OPERATION MANUAL B USING THIS SAW MUST BE … · selmer , tn. 38375 . phone ... manual . must be...

B U T C H E R B O Y

OPERATION MANUAL MUST BE READ AND UNDERSTOOD BY ANYONE USING THIS SAW

®

SA16 LH STAINLESS STEELBAND SAW

®

AMERICAN MEAT EQUIPMENT LLC. 640 MULBERRY AVE SELMER, TN. 38375 PHONE: (731) 434-1012 FAX: (731) 645-6056

Last printed 5/27/2011 10:47 AM

BUTCHER BOY SA16 STAINLESS STEEL BAND SAW

WARNING NEVER TIGHTEN BLADE BEYOND RED INDICATOR LINE. BLADE BREAKAGE, SHORTENED BEARING LIFE AND SHAFT BREAKAGE MAY OCCUR.

Correct tension is on blade when red line on indicator lines up with the edge of the wheel hanger.

Adjusting screw

PAGE 1

Flange

ADJUST CAMBER OF LOWER WHEEL BY: 1. Completely release tension on saw blade by loosening tension handle (see above). 2. Loosen top nut in front of flange, then turn nut in back of flange clockwise ½ turn. Tighten top nut. Repeat this procedure as many time as necessary. When finished, tightentop nut securely

Stud Cabinet Wall Top Nut Back Nut


UPPEWHE2 to 4strokgreaseverydays,need

MEAT CARRYITABLE WHEELLubricatwith edib

LOWBEARHOU2 to 4greas30 da

Af

S
LUBRICATION INSTRUCTION
PAGE 2

R EL:

es with e gun 30 as ed

UPPER BLADE GUIDE SUPPORT BAR: Lubricate daily with food grade oil while moving up and down

NG

S (4): e daily le oil

ER WHEEL ING

SING: strokes with e gun every ys as needed

TENSION HANDLE: Lubricate daily with edible oil while screwing in and out

THICKNESS GAUGE THREADS: Lubricate daily with edible oil while screwing in and out

THICKNESS GAUGE SLIDE ROD: Lubricate daily with edible oil while sliding full length.

ter washing and sanitizing spray entire saw (interior and exterior) with food grade white oil.

MOTOR: If equipped with grease fittings grease every six months with bearing grease

BUTCHER BOY SA16 LH STAINLESS STEEL BAND SAW

12

11

13

14

1

17

10 9

8

7

5

6

18

18

4

2

3

1920

ITEM PART# DESCRIPTION USE

1 00160635 UPPER DOOR ASSY 1 2 0010581 S/S HINGE PIN 6 3 0010571 S/S HINGE 6 4 0010650 S/S LATCH ASSY 2 5 0010401 DOOR HANDLE 2 6 00160770 COLUMN DOOR ASSY 1 7 00160640 LOWER DOOR ASSY 1 8 0014069 BONE BOX 1 9 0016111 MOTOR ACCESS PANEL 2 10 0010307 LEG & FOOT ASSY 4

PAGE 3 LH

ITEM PART# DESCRIPTION USE

11 0059390 FOOT ASSY 4 12 0010260 BRACE ADJUST BRACKET 2 13 0010014 BRACE 2 14 0016106 LOWER ACCESS PANEL 1 15 16 17 0093695 PLUG 1 18 0090602 RUBBER WASHER 4 19 00160769 LATCH LH COLUMN DOOR 20 0095084 KNOB LH COLUMN DOOR

Last printed 5/27/2011 10:39 AM


LH UPPER WHEEL ASSEMBLY COMPONENTS

ITEM PAR1 001022 001023 001654 001005 001026 001057 001608 001079 0010110 0010011 0010112 0090413 0090314 0016315 00102

16 00101

17 00101

PAGE 4 LH Last printed 10/10/2003 3:28 PM

5

8

6

16

27

17

18

13

15

28 31

30

26

25

24

23

22

2120

19

1

2

9

1011

1213

4

73

32

14

T# DESCRIPTION USE ITEM PART# DESCRIPTION USE83 GUIDE BLOCK LH 1 18 0010031 HUB CAP 1 82 GUIDE BLOCK RH 1 19 0016034 GUIDE PIN TENSION GAUGE 1 11 SCRAPER ARM 1 20 0016175 ADJUSTING SCREW & NUT 1 40 FIBER SCRAPER 1 21 0010730 UPPER HANGER 1 77 SCRAPER SPRING 1 22 0010082 TENSION SPRING 1 74 UPPER SHAFT & BEAR. ASSY 1 23 0010056 INDICATOR 1 39 16 LH UPPER WHEEL & SHAFT ASSY 1 24 0010033 ADJUSTIN SCREW 1 70 WHEEL SHAFT NUT AND WASHER 1 25 0016093 PINS & SPRING ASSY 1 50 UPPER SHAFT W/NUT & WASHER 1 26 0019060 TENSION HANDLE 1 30 BEARING RETAINER 1 27 0010034 THREADED INSERT 1 27 GASKET 2 28 0016624 GAUGE BLOCK INSERT 1 00 RUBBER SEAL 1 29 0016028 BLADE TENSION ASSY LH 1 02 BEARING 2 30 0016062 HANGER & ARM ASSY LH 1 24 16” LH UPPER WHEEL 1 31 0016089 TENSION HANDLE ASSY 1 58 BEARING SAPCER 1 32 0010377 WHEEL SCRAPER ASSY 1

21 RETAINER & SCREW ASSY 1 33 0016206 16 LH UPPER WHEEL & HANGER 1

27 GASKET 2


LH LOWER WHEEL AND BEARING HOUSING

4

8

11

14

7

1

6

1

25

39

210

12

13

16

15

ITEM PART# DESCRIPTION USE 1 0090200 RETAINING RING (LARGE) 2 2 0090300 BEARING 2 3 0010023 SHAFT ASSY W/ WASH & NUT 1 4 0090201 RETAINING RING (SMALL) 2 5 0010770 NUT & WASHER FOR SHAFT 1 6 0010024 BEARING HOUSING 1 7 0090400 RUBBER SEAL 1 8 0010029 SPECIAL SEAL 1 9 000059247-8 KEY SHAFT 1 10 0010575 LOWER SHAFT & BEARING ASSY 1 11 0010025 LOWER SHAFT & HOSING ASSY 1 12 0010078 STUD 3 13 0010077 BEARING HOUSING SUPPORT 1 *14 0016325 LOWER WHEEL 16 LH 1 15 0010127 GASKET 1 16 0010031 HUB CAP 1

PAGE 5 LH Last printed 4/3/2009 7:40 AM


REAR BLADE SCRAPER


6

7

13

16

17

18

2120

19

3

4

1

2

5

9

8

11

10

12

15

14

ITEM PART# DESCRIPTION USE 1 0010405 LH FRONT SCRAPER ASSY 1 2 0010036 LH FIBER BLADE BLOCK 1 2 0010036P LH PLASTIC BLADE BLOCK 1 3 0010305 LH BLADE SCRAPER HOLDER 1 4 0010002 LOWER BLADE GUIDE STD (.30) 1 4 0020785 LOWER BLADE GUIDE HS (.30) 1 4 0020786 LOWER BLADE GUIDE HS (.018) 1 5 0090301 BALL BEARING 1 6 0010418 KNOB 1 7 0010464 BLADE SCRAPER ASSEMBLY 1 8 0010199 SPRING 1 9 0010302 SCRAPER HOLDER 1 10 0010310 SCRAPER S/S 2 11 0010197 DEFLECTOR 1 12 0010301 SCRAPER HOLDER 1 13 0010040 SCRAPER SPRING 1 14 0010277 WHEEL FIBER SCRAPER 1 15 0010377 SPRING & SCRAPER ASSY 1 16 0010436S S/S SCRAPER BLADE & GUIDE BLOCK 1 17 00160765 LH FRONT MOUNTING BRACKET 1 18 0010378S S/S SPACER BLOCK 1 19 0010417S S/S SPACER 1 20 0010416 POSITIONING BLOCK 1 21 0010412S S/S WASHER 1


PAGE 7 LH Last printed 10/10/2003 3:42 PM

3

4

1

2

5

76

8

REAR BLADE SCRAPER

ITEM PART# DESCRIPTION USE 1 00160617 SCRAPER MOUNT 1 2 0010460 BLADE SCRAPER ASSEMBLY 1 3 00160618 REAR SCRAPER ASSEMBLY 1 4 0010303 THUMB SCREW 1 5 0010302 SCRAPER HOLD 1 6 0010199 SPRING 1 7 0010301 SCRAPER HOLDER 1 8 0010300 FIBER SCRAPER 2


SA16 LH BLADE GUARD


3

21

5

710 8 9

13

11

12

4

6

ITEM PART# DESCRIPTION USE 1 00160695 BLADE SUPPORT ADJ BAR 26” 1 2 0020624 BLADE GUARD ASSY LH 1 3 0095084 KNOB 1 4 00160664 BLADE GUARD EXTENSION LH 1 5 0010714 EXTENSION STOP 1 6 0020785 BLADE GUIDE .030 CARBINE 1 6 0020786 BLADE GUIDE .018 CARBINE 1 7 0020782 HOLDER 1 8 0020788 LOCK NUT 1 9 0002789 HAND GRIP HEX NUT 1 10 0090600 KNOB 1 11 0020779 BLADE SUPPORT BAR GUIDE 1 12 0020921 BLADE GUARD ASSY W/EXT LH 1 13 0020770 BLADE GUARD ASSY RH W/26” LG BAR 1

BUTCHER BOY SA16 LH STAINLESS STEEL BAND SAW SA16 LH THICKNESS GAUGE ASSEMBLY

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PAGE 9 LH Last printed 1/11/2008 11:49:00 AM

15

6

4

1

5

16

8

910

11

12

137

7

14

3

2

PART# DESCRIPTION USE 0016071 LH THICKNESS GAUGE W/RATCHET & ROD 1 0010512 LH HAND THICKNESS GAUGE ASSEMBLY 1 0016535 GAUGE SLIDE ROD ASSEMBLY 1 0010041 LH RATCHET LOCK W/HARDWARE 1 0010297 ROLLER 1 0010389 LH GAUGE PLATE 1 0090700 BUSHING 2 0010385 LH GAUGE SPINDLE & ARM ASSEMBLY 1 0010313 GAUGE ARM SUPPORT 1 0010782 LOCK PIN W/WASHER & NUT 1 0010315 KNOB 1 0010211 PIN 1 0010314 SPRING 1 0010287 HAND WHEEL 1 0010312 LH HOUSING 1 0020815 LH SHORT CUT PLATE 1


1

5

2

4

3

10

8 6

7

1514

16

SA16 LH TABLES AND SUPPORT

ITEM PART# DESCRIPTION USE*1 00160775 LH STATIONARY TABLE ASSY 1 2 00165060 TABLE LOCK LEVER 1 *3 0010339 LH FRONT TABLE SUPPORT 1 4 0010332 REAR TABLE SUPPORT 1 5 0010293 LEVER ADJUSTING LOCK 2 *6 00160760 LH TABLE TRACK 1 7 0010126 TABLE TRACK SUPPORT 2 8 0010037 STOP BRACKET ASSY 2 9 0080612 RUBBER STOP 1 10 0010294 ANGLE SUPPORT ASSY 1 11 0010039 TABLE WHEEL AXLE 2 12 0010098 TABLE HOLDING PIN 3 13 TS-21-16-S THUMB SCREW 1 14 0010068 U-GROVE WHEEL 4 15 0010016 TABLE BUTTON 6 *16 0016354 LH ROLLER TABLE ASSY 1 17 0010003 EXTENSION TABLE (OPTIONAL) 1


17

11

12

13


SA16 LH DRIVE UNIT

1

2

3

4

5 6

7

8

HP 1.5 2.0 2.0 3.0

ITEM PART# DESCRIPTION USE1 0090537 STANDARD SPEED BELT 1 1 0090513 HIGH SPEED BELT 1 2 0010485 DRIVEN PULLEY (8 3/4") 1 2 0090199-142 DRIVEN PULLEY (6”) 1 3 **** MOTOR PULLEY 1 4 0010384 TORQUE ROD ASSY 1 5 0010430 TORQUE BRACKET 1 6 MOTOR SEE PAGE 13 1 7 0010344 MOTOR MOUNT ASSY 1 8 0010118 RUBBER MOUNT ASSY 1

PAGE 11 LH Last printe

MOTOR PULLEY**** VOLT PH PART# 115 1 0010485

208-575 3 0010485208-230 1 0010477208-575 3 0010477

d 10/13/2003 8:13 AM


1

16

STARTER

8

15

71411105

4

3

6

2

FUSE F2(SEE PAGE 13)

12139

FUSE F1(SEE PAGE 13)

13 23 24

A1 S33 S34

S21 S22 A2

14 S11 S12

PC1C2

S/N 07C0577-0N

22 21 20

17 18 19

ITEM PART# DESCRIPTION USE 1

11 FUSE F2 (SEE PAGE 13) 1 12 0093999-024 FUSE HOLDER (PRIMARY) 1 13 FUSE F1 (SEE PAGE 13) 2 14 0093999-067 TRANSFORMER (115/24) opt 14 0093999-302 TRANSFORMER (208-460/24) 1 14 0093999-068 TRANSFORMER (575/24) opt 15 00160691 ENCLOSURE 1 16 SEE ITEM # 9

ITEM PART# DESCRIPTION USE 1 1 1 1 1 1 1 1 2

1

ITEM DESCRIPTION PART# USE

17 SWITCH ROCKER 0010911S 1 18 PUSH BUTTON ASM. 0093279 1 19 SPACER 0010909 2

PAGE12

ITEM DESCRIPTION PART# USE

20 COLLAR-WASHER 0010915 1 21 SWITCH HANDLE 0010912S 1 22 COLLAR 0090606S 3

1 STARTER (SEE PAGE 13) 2 0093999-030 START BUTTON ASSY. 3 0093999-029 RUBBER BOOT 4 0093999-031 PUSH BUTTON 5 0093999-026 CONTACT BLOCK 6 0093999-316 EVALUATION RELAY 7 0093999-023 DISCONNECT SWITCH 8 0093999-055 SWITCH HANDLE 9 0093999-317 READ & ACTUATOR 0

080107

(F2)2.8A FUSE

TRANSFORMER

L3

T3

MOTOR

ENCLOSURE

CONTACTOR

O/L

SWITCH

NOTE:

115/208/230V, IPH208/230/460V, 3PH575V, 3PHOVER CURRENTPROTECTION TO BESUPPLIED BY USER.

DISCONNECTL2L1

T2T1

L1 L2 L3

H2

24V

97 9698 95

T2T1

A214 22

13 21 A1

T3

34

STARTBUTTON

UPPERDOOR

SAFETY

LOWERDOOR

SAFETY

GREENREDSTOP

START

REDSWITCH

3 4

2JUMP

1

BLK

WHT

ROD ACTUATEDOPERATOR

(F1) FUSE

BLUEYELLOW

GREEN

RED

BLUE

YELLOW

13 23 24

A1 S33 S34

S21 S22 A2

14 S11 S12

J

J

J

PC1C2

INPUT CONNECTIONS AS REQUIRE

H1 H3 H4

X2X3 XF X1

ELE

CTR

ICA

L

BU

TCH

ER B

OY SA

16

PA

GE

13

HP VOLTAGE ø FLA PART# *OVERCURRENT DEVICE **F1 PART# ***F2 PART# STARTER

1.5 115 1 20 0092093 35A TIME DELAY FUSE .80 0093999-066 2.8 0093999-018 0093999-105 1.5 208 1 11.2 0092093 20A TIME DELAY FUSE .40 0093999-065 2.8 0093999-018 0093999-106 2.0 230 1 8.3 0092107 12A TIME DELAY FUSE .30 0093999-025 2.8 0093999-018 0093999-109 2.0 208 3 7.5 0092118 12A TIME DELAY FUSE .40 0093999-065 2.8 0093999-018 0093999-108 2.0 230 3 6.8 0092118 10A TIME DELAY FUSE .30 0093999-025 2.8 0093999-018 0093999-108 3.0 208 3 10.6 0092169 15A TIME DELAY FUSE .40 0093999-065 2.8 0093999-018 0093999-109 3.0 230 3 9.6 0092169 17.5A TIME DELAY FUSE .30 0093999-025 2.8 0093999-018 0093999-109 2.0 460 3 3.4 0092118 6.25A TIME DELAY FUSE .15 0093999-017 2.8 0093999-018 0093999-110 3.0 460 3 4.8 0092169 8A TIME DELAY FUSE .15 0093999-017 2.8 0093999-018 0093999-111

8 0093999-110 8 0093999-111

NEC

2.0 575 3 2.7 0092145 5A TIME DELAY FUSE .15 0093999-017 2.8 0093999-013.0 575 3 3.9 0092183 6.25A TIME DELAY FUSE .15 0093999-017 2.8 0093999-01

*MAXIMUM OVERCURRENT DEVICE TO BE INSTALLED BY USER TO PROTECT THIS MOTOR CONFIGURATION. PER**USE CLASS “CC” FUSES ONLY ***USE TYPE “FLM” FUSES

OPERATION MANUAL B USING THIS SAW MUST BE … · selmer , tn. 38375 . phone ... manual . must be...

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