Mfg Components
Inported Components
2005
2008
~25% domestic components~2,500 MW installed~1,500 turbines installed
~50% domestic components~10,000 MW installed~5,600 turbines installed
Domestically Mfg Components
Inported Components
There has been a dramatic shift towards domestic manufacturing for wind turbine components
2009
GROWTH OF DOMESTIC CONTENT
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Source: American Wind Energy Association U.S. Wind Industry Annual Market Report – Year Ending 2009
TOTAL U.S. WIND INDUSTRY EMPLOYMENT
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Source: American Wind Energy Association U.S. Wind Industry Annual Market Report – Year Ending 2009
WIND INDUSTRY JOBS BY STATE
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Supply Chain Opportunities –Resources and
Services
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Manufacturing Working Group● Recently formed task forces
• Incentives• Export Promotion• Qualifications & Specifications• R&D and Commercialization
● AWEA Manufacturing Working Group open to any AWEA business member in good standing who has US-based manufacturing and is a current supplier for the industry.
● Contact AWEA for more information at: [email protected] or [email protected]
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Transportation & Logistics WG● The mission of the TLWG is to eliminate transportation
related constraints and standardize policy and procedures between states to enable the growth of the U.S. wind industry
● Seven priority issues being pursued● The TLWG is open to any AWEA business member in
good standing who is involved in the transport and logistics associated with moving, storing and delivering wind turbines and components
● Co-chaired by Vikash Patel, GE Energy Logistics and Nikhil Amin, Trinity Logistics
● Contact: Tom Maves, [email protected]
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Operations & Maintenace WG● This working group is open to any AWEA
business member in good standing who is involved in the O&M aspects of the industry
● Co-chairs recently established, currently forming Advisory Group
● Currently prioritizing member issues and forming strategies for solutions
● Contact: John Dunlop, [email protected]
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GLWN: Global Wind Network
● Leading Supply Chain Advisory Group● 1500 Manufacturers and Suppliers across
North America● Component Head-hunters for OEMs● Resource to Manufacturers, Service Suppliers
● Mission: Increase the Domestic Content of US Wind Turbines
● Get Connected: GIS Supply Chain Mapwww.glwn.org
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Questions ?Tom Maves
www.awea.org | 614-670-8961 | [email protected]
WINDPOWER 2011 – Anaheim, CA – May 22-25, 2011 www.windpowerexpo.org