OMA Electrical

48
Electrical Equipment for Yachts, Boats and Motor Homes October 2002 (Rev E) Generator Sets Battery Chargers Inverters Batteries Alternators Regulators Monitors Solar Panels Wind Turbines Panels Meters Cable Accessories 3/5 Ereton Drive Labrador QLD 4215 Tel: (07) 5563-9088 Fax: (02) 9475-0486 P.O. Box 286 Arundel MDC QLD 4214 [email protected] www.outbackmarine.com.au

Transcript of OMA Electrical

Electrical Equipment

for Yachts, Boats

and Motor Homes October 2002 (Rev E)

Generator Sets Battery ChargersInverters Batteries

Alternators Regulators Monitors Solar Panels

Wind Turbines Panels Meters Cable

Accessories

3/5 Ereton Drive Labrador QLD 4215

Tel: (07) 5563-9088 Fax: (02) 9475-0486

P.O. Box 286 Arundel MDC QLD 4214

[email protected] www.outbackmarine.com.au

CONTENTSCONTENTS ............................................... 2

AC Shore-Power.............................................................3 Shore Power Inlet Systems ........................................ 3 Shore Power Accessories........................................... 3 Isolation Transformers ............................................... 3 Galvanic Isolators ....................................................... 4

AC Power Generation ....................................................4 AC Marine Diesel Generators .................................... 4 AC Petrol Generators.................................................. 6 Sine Wave Inverters ................................................... 6 Sine Wave Inverter/Charger Combis ........................ 7

AC Power Monitoring.....................................................7 AC Meters.................................................................... 7

AC Distribution ..............................................................8 AC Circuit Breaker Panels .......................................... 8 Blue Seas AC Electrical Panels.................................. 8 AC Magnetic Circuit Breakers..................................11 AC Power Outlets ......................................................11

Batteries......................................................................12 Cranking/Reserve Batteries ....................................14 Deep Cycle House Batteries ....................................14 Battery Boxes............................................................15

Charging Systems .......................................................16 Alternators.................................................................16 Alternator Regulators ...............................................19 Diesel DC Generator Sets ........................................20 Battery Chargers.......................................................20 Solar Panels ..............................................................22 Solar Regulators .......................................................22 Wind Generators.......................................................23 Cross Charge Controllers .........................................23

DC Power Distribution.................................................24 Power Distribution Systems .................................... 24 Master DC Switch Panels ........................................ 25 Battery Switches ...................................................... 26 Battery Cable and Lugs ........................................... 26 Relays and Solenoids .............................................. 27 Bus Bars and Power Posts ...................................... 27 High Amperage Fuses.............................................. 29 High Amperage Circuit Breakers............................. 31

Monitoring and Control ...............................................33 Energy Monitoring .................................................... 33 DC Meters................................................................. 33 Level Measurement Gauges ................................... 34 Engine and Environment Gauges ........................... 35

DC Electrical Panels....................................................36 DC Circuit Breaker Panels ....................................... 36 Blue Seas DC Electrical Panels............................... 36 Panel Circuit Breakers ............................................. 38 Special Purpose Panels........................................... 38 Waterproof DC Panels ............................................. 39 Panel Accessories .................................................... 40 Panel Blanks............................................................. 41

General Accessories ...................................................42 Barrier Terminals ..................................................... 42 DIN Terminals........................................................... 42 Fuses and Fuse Blocks............................................ 43 Deck and Mast Insulators ....................................... 43 DC Connectors.......................................................... 44 Electrical Cable......................................................... 44

WHERE TO FIND US: ...........................48

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Copyright © 2002 Outback Marine Australia Pty Ltd 3

Electrical

AC SHORE-POWER

SHORE POWER INLET SYSTEMS

AC Shore-Power/Gen-Set System • Designed to meet survey requirements • Weatherproof to IP?? • Shore-power input socket with screw type

socket retention • Single phase generator/shore-power

changeover switch • Residual Current Device circuit breakers • Shore power test facility

Part # Shore Amps/Gen Amps OMA#SPFG15-15 15A/15A OMA#SPFG15-30 15A/30A

AC Shore-Power Inlet System • Designed and documented to meet

survey requirements • Weatherproof to IP?? • Shore-power input socket with screw type

socket retention • Residual Current Device circuit breaker • Shore power test facility

Part # Shore Amps OMA#SPF15 15A

SHORE POWER ACCESSORIES

Shore Power Cord Sets • Heavy duty tinned copper cable • 15-amp plug with screw retention • 15-amp socket with screw retention • Weatherproof Gaskets

Part # Length/Amps OMA#SPC5-15 5M/15A OMA#SPC10-15 10M/15A OMA#SPC15-15 15M/15A

Weatherproof Shore Power Inlet • Weatherproof to IP?? • 15-amp rated socket with screw type

retention

Part # Amps OMA#SPI-15 15A

ISOLATION TRANSFORMERS

IVET-C Isolation Transformer The IVET-C series; a range of compact models for 16 or 30 Amperes, housed in a synthetic enclosure and including a high output toroidal transformer, soft start and an automatic fuse.

• 3.5KW capacity unit matched to Australian 15-amp single phase shore power connections

Part # Volts/Amps MAS#IVET-C16 240V/16A MAS#IVET-C30 240V/30A

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4 Copyright © 2002 Outback Marine Australia Pty Ltd

GALVANIC ISOLATORS

Newmar Galvanic Isolators Installing the Galvanic Isolator between the AC safety ground and DC bonding system blocks a majority of the low voltage currents and corrosive action on the zincs is significantly reduced ( while the integrity of the critical safety ground path is maintained.) This means a significant savings in boat haul-out fees and zinc replacement costs Note: Check with your electrician regarding suitability of this product on Australian vessels.

Part # Amps NEW#GI-30 30-amps NEW#GI-50 50-amps

AC POWER GENERATION

AC MARINE DIESEL GENERATORS

PMS8000

Fischer Panda Marine Generators • Available from 3.9 to 30KVA (single

phase), and up to 120KVA (three phase). • Super-silent sound shield provides

highest possible noise insulation. • Engine and alternator are fresh-water

cooled. • Exceptional voltage stability and

integrated Automatic Start Booster to improve starting current by up to 300%.

• Extremely compact package – smallest per KVA than any other generator – ideal for small engine rooms.

• Dry exhaust option for even quieter operation.

• Outstanding corrosion protection and auto safety features

• 7.7KVA model (PMS8000) can start up to 48,000Btu/h air-conditioning plant.

Mase Marine Generators • 6.6/8.5/12.3 continuous KW ratings • Yanmar powered • See product specification sheets for

details

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Copyright © 2002 Outback Marine Australia Pty Ltd 5

AC MARINE DIESEL GENERATORS

Entec West Marine Diesel Generator The Entec West EW4200D/EW3500D is the result of over 35 years experience in field installation, service, and customer suggestions. It is powered by a single cylinder, high power to weight ratio, Farymann Diesel engine. The engine has a roller bearing supported crankshaft and a ball bearing supported camshaft. It can be hand crank started in an emergency. The fresh water cooling system cools the engine cylinder, cylinder head, the oil cooler, and the generator. The fresh water to sea water heat exchanger prevents sea water from contaminating the engine and generator. The unit does not require any outside air for cooling. Waste engine heat can be used for hot water heating. The control system includes an automatic shutdown system for low oil pressure, high engine coolant temperature, and high exhaust manifold temperature (lack of sea water flow). A special feature includes pre-flooding the engine bearings with lubrication before the engine starts. The layout is uncluttered and allows easy access for routine maintenance. All regular serviceable components are accessible from the front of the unit. The power output exactly matches the 15-amp dockside power system – anything that you run at the dock will run just the same while away.

Part # Description ENT#EW3500D 3.5KW 240-volt/50hz

continuous power rating ENT#EW4200D 4.2KW 110-volt/60hz

export model ENT#SE Sound enclosure Base Specifications Control Panel: pre-wired control panel

with start/run/stop switch, indicator lamps for oil pressure, water temp, and exhaust temperature, and hour meter 127mm x 127mm

Weight: 170 lbs. Dimensions: 330mm wide x 628mm

long x 470mm high w/o sound shield

Sound Shield: noise reduction to 63 Dba at 1 meter tested by independent lab, 406mm wide x 590mm long x 508mm high - 29 Kg

Base Unit w/o Sound Shield

Sound Shield

Oil Cooler

Control Panel (included) “Sen-Dure” Heat Exchanger

Exhaust Side

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AC PETROL GENERATORS

Honda EU Series AC generators Revolutionary inverter technology allows engine speed to automatically adjust to required load. Very quiet running with renowned Honda 4-strike engines.

• Honda 4-stroke engines provide quiet fuel efficient operation • Integral permanent magnet alternator built into engine significantly

reduces weight and volume • Inverter technology allows engine to run at variable speed to meet load

requirement • EU30i includes electric start

Part # Weight Watts HON#EU10i 13kg 1000 HON#EU20i 21kg 2000 HON#EU30i 59kg 3000

EU10i

450 x 240 x 380

EU20i

510 x 290 x 425

EU30i

655 x 445 x 555

SINE WAVE INVERTERS .pdf Spec Sheet

390L 280W 115D, 7.5kg

Removable LCD Panel

Statpower Prosine • True Sine Wave output • 1000-watt and 1800-watt versions • 180% overload capable for 5 seconds • Over-temperature shutdown • Auto overload protection • Battery reverse polarity (fuse) • Short-circuit protection • AC back-feed protection • Over and under voltage protection • Removable LCD panel for remote

mounting • GPO, hardwired and auto changeover

output models • Prosine Inverters have CE approval,

meeting EN50091-1 UPS General and Safety requirements; and EN50091-2: 1996 UPS EMC requirements.

Part # Volts/Watts Plug Output STA#TSW10001212V 1000W STA#TSW18001212V 1800W Hard Wired Output STA#TSW100012HW 12V 1000W STA#TSW180012HW 12V 1800W Hard Wired Change Over Output STA#TSW100012CO 12V 1000W STA#TSW180012CO 12V 1800W

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SINE WAVE INVERTER/CHARGER COMBIS .pdf Spec Sheet

Dakar 12v/2500W/100A

Mastervolt Dakar Combi • 24-volt model: up to 5000-watt pure sine

wave inverter output with 100-amp three stage temperature compensated battery charger

• 12-volt model: up to 2500-watt pure sine wave inverter output with 100-amp three stage temperature compensated battery charger.

• Auto-transfer function. • Remote control capability • Adjustable shore power load. • 230v or 117v models available.

Part # Volts/Watts/Amps MAS#DAK-12/1500-65 MAS#DAK-12/2500-100 MAS#DAK-24/3000-100 MAS#DAK-24/5000-100 Options MAS#DAK-CSCPRemote Panel MAS#DAK-MLRC Basic remote

Basic Remote

AC POWER MONITORING

AC METERS

Digital Volts, Amps and Multi-Meters • Operates over 70 to 300 volt AC power

supply range • 3 display brightness levels with sleep mode • Splash-proof front • .115 watts sleep mode, up to.825 watts

running • Amp-monitoring models include current coil

Part # Amps Volts Freq Watts Alarm BSS#8247 1-150 70-300 40-90 1-9999 Yes BSS#8237 - 70-300 - - - BSS#8238 1-150 - - - - BSS#8239 - - 40-90 - - BSS#8256 Replacement current coil

BSS#8247 BSS#8237 BSS#8238

BSS#8239

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AC DISTRIBUTION

AC CIRCUIT BREAKER PANELS

BLUE SEAS AC ELECTRICAL PANELS Every Blue Sea Systems electrical panel is completely pre-wired and electrically tested for proper operation.

• Countersunk mounting holes throughout • Heavy 1/8" aluminium 5052 alloy • MIL-C-5541C or equivalent Immersion

Undercoating for lifetime corrosion resistance • Two-part polyurethane slate finish • Flush fitting back-lighted labels (with optional

backlight kit) • Over 500 labels available worldwide • “ON” indicating LED’s for each circuit • Industry standard circuit breakers • Industry standard height and width • Wide range of compatible Analogue and Digital

Meters

Common AC Features • Double-pole double-toggle AC rated main magnetic

circuit breakers break both neutral and active AC • Single pole AC rated magnetic circuit breakers

break active for branch circuits • Large range of circuit breaker values • 100 Ampere rated tin-plated copper negative and

safety ground (green wire) buses • 100 Ampere rated tin-plated copper active bus • Heavy #10 stud terminals for feed-wire connections • Ready for optional label backlight system • Red reverse polarity indicating LED’s • Green circuit “ON” indicating LED’s

Part # Circuit Breakers

DC AC Type Standard Version CE Version

Pos Inst Pos Inst

Meter Height Width

AC BSS#8077 BSS#8079 - - 1 1 - 95.25 66.68

AC BSS#8079 BSS#8179 - - 1 1 - 95.25 66.68

AC BSS#8029 BSS#8129 - - 2 1 - 95.25 133.35

AC BSS#8032 BSS#8132 - - 2 2 - 95.25 133.35

AC BSS#8061 BSS#8161 - - 2 2 - 95.25 133.35

AC BSS#8058 BSS#8158 - - 3 3 - 95.25 133.35

AC BSS#8043 BSS#8143 - - 4 4 AV 190.5 133.35

AC BSS#8405 BSS#8505 - - 4 4 DMM 190.5 133.35

AC BSS#8099 BSS#8199 - - 5 5 - 95.25 266.7

AC BSS#8098 BSS#8198 - - 5 5 AA/AV 190.5 133.35

AC BSS#8404 BSS#8504 - - 5 5 DMM 190.5 133.35

AC BSS#8097 BSS#8197 - - 6 6 - 95.25 266.7

AC BSS#8027 BSS#8127 - - 7 4 - 190.5 133.35

AC BSS#8059 BSS#8159 - - 8 5 - 190.5 133.35

AC BSS#8074 BSS#8174 - - 9 6 AA/AV 285.75 133.35

AC BSS#8406 BSS#8506 - - 9 6 DMM 285.75 133.35

AC BSS#8076 BSS#8176 - - 12 9 AA/AV 190.5 266.7

AC BSS#8407 BSS#8507 - - 12 9 DMM 190.5 266.7

AC BSS#8265 BSS#8165 - - 24 15 - 190.5 400.05

AD BSS#8085 BSS#8185 8 5 14 11 AV/AA 254 374.65

AD BSS#8084 BSS#8184 16 10 7 4 AV/AA 254 374.65

AD BSS#8086 BSS#8186 20 14 16 10 AV/AA 292.1 495.3

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AC CIRCUIT BREAKER PANELS

BSS#8077/8177 BSS#8079/8179

BSS#8029/8129

BSS#8032/8132 BSS#8061/8161

BSS#8058/8158

BSS#8099/8199

BSS#8043/8143 BSS#8405/8505

BSS#8097/8197

BSS#8098/8198

BSS#8404/8504

BSS#8027/8127

BSS#8059/8159

BSS#8074/8174

BSS#8406/8506

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AC CIRCUIT BREAKER PANELS

BSS#8076/8176 BSS#8407/8507

BSS#8265/8165

BSS#8085/8185

BSS#8084/8184

BSS#8086/8186 BSS#8408/8508

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AC MAGNETIC CIRCUIT BREAKERS .pdf Spec Sheet

A Series Single Pole Magnetic Circuit Breakers • The industry standard circuit breaker for

Blue Sea Systems' electrical panels • Combines switching and circuit protection

into a single device

Part # Amps BSS#7202 5-amp White BSS#7206 10-amp, White BSS#7210 15-amp, White BSS#7214 20-amp, White BSS#7222 30-amp, White BSS#7226 40-amp, White BSS#7230 50-amp, White

B Series Single Pole Magnetic Circuit Breakers (CE Marked) • Same as "A" series but CE marked • Preferred product

Part # Amps BSS#7275 5-amp White BSS#7278 10-amp, White BSS#7279 15-amp, White BSS#7280 20-amp, White BSS#7282 30-amp, White BSS#7283 40-amp, White BSS#7284 50-amp, White

Double Pole Magnetic Circuit Breakers (CE Marked) • The industry standard circuit breaker for

Blue Sea Systems' CE marked electrical panels

• Used for double pole AC switching and protection for branch circuits

• Both poles will trip if either neutral or hot circuits trip

• Combines switching and circuit protection into a single device

Part # Amps BSS#7285 16-amp White BSS#7286 32-amp, White

AC POWER OUTLETS .pdf Spec Sheet

Domestic Series GPO’s •

Part # Amps Switch Bodies Covers

RCD Outlets Part # Amps Switch Bodies Covers

Yard Engineering units! Part # Amps Socket Bodies Switch Bodies Covers

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BATTERIES

STARTING BATTERIES Starting batteries need to supply heavy current (or high power) for a short period of time. Starting a healthy engine consumes only a small amount of overall energy. For example, the energy required to crank a 120-amp starter motor for 5 seconds would be around 0.17 amp-hours. (5 seconds x 120-amps = .17 amp-hours). - Or about the same amount of energy required to run an anchor light for 10 minutes. Starting batteries have a thin plate construction to maximise the plate surface area to efficiently deliver a burst of current suitable for starting. When a battery is charged and discharged, a small amount of plate material is eroded for each cycle - this is one of the wear out mechanisms for a lead-acid battery. The thin plate construction is not so much an issue for starting type batteries because they're designed to be kept fully charged all of the time.

HOUSE BATTERIES A house battery on the other hand is required to deliver lower amps for longer periods of time before charging. Deep-cycle batteries have thicker plates that allow them to withstand many more discharge/charge cycles before wearing out. It is important to correctly size the house battery system for the application.

BATTERY CHEMISTRY Lead-acid type batteries (flooded, gel and AGM) store energy in a reversible electrochemical reaction that takes place between lead plates and sulphuric acid. While discharging a battery, there is a chemical change of ions (lead and lead oxide) to suspended salts (lead sulphate). When a flooded cell battery is further discharged, a higher concentration of lead sulphate occurs to the point where some will precipitate out and fall to the bottom. It's possible for a layer to build up that can eventually short out a plate. Leaving flooded batteries in a discharged state can cause irreversible damage. While charging, the suspended salts convert back to ions. The reaction however is not perfect. Some salts fall out of suspension and become unstable. Some energy is lost to heat. Water is broken down to hydrogen and oxygen and escapes. And when the electrons leave the lead plates, a small amount of lead is lost to electrolysis. The electrical efficiency of a battery is governed by the extent that these losses are controlled. Up to 25% of energy used to charge a flooded cell battery may be lost. Gel and AGM batteries were developed to overcome the deficiencies of flooded cell technology.

GEL BATTERIES The electrolyte of a gel battery is held in a jelly state, which inhibits the precipitation of lead sulphate. Gel batteries can be left in a discharged state for a longer period of time and still recover. However, the same jelly inhibits the mobility of the suspended ions; they require thinner plates to create more surface area. And the slower movement requires a longer time for the ion

concentration to become uniform, which has some undesirable side effects. When a lead-acid technology battery approaches a fully charged state, there is a congregation of charged ions at the positive plate and some provide the energy to split the water into hydrogen and oxygen. In a wet cell battery, the gases escape. In a gel battery, the gases cause voids that momentarily increase the resistance and can cause damage through heat. Gel batteries require very strict control over charging voltage and will need to rest after rapid charging before true charge state is known.

ABSORBED GLASS MAT BATTERIES These are state of the art batteries. The acid is suspended in a special glass mat that overcomes the ion mobility problems associated with gels and in fact accelerates ion mobility to a level far better then flooded batteries. What results is a dramatic increase in charge acceptance rate and battery efficiency over both gel and flooded batteries. They are not as susceptible as gels to damage caused by lack of charge voltage control. And like gels they do not require periodic topping up and do not spill liquid if the case is fractured. AGM batteries are available in both deep cycle and starting battery configurations. The thinner plate starting battery versions deliver high starting current and are resilient to damage caused by leaving in a discharged state. The thicker plate deep-cycle versions are optimised for a far greater number of discharge and charge cycles. They have the ability to deliver prolonged higher currents over the duration of battery capacity, which makes them desirable for high inverter loads.

BATTERY EFFICIENCY Battery efficiency effects two aspects of an energy system: Higher efficiency means less wasted energy. For any charging source, a percentage gain in battery efficiency can be represented as a gain of charging source. For example, three solar panels connected to a 98% efficient battery would yield about the same stored energy as four panels connected to a battery exhibiting 75% efficiency. Efficiency also effects charge acceptance rate - the ability to sustain higher charge rates for the duration of the charge cycle. For systems using higher output alternators, engine run-time can be dramatically reduced.

USING FLOODED BATTERIES Flooded batteries should be located in a cool space well ventilated outside of the living area because of emissions of arsine and stabine gasses. Ventilation is also required to remove the explosive hydrogen and oxygen gas mixture.

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Copyright © 2002 Outback Marine Australia Pty Ltd 13

• secure against movement in all directions • mount in a watertight tray big enough to hold all of

the electrolyte in the event of a case fracture • maintain with a charging system (charger, alternator

etc.) that senses battery temperature and corrects the applied charging voltage accordingly

• periodically check and top up to required electrolyte levels

An instrumentation system should be connected to provide alarms for abnormal conditions including high & low battery voltage, high battery temperature, high battery current and low state of charge. If multi-step charging is used, the system should be designed so that it trips from the absorption voltage to float voltage based on volts and amps through the battery - rather than just using a timer. The batteries should be periodically equalised to remove built up sulphates. A higher voltage is required and manufacturer specifications must be followed.

USING GEL BATTERIES Gel batteries should be used the same as flooded batteries with the following possible exceptions:

• A gel battery case fracture will result in an oozing of gel rather than a flood of electrolyte. A spill-proof enclosure is advised

• gel batteries don't normally gas but in the event that they do, the same explosive and toxic gas is emitted.

• Gel batteries should never be equalised. If attempted, risk of explosion is very high.

Gel batteries require a different charging profile to

flooded cell batteries. Manufacturer recommendations must be followed. USING AGM BATTERIES AGM batteries should be used the same as flooded batteries with the following exceptions:

• A starved electrolyte AGM battery such as Lifeline will not spill acid if the case is fractured. If using other AGM batteries, follow manufacturer recommendations regarding enclosures.

• Lifeline AGM batteries will not gas under normal operating conditions. However, under severe overcharge conditions gassing to some degree is probable.

• Lifeline AGM batteries can be equalised but only under controlled constant current conditions. Always follow manufacturer recommendations for the correct charging voltage profile.

SUMMARY AGM batteries are superior for marine and RV applications. Be sure however to differentiate between starter and deep-cycle applications. No matter what battery technology is used, manufacturers’ recommendations must be followed and safety standards adhered to. It's common for batteries to never wear out - they are typically killed through abuse and lack of system design.

Battery Technology Consideration Flooded Gel AGM Requires spill-proof enclosure required advised No Requires gas ventilation required advised advised Requires periodic topping up required No No Freedom of location Poor Excellent Excellent Amp-hour capacity Good Good Better Battery life cycles Good Good Best Charging source efficiency 80% 85% 95% Bulk charge acceptance rate (amps percentage of capacity)

25% 30% 80%

Prolonged high amps delivery Good Poor Best

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CRANKING/RESERVE BATTERIES .pdf Spec Sheet

LIF#GPL1400

Lifeline AGM Starting Batteries • Emergency cranking ability up to 6 litre

diesel engines • No maintenance required • Can withstand prolonged absorption

charge voltage levels - safe to use with simple parallel solenoids

GPL1300 133L 115W 147H, 7 Kg GPL1400 250L 131W 175H, 15 Kg GPL3100 328L 167W 235H, 32Kg GPL2700 332L 172W 235H, 29Kg GPL2400 283L 168W 235H, 24Kg

Part # V/AH/CCA LIF#GPL1300 12V/45AH/750 LIF#GPL1400 12V/45AH/750 LIF#GPL2700 12V/45AH/750 LIF#GPL3100 12V/45AH/750

DEEP CYCLE HOUSE BATTERIES

Lifeline Deep Cycle AGM Batteries • Safe Absorbed Glass Mat sealed construction - no

periodic maintenance, toxic or flammable1 emissions or risk of acid spillage

• Up to twice as many discharge and charge cycles as leading gel batteries - more amp-hours over life of battery

• HIGHEST CHARGE ACCCEPTANCE OF ANY BATTERY – UP TO 80%. Self-discharge is less than 3% per month.

• Military grade cell construction to withstand shock and vibration - much better than flooded or gel types

• Increased capacity - more positive plate material gives 20% higher capacity for standard case sizes

• Bolt-on connections - no battery clamps required

Part # Capacity L x W x H Kg LIF#GPLU1 12V/33AH 196 x 132 x 183 10.4 LIF#GPL24 12V/80AH 227 x 168 x 254 24 LIF#GPL27 12V/95AH 320 x 168 x 254 29 LIF#GPL31 12V/105AH 328 x 170 x 251 31 LIF#GPL4D 12V/210AH 526 x 221 x 262 59 LIF#GPL8D 12V/255AH 523 x 279 x 259 72 LIF#GPL4C 6V/220AH 261 x 180 x 294 30 Warranty: 4-year pro-rata warranty against manufacturing faults and defects: does not cover normal wearing out due to charge/discharge cycling. Batteries must be operated within labelled specifications.

LIF#GPLU1

LIF#GPL24

LIF#GPL27

LIF#GPL31

LIF#GPL4C

LIF#GPL4D

1 Even in severe overcharge Lifeline batteries produces less than 2% hydrogen (4.1% required for flammability in air)

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BATTERY BOXES .pdf Spec Sheet

BSS#4021

Twin Golf Cart Battery Box • Secures and protects two 6-volt "golf-cart"

batteries

Part # Description BSS#4021 2x golf-cart

BSS#4022

4-D Battery Box • Secures and protects one 12-volt 4D

(N150) battery

Part # Description BSS#4022 1 x 4D (N150)

BSS#4023

8-D Battery Box • Secures and protects one 12-volt 8D

(N200) battery

Part # Description BSS#4023 1 x 8 (N200

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16 Copyright © 2002 Outback Marine Australia Pty Ltd

CHARGING SYSTEMS

ALTERNATORS

REV#S140Se

AmpTech Small Frame Alternators • Direct mount replacement2 for most

engines - three mounting foot configurations

• 125-amp and 140-amp 12-volt models • 75-amp 24-volt models • SAE continuous rated output for high

temperature bulk charging applications • Marine certified - complies with Coast

Guard and BIA standard, Title 33 CFR, Part 183, Sub part 1, section 183-410 (Ignition protected)

• Isolated ground to protect against electrolysis

• 6 x 50-amp high voltage diodes • 14-guage hand wound stator • Precision balanced rotor • Extended life copper composite brushes • Heavy duty bearings with high

temperature grease • 2 x 5/16" cable posts • Hand crafted in U.S.A

Part # Output REV#S125Me12V 127A 1" foot REV #S125e12V 127A 2" foot REV #S125Se12V 127A saddle REV #S140Me 12V 140A 1" foot REV #S140e12V 140A 2" foot REV #S140Se12V 140A saddle REV #S75/24Me 24V 75A 1" foot REV #S75/24e12V 75A 2" foot REV #S75/24Se 12V 75A saddle Note: Does not include pulley AMP#1030 Snubber (Protects alternator diodes if output is accidentally open circuited)

2 Some minor modification of mounting hardware may be required

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ALTERNATORS

REV#L200e

AmpTech Large Frame Alternators • 163 to-203 amp 12-volt models • 135-amp 24-volt models • Direct mount replacement on some

larger engines • SAE continuous rated output for high

temperature bulk charging applications • Marine certified - complies with Coast

Guard and BIA standard, Title 33 CFR, Part 183, Sub part 1, section 183-410 (Ignition protected)

• Isolated ground to protect against electrolysis

• 12 x 50-amp high voltage diodes mounted on "Cool Flow" precision cast heat sink

• 12-guage hand wound stator (14 guage on 24-volt model)

• Precision balanced rotor • Extended life copper composite brushes • Heavy duty bearings with high

temperature grease • 2 x 5/16" cable posts • Hand crafted in U.S.A.

Part # Output REV#L160Me12V 160A 1" foot REV #L160e 12V 160A 2" foot REV #L160Se12V 160A J180 REV#L200Me12V 200A 1" foot REV #L200e 12V 200A 2" foot REV #L200Se12V 200A J180 REV #L135/24e 24V138A 2" foot REV #L135/24Se 24V138A J180 Note: Does not include pulley AMP#1030 Snubber (Protects alternator diodes if output is accidentally open circuited)

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ALTERNATORS

REV#J300Se

AmpTech Code 3 Alternators • 203 to-311 amp 12-volt models • 163-amp 24-volt model • Industry standard J180 case for direct

OEM replacement • SAE continuous rated output for high

temperature bulk charging applications • Maximum 8000RPM operating speed • Marine certified - complies with Coast

Guard and BIA standard, Title 33 CFR, Part 183, Sub part 1, section 183-410 (Ignition protected)

• Isolated ground to protect against electrolysis

• 24 x 50-amp high voltage diodes • Massive 11-guage hand wound stator for

coolest operation at maximum output • Precision dynamically balanced high-amp

rotor • Enclosed long-life copper composite

brushes • Heavy duty bearings with high

temperature grease • 2 pair of 5/16" output posts for low loss

connection (minimum 4# cable required) • Hand crafted in U.S.A

Part # Output REV#J200Se 12V 203A J180 REV#J230Se 12V 233A J180 REV#J270Se 12V 273A J180 REV#J300Se 12V 311A J180 REV#J160/24Se 24V 163A J180 Note: Does not include pulley and is fitted with standard bi-directional fan AMP#1030 Snubber (Protects alternator diodes if output is accidentally open circuited)

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ALTERNATOR REGULATORS

AMP#NEXT12P

Dim: 108H x 155W

Next Step Alternator Regulator • Microprocessor controlled multi-step

regulator - precision fast charging from alternators

• LED status indicators • Absorption voltage and time user

adjustable • Automatic compensation for battery

temperature (remote sensor included) • Dual alternator rated - 15-amp output

drives fields of up to two alternators on the same or separate engines

• Automatic fault detection warns against wiring and alternator error conditions

• Absorption hold input signal - compatible with Ample Energy Monitor or manual switch

• Parallel solenoid output signal - cross charges starter battery

Part # Volts/Type AMP#NEXT12P 12V/P AMP#NEXT24P 24V/P AMPNEXT32N 32V/N (all include temperature sensor) AMP#1030 Snubber (Protects alternator diodes if output is accidentally open circuited)

AMP#SARV3

Dim: 148H 171W

SAR Alternator Regulator • Fast, Full, Multi-Step Charging • Automatic Compensation for Battery

Temperature • Adjustable Dual Current Limits • Automatic Equalization Termination • Smart Error and Status Lamps with

external drive capability • Compatible with all Battery types - DIP

switch selectable • Synchronizes operation with Energy

Monitor II, H1 unit • Easy Installation with pluggable terminal

block • Precision Reference Control Over Time

and Temperature • Field Driver is Short Proof • Dual alternator rated - 15-amp output

drives fields of up to two alternators on the same or separate engines

• Operates parallel solenoid for cross-charging house and starter battery for any charge source, (battery combining function).

Part # Volts/Type AMP#SARV3-12P 12V/P- AMP#SARV3-24P 24V/P- (both include temperature sensor) AMP#1030 Snubber (Protects alternator diodes if output is accidentally open circuited)

CONTENTS

20 Copyright © 2002 Outback Marine Australia Pty Ltd

DIESEL DC GENERATOR SETS

AMP#Genie150

AMP#G-Panel

30"L 16"H 16"W, 128lbs

Power Genie Diesel DC Generator • Kubota horizontal industrial diesel

engine • Smart alternator regulation with

temperature compensation • Large frame alternator • Dual electronic alternator current limiting • Cast silicon bronze heat exchanger • Full electric start/stop from control

switch • Automatic shutdown for low oil pressure

or high temperature • Advanced regulator can drive two

alternators • Optional Control Panel • Optional Install Kit

Part # Volts/Amps AMP#GENIE150 12V/150A AMP#GENIE75 24V/75A Options AMP#G-Panel Control Panel AMP#GENIE-KIT Install kit Install Kit: • Water Lift Muffler • Water Strainer • Intake Through-Hull Fitting • Intake Ball Valve • Exhaust Through-Hull

Fitting • Exhaust Ball Valve • Electric Fuel Pump • Racor Fuel Filter

BATTERY CHARGERS

STA#TC4012

TruCharge 12-volt Battery Charger • Automatic 3-stage charger with

optional temperature compensation

• Efficient and light weight switch-mode operation

• 240-volt AC 50/60hz input voltage

• 10 to 40 amp output • Switch settings for AGM, Gel and

Flooded cell batteries • Facility to charge two

independent battery banks • Optional temperature sensor

Part # Output STA#TC1012 10-amp STA#TC2012 20-amp STA#TC4012 40-amp STA#TCTEMP Temp. Sensor Dimensions (mm): TC1012 190H 170W 7D, 1.6kg TC2012 380H 170W 7D, 2.5kg TC4012 380H 170W 7D, 2.5kg

CONTENTS

Copyright © 2002 Outback Marine Australia Pty Ltd 21

BATTERY CHARGERS

NEW#RM2015

Battery Charger - 12/24 volt Newmar RM-2000 Series • 12 or 24 volt models with

universal 240/110-volt, 50/60 hz AC input - worldwide operation

• Single fixed stage output (13.6/27.2) factory set

• Can be used as a power supply without batteries

• Rugged stainless steel case • Efficient switch-mode operation • Use only with flooded cell

batteries, up to 2-banks (RM2033 3 banks)

Part # Output NEW#RM2010 12V/10A NEW#RM2015 12V/15A NEW#RM2020 12V/20A NEW#RM2033 12V/33A NEW#RM2406 24V/05A Dimensions (mm): 2010 279H 178W 117D, 3.2kg 2015 279H 178W 117D, 3.4kg 2016 2020 279H 178W

117D, 3.4kg 2017 2033 305H 279W

142D, 5kg 2406 279H 178W 117D, 3.4kg

NEW#PT40CE

Dimensions: 25CE 318H 196W 105D, 5.5kg 40CE 358H 241W 102D, 56.9kg 70CE 399H 249W 170D, 12.2kg 2420CE 358H 241W 102D, 5.5kg 70CE 431H 305W 170D, 11kg

Battery Charger - 12/24 volt Newmar Phase three • 12 or 24 volt models with

universal 240/110-volt, 50/60 hz AC input - worldwide operation

• Automatic 3-stage charger with optional temperature compensation

• Efficient switch-mode operation • Rugged stainless steel case • Facility to charge three

independent battery banks • Switch settings for AGM, Gel and

Flooded cell batteries • Optional remote meter panel • Optional remote control panel • Units may be run in parallel for

high output gen-set charging

Part # Output NEW#PT25CE 12V/25A NEW#PT40CE 12V/40A NEW#PT70CE 12V/70A NEW#PT2420CE 24V/20A NEW#PT2435CE 24V/35A NEW#TCS Temp. Sensor NEW#RP Remote Panel NEW#RM Remote Meter

CONTENTS

22 Copyright © 2002 Outback Marine Australia Pty Ltd

SOLAR PANELS

KYO#KC120

Dimensions (mm), Weight (kg): KC40 526L 652W 52D, 6kg KC60 751L 652W 52D, 7.8kg KC80 976L 652W 52D, 9.6kg KC120 1425L 652W 52D, 11.9kg

Multi-Crystal Solar Panels • Highly efficient multi-crystal photovoltaic

modules provide maximum output for panel surface area

• Conversion efficiency over 14%. • Encapsulated between a tempered glass

cover and an EVA pottant with PVF back sheet to provide maximum protection

• Entire laminate is installed in an anodised aluminium frame to provide structural strength and ease of installation

• Underside of panel to be ventilated for maximum efficiency

Part # Specification KYO#KC40 12V 40W 2.34A KYO#KC60 12V 60W 3.55A KYO#KC80 12V 80W 4.73A KYO#KC12012V 120W 7.10A

Amorphous Silicon Solar Panels • Amorphous silicon solar cells with

proprietary triple-junction spectrum-splitting cell design

• Bypass diodes are connected across each cell, allowing the modules to produce power even when partially shaded

• Encapsulated in UV-stabilised polymers and framed with anodised aluminium - no glass to break

• Ten-Year Limited Warranty*

Part # Specification CAN#US32 12V 32W 1.94A CAN#US42 12V 42W 2.54A CAN#US64 12V 64W 3.88A Dimensions (mm), Weight (kg): US32 1366L 383W 32D, 4.8kg US42 928L 741W 32D, 6.3kg US64 1366L 741W 32D, 9.2kg

SOLAR REGULATORS

PLA#PL20

Solar Regulator, 20-Amp/40-Amp • Automatic 12, 24 or 48 volt bank

selection • 22/40-amp rated charge current • Three stage charging with programmable

voltage set points - compatible with AGM, gel and flooded cell batteries

• LCD displays voltage, amps and amp-hours charged

• Programmable load timer - useful for periodic setting of lights or other loads

• Low battery voltage disconnect function

Part # Specification PLA#PL20 12-48V, 20A PLA#PL40 12-48V, 40A

CONTENTS

Copyright © 2002 Outback Marine Australia Pty Ltd 23

SOLAR REGULATORS

Universal Set-Point Controller • User adjustable connect and disconnect

set-points - used for basic control of solar arrays, unregulated battery chargers, wind generators, alarm monitors etc

• Includes 30/40 amp relay. Board has 1-amp coil driver so larger relays or solenoids may be used

Part # Volts AMP#CNTLR12 12V AMP#CNTLR24 24V

WIND GENERATORS

Air X Marine Wind Turbine • New design: much quieter than Air 403

with improved charging performance • Marine quality powder coated aluminium

body for maximum corrosion resistance and durability.

• Brush-less neodymium cubic curve alternator

• Safety protection electronics controls voltage and rotor RPM

• Automatically slows turbine in potentially damaging winds and reduces noise

• Convenient external switch shut-off mechanism

Part # Specification AIR#Air x Marine 12V 400W AIR#Air x Land 12V 400W Specifications: Rotor Dia: 46" (1.15 meters) Weight: 13 lbs. (5.85 kg) Mount: 1.5" (1.9" OD, 48 mm) SCHED 40 pipe Start up: 7 mph (2.7 m/s) Voltage: 12, 24VDC Output: 400 watts at 28 mph (12.5 m/s)

CROSS CHARGE CONTROLLERS

AMP#ELIM512

157H 162W 56D

Isolator Eliminator • The best possible cross-charge controller

for starter batteries - full 3-stage charge process

• Automatic sensing of charging source - supplies a correct charge voltage irrespective of charge source

• Automatic compensation for battery temperature (remote sensor included)

• 5-amp output - more than adequate for all starter batteries

• Compatible with AGM, gel and flooded lead acid batteries

Part # Volts AMP#EL512 12V AMP#EL512AGM 12V AMP#EL524 24V

CONTENTS

24 Copyright © 2002 Outback Marine Australia Pty Ltd

DC POWER DISTRIBUTION

POWER DISTRIBUTION SYSTEMS

DC Distribution Board • A simple change-over/isolation switch to select either house battery, reserve

battery or full isolation • A single positive and negative distribution bus point for the vessel • Individually fused terminals for all heavy power devices including the

engines, generator set, windlass, inverter/charger and electrical panels • Automatic cross-charging of the reserve battery from any source – controlled

by the Smart Alternator Regulator • Direct fused connections and terminals for the Energy Monitor and

Alternator Regulator • Field switching to enable one alternator regulator to drive multiple

alternators • An alternator field disconnect to protect the alternators when the battery

switch is operated while the engines are running • Auxiliary fused outputs from the house battery for security and car radio

memory; which remain powered when the battery selector switch is off • A solar panel relay that is controlled by the Energy Monitor for solar panel

regulation • A stop relay facility for remote on/off control of a wind generator

Part # Type OMA#DCD2A 2 Alternator OMA#DCD3A 3 Alternators

HouseBattery

DCDistribution

Board

DC POWER SYSTEM

ReserveBattery

EnergyMonitor

AlternatorRegulator

InverterCharger

SolarPanels

Engine(Alternator/Starter)

Windlass

WindGenerator

EngineeringPanel

REFRIGERATORFREEZER

WATER PUMP

F'RD BILGE PUMPAFT BILGE PUMP

TOILET SYSTEM

BLACK WATER PUMPSHOWER SUMP PUMP

NavigationPanel

ANCHOR LIGHTSTEAMING LIGHTRUNNING LIGHTSTRICOLOR LIGHT

INSTRUMENTSVHF RADIOHF RADIO

CABIN LIGHTS/FANS

DECK WASH PUMP

GAS DETECTOR

HELM PANEL

STEREO

DESALINATOR

HelmPanel

SPREADER LIGHTSHORN

COCKPIT LIGHTSINSTRUMENT LIGHTSWINDLASS UP/DOWN

AC PowerSystem

CONTENTS

Copyright © 2002 Outback Marine Australia Pty Ltd 25

MASTER DC SWITCH PANELS

Dim (mm): 165H x 133W

DC Parallel Circuit Battery Switch Panel • 1 x 100-amp C series circuit breaker

provides both circuit protection and switching for main distribution panel

• 250-amp (375-amp intermittent) ON-OFF switch for house bank

• 250-amp (375-amp intermittent) ON-OFF switch for emergency cross connect from starter battery

Part # BSS#8080

Dim (mm): 190H x 266W

DC Circuit Breaker Panel with Battery Switch • 100-amp C series circuit breaker provides

both circuit protection and switching for main distribution panel

• 2 x spare C series positions ideal for windlass and other high output loads

• 4-position battery switch (300-amp continuous, 400-amp intermittent) provides house and starter battery management

• 5 x 15-amp A series breakers installed with provision for an additional 3 A series breakers

• Circuit breaker positive bus may be connected before or after battery switch. Ideal for ensuring that critical circuits like bilge pumps are left on

Part # BSS#8083

Dim (mm): 159H x 103W

DC Master Switch Panel • 1 x 100-amp C series circuit breaker

provides both circuit protection and switching for main distribution panel

• 1 x 300-amp (400-amp intermittent) 4-position battery switch provides house and starter battery management

Part # BSS#8062

CONTENTS

26 Copyright © 2002 Outback Marine Australia Pty Ltd

BATTERY SWITCHES 4 Position Battery Switches • Luminous label for low light visibility • 300-amp continuous rating - 25% higher than most other switches • Intermittent 400-amp rating • 32-volts DC maximum • Case material Lexan Polycarbonate • Ignition protected • Optional AFD (alternator field disconnect) switch • Surface or flush mounting

Part # Action BSS#9001 4 position BSS#9002 4-position, AFD BSS#9003 ON-OFF BSS#9004 ON-OFF, AFD

BSS#9001/9002

BSS#9003/9004

ON/OFF (Key) Mini Battery Switches • Luminous label for low light readability • 250-amp continuous rating , 400-amp intermittent • 32-volts DC maximum • Case material Lexan Polycarbonate • Ignition protected • Optional AFD (alternator field disconnect) switch • Surface or flush mounting

Part # Action BSS#9005 ON-OFF, Key BSS#9006 ON-OFF, knob BSS#9664 Spare key

BSS#9005

BSS#9006

BATTERY CABLE AND LUGS

Battery Cable • Tinned copper conductors • Extremely flexible • Double Insulated

Part # Sq-mm TRI#BJ001010/m 10 TRI#BJ001016/m 16 TRI#BJ001025/m 25 TRI#BJ001035/m 35 TRI#BJ001050/m 50 TRI#BJ001070/m 70 TRI#BJ001090/m 90

CONTENTS

Copyright © 2002 Outback Marine Australia Pty Ltd 27

BATTERY CABLE AND LUGS

Lugs • Heavy duty crimp lugs for battery cable

Part # Sq-mm/Ө QUI#S10-6 10/6 QUI#S10-8 10/8 QUI#S10-10 10/10 QUI#S16-6 16/6 QUI#S16-8 16/8 QUI#S16-10 16/10 QUI#S16-12 16/12 QUI#S35-6 35/6 QUI#S35-8 35/8 QUI#S35-10 35/10 QUI#S35-12 35/12 QUI#S50-8 50/8 QUI#S50-10 50/10 QUI#S50-12 50/12 QUI#S70-8 70/8 QUI#S70-10 70/10 QUI#S70-12 70/12

Custom Battery Cables • Specify length between hole centres and

hole terminal diameters • Lugs are hydraulically pressed and heat

shrink sealed with optional labels under additional clear heat-shrink

Contact OMA

RELAYS AND SOLENOIDS

E-series electronic switch • Hermetically sealed – waterproof • Pulse circuit requires only 0.13A holding

current • Continuous rating of 250amps –

intermittent 2,000 amps

Part # BSS#9012

BUS BARS AND POWER POSTS MiniBus 100-amp Common Bus • 100-amp, 48-volt DC rating • Tin plated brass construction

Part # Description BSS#2304 5 x 8-32 terminals BSS#2305 4 x 10-24 studs BSS#2714 Cover for 2304/5

BSS#2304

BSS#2305

BSS#2714

CONTENTS

28 Copyright © 2002 Outback Marine Australia Pty Ltd

BUS BARS AND POWER POSTS DualBus 100-amp Common Bus • Combines positive and negative busses on one block • 100-amp, 48-volt DC rating

Part # Description BSS#2701 2 x 5 x 8-32 BSS#2709 2701 Cover BSS#2702 2 x 10 x 8-32 BSS#2710 2702 Cover

BSS#2701 BSS#2702 BSS#2709 BSS#2710

BusBar 150-amp Common Bus • 150-amp, 48-volt DC rating

Part # Description BSS#2301 10 x 8-32 BSS#2302 20 x 8-32 BSS#2706 2301/2 Cover BSS#2303 4 x 1/4" studs BSS#2707 2303 Cover

BSS#2301 BSS#2302 BSS#2303 BSS#2706 BSS#2707

MaxiBus 250-amp Common Bus • 250-amp, 48-volt DC rating

Part # Description BSS#2105 12 x 10-32 BSS#2106 4 x 1/4"

BSS#2105

BSS#2106

PowerBar 600-amp Common Bus • 600-amp, 48-volt DC rating • 4 x 3/8" cable studs • 8 x #8 screws for small wire connection

Part # Description BSS#2104 4 x 3/8" stud BSS#2708 2104 Cover

BSS#2104

BSS#2708

PowerPost • Connects high amperage cables securely • Amperage not rated - is determined by the

wire and terminals used

Part # Description BSS#2010 #10 stud BSS#2011 1/4" stud BSS#2002 5/16" stud BSS#2003 3/8" stud

CONTENTS

Copyright © 2002 Outback Marine Australia Pty Ltd 29

BUS BARS AND POWER POSTS

PowerPost Plus • Allows connection of smaller wires at

cable post • 8 x 8-32 screw terminals

Part # Description BSS#2101 1/4" stud BSS#2102 5/16" stud BSS#2103 3/8" stud

HIGH AMPERAGE FUSES

MIDI Fuses • Offers a bolt-on alternative to MAXI fuse

for wire protection in 40-amp to 100-amp range.

• For use on systems up to 32 VDC

Part # Amps LIT#498040 40 ▼ LIT#498100 100 Packaged in lots of 5

MEGA® Fuses • Most economical fuse for 100 to 250

Ampere circuit protection • For use on systems up to 32 VDC

Part # Amps LIT#298100 100 ▼ LIT#298250 250 Packaged in lots of 5

MEGA® Fuse Block System • The most economical system for 100-250

Ampere fusing • Supplied terminal boots insulate all

conductive parts, satisfying ABYC and USCG requirements

• For use on systems up to 32 VDC • 5/16" stud terminals accept wire ring

terminals up to O0 AWG

Part # BSS#5001

MIDI/MEGA Fuse Block System • Glass filled thermoplastic with tethered

protective cover. • MEGA Fuse holder uses M8 threaded

studs and hex nuts. • MIDI Fuse holder uses M5threaded studs

and hex nuts. • For use on systems up to 32 VDC

Part # Capacity LIT#298900 MEGA Block LIT#498900 MIDI Block

CONTENTS

30 Copyright © 2002 Outback Marine Australia Pty Ltd

HIGH AMPERAGE FUSES

ANL Fuses • Tin plated connector blades for corrosion

resistance • Visible indication of blown fuse • Fuse of choice for protecting battery feeds

Part # Amps BSS#5122 50 ▼ BSS#5137 500

ANL 500 Ampere Fuse Block System • 500 Ampere rating achieved with large

heat dissipating tin-plated brass mounting blocks

• Clear Lexan cover insulates all conductive parts, satisfying ABYC/USCG requirements

• For use on systems up to 32 VDC • 5/16" stud terminals accept wire ring

terminals up to O0 AWG

Part # Amp Rating BSS#5003 500

ANL 250 Ampere Fuse Block System • 250 Ampere rating • Supplied terminal boots insulate all

conductive parts satisfying USCG/ABYC requirements

• For use on systems to 32 VDC • 5/16" stud terminals accept wire ring

terminals up to 00 AWG

Part # Amp Rating BSS#5005 250

Class T Fuse Block System • For use on systems up to/25 VDC • 3/8" stud terminals accept wire ring

terminals up to 0000 AWG • 400 Ampere rating achieved with large

heat dissipating tin-plated brass mounting blocks

Part # Amp Rating BSS#5002 110-200 BSS#5007 225-400

Class T Fuses • Extremely fast short circuit response used

for inverter protection • 20,000 Ampere Interrupt Capacity (AIC).

UL rated for DC applications under UL198L

Part # Amps BSS#5113 125 ▼ BSS#5121 400

CONTENTS

Copyright © 2002 Outback Marine Australia Pty Ltd 31

HIGH AMPERAGE CIRCUIT BREAKERS C-Series High-Load Circuit Breakers • 50 to 300 Ampere range provides over current protection previously

only available in fuses for: Inverters, Bow Thrusters and Windlasses • Combines switching and circuit protection into a single device • "Trip Free"--cannot be held closed after trip

Part # Amps BSS#7244 50-amp, 1 pole BSS#7246 60-amp, 1 pole BSS#7248 80-amp, 1 pole BSS#7250 100-amp, 1 pole BSS#7267 150-amp, 2 pole BSS#7268 175-amp, 2 pole BSS#7269 200-amp, 2 pole BSS#7270 250-amp, 3 pole BSS#7271 300-amp, 3 pole

133H 95W

1-Pos High-LoadTM DC Panels • 50 to 300 Ampere range provides

overcurrent protection previously only available in fuses for:

• Inverters, Bow Thrusters, and Windlasses • Combines switching and circuit

protection into a single device • "Trip Free" - cannot be held closed after

trip • LED indicates power "ON"

Part # Amps BSS#7272 50-amp, 1 pole BSS#7273 60-amp, 1 pole BSS#7274 80-amp, 1 pole BSS#7259 100-amp, 1 pole BSS#7262 150-amp, 2 pole BSS#7263 175-amp, 2 pole BSS#7264 200-amp, 2 pole BSS#7265 250-amp, 3 pole BSS#7266 300-amp, 3 pole

Dim (mm): 95H x 133W

C-Series Circuit Breaker Mounting Panel - 3 position • Blank panel for mounting any C series

circuit breakers • Ideal for high load distribution

applications • Accepts Blue Seas indicating LED's,

panel labels and backlight options

Part # BSS#8088 BSS#8089 (Panel Plug Kit)

Dim (mm): 190H x 133W

C-Series Circuit Breaker Mounting Panel - 8 position • Blank panel for mounting any C series

circuit breakers • Ideal for high load distribution

applications • Accepts Blue Seas indicating LED's,

panel labels and back-light options

Part # BSS#8087 BSS#8089 (Panel Plug Kit)

CONTENTS

32 Copyright © 2002 Outback Marine Australia Pty Ltd

HIGH AMPERAGE CIRCUIT BREAKERS

T-1 series Circuit Breaker Surface Mount • Surface mountable--no mounting panel

required • Vapor Proof (conforming to SAE J1171) -

safe for installation aboard petrol-powered installations

• Weatherproof • Combines switching and circuit breaker

function into one unit • "Trip Free"---cannot be held closed after

trip

Part # Amps BSS#7124 50 BSS#7127 80 BSS#7129 100 BSS#7131 120 BSS#7133 150

T-1 series Circuit Breaker Panel Mount • Self-trimming case eliminates need for

panels or trim bezels. • Vapor Proof (conforming to SAE J1171) -

safe for installation aboard petrol-powered installations

• Weatherproof • Combines switching and circuit breaker

function into one unit • "Trip Free"---cannot be held closed after

trip

Part # Amps BSS#7024 50 BSS#7027 80 BSS#7029 100 BSS#7031 120 BSS#7033 150

Surface Mount Switchable Circuit Breaker • Surface mountable--no mounting panel

required • Vapor Proof (conforming to SAE J1171) -

safe for installation aboard petrol-powered installations

• Waterproof • Combines switching and circuit breaker

function into one unit • "Trip Free"---cannot be held closed after

trip

Part # Amps BSS#7105 40 BSS#7100 50 BSS#7101 75 BSS#7102 100 BSS#7103 125 BSS#7104 150

Panel Mount Switchable Circuit Breaker • Vapour Proof (conforming to SAE J1171)-

-safe for installation aboard petrol-powered installations

• Waterproof • Combines switching and circuit breaker

function into one unit • "Trip Free"---cannot be held closed after

trip • Optional panel and bezel

Part # Amps BSS#7005 40 BSS#7000 50 BSS#7001 75 BSS#7002 100 BSS#7003 125 BSS#7004 150 BSS#7198 Bezel for above BSS#7199 Panel for above

CONTENTS

Copyright © 2002 Outback Marine Australia Pty Ltd 33

MONITORING AND CONTROL

ENERGY MONITORING

114H x 139W

Ample Power Energy Monitor • Monitors house battery Amps, Volts,

Amp-hours (consumed and remaining) and temperature

• Monitors starter battery Volts • Optional auxiliary shunt keeps track of

charge source amp-hours • Fully programmable alarm system with

external drive capability • Generator start/stop capability (external

control circuits required) • Controls Next-Step alternator regulator

absorption/float mode • Watertight Packaging • Optional PC Software logs and displays

all energy system activity

Part # AMP#EMONIIH1 AMP#1011 200A shunt AMP#1014 400A shunt AMP#PC-H1 PC Software AMP#2003 Alarm AMP#EMRELAY12 Relay AMP#EMRELAY24 Relay

E-Meter • Monitors house battery Amps, Volts,

Amp-hours (consumed and remaining) • Link 20 monitors 2 battery banks. • Splash-proof panel mount • Includes 500-amp current shunt

Part # Dimensions XAN#LINK10 66mm dia XAN#LINK20 w RS-232

Alessi E-Xpert 501 • Monitors house battery Amps, Volts and

Amp-Hours. • Backlit LCD display • Indicates remaining battery capacity in

%.

Part # ALE#E-Xpert501 Dimensions: 65mm wide 52mm mounting hole

DC METERS

Digital Volts, Amps and Multi-Meters • Operates over 7 to 60 volt power supply range • 3 display brightness levels with sleep mode • Splash-proof front • .115 watts sleep mode, .825 watts running • Amp-monitoring models include 500-amp shunt

Part # Amps Volts Alarm BSS#8235 - 7-60 No BSS#8236 500-0-500 - No BSS#8251 - 7-60 Yes BSS#8248 500-0-500 7-60 Yes

BSS#8235 BSS#8236 BSS#8251

BSS#8248

CONTENTS

34 Copyright © 2002 Outback Marine Australia Pty Ltd

LEVEL MEASUREMENT GAUGES

Level Measuring Level measuring is available for fuel (diesel or petrol), water and holding tanks. Each meter requires a sensor that varies resistance between 0 and 180 ohms proportionate to the level in the tank. Multiple sensors can be switched to a common meter. The meters share the same 52mm diameter and are visually compatible with other WEMA meter indicators. S2 series tank level sensors have a stainless steel shaft for compatibility with fuel or water. The W2 series are plastic for water only. Holding tank sensors have an integral particle barrier and are equipped with a nipple for attachment of a flushing hose for sensor cleaning. An optional alarm is available to warn that the holding tank is full. A range of sensor mounting flanges Level Gauges and Accessories WEM#IPFR Fuel Level Gauge for use with S2 series

tank level sensors WEM#IPWR Water Level Gauge for use with S2 or W2

series tank level sensors WEM#HTG Holding Tank Gauge for use with SHF

series sensors WEM#LLA-H Optional alarm unit for holding tank

system WEM#BZ-1 Optional buzzer for holding tank system WEM#P7 Panel with IPFR gauge and a 7-position

selection switch for up to 7 sensors (either S2 or W2 series)

S2 Series Fuel/Water

Sensor

SHF Series Holding Tank

Sensor

Tank Level Sensors Depth (mm) Fuel/Water Sensor Water Sensor 150 WEM#S2-150 WEM#W2-150 200 WEM#S2-200 WEM#W2-200 250 WEM#S2-250 WEM#W2-250 300 WEM#S2-300 WEM#W2-300 350 WEM#S2-350 WEM#W2-350 400 WEM#S2-400 WEM#W2-400 450 WEM#S2-450 WEM#W2-450 500 WEM#S2-500 WEM#W2-500 550 WEM#S2-550 WEM#W2-550 600 WEM#S2-600 WEM#W2-600 650 WEM#S2-650 WEM#W2-650 700 WEM#S2-700 WEM#W2-700 750 WEM#S2-750 WEM#W2-750 800 WEM#S2-800 WEM#W2-800 850 WEM#S2-850 900 WEM#S2-900 1000 WEM#S2-1000 1100 WEM#S2-1100 1200 WEM#S2-1200 1300 WEM#S2-1300 1400 WEM#S2-1400 1500 WEM#S2-1500 Holding Tank Level Sensors Depth (mm) Part # 115 WEM#SHF-115 215 WEM#SHF-215 325 WEM#SHF-325 435 WEM#SHF-435 Sensor Mounting Flanges WEM#FL-2 Flange used to mount S2 or W2

sensors in the tank. Includes a nitrile gasket and is compatible to replace existing VDO type sensors. Dia: 80mm

WEM#VDO-U Under flange for use with FL-2 WEM#FLB-2 Flange to suit one W2 or S2

sensor with 16mm tube stub for breather hose. Dia: 115mm

Fuel Level Gauge Water Level Gauge Holding Tank Gauge

7-tank Panel

CONTENTS

Copyright © 2002 Outback Marine Australia Pty Ltd 35

ENGINE AND ENVIRONMENT GAUGES

Hour Meter

Tachometer

Tachometer

Oil Pressure

Oil Temperature

Water Temperature

Exhaust Temp.

Turbo Pressure

Volt Meter – 12V

Volt Meter – 24V

Engine Monitoring Gauges All gauges share the same 52mm diameter and are visually compatible with WEMA level measuring gauges. WEM#IHR-12V Hour Meter: connects to engine-on signal.

12-volt operation. Dia: 52mm WEM#IHR-24V Hour Meter: connects to engine-on signal.

24-volt operation. Dia: 52mm WEM#ITAC-4000 Tachometer: 0-4000 RPM, Dia: 52mm WEM#ITAC-8000 Tachometer: 0-8000 RPM, Dia: 52mm WEM#OTAC-8000 Outboard Tachometer: 0-8000 RPM,

includes spark lead sensor. Dia: 52mm WEM#IOR-Px Oil Pressure: Specify 2, 5, 10 or 25 BAR.

Dia: 52mm WEM#SRP-x Oil Pressure Sender. Specify 2, 5, 10 or 25

BAR. WEM#IOIL-T Oil Temperature: 0-110 Celsius. Use with

STP-1, STP-2 or SNP sensors Dia: 52mm

WEM#IWA-T Water Temperature: 0-110 Celsius. Use with STP-1, STP-2 or SNP sensors Dia: 52mm

WEM#STP-1x Temperature Sender for oil or water. Single contact – specify M14, M16, M18, 1/8”, 3/8” 5/8” thread.

WEM#STP-2x Temperature Sender for oil or water. Isolated contact – specify M14, M16, M18, 1/8”, 3/8” 5/8” thread.

WEM#SNP-3x Temperature Sender for oil or water. Isolated wit alarm - specify M14, M16, M18, 1/8”, 3/8” 5/8” thread.

WEM#IEX Exhaust Temperature: 0-800 Celsius range. Use with SEX-1 sensor. Dia: 52mm

WEM#ITUR-2 Turbo Pressure: Delivered with electrical sensor. Dia: 52mm

WEM#IPVR-12 Volt Meter: 8-16V range. Dia: 52mm WEM#IPVR-24 Volt Meter: 24V version. Dia: 52mm Environment Gauges WEM#ITC Water/Air Temperature: Delivered with two

sensors. Dia: 52mm WEM#ICL Clock: Quartz analogue design.

Dia: 52mm

Water/Air Temp.

Clock

CONTENTS

36 Copyright © 2002 Outback Marine Australia Pty Ltd

DC ELECTRICAL PANELS

DC CIRCUIT BREAKER PANELS

BLUE SEAS DC ELECTRICAL PANELS Every Blue Sea Systems electrical panel is completely pre-wired and electrically tested for proper operation.

• Countersunk mounting holes throughout • Heavy 1/8" aluminium 5052 alloy • MIL-C-5541C or equivalent Immersion

Undercoating for lifetime corrosion resistance

• Two-part polyurethane slate finish • Flush fitting back-lighted labels (with optional

backlight kit) • Over 500 labels available worldwide • “ON” indicating LED’s for each circuit • Industry standard circuit breakers • Industry standard height and width • Wide range of compatible Analogue and

Digital Meters Common DC Panel Features • 100 Ampere rated tin-plated copper negative

and grounding buses • 100 Ampere rated tin-plated copper positive

bus • Heavy #10 stud terminals for feed-wire

connections • Ready for optional label backlight system • Amber circuit “ON” indicating LED’s

Part # Circuit Breakers

DC Type Standard Version CE Version

Pos Inst

Notes Height Width

DC BSS#8025 BSS#8125 3 3 - 95.25 133.35

DC BSS#8081 BSS#8181 5 5 AV/AA 190.5 133.35

DC BSS#8401 BSS#8501 5 5 DMM 190.5 133.35

DC BSS#8096 BSS#8196 6 6 - 95.25 266.7

DC BSS#8023 BSS#8123 8 5 - 190.5 133.35

DC BSS#8082 BSS#8182 10 7 AV/AA 285.75 133.35

DC BSS#8402 BSS#8502 10 7 DMM 285.75 133.35

DC BSS#8068 BSS#8168 13 10 AV/AA 190.5 266.7

DC BSS#8403 BSS#8503 13 10 DMM 190.5 266.7

DC BSS#8264 BSS#8164 24 15 - 190.5 400.05

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Copyright © 2002 Outback Marine Australia Pty Ltd 37

DC CIRCUIT BREAKER PANELS

BSS#8025/8125

BSS#8081/8181

BSS#8401/8501

BSS#8023/8123

BSS#8068/8168 BSS#8403/8503

BSS#8264/8164

BSS#8082/8182

BSS#8402/8502

BSS#8096/8196

CONTENTS

38 Copyright © 2002 Outback Marine Australia Pty Ltd

PANEL CIRCUIT BREAKERS

A Series Single Pole Magnetic Circuit Breakers • The industry standard circuit breaker for

Blue Sea Systems' electrical panels • Combines switching and circuit protection

into a single device

Part # Amps BSS#7202 5-amp White BSS#7206 10-amp, White BSS#7210 15-amp, White BSS#7214 20-amp, White BSS#7222 30-amp, White BSS#7226 40-amp, White BSS#7230 50-amp, White

B Series Single Pole Magnetic Circuit Breakers (CE Marked) • Same as "A" series but CE marked • Preferred product

Part # Amps BSS#7275 5-amp White BSS#7278 10-amp, White BSS#7279 15-amp, White BSS#7280 20-amp, White BSS#7282 30-amp, White BSS#7283 40-amp, White BSS#7284 50-amp, White

SPECIAL PURPOSE PANELS

133H 95W

Propane Gas Control System • BSS#8071 includes 12-volt DC propane

solenoid (.75-amp draw) • Solenoid operates on low or high

pressure side • LED indicator

Part # BSS#8071 includes solenoid BSS#8075 Solenoid only

95H 133W

DC Analog Voltmeter Panel • 8-16 volt DC Voltmeter with 3-position

switch

Part # BSS#8015 95H x 133W

95H 133W

DC Digital Voltmeter Panel • 6-28 volt DC Voltmater with 3-position

switch

Part # BSS#8051

95H 133W

DC Analog Voltmeter/Ammeter Panel • 8-16 volt DC Voltmeter with 3-position

switch • 0-50 amp Amp Meter • Compact 2" meters

Part # BSS#8078

CONTENTS

Copyright © 2002 Outback Marine Australia Pty Ltd 39

SPECIAL PURPOSE PANELS

190H 133W

DC Meter Panel • 8-16 volt DC Voltmeter with 3-position

switch • 0-50 amp Amp Meter

Part # BSS#8064

WATERPROOF DC PANELS

Waterproof DC Fuse Panels • Carlingswitch waterproof “contour” switches with 15-amp DC

rating • Waterproof panel-mount fuse holders (AGC or MDL) • Optional label backlight system • Withstands salt spray, rain, hose wash-downs and momentary

immersions. • Back of unit must be protected from moisture

Part # Positions H mm x W mm BSS#8055 1 47.62 x 133.75 BSS#8263 1 95.25 x 57.15 BSS#8054 3 95.25 x 133.35 BSS#8262 4 95.25 x 133.35 BSS#8053 6 190.5 x 133.35 BSS#8261 8 95.25 x 238

BSS#8055

Bilge Pump On–Off-Auto

BSS#8054

BSS#8053

BSS#8263 BSS#8262

BSS#8261

CONTENTS

40 Copyright © 2002 Outback Marine Australia Pty Ltd

PANEL ACCESSORIES

Gas Control Solenoid • 12-volt DC propane solenoid (.75-amp

draw) • Solenoid operates on low or high

pressure side • Connect to any Panel DC breaker or

switch

Part # BSS#8075 Solenoid

Back Covers • Provide mechanical and electrical

protection for panel backs • Ideal for panels that protrude into

lockers • 3 sizes to accommodate all panels

Part # Dimensions BSS#4026 5.25" x 3.75" BSS#4027 5.25" x 7.5" BSS#4028 10.5" x 7.5"

Back-light Kits • Easily installed in Blue Sea panels • Connects to 12-volt source via two 6"

leads • Two sizes cover all panels

Part # BSS#8065 3/5/8 positions BSS#8069 10 position

Breaker (AC) Lockout Slides • Allows only 1 pair of double pole AC

circuit breakers to be activated at any one time

• Used for selection of Shore Power/Gen Set or Mains/Inverter

Part # BSS#4125 2-position BSS#4126 3-position

Breaker Coders • Fits all single or double pole A Series

circuit breakers • Organises breakers into groups

Part # BSS#8047 Yellow BSS#8048 White BSS#8050 RED (All above in packs of three)

Breaker Toggle Guard • Protects circuit breakers from accidental

switching • Fits all A and B series breakers

Part # BSS#4100

Breaker Mounting Screws • Fits all single and double pole A, B and C

series breakers

Part # BSS#8035 Package 6

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Copyright © 2002 Outback Marine Australia Pty Ltd 41

PANEL ACCESSORIES

Label Kits) • Available as single or kits • Basic set includes 30 labels • Extended set includes 120 labels • All Blue Sea Systems panels come

standard with applicable basic label set

Part # BSS#8063xxx Single Label BSS#8031 AC Panel Basic BSS#8067 AC Panel Extended BSS#8030 DC Panel Basic BSS#8039DC Panel Extended

Lamps - LED Indicator Lights • Designed for simple push-in installation

for Blue Seas panels • May also be used as general indicator or

alarm light • 12-volt LED draws 5 milliamps • 240-volt LED draws .5 milliamps

Part # BSS#8033 12-volt Amber BSS#8034 120VAC Green BSS#8034 120VAC Red BSS#8134 240-volt Green BSS#8166 240-volt Red

Switch - Push button • Push button momentary action switch

mounts in A series or B series circuit breaker panel locations

• 3-amp 250VAC rating • 6-amp 32VDC rating • Quick-connect tab terminals • Ideal for alarm cancel functions

Part # BSS#8200

Switches - Toggle • Toggle action switch mounts in A series

or B series circuit breaker panel locations

• 10-amp 250VAC rating • 15-amp 32VDC rating • Quick-connect tab terminals • Ideal for bilge and grey water pump

controls

Part # Action BSS#8204 SPST, OFF-ON BSS#8205 SPST, OFF-(ON) BSS#8206 SPDT, ON-OFF-ON BSS#8207SPDT, (ON)-OFF-ON BSS#8208SPDT, (ON)-OFF-(ON) BSS#8209 SP*, OFF-ON-(ON) BSS#8210 DPST, OFF-ON BSS#8211 DPDT, ON-OFF-ON BSS#8212DPDT, (ON)-OFF-ON Note: SP* Progressive two circuit ()= Momentary

PANEL BLANKS

Mounting Panel for A/B-Series Magnetic Circuit Breakers • Mount any A or B series circuit breaker

Part # BSS#8072

95H x 133W

Meter Mounting Panel (single) • Flush mount Blue Sea Systems meters

Part # BSS#8013

CONTENTS

42 Copyright © 2002 Outback Marine Australia Pty Ltd

PANEL BLANKS

190H x 133W

Meter Mounting Panel (dual) • Flush mount 2 x Blue Sea Systems

meters

Part # BSS#8014

GENERAL ACCESSORIES

BARRIER TERMINALS

2406

9218

Terminal Block, 20-amp • Closed back design completely insulates

power from the mounting surface • Each screw pair is one isolated circuit.

Jumpers allow creation of common circuits

Part # Description BSS#2402 2-circuit BSS#2404 4-circuit BSS#2406 6-circuit BSS#2408 8-circuit BSS#2410 10-circuit BSS#9218 Jumper (pack 5)

2506

9217

Terminal Block, 30 Amp • Closed back design completely insulates

power from the mounting surface • Each screw pair is one isolated circuit.

Jumpers allow creation of common circuits

Part # Description BSS#2502 2-circuit BSS#2504 4-circuit BSS#2506 6-circuit BSS#2508 8-circuit BSS#2510 10-circuit BSS#2512 12-circuit BSS#9217 Jumper (pack 5)

2606

9216

Terminal Block, 65 Amp • Closed back design completely insulates

power from the mounting surface • Each screw pair is one isolated circuit.

Jumpers allow creation of common circuits

Part # Description BSS#2602 2-circuit BSS#2604 4-circuit BSS#2606 6-circuit BSS#2608 8-circuit BSS#2610 10-circuit BSS#9216 Jumper (pack 5)

DIN TERMINALS

Call Outback Marine Part # Description

CONTENTS

Copyright © 2002 Outback Marine Australia Pty Ltd 43

FUSES AND FUSE BLOCKS

3AG Fuse Block System • Used as an economical sub-distribution

circuit protection system. • Clear insulated cover with label recesses

for standard Blue Sea labels • Nickel-plated metal components to reduce

voltage drop • Uses AGC and MDL fuses • 30-amps maximum per circuit • 100-amps maximum per block • 32-volts DC maximum - do not use for AC

circuits

Part # Description BSS#5015 6 circuits w/gnd BSS#5018 6 circuits

DECK AND MAST INSULATORS

Cable Clams • Waterproof cable installation without removing connectors • Includes stainless steel screws • Three sizes available

Part # Description BSS#1001 .68" opening BSS#1002 .83" opening BSS#1003 1.4" opening

BSS#1001 • BSS#1002

BSS#1003

BSS#1005

Cable Grips • Pass electrical cables, gas lines and pipes

through bulkheads • Waterproof and vapour proof • Strain relieving • Surface mounts on any thickness material • Small size: 9/16" to 11/16" • Large Size: 3/4" to 1"

Part # Description BSS#1005 9/16"-11/16" BSS#1006 3/4'-1"

CONTENTS

44 Copyright © 2002 Outback Marine Australia Pty Ltd

DC CONNECTORS

Cigarette Lighter Plug/Socket • Totally non-corrosive – UV stabilized black plastic

casing with natural rubber weather flap • All metal connection parts are brass or nickel

plated brass • DC up to 16-amps

Part # Description SUT#1206 Rectangular flush socket

55W x 32H x 50D SUT#1216 Round Flush Socket – 45 dia x 50D SUT#1218 Compact Socket – 35 dia x 45D SUT#1207 Surface Mount Socket

72L x 75W x 35H SUT#1230 Connection Plug SUT#1248 3 metre extension cord

SUT#1206

SUT#1216

SUT#1218

SUT#1207 SUT#1230

SUT#1248

Power Connectors • Use for connecting DC power cable • Polarized to prevent reverse polarity • Models up to 350-amps

Part Max Amps QUI#SY50 50 QUI#SY175 175 QUI#SY350 350

ELECTRICAL CABLE

Tinned Duplex (2-core) DC Cable • 2 tinned coper multi strand conductors

with outer insulation

Part # Sq mm BAM#11960WE/m 2 BAM#14200WE/m 5

Tinned Triplex (3-core) DC Cable • 3 tinned coper multi strand conductors

with outer insulation • Use for mast or bilge pump wiring

Part # Sq mm

3-Core Tinned Copper AC Power Cable • 1.5, 2,5, 4 and 6 sq mm sizes • Tinned copper conductors for AC

Part # mm TRI#B50031.5/m 1.5 TRI#B50032.5/m 2.5 TRI#B5003004/m 4.0 TRI#B5003006/m 6.0

Tinned Data Cable • Austel specification • Twisted pair construction with outer shield

Part # Pairs TYC#DPF2702/m 1 TYC#DPF4702/m 2 TYC#DPF8702/m 4 TYC#DPF12702/m 6 TYC#DPF16702/m 8 TYC#DPF24702/m 12

CONTENTS

Copyright © 2002 Outback Marine Australia Pty Ltd 45

46 Copyright © 2002 Outback Marine Australia Pty Ltd

CONTENTS

Copyright © 2002 Outback Marine Australia Pty Ltd 47

C:\Shared\wfiles\Catalogue\CatSplit\Catalogue-Electrical.doc

WHERE TO FIND US: Labrador on the Gold Coast, South East Queensland

3/5 Ereton Drive, Labrador QLD 4215