Offshore Installation Scope of Work

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Exhibit A Scope of Work Example of Mooring Installation Subcontract. Contents 1.0 INTRODUCTION..................................................................................................................................... 4 1.1 PROJECT BACKGROUND ................................................................................................................. 4 1.2 OVERVIEW OF WORK SCOPE ......................................................................................................... 5 1.3 DEFINITION AND ABBREVIATION .................................................................................................... 5 2.0 COMPLIANCE WITH REGULATIONS AND STANDARDS ................................................................... 7 2.1 INTERNATIONAL AND LOCAL GOVERMENTAL REGULATIONS .................................................. 7 2.2 CLASSIFICATION SOCIETY REGULATIONS ................................................................................... 7 2.3 MARINE WARRANTY SURVEYOR GUIDELINES AND RECOMMENDATIONS ....................... 8 2.4 INTERNATIONAL STANDARDS ........................................................................................................ 8 3.0 SAFETY AND QUALITY MANAGEMENT ............................................................................................ 10 3.1 HSE REQUIREMENTS ..................................................................................................................... 10 3.1.1 SAFETY MANAGEMENT PLAN................................................................................................. 10 3.1.2 HAZID WORKSHOP ................................................................................................................... 10 3.1.3 RISK ASSESSMENT, WORK PERMIT AND TOOLBOX TALK ................................................. 10 3.1.4 INCIDENT REPORTING ............................................................................................................ 11 3.2 QAQC REQUIREMENTS .................................................................................................................. 12 3.2.1 QUALITY MANAGEMENT PLAN ............................................................................................... 12 3.2.2 INSPECTION AND TEST PLAN................................................................................................. 12 3.2.3 REQUIRED QUALITY DOCUMENTS ........................................................................................ 12 3.2.4 FINAL HANDOVER DOSSIER ................................................................................................... 13 3.2.5 MANAGEMENT OF CHANGE.................................................................................................... 14 3.3 SITE SECURITY ............................................................................................................................... 15 4.0 PROJECT MANAGEMENT AND ADMINISTRATION .......................................................................... 16 4.1 PROJECT PLANNING ...................................................................................................................... 16 4.2 SCHEDULING ................................................................................................................................... 16 4.3 PROGRESS REPORTING ................................................................................................................ 17 4.3.1 GENERAL ................................................................................................................................... 17 4.3.2 MONTHLY REPORT (BOTH ONSHORE & OFFSHORE PHASES) ......................................... 17

description

example for offshore installation of FPSO

Transcript of Offshore Installation Scope of Work

Page 1: Offshore Installation Scope of Work

Exhibit A – Scope of Work

Example of Mooring Installation Subcontract.

Contents 1.0 INTRODUCTION ..................................................................................................................................... 4

1.1 PROJECT BACKGROUND ................................................................................................................. 4

1.2 OVERVIEW OF WORK SCOPE ......................................................................................................... 5

1.3 DEFINITION AND ABBREVIATION .................................................................................................... 5

2.0 COMPLIANCE WITH REGULATIONS AND STANDARDS ................................................................... 7

2.1 INTERNATIONAL AND LOCAL GOVERMENTAL REGULATIONS .................................................. 7

2.2 CLASSIFICATION SOCIETY REGULATIONS ................................................................................... 7

2.3 MARINE WARRANTY SURVEYOR GUIDELINES AND RECOMMENDATIONS ....................... 8

2.4 INTERNATIONAL STANDARDS ........................................................................................................ 8

3.0 SAFETY AND QUALITY MANAGEMENT ............................................................................................ 10

3.1 HSE REQUIREMENTS ..................................................................................................................... 10

3.1.1 SAFETY MANAGEMENT PLAN ................................................................................................. 10

3.1.2 HAZID WORKSHOP ................................................................................................................... 10

3.1.3 RISK ASSESSMENT, WORK PERMIT AND TOOLBOX TALK ................................................. 10

3.1.4 INCIDENT REPORTING ............................................................................................................ 11

3.2 QAQC REQUIREMENTS .................................................................................................................. 12

3.2.1 QUALITY MANAGEMENT PLAN ............................................................................................... 12

3.2.2 INSPECTION AND TEST PLAN ................................................................................................. 12

3.2.3 REQUIRED QUALITY DOCUMENTS ........................................................................................ 12

3.2.4 FINAL HANDOVER DOSSIER ................................................................................................... 13

3.2.5 MANAGEMENT OF CHANGE .................................................................................................... 14

3.3 SITE SECURITY ............................................................................................................................... 15

4.0 PROJECT MANAGEMENT AND ADMINISTRATION .......................................................................... 16

4.1 PROJECT PLANNING ...................................................................................................................... 16

4.2 SCHEDULING ................................................................................................................................... 16

4.3 PROGRESS REPORTING ................................................................................................................ 17

4.3.1 GENERAL ................................................................................................................................... 17

4.3.2 MONTHLY REPORT (BOTH ONSHORE & OFFSHORE PHASES) ......................................... 17

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4.3.3 WEEKLY REPORT (OFFSHORE PHASE) ................................................................................ 18

4.3.4 DAILY REPORT (OFFSHORE PHASE) ............................................................................. 18

4.4 MEETINGS ........................................................................................................................................ 19

4.5 DOCUMENT CONTROL ................................................................................................................... 19

4.6 REVIEW AND APPROVAL ............................................................................................................... 20

5.0 ENGINEERING AND PREPARATION ................................................................................................. 21

5.1 INSTALLATION PROCEDURE ......................................................................................................... 21

5.2 SUCTION PILE INSTALLATION ANALYSES ................................................................................... 21

5.3 STATION-KEEPING ANALYSIS ....................................................................................................... 22

5.4 ENVIRONMENTAL OPERATION CRITERIA ................................................................................... 22

5.5 HAZID WORKSHOP ......................................................................................................................... 23

5.6 FPSO VISITS .................................................................................................................................... 23

5.7 EQUIPMENT INSPECTION .............................................................................................................. 24

6.0 SUPPLY OF INSTALLATION SPREAD ............................................................................................... 25

6.1 CONSTRUCTION SUPPORT VESSEL ............................................................................................ 25

6.2 STATION-KEEPING TUGS ............................................................................................................... 25

6.3 SURVEY AND POSITIONING SYSTEM ........................................................................................... 26

6.4 ACCOMMODATION FOR CONTRACTOR PERSONNEL ............................................................... 26

7.0 SUPPLY OF TOOLS AND MATERIAL ............................................................................................. 28

8.0 MOBILIZATION AND DEMOBILIZATION............................................................................................. 29

8.1 GENERAL ......................................................................................................................................... 29

8.2 IMPORTATION AND EXPORTATION .............................................................................................. 29

8.3 MOORING COMPONENTS DELIVERY ........................................................................................... 29

8.4 SUPPLIES, BUNKERING AND DISPOSALS ................................................................................... 29

8.5 EMBARKATION AND DISEMBARKATION OF CONTRACTOR PERSONNEL .............................. 30

8.6 DEMOBILIZATION OF UNUSED SPARE MOORING COMPONENTS ........................................... 30

9.0 INSTALLATION WORK ........................................................................................................................ 31

9.1 PRE AND POST INSTALLATION SURVEY ..................................................................................... 31

9.3 SUCTION PILE INSTALLATION (PHASE 1) .................................................................................... 31

9.4 MOORING LEG INSTALLATION AND WET STORAGE (PHASE 1) ............................................... 32

9.5 FPSO TO SITE (PHASE 2) ............................................................................................................... 32

9.6 REMOVAL OF SEA-FASTENING OF TURRET (PHASE 2) ............................................................ 33

9.7 MOORING LEG HOOK-UP AND TENSIONING (AHT) .................................................................... 33

9.8 TURRET ROTATION TEST (PHASE 2) ........................................................................................... 34

9.9 DISPOSAL OF EXCESS CHAIN CUTS (PHASE 2) ......................................................................... 34

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10.0 POST INSTALLATION DELIVERABLES............................................................................................ 35

10.1 COMPLETION CERTIFICATES ...................................................................................................... 35

10.1.1 PROVISIONAL COMPLETION CERTIFICATE ........................................................................ 35

10.1.2 FINAL COMPLETION CERTIFICATE ...................................................................................... 35

10.2 FINAL INSTALLATION REPORT .................................................................................................... 35

11.0 CONTRACTOR SCOPE OF WORK ................................................................................................... 36

11.1 LICENSE AND PERMITS FOR MOORING INSTALLATIONS ....................................................... 36

11.2 SUPPLY AND DELIVERY OF MOORING COMPONENTS ........................................................... 37

11.3 SUPPLY OF PULL-IN AND TOWING EQUIPMENT ...................................................................... 37

11.4 COORINATION WITH CS AND MWS ............................................................................................ 37

11.5 OFFSHORE HELICOPTER TRANSPORTATION .......................................................................... 37

11.6 CABINS AND ACCOMMODATION SERVICES ONBOARD FPSO ............................................... 37

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1.0 INTRODUCTION

1.1 PROJECT BACKGROUND

CONTRACTOR has been awarded by CLIENT for Engineering, Procurement, Construction and

Installation of a FPSO to be installed in the *********. field situated in the Deep Water **** license block,

some ****km offshore Ghana, West Africa, where they and their partners take stakes.

The FPSO is being constructed in the **** Shipyard (“Shipyard”) in Singapore in the form of conversion

from a VLCC and will be delivered and installed to the development field.

CONTRACTOR has earlier delivered another FPSO to CLIENT which is installed and in production in the

**** field in the same license block in approximately 30km east to the **** field.

The FPSO mooring system is a deep-water taut mooring system with an external turret and consists of

three (3) mooring leg groups in 120o separation, each of which has three (3) mooring legs with a

separation angle of 3°. A mooring leg comprises a suction pile, a pile chain section, a subsea connector,

a bottom chain section, a lower polyester rope section, an intermediate chain section, an top polyester

rope section and a top chain section with H shaped mooring connector links. Water depth of the field

ranges from approximately 1,100m to 1,600m. The mooring system layout and mooring components

details are found in Exhibit B and Exhibit C.

The installation of the FPSO and its mooring system will be performed in two (2) separate phases. In the

first phase (“Phase 1”), all suction piles will be installed in the seabed and all mooring legs are

assembled, installed to the suction piles, pre-laid on seabed and then wet stored on seafloor till the next

phase. In the second phase (“Phase 2”), when the FPSO is delivered in the field, all the moorings will be

recovered and passed onto the FPSO turret for engagement into chain supports and thereafter tensioning

to a pre-determined mooring tension to ensure the mooring system performance to its design and

specification. The first and second phases are scheduled in the third quarter 2015 and the first quarter

2016 respectively with a certain schedule window notification scheme allowing adjustment of installation

schedule as detailed in Exhibit D.

Subsea well heads, manifolds, pipelines and flexible flowlines including risers will be installed by others.

The presence and installation of the subsea assets may restrict the mooring leg pre-lay or wet-storage

patterns as well as introducing SIMOPS opportunities. SUBCONTRACTOR shall consider such

background factors and plan their work as defined in SUBCONTRACT in such a way that gives the

maximum flexibility in responding to such potential restrictive situations.

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1.2 OVERVIEW OF WORK SCOPE

The scope of work to be performed by SUBCONTRACTOR is briefly described as follows.

1) Assurance of regulatory compliance

2) Safety and quality management

3) Project management and administration

4) Engineering and preparations

5) Supply of complete installation spread(s)

6) Supply of required equipment, tools and materials

7) Mobilization and demobilization of installation spread(s)

8) Execution of installation work of the FPSO and its mooring system

9) Provision of post-installation deliverables

Each item is further described in detail in the following sections with corresponding section numbers of

this document.

Further, CONTRACTOR’s work scope is described in section 11.0.

1.3 DEFINITION AND ABBREVIATION

Following definitions and abbreviations apply to this document.

ABS American Bureau of Shipping

AHC Active Heave Compensation

AHT Anchor Handling Tug

ALARP As Low As Reasonably Practical

API American Petroleum Institute

AWS American Welding Society

BP Bollard Pull

CCW Counter Clockwise

CS Classification Society

CSV Construction Support Vessel

CW Clockwise

DGPS Differential Global Positioning System

DNV Det Norske Veritas

DP Dynamic Positioning

FPSO Floating Production, Storage and Offloading Unit

GNSS Global Navigation Satellite System

GPS Global Positioning System

HAZID Hazard Identification

HP Horse Power

HSE Health, Safety and Environment

IMO International Maritime Organization

ITP Inspection and Test Plan

IV Installation Vessel

JSA Job Safety Analysis

LARS Launching and Recovery System

MBL Minimum Breaking Load

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MOC Management of Change

MRU Motion Reference Unit

MWS Marine Warranty Surveyor

NDE Non-destructive Examination

NM Nautical Mile

PDM Precedence Diagramming Method

PTW Permit to Work

QAQC Quality Assurance and Quality Control

QMP Quality Management Plan

ROV Remotely Operated Vehicle

SIMOPS Simultaneous Operations

SMP Safety Management Plan

SOW Scope of Work

TBA To be Advised

USBL Ultra Short Baseline

UTM Universal Transverse Mercator

VLCC Very Large Crude Carrier

WBS Work Breakdown Structure

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2.0 COMPLIANCE WITH REGULATIONS AND STANDARDS

2.1 INTERNATIONAL AND LOCAL GOVERMENTAL REGULATIONS

It is SUBCONTRACTOR’s responsibility to fully comply with and strictly adhere to all international

regulations, IMO regulations and to all applicable Classification, local, Port and Flag State Laws and

Regulations.

As a minimum the following regulations are considered applicable to the WORK.

IMO SOLAS International Convention for the Safety of Life at Sea

IMO MARPOL International Convention for the Prevention of Pollution from Ships

IMO COLREGS International Regulations for the Prevention of Collisions at Sea

STCW Convention International Convention on Standards of Training, Certification and

Watchkeeping for Seafarers

ISM Code The International Safety Management Code

It is to be noted that this document is a revision for bidding purpose only and that CONTRACTOR

reserves a right to add and/or modify the above list of applicable rules, regulations, codes and standards.

SUBCONTRACTOR shall thoroughly investigate other appropriate or applicable laws and regulations in

relation to the intended activities prior to the execution phase and shall plan and perform the WORK

within all applicable legal and regulatory frameworks.

2.2 CLASSIFICATION SOCIETY REGULATIONS

DNV is the designated classification society for the FPSO and its mooring system and therefore all

applicable rules and regulations published shall be complied with. Further, mooring installation

procedure(s) and operations will be subject to their review and approval from both engineering and

operation points of view any comment(s) shall be addressed, responded to and complied with by

SUBCONTRACTOR at no cost to CONTRACTOR.

As a minimum following rules are considered applicable to the WORK.

DNV SHIP RULES DNV Rules for Classification of Ships

DNV-OSS-102 DNV Offshore Service Specifications “Rules for Classification of Floating

Production, Storage and Loading Units”

DNV-OS-E301 DNV Offshore Standard “Position Mooring”

DNV-OS-E302 DNV Offshore Standard “Offshore Mooring Chain”

DNV-OS-E303 DNV Offshore Standard “Offshore Fibre Ropes”

DNV-OS-H101 DNV Offshore Standard “Marine Operations, General”

DNV-OS-H102 DNV Offshore Standard “Marine Operations, Design and Fabrication”

DNV-OS-H201 DNV Offshore Standard “Load Transfer Operations”

DNV-OS-H203 DNV Offshore Standard “Transit and Positioning of Offshore Units”

DNV-OS-H204 DNV Offshore Standard “Offshore Installation Operations”

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DNV-RP-E303 DNV Recommended Practice “Geotechnical Design and Installation of Suction

Anchors in Clay”

DNV-RP-E304 DNV Recommended Practice “Damage Assessment of Fibre Ropes”

DNV-RP-E307 DNV Recommended Practice “Dynamic Positioning Systems - Operation

Guidance”

CONTRACTOR will coordinate with SUBCONTRACTOR and DNV for required review and

approval process as described in section 11.0.

2.3 MARINE WARRANTY SURVEYOR GUIDELINES AND

RECOMMENDATIONS

The installation procedure(s) and operations will be subject to MWS review and approval for the purpose

of providing insurance coverage for the FPSO and its mooring system. MWS to provide warranty survey

service for T.E.N. project will be selected by CONTRACTOR at its discretion.

Applicable guidelines published by a selected MWS shall be adhered to and any recommendations

provided by surveyor(s) shall be addressed, responded to and satisfied by SUBCONTRACTOR at no cost

to CONTRACTOR.

CONTRACTOR will coordinate with SUBCONTRACTOR and MWS for required review and approval

process as described in section 11.0.

2.4 INTERNATIONAL STANDARDS

Internationally recognized standards such as API recommended practices, DNV recommended practices

and AWS codes shall be used as guidelines where and if applicable to the WORK. Engineering and

design analyses as well as operation procedures shall clearly state the design standard to which the

deliverables have been developed.

As a minimum, the following standards may be considered applicable to the WORK.

NORSOK N-004 NORSOK Standard “Design of Steel Structures”

BS EN ISO 19901-7 International Standard “Stationkeeping Systems for Floating Offshore Structures

and MOUs”

API RP 2A-WSD API Recommended Practice “Planning, Designing and Constructing Fixed

Offshore Platforms - Working Stress Design”

API RP 2SK API Recommended Practice “Design and Analysis of Station keeping Systems

for Floating Structures

API RP 2SM API Recommended Practice “Design, Manufacture, Installation and Maintenance

of Synthetic Fiber Ropes for Offshore Mooring”

AWS D01.1-9 AWS Codes “Structural Welding”

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When SUBCONTRACTOR is to deviate from such recognized standards and/or practices,

SUBCONTRACTOR shall seek for CONTRACTOR’s approval of such deviation(s) backed with valid and

justifiable reason(s).

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3.0 SAFETY AND QUALITY MANAGEMENT

3.1 HSE REQUIREMENTS

3.1.1 SAFETY MANAGEMENT PLAN

CONTRACTOR places the utmost importance on the safe and environmentally friendly execution of the

WORK and expects SUBCONTRACTOR to jointly achieve the goal of using the highest standards in HSE

management.

CONTRACTOR’s requirements, processes and standards are detailed in Exhibit J – Health, Safety,

Security and Environmental Requirements – which are to be strictly adhered to at all times throughout all

phases of the WORK.

SUBCONTRACTOR shall develop a job specific Safety Management Plan (SMP) in accordance with all

SUBCONTRACTOR’s and SUBCONTRACT requirements and submit it for CONTRACTOR approval and

thereafter use it during the execution phase. Where SUBCONTRACTOR’s standard SMP is used, a gap

analysis with the SUBCONTRACT requirements is to be performed and the results provided in a report to

CONTRACTOR for approval.

3.1.2 HAZID WORKSHOP

When draft installation procedure(s) is (are) developed, SUBCONTRACTOR shall organize a HAZID

workshop in Singapore or an alternative location as agreed. CONTRACTOR representatives and, as

required, CLIENT and other relevant parties’ representative(s) may attend the workshop.

In the HAZID workshop, the installation procedure(s) will be jointly and thoroughly reviewed and any

potential hazards that may exist in the procedure(s) shall be identified. Once hazards are identified, the

related risks are to be evaluated in accordance with CONTRACTOR’s risk matrix as presented in Exhibit

J or alternatively SUBCONTRACTOR’s risk matrix and methodology in an approved SMP. Where rated

risks are not acceptable, further mitigations are to be discussed and required actions are to be assigned

to respective parties.

SUBCONTRACTOR shall be responsible for maintaining a HAZID action register and ensuring all

identified hazards are mitigated so that their risks are in acceptable level or ALARP as agreed prior to the

commencement of the mobilization of the installation spread(s).

3.1.3 RISK ASSESSMENT, WORK PERMIT AND TOOLBOX TALK

In addition to the HAZID workshop and related risk assessment, all operational activities shall be

performed under strict PTW control in accordance with the approved project SMP. Where any operations

are considered critical such as heavy lifting and SIMOPS, additional JSA shall be carried out to identify

and mitigate potential hazards in such operations in more detailed level.

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Finally, at the commencement of each operation, a toolbox talk is to be held to ensure all operation

personnel and observers or surveyors involved in the operation correctly understand work steps to be

followed and hazards involved.

SUBCONTRACTOR shall maintain JSA, PTW and toolbox talk forms, or copies, for record. It is to be

noted that CONTRACTOR JSA and PTW procedures and forms shall be adopted for any work performed

onboard the FPSO and SUBCONTRACTOR SMP shall reflect the same.

3.1.4 INCIDENT REPORTING

Exhibit J or SUBCONTRACTOR’s approved SMP shall be referred to for the definition and rating of

incidents. SUBCONTRACTOR shall report all incidents affecting SUBCONTRACTOR, CONTRACTOR or

any third party personnel or assets at SUCONTRACTOR managed work site(s) or in

SUBCONTRACTOR’s activities.

All incidents shall be immediately communicated to CONTRACTOR’s site representative(s) and thereafter

formally notified in writing to the representative(s) and a CONTRACTOR’s nominated office with all

available information within a timeframe as defined below depending on severity of incidents.

a) Within one (1) hour for any incident that results in serious injury or illness, loss or risk of life or major

environmental impact.

b) Within twenty-four (24) hours for any other type of incident.

SUBCONTRACTOR shall take such emergency actions that may be required to safeguard personnel or

asset as well as mitigating impacts of incidents and report actions taken to CONTRACTOR immediately.

In case of loss or damage of assets, all damaged assets shall be safeguarded and left in the same

condition as at the time of the incident until CONTRACTOR and/or MWS attending surveyor have

inspected the damage or waived such inspection.

Following the initial notification as specified above, SUBCONTRACTOR shall investigate the incident and

submit a complete incident report within five (5) days with at least, but not limited to:

a) Fully completed incident report form as in the approved SMP;

b) Statements from witnesses;

c) Photographs and/or video files if available;

d) Cause analysis and proposed actions for mitigation and/or prevention; and

e) Any other information available.

SUBCONTRACTOR shall be fully responsible to implement any mitigative and/or preventive actions

recommended in such a report. SUBCONTRACTOR shall maintain all records regarding incidents.

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3.2 QAQC REQUIREMENTS

3.2.1 QUALITY MANAGEMENT PLAN

SUBCONTRACTOR shall be responsible to ensure the WORK is performed in accordance with

regulations, codes and standards as described in Section 2.0 above as well as guaranteeing that the

WORK meets CONTRACTOR’s specifications including those given in Exhibits B, C and D.

If there is any conflict between requirements within the referenced documents it shall be brought to the

attention of CONTRACTOR. The most stringent of the conflicting requirements shall apply unless

otherwise confirmed in writing by CONTRACTOR.

SUBCONTRACTOR shall develop a Project specific Quality Management Plan (QMP) reflecting

CONTRACTOR’s and SUBCONTRACTOR’s quality and assurance requirements and submit it for

CONTRACTOR approval and thereafter use it during the execution phase. Where SUBCONTRACTOR’s

standard QMP is used, a gap analysis identifying shortfalls from CONTRACTOR’s requirements is to be

performed and a report prepared. The QMP and gap report (if applicable) shall be submitted to

CONTRACTOR for review and approval within 30 days of Subcontract award.

3.2.2 INSPECTION AND TEST PLAN

SUBCONTRACTOR’s shall prepare an Inspection and Test Plan (ITP) that identifies the work steps and

activities and for each defines the responsible person or party, the inspection activity and related

requirements such as review, approval, witness or hold-point for each party. The parties shall include at

least SUBCONTRACTOR, CONTRACTOR, CLIENT, DNV and MWS for each work step. The ITP shall

be submitted to CONTRACTOR for review and approval within 30 days of Subcontract award.

Approved ITP will be included in the final QMP and installation procedure(s) along with sign-off sheets as

more detailed in Section 5.1 below to ensure the specified inspection requirements are followed and

proofs are recorded at the operations site(s).

3.2.3 REQUIRED QUALITY DOCUMENTS

SUBCONTRACTOR shall prepare or demonstrate the existence and use of the following documents and

systems.

• Vessel Assurance Matrix for Project Management, Supervision, Crane Operations, Equipment

Operators, etc.

• Project Quality Auditing Procedure

• Project Quality Audit Plan / Schedule to include key systems and operations, including but not

limited to:

(i) Management of Lifting Operations

(ii) Crane Safety Systems

(iii) IMCA ROV

(iv) Latest DP Audit

(v) LOLER (including HL rigging inspection)

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• Non-conformance Report (NCR) Control procedure

• Vessel Assurance Plan to include Vessel Certification for all vessels and barges associated with the

operations, Equipment Certification including crane, and latest warranty survey.

• DP FMEA, Manual, Trim and Stability Manual.

If welding is or becomes necessary for the performance of the WORK then the related controlling

procedures and records as a minimum shall be submitted to CONTRACTOR for review and APPROVAL

before any welding activities are undertaken.

• Weld Consumable Control procedure

• Welding Procedure Specifications (WPS) / Repair WPSs / Welding Procedure Qualification Records

(WPQR)

• Welder Qualification Test Certificates

• Non-destructive Examination (NDE) Plan and NDE Procedures

• NDE Operators’ Qualification Register

• QA/QC Competency register (Welding Inspector, Welding Engineer, and Senior Welding Inspector,

etc. as applicable).

SUBCONTRACTOR shall submit its Master Data Register (MDR) to the CONTRACTOR within 30 days of

Award. The MDR shall include, but not be limited to, the following documents:

• Installation Plan.

• Installation analysis & Lift Design report.

• Installation Procedures

• ROV Operation Plan

3.2.4 FINAL HANDOVER DOSSIER

SUBCONTRACTOR shall submit an index of its proposed final Handover Dossier contents for

CONTRACTOR review and comment 6 weeks before SUBCONTRACT completion. The number of

dossiers required to be submitted by SUBCONTRACTOR shall be two (2) hard copies and one (1)

electronic copy.

The binders shall be hard backed A4 size sheets 4 ring 3.5” spine width, with the SUBCONTRACTOR

Company name and Logo, Project title and Volume Number, Contents description and CONTRACTOR’s

name on both the front cover and the spine.

All binders shall be plastic sheathed front and spine.

Drawings are to be assembled into A4 size binders.

Each binder shall include an Index page of the Contents of each binder located at the front of each book

Fifteen (15) days after PROVISIONAL COMPLETION, SUBCONTRACTOR shall submit one hard copy

for CONTRACTOR’s review and APPROVAL prior to the final submission.

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The final Handover Dossier assembled by the SUBCONTRACTOR will be compiled according to the

following sections list:

SECTION TITLE

1.0 INDEX

2.0 PROCEDURES

3 0 PERSONNEL

4.0 MATERIALS

5.0 STRUCTURAL CONSTRUCTION

6.0 ARCHITECTURE

7.0 PIPING

8.0 ELECTRICAL INSTALLATION

9.0 INSTRUMENTATION INSTALLATION

10.0 FIRE & GAS INSTALLATION

11.0 TELECOMMUNICATION INSTALLATION

12.0 SURFACE PREPARATION & PROTECTIVE COATING

13.0 GENERAL DOCUMENTATION

14.0 RADIOGRAPHS

15.0 PRESERVATION/MAINTENANCE RECORDS

16.0 PLANT INSPECTION RECORDS

17.0 AS-BUILT DRAWINGS

Sections which are not applicable should be retained with a page inserted with NOTAPPLICABLE”

printed under the section heading. Apart from the above, those documents listed in the final MDR shall be

part of the final handover dossier.

3.2.5 MANAGEMENT OF CHANGE

SUBCONTRACTOR shall develop and submit a Management of Change (MOC) procedure as a part of

its QMP for CONTRACTOR’s approval.

Any change or deviation from the approved installation procedure(s) shall be documented in MOC form

with references and/or justifications and reviewed and signed by both CONTRACTOR and

SUBCONTRACTOR representatives prior to the execution in accordance with MOC procedure.

In case any change is of such nature that may affect CLIENT’s work scope or interest, MOC form may be

reviewed and signed off by CLIENT representative(s) as well. Similarly, in case the change is of DNV or

MWS surveyors’ concern, MOC form may be reviewed by them for endorsement.

SUBCONTRACTOR shall maintain all records regarding MOC.

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3.3 SITE SECURITY

SUBCONTRACTOR shall maintain adequate security at all project site(s) to ensure that unauthorized

persons do not enter or have access to the WORK or to SUBCONTRACTOR’s offices.

SUBCONTRACTOR shall prepare security procedures that address security measures as a part of SMP

which shall be subject to CONTRACTOR’s review and approval.

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4.0 PROJECT MANAGEMENT AND ADMINISTRATION

4.1 PROJECT PLANNING

SUBCONTRACTOR is fully responsible for planning and administration of the WORK. Within thirty (30)

calendar days of signing SUBCONTRACT, SUBCONTRACTOR shall submit draft project execution plan

including, but not limited to, following deliverables for CONTRACTOR’s review and approval.

a) Project execution plan narrative statement;

b) Project organization chart;

c) Project deliverables register;

d) Project baseline schedule;

e) Project administration procedures which are to include progress measurement and monitoring,

reporting, coordination and document control procedures, etc.;

f) Safety management plan (SMP); and

g) Quality management plan (QMP).

Once the project execution plan is approved by CONTRACTOR, SUBCONTRACTOR shall perform its

activities in strict adherence to the approved project execution plan throughout the

WORK.

4.2 SCHEDULING

SUBCONTRACTOR shall be responsible for scheduling the WORK to meet the schedule requirements

defined in Exhibit D. Computerized schedules shall be prepared and maintained by SUBCONTRACTOR

using its standard scheduling software.

Upon finalization of the baseline schedule SUBCONTRACTOR shall continuously update it as activities

are progressed. Updated schedules shall be submitted to CONTRACTOR in accordance with following

scheme.

a) On monthly basis in preparatory phase before the deployment (commencement of mobilization) of the

installation spread(s).

b) On weekly basis in execution phase on or after the deployment (commencement of mobilization) of

the installation spread(s).

The updated schedules are to be included in SUBCONTRACTOR’s progress reports as defined in

Section 4.3.

Subcontractor's schedule shall include following:

a) Planned, actual and forecasted dates or time and duration;

b) Gantt chart with PDM logic network with;

c) Planned, actual and forecasted progress S-curves; and

d) Planned, actual and forecasted man-hour histograms.

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In order for CONTRACTOR to "roll up" the progress in the entire FPSO EPCI project schedule,

SUBCONTRACTOR shall provide CONTRACTOR with native schedule files and "man-hour weights" for

all activities in its schedule.

4.3 PROGRESS REPORTING

4.3.1 GENERAL

SUBCONTRACTOR shall continuously monitor the progress of each project activity and provide reports

of the progress of WORK and other information that may be of CONTRACTOR’s interest, highlighting any

observation that may impact on project schedule, SUBCONTRACT price and any other aspect of the

WORK including proposals for recovery and/or mitigation associated with any recovery schedule in case

any negative impact is anticipated.

Reporting period, submission schedule and contents of reports shall be in accordance with following

schedule depending on project phases.

The “Onshore Phase” is defined as preparatory phase as well as close-out phase following the offshore

installation work completion in which the installation spread(s) is neither in transit nor in operation.

The “Offshore Phase” is defined as mobilization, working and demobilization phases of the project in

which the installation spread(s) is either in transit or in operation.

Proposed report formats for all kinds of reports shall be submitted for CONTRACTOR’s review and

approval as a part of the project execution plan as described in 4.1.

4.3.2 MONTHLY REPORT (BOTH ONSHORE & OFFSHORE PHASES)

SUBCONTRACTOR shall provide monthly reports to CONTRACTOR from the signing of

SUBCONTRACT to the completion of the WORK. Report cut-off date is the last Wednesday of a month

and reports shall be available to CONTRACTOR by noon time on following Monday in Singapore time.

Monthly reports shall include, but not be limited to, the followings.

a) A narrative section to cover as a minimum the following:

i) Highlights of significant accomplishments during the reporting period;

ii) Detailed information on the status of the WORK;

iii) Highlights of significant exceptions to the performance of WORK and schedule during the report

period;

iv) Anticipated problems together with actions taken or proposed remedial actions; and

v) Key HSE and QAQC statistics and significant HSE performance elements including, but not limited

to, accidents and/or incidents.

b) Graphical and tabular sections which shall include, as a minimum, the following:

i) Project schedule;

i) Progress S-curves;

ii) Resource histograms;

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iii) Electronic copy of schedule file;

iv) Deliverables register with updated statuses;

v) Technical queries status report; and

vi) Photographs of work in progress.

4.3.3 WEEKLY REPORT (OFFSHORE PHASE)

SUBCONTRACTOR shall provide weekly reports to CONTRACTOR for each week in Offshore Phase by

noon time on the following Monday in Singapore time. Weekly reports shall comprise, as a minimum, the

followings.

a) A narrative section summarizing achievement for the period, explanations of deviations from the

schedule and any other relevant information;

b) A narrative on significant HSE performance elements including, but not limited to, accidents and

incidents;

c) Details of any delays or lack of resources likely to impede performance of the Work;

d) A narrative on significant QAQC performance or measures relating to the elements of Work

performed;

e) Updated schedule; and

f) Photographs of work in progress.

4.3.4 DAILY REPORT (OFFSHORE PHASE)

SUBCONTRACTOR shall submit daily reports for all vessels involved in Offshore Phase, which shall

include, but not be limited to, the followings.

a) HSE statistics;

b) Detailed records of operations in timeline in the previous twenty four (24) hours

(reporting period);

c) Planned operations for the next seventy two (72) hours;

d) Weather conditions and weather forecast for next seventy two (72) hours;

e) Status of all vessels and critical equipment involved in the operation;

f) A tabular summary of bunker and utility storage and consumption for all vessels;

g) Crew list for all vessels; and

h) Areas of concern.

Each daily report shall cover a twenty-four-hour (24-hour) period starting from 12:00 am (start of the day)

to next 12:00 am (end of the day) and shall be submitted to CONTRACTOR strictly by 6:00 am of the

following day.

Daily reports shall be issued to CONTRACTOR's site representative on board the installation spread(s)

for his/her endorsement by signing. CONTRACTOR’s representative shall reserve a right to comment on

the reports where reported activities or figures are deemed different from his/her observations and/or

he/she thinks it is necessary to put on record his/her observations and/or CONTRACTOR’s position. The

endorsed daily reports shall be distributed to CONTRACTOR’s nominated office(s) and any other

recipients as specified by CONTRACTOR via email and filed for record. It is SUBCONTRACTOR’s

responsibility to ensure all vessels engaged in offshore operations to maintain daily operations logs that

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shall be made available to CONTRACTOR’s site representative(s) upon request in addition to daily

reports.

4.4 MEETINGS

During Onshore Phase of Project, CONTRACTOR and SUBOCNTRACTOR (“Parties”) shall arrange

regular progress meetings, at least bi-monthly. Once the installation spread(s) is deployed and Offshore

Phase has started, such regular progress meetings shall be held on a weekly basis. The meetings may

be held face-to-face or via a tele-conference system depending on Parties’ convenience.

Once the installation spread(s) arrives in the installation site and CONTRACTOR’s representative is

onboard the spread(s), daily meetings shall be held between CONTRACTOR’s representative(s) and

SUBCONTRACTOR’s Offshore Construction Manager (“OCM”) including, as required, other key

operations and project management personnel.

SUBCONTRACTOR shall maintain minutes of meeting for all meetings and issue the same to

CONTRACTOR for review and endorsement each time.

4.5 DOCUMENT CONTROL

A Project deliverables register shall be developed by SUBCONTRACTOR and submitted to

CONTRACTOR for review as specified in 4.1. Such a register shall list all planned project deliverables

with at least following information:

a) Client, CONTRACTOR and SUBCONTRACTOR document numbers;

b) Document title;

c) Planned and actual issue date for each revision; and

d) Review requirements and approval statuses by CONTRACTOR, DNV and MWS.

SUBCONTRACTOR shall maintain the deliverable register to the up-to-date status at all times and shall

include in its monthly progress reports as detailed in 4.3.

All deliverables shall be submitted electronically, with an exception that the final installation report that

shall also be submitted in hardcopy in addition to electronic format, into CONTRACTOR’s document

control system in accordance with CONTRACTOR’s instructions and specifications found in Exhibit B.

All documents shall be in ISO defined A4 or A3 size and electronic file format shall be in PDF. Native files

shall be submitted along with PDF documents in well recognized file format such as Microsoft Word,

Excel, etc. All engineering drawings shall be submitted both in PDF and in Autodesk AutoCAD formats.

A detailed document control procedure shall be developed by SUBCONTRACTOR as a part of the project

execution plan as detailed in 4.1. CONTRACTOR’s based upon the CONTRACTOR document control

procedure found in Exhibit B.

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4.6 REVIEW AND APPROVAL

CONTRACTOR reserves the right to review and approve all aspects of the WORK. SUBCONTRACTOR

shall obtain CONTRACTOR’s approval for all engineering deliverables as well as commencement of any

major operations.

It shall be noted that SUBCONTRACTOR shall be responsible to fully comply with specifications,

Classification Society rules, MWS requirements and other regulatory requirements and CONTRACTOR’s

approval or acceptance shall not relieve SUBCONTRACTOR under any circumstance of its responsibility

to fulfill such requirements.

Review and approval of engineering deliverables shall be controlled with an approved document control

procedure and in accordance with CONTRACTOR’s document control procedure as is provided in Exhibit

B. SUBCONTRACTOR’s deliverables submitted through CONTRACTOR’s document control system are

to be reviewed and returned with disposition and comments, if applicable, within 15 calendar days.

CONTRACTOR shall be responsible for coordination with CS, MWS and CLIENT, as applicable, for their

respective review and approvals on the SUBCONTRACTOR’s deliverables within such 15 days.

There are four (4) type of approval statuses as follows.

a) Approved (A):

Deliverable is approved and SUBCONTRACTOR shall proceed with its activities based upon the

approved deliverable.

b) Approved as Noted (AN):

Deliverable is approved with comments and SUBCONTRACTOR shall proceed with its activities

based upon the approved deliverable in condition that SUBCONTRACTOR addresses and fully

satisfies the comments provided. SUBCONTRACTOR shall also modify and re-submit the deliverable

where commented for CONTRACTOR’s acceptance.

c) Rejected (RJ):

Deliverable is not approved and SUBCONTRACTOR shall revise the deliverable in accordance with

any comments provided on the deliverable and resubmit the same for CONTRACTOR’s approval.

SUBCONTRACTOR shall not proceed with related activities until the deliverable is approved.

d) Reviewed (R):

Deliverable is not subject to CONTRACTOR’s or any other party’s approval. CONTRACTOR has

reviewed the deliverable and retains the same for information only. SUBCONTRACTOR shall

proceed with its activities.

Approvals of major operations shall be granted by a written notice. Prior to commencement of any major

operations as agreed in the approved mooring installation procedures and the approved ITP,

SUBCONTRACTOR shall notify CONTRACTOR of the intention in writing and CONTRACTOR shall grant

his approval or instruct SUBCONTRACTOR otherwise in a written notice. Commencement of such

operations shall not unreasonably withheld by CONTRACTOR.

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5.0 ENGINEERING AND PREPARATION

5.1 INSTALLATION PROCEDURE

SUBCONTRACTOR shall be responsible to deliver installation procedure(s) based on a CONTRACTOR

furnished document ‘Installation Guideline for TEN FPSO’ (“Installation Guideline”) provided in Exhibit B

as well as all other Exhibits and documents referred therein. The first revision shall be submitted to

CONTRACTOR for review and approval within ninety (90) calendar days of signing SUBCONTRACT.

Installation procedures shall include, as a minimum, the following.

a) Organization chart for both onshore and offshore manning;

b) Emergency response plan including a detailed workflow chart with all necessary contacts identified;

c) Management of change procedures with required forms;

d) Offshore installation operation criteria;

e) Step-by-step work procedures for installation work as well as preparatory work; f) A complete set of

diagrams or drawings to describe such detailed work procedures;

g) Recording forms of any measurements and observations as well as mooring components

identification numbers;

h) Loading and sea fastening plan and transit of mooring components as well as other equipment on

board including the vessels stability analyses and sea fastening calculations;

i) Suction pile installation analyses as detailed in 5.2;

j) A complete set of information and/or date that needs to be referenced in offshore operations

including, but not limited to, coordinates of suction piles and other field installations, list mooring

components with identification numbers for traceability, list of equipment, tools, rigging materials,

instruments and consumables with respective specifications; and

k) A complete set of certificates for equipment, tools, rigging materials, tools and instruments such as

load test certificates, calibration certificates, etc.;

The installation procedures shall be fully approved by CONTRACTOR, CS, MWS and any other party

applicable and shall be available at site for the entire duration of offshore installation work.

5.2 SUCTION PILE INSTALLATION ANALYSES

SUBCONTRACTOR shall perform a series of analyses of suction pile installation operation to determine

anticipated self-penetration, required pump specification, suction rate as well as to verify structural

integrity of the pules during installation operation based upon the soil characteristics given in the

geotechnical report provided in Exhibit B as well as the suction pile details given in Exhibit C.

Both upper and lower bound cases shall be considered in such analyses taking into account soil

sensitivity in order to identify all possible scenarios that may occur during suction operation and address

any potential issue in preparatory phase.

SUBCONTRACTOR shall also consider potential pile retrieval scenario(s) and have sufficient provisions

to allow such operations.

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Structural strength calculation, in particular buckling calculation, shall be a part of such analyses to

ensure stress does not exceed an acceptable criteria during the entire pile installation operation

considering maximum overpressure or under pressure in both suction or retrieval scenarios. NORSOK N-

004 and API RP 2A-WSD shall be referred for such structural analyses.

5.3 STATION-KEEPING ANALYSIS

SUBCONTRACTOR shall perform and submit a station-keeping analysis during Phase 2 operations

based on CONTRACTOR provided metocean data and FPSO particulars found in Exhibit B and C.

SUBCONTRACTOR shall procure and use, as required, statistical environmental data of the installation

region to complete his study.

SUBCONTRACTOR shall then select AHT’s with sufficient BP for station-keeping to ensure following

conditions:

a) FPSO position can be maintained in the most severe orientation with at least eighty per-cent (80%)

workability in normal condition (statistical weather condition).

b) FPSO position can be maintained in the least weather sensitive orientation (bow or stern in weather)

for survival in the storm condition of ten (10) year return period.

5.4 ENVIRONMENTAL OPERATION CRITERIA

SUBCONTRACTOR shall provide suitable floating and other equipment and design its installation

procedures to minimize environmental restrictions to operations. The following shall be considered as

guideline on environmental operation criteria for surface operations.

Significant Wave Height (Hs) 3.0 m

Surface Current Speed (Vc) 3.0 knots

10 min Average Wind Speed (Vw10) 30.0 knots

Installation procedure(s) shall be designed in such a way that number of critical lifts are minimized, lifting

and over-boarding paths are as short as possible and the vessel(s) orientations can be chosen without

any restriction during critical lifting and suction pile installation in order to select the least sensitive

position and orientation to weather

direction(s).

SUBCONTRACTOR shall thoroughly study the environmental data of the installation site including Exhibit

B and submit a workability analysis considering the proposed equipment for CONTRACTOR’s review.

SUBCONTRACTOR shall also provide environmental monitoring equipment to accurately measure wind

direction and speed, surface and subsea direction and current speed and wave direction and heights.

Environmental monitoring records shall be maintained and provided to CONTRACTOR in daily reports.

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5.5 HAZID WORKSHOP

Once installation procedures are developed SUBCONTRACTOR shall organize a hazard identification

(HAZID) workshop in Singapore at an appropriate timing agreed with CONTRACTOR inviting all stake

holders including CONTRACTOR and CLIENT representatives to identify potential risks and hazards

involved in WORK. The HAZID workshop shall address all aspects of WORK, including preparatory and

post-installation activities, simultaneous operations (SIMOPS), etc.

In the HAZID workshop, risk of each hazard identified shall be rated referring to CONTRACTOR furnished

risk matrix or alternatively a SUBCONTRACTOR’s risk matrix in an approved SMP. Where risks are

deemed unacceptable, additional mitigative and preventive measures are to be considered. Such

measures can be either recommended in the HAZID workshop or, if not readily suggested, proposed at a

later date.

Following the HAZID workshop SUBCONTRACTOR shall generate and submit a report and an action

tracking register listing all HAZID recommendations and unresolved risks.

SUBCONTRACTOR shall review the risks of hazards identified along with recommendations given,

propose appropriate actions to mitigate the risks to an acceptable level or ALARP. CONTRACTOR and

other parties, as required, shall also be responsible to address the risks and hazards where they are

considered to be actionees.

SUBCONTRACTOR shall maintain to action tracking register up-to-date at all times and distribute the

same to all participating parties regularly until all risks are mitigated. All the action items identified shall be

taken and closed prior to the commencement of the installation

spread(s) mobilization.

5.6 FPSO VISITS

SUBCONTRACTOR shall plan their visits to the FPSO in the Singapore integration yard at agreed timing

to familiarize his personnel with the FPSO as well as its equipment related to mooring chain pull-in and

vessel positioning operations, and to make an arrangement, as required, that may be needed to suit his

planned installation procedures.

SUBCONTRACTOR shall deliver all equipment and materials that are to be loaded onto the FPSO prior

to its sail-a-way at least two (2) months before the planned sail-a-way date as advised by

CONTRACTOR. All items supplied shall be in lockable ten (10) feet containers with certified lifting

riggings to avoid any damage or loss during construction and/or transit. SUBONTRACTOR shall

handover one (1) set of the container keys to CONTRACTOR as may be required for custom inspection

purpose, etc. Where any pre-installation or pre-rigging is required SUBCONTRACTOR may request

CONTRACTOR for such installations submitting detailed drawings and instructions. SUBCONTRACTOR,

however, shall be fully responsible for final installations and commissioning of any SUBCONTRACTOR

supplied equipment or materials and therefore plan sufficient stay in the integration yard to complete full

commissioning of critical equipment and/or systems that are required for installation and station-keeping

operations.

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The final visit shall occur prior to sail-a-way of FPSO in order to check the completeness all the

arrangement required.

SUBCONTRACTOR shall produce a written report for respective visit outlining his activities, findings and

making recommendations within one (1) week of completion of each visit.

5.7 EQUIPMENT INSPECTION

All floating equipment will be subject to MWS suitability inspection and approval. SUBCONTRACTOR

shall plan and schedule such inspection(s) at least one (1) month prior to planned mobilization date(s)

and inform CONTRACTOR of inspection location and schedule at least ten (10) days in advance so that

CONTRACTOR has sufficient time to arrange a surveyor to attend inspection(s).

Any recommendations provided by attending surveyor(s) shall be addressed and taken care of by

SUBCONTRACTOR to the satisfaction of attending surveyor(s).

SUBCONTRACTOR shall issue a close-out report for each inspection once all recommendations are

fulfilled and closed.

CONTRACTOR reserves a right to participate such inspection(s) and make recommendations to vessels

and their equipment where CONTRACTOR observes the condition of vessels and equipment are

considered to potentially have a negative impact to WORK.

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6.0 SUPPLY OF INSTALLATION SPREAD

6.1 CONSTRUCTION SUPPORT VESSEL

SUBCONTRACTOR shall supply one (1) Construction Support Vessel (CSV) equipped with at least, but

not limited to following for Phase 1 operations.

a) Dynamic positioning system of DYNPOS-AUTRO & DPS3 or equivalent capable to maintain vessel

position in non-coincident side wind of thirty (30) knots or side current of three (3.0) knots.

b) AHC cranes one of which shall have at least two hundred fifty (250) T AHC lifting capacity, operable

at up to two thousands (2,000) m water depth.

c) Two (2) ROV’s of at least one hundred fifty (150) HP with LARS or ROV hangers equipped, operable

at up to two thousands (2,000) m water depth.

d) Two (2) self-contained manoeuvrable pump skids with LARS of required pumping capacity

(SUBCONTRACTOR shall specify) for suction operation, operable at up to two thousands (2,000) m

water depth.

e) Chain lockers or alternative storage spaces to store mooring chains of at least three (3) mooring legs

at a time.

f) Open deck or alternative storage spaces to store polyester rope drums of at least three (3) mooring

legs at a time.

g) One (1) multi-drum tow winch with five hundred (500) T capacity to allow handling of mooring legs.

h) Survey and positioning spread consisting of both surface and subsea positioning systems as detailed

in Section 6.3.

SUBCONTRACTOR may use the same vessel or another vessel for Phase 2 operations. In case a

different vessel will be used, such shall satisfy the above requirements a) through c), g) and h).

6.2 STATION-KEEPING TUGS

SUBCONTRACTOR shall provide at least four (4) operational and one (1) standby Anchor Handling Tugs

(AHT) for position keeping with sufficient bollard pull (BP) to maintain the FPSO’s position and orientation

within the required tolerances during Phase 2 operations as described in Section 5.3. As a guideline,

each AHT shall be equipped with at least following. It is to be noted that final specification of equipment

shall be defined by SUBCONTRACTOR.

a) Propulsion system with maximum BP of at least one hundred eighty (180) metric tons.

b) A tow winch with at least two hundred and fifty (250) metric tons capacity.

c) A two pennant of at least seventy six (76) mm dia. and eight hundred (800) m long.

d) Surface positioning system and an interface to the tug management system as described in Section

6.3.

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6.3 SURVEY AND POSITIONING SYSTEM

All installation spread(s) vessels shall have high-precision surface positioning systems and MRU to

monitor vessel position, orientation and motions. DGPS or alternative GNSS systems with a differential

correction with full redundancy shall be used.

Phase 1 installation spread vessels shall also be equipped with USBL high-precision acoustic subsea

positioning system with full redundancy.

In Phase 1 operation, a position management system shall be installed onboard CSV providing position,

orientation, depth, velocity and any other information that may be necessary for installation operation

visually at control station(s) to facilitate the operations.

In Phase 2 operation, a tag management system shall be installed onboard FPSO and, as required, other

vessels in order to provide the position, orientation, velocity and any other information of all the vessels

for facilitating installation and station-keeping operations visually at control station(s).

SUBCONTRACTOR shall provide independent DPGS antennas onboard FPSO. In case any interface

with the existing FPSO DGPS and MRU are required, SUBCONTRACTOR shall consult with

CONTRACTOR.

All local coordinates will be shown in UTM as specified by CONTRACTOR. SUBCONTRACTOR shall,

prior to the installation work, provide transition between GPS readouts with WGS-84 datum to the

CONTRACTOR specified UTM system for

CONTRACTOR’s approval. Such transition shall be configured in the SUBCONTRACTOR’s survey

systems and final transition shall also be checked at site by SUBCONTRACTOR and CONTRACTOR

representatives.

Positioning accuracy shall be within the following tolerance:

FPSO (turret center) 0.5 m

Other Vessels 0.5 m

Subsea Vehicles 4.0 m at 1,100 – 1,600 m water depth

6.4 ACCOMMODATION FOR CONTRACTOR PERSONNEL

SUBCONTRACTOR shall provide cabins, office(s) and accommodation services to CONTRACTOR

representatives, CLIENT representative(s), CS and MWS surveyors onboard SUBCONTRACTOR

supplied vessels. Cabins to be made available shall be for single person and of quality equal to that are

provided to the Ships’ officers. The Internet and telephone shall be available and accessible to such

personnel on twenty four (24) hour basis.

Office(s) shall be provided either in the cabins or separately. A desk with the Internet connection and

telephone shall be provided to each person. Printer(s) and scanner(s) shall be available in the office(s).

All the facilities and services, including the Internet and telephone shall be provided at no cost to

CONTRACTOR.

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Quantity of cabins to be provided on each vessel is as follows.

a) Ten (10) single cabins onboard CSV for Phase 1 operations.

b) Six (6) single cabins onboard CSV for Phase 2 operations.

c) One (1) single cabin onboard each AHT for station-keeping.

Cabins and accommodation services onboard the FPSO during Phase 2 operations will be provided by

CONTRACTOR as defined in Section 11.6.

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7.0 SUPPLY OF TOOLS AND MATERIAL

SUBCONTRACTOR shall supply all equipment, tools, rigging materials, consumables and any other

materials that are required for the WORK other than the items specifically defined as CONTRACTOR’s

scope of supply in section 11.0 and Exhibit I.

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8.0 MOBILIZATION AND DEMOBILIZATION

8.1 GENERAL

SUBCONTRACTOR shall be responsible for mobilization and demobilization of the entire installation

spread(s), equipment and materials and SUBCONTRACTOR personnel from/to their origin/next

destination.

8.2 IMPORTATION AND EXPORTATION

SUBCONTRACTOR shall be fully responsible for importation and exportation of the entire installation

spread(s), equipment and materials including, but not limited to, applications, documentation, receiving

authority inspections, fulfilling regulatory requirements, payment of custom duties, any other type of tax,

agent and broker fees.

SUBCONTRACTOR shall also be responsible for arranging proper visa to allow SUBCONTRACTOR

personnel to enter into Ghana and work onboard an offshore vessel for the required period.

8.3 MOORING COMPONENTS DELIVERY

All mooring components will be delivered to and will be ready for SUBCONTRACTOR’s collection in a

yard in Ghana, which will be advised by CONTRACTOR at a later date.

All the materials will be ready for collection at least one (1) month prior to the commencement of Phase 1

offshore operations as per an approved schedule.

Thereafter SUBCONTRACTOR shall be responsible for collection, transportation, handling, temporary

storage and loading onto CSV of the materials including supply of cranes and any other equipment

required for such activities.

A marshalling / storage yard or a space within a port facility, as required, shall also be arranged by

SUBCONTRACTOR.

8.4 SUPPLIES, BUNKERING AND DISPOSALS

SUBCONTRACTOR shall be responsible for all supplies, bunkering as well as arranging garbage

disposals and effluent discharges in accordance with international and coastal states’ regulations

throughout mobilization, installation and demobilization phases.

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8.5 EMBARKATION AND DISEMBARKATION OF CONTRACTOR

PERSONNEL

All CONTRACTOR, CLIENT, CS and MWS personnel to board SUBCONTRACTOR vessels are

expected to embark at a port in Ghana prior to or during the mobilization for the installation operations.

SUBCONTRACTOR shall inform CONTRACTOR of the specific location and schedule for embarkation at

least ten (10) days in advance. CONTRACTOR will

be responsible to ensure all CONTRACTOR, CLIENT, CS and MWS personnel are available for boarding

at the specified location and time.

Similarly, all the personnel from the above mentioned parties will disembark at a port in Ghana upon

completion of the phases of the installation operations.

8.6 DEMOBILIZATION OF UNUSED SPARE MOORING COMPONENTS

SUBCONTRACTOR shall be responsible to deliver unused spare mooring components to a port facility or

a yard in Ghana as specified by CONTRACTOR similar to the collection of mooring components as

described in 8.3.

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9.0 INSTALLATION WORK

9.1 PRE AND POST INSTALLATION SURVEY

SUBCONTRACTOR shall perform ROV video surveys before and after the installation operations as

follows.

a) Calibration of both surface and subsea survey systems upon arrival in the installation site.

b) Survey of individual suction pile location prior to installing suction piles to determine the visual

appearance of the seabed topography and the presence of any debris. Any debris present likely to

interfere with pile installation shall be removed by ROV. If too large for ROV and/or expected to

significantly impact work schedule the incident shall be reported immediately to CONTRACTOR for an

instruction. At least the area within twenty (20) m from the planned suction pile location shall be

surveyed.

c) Survey of seabed along each individual mooring leg corridor and pre-determined wet storage path for

the full length prior to pre-lay of mooring legs. If seabed discontinuities are detected, which may affect

the performance of the mooring system, the incident shall be reported immediately to CONTRACTOR

for an instruction. At least the area within eight (8) m from the planned mooring leg path shall be

surveyed.

d) Survey of individual suction pile location following installation to show stick-up, soil quake around

circumference of pile, lie of ground chain and position of connector.

e) Survey of the full length of each individual mooring leg from suction pile to hang-off at turret on

completion of mooring chain hook-up and tensioning showing the complete circumference and

highlight any damage to any part, or any twist of the mooring leg.

The video survey screen shall include on-screen real-time displays of position, depth and heading as a

minimum. The survey records shall be presented on a DVD, and shall be indexed and have a voice

commentary offering an explanation of what is being shown on the screen at all times of the survey

presentation. These recordings shall be included in the final installation report. 9.2 DP TRIAL

SUBCONTRACTOR shall perform a DP trial to verify DP capability of the vessels upon every arrival at

the installation site.

9.3 SUCTION PILE INSTALLATION (PHASE 1)

SUBCONTRACTOR shall install total nine (9) suction piles along with mooring legs connected to the pile

padeyes with a connection link at the designated locations to the specified tolerances as defined in

Installation Guidelines.

During preparatory phase, Subcontractor shall carefully review the drawings of the suction piles and

advise any requirements such as marking, ROV connections, handling padeyes, etc. to suit his intended

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method of installation. Should these devices not be made of structural carbon steel then

SUBCONTRACTOR shall supply and issue to CONTRACTOR in order to have CONTRACTOR’s

designated fabricator install the items.

Subcontractor may visit the fabrication yard of the suction piles to check that the piles are being

constructed to its needs.

In the event the established suction pile locations are found to be unsuitable, CONTRACTOR will work

together with SUBCONTRACTOR to establish a secondary suitable location.

9.4 MOORING LEG INSTALLATION AND WET STORAGE (PHASE 1)

Once the suction pile for each of the total of nine (9) mooring legs have been properly installed the

mooring leg components, assembled on board the CSV in accordance with CONTRACTOR furnished

drawings and Installation Guideline, for each leg shall be laid towards the FPSO mooring system centre

within the pre-surveyed corridor.

Identification number of all mooring leg components assembled shall be recorded in a format prepared by

SUBCONTRACTOR in its installation procedures to ensure right components as intended in design are

used at correct positions as well as allowing tracing back to QAQC records at a later date.

The mooring chains shall be laid in a pre-determined pattern on the seabed and wet stored until hook-up

operation commences. Each mooring leg shall be fitted with at least two (2) marker buoys with mooring

leg ID number indication, retrieval pennant line and pick-up rig.

Special care must be taken for handling and wet storing polyester rope sections and SUBCONTRACTOR

shall design its procedures to avoid abrasion on the rope surface and to avoid any twist in the leg.

Handling of the ropes shall be in accordance with the manufacturer’s recommendations.

9.5 FPSO TO SITE (PHASE 2)

CONTRACTOR will arrange and perform the transport of the FPSO from Singapore to Ghanaian waters

and to within five nautical miles of the installation site.

Depending upon SUBCONTRACTOR’s state of readiness at the time of the FPSO’s arrival in Ghana, the

FPSO will either anchor inshore, or go directly to the offshore installation site. Handover of the vessel into

SUBCONTRACTOR’s care and custody will take place within a five (5) nautical mile radius of the final

installation site or in the anchorage off the Ghanaian coast as mutually agreed between CONTRACTOR

and SUBCONTRACTOR. Upon handover, SUBCONTRACTOR shall attach the towlines from the four (4)

AHT’s used for position keeping purposes to the FPSO and shall tow/manoeuver the vessel to the

installation site.

SUBCONTRACTOR and CONTRACTOR will discuss and agree on how and when the installation crew

and tow/mooring masters etc. from SUBCONTRACTOR will board FPSO.

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9.6 REMOVAL OF SEA-FASTENING OF TURRET (PHASE 2)

The turret of the FPSO, pull-in equipment and tow chafe chains will be received at site in a sea-fastened

condition. SUBCONTRACTOR shall remove such sea-fastening prior to the hook-up operation. In the

interest of safety it is important that this operation is carried out before any mooring leg attachment is

made to the turret, as the design of the fastenings is only to prevent the turret rotating during transit from

the integration yard to the installation site.

CONTRACTOR shall advise SUBCONTRACTOR of the sea-fastening orientation the turret is when

received at site prior to arrival of FPSO. SUBCONTRACTOR may request CONTRACTOR to sea-fasten

the turret in its preferred orientation to suit the installation procedure.

9.7 MOORING LEG HOOK-UP AND TENSIONING (AHT)

Once all the mooring legs are pre-laid and pre-tensioned and the FPSO is ready for hook-up being

positioned by the positioning tugs, the free end of each mooring leg shall be retrieved from seabed and

handed over to FPSO using the pull-in winch and the wire pull-in rope then engaged into the chain

stopper on turret one by one.

Following hang-off of all nine (9) mooring legs on the turret, the top chains shall be tensioned using the

pull-in winch tensioning rope to a specific value as specified by CONTRACTOR measuring the angle of

the chain stoppers in accordance with Installation Guideline. Tensioning shall be performed by pulling in

the mooring chains section by section. Once a certain chain length is pulled into turret, excess chain

length shall be cut using gas cut torch and pull-in line shall be re-rigged up on the top chain for the next

step of tensioning. The process will be repeated a step by step until the mooring chain tension reaches

the specified value.

CONTRACTOR will provide a mooring engineer on board FPSO to instruct SUBCONTRACTOR for

required tensioning length, sequence, etc.

It is to be noted that the tensioning process shall be performed as evenly as possible for all mooring legs

monitoring tension or angle of all mooring legs and hence cannot be pre-determined. Further

CONTRACTOR will need a certain time to analyse mooring leg angle measurements reported along with

the FPSO turret centre position at each step to determine required shortening length of all the mooring

legs in the next step.

SUBCONTRACTOR shall consider the storm safe condition as defined in Installation Guideline and may

release maximum two (2) bow positioning AHT’s once such condition is achieved depending on site

environment and position keeping performance.

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9.8 TURRET ROTATION TEST (PHASE 2)

Following the installation and tensioning of all mooring legs a rotation test for the turret shall be

performed. The vessel shall be rotated a full 360 degrees in both CW and CCW directions using the stern

positioned AHT(s).

9.9 DISPOSAL OF EXCESS CHAIN CUTS (PHASE 2)

SUBCONTRACTOR shall be responsible for disposal or redelivery to a specified location in Ghana of the

excess chain cuts from the mooring chain tensioning after the installation work.

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10.0 POST INSTALLATION DELIVERABLES

10.1 COMPLETION CERTIFICATES

10.1.1 PROVISIONAL COMPLETION CERTIFICATE

SUBCONTRACTOR shall issue the Provisional Completion Certificate for CONTRACTOR’s acceptance

and endorsement upon successful completion of each phase of the installation work stating the date and

time of the completion, any defects or deviations found and any remarkable or recordable observation.

10.1.2 FINAL COMPLETION CERTIFICATE

SUBCONTRACTOR shall issue the Final Completion Certificate for CONTRACTOR’s acceptance and

endorsement upon the completion of the defect liability period or the warranty period as defined in

SUBCONTRACT stating the date of the completion and any remarkable or recordable observations.

Upon the acceptance of the Final Completion Certificate, the WORK and SUBCONTRACTOR’s

responsibilities under SUBCONTRACT are deemed to have been completed.

10.2 FINAL INSTALLATION REPORT

SUBCONTRACTOR shall submit the final installation report including, but not limited to the

following.

a) Completed and signed installation procedures;

b) Record of identification numbers of all mooring components in each mooring leg;

c) Record of final anchor suction pile installation coordinates;

d) Record of number of top chain links removed from each mooring leg, associated with

measured chain angle and FPSO turret centre position at the time of such measurement;

e) Detailed operation log or daily report copies;

f) All MOC forms raised and implemented during the installation operations;

g) Survey systems calibration records/reports;

h) Any other reports or records as applicable; and

i) ROV video records.

The final installation report shall be submitted within thirty (30) calendar days following completion of the

installation work. The final installation report shall be submitted in both electronic format and hardcopy.

Two (2) sets of DVD which contain electronic files and video files of the report and two (2) sets of hard

copies of the report shall be delivered to a designated CONTRACTOR’s office or to an alternative

address as well as uploading electronic files into the CONTRACTOR’s document control system.

CONTRACTOR may, following its review, request SUBCONTRACTOR to add further information to the

report as required.

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11.0 CONTRACTOR SCOPE OF WORK

11.1 LICENSE AND PERMITS FOR MOORING INSTALLATIONS

CONTRACTOR will coordinate with CLIENT who is responsible to obtain required license(s) and/or

permits from Ghanaian government or regulatory authorities to install the mooring system and hook-up

the FPSO at the offshore installation site to ensure all required permits will be given for

SUBCONTRACTOR’s offshore activities.

However, the above is limited to offshore installation permits and SUBCONTRACTOR shall be

responsible for all other permits to perform its related activities such as entering into and berthing at a

port, disposal/discharge of garbage and effluent, heavy road transportations, etc. shall be obtained from

relevant authorities by SUBCONTRACTOR.

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11.2 SUPPLY AND DELIVERY OF MOORING COMPONENTS

CONTRACTOR will supply all mooring components that will be installed along with spare mooring

components to configure one (1) complete mooring leg with the longest length as detailed in Exhibit I.

The mooring components will be delivered to a CONTRACTOR specified location in Ghana for

SUBCONTRACTOR’s collection as described in 8.3.

11.3 SUPPLY OF PULL-IN AND TOWING EQUIPMENT

CONTRACTOR will supply pull-in and towing equipment on board the FPSO as detailed in Exhibit I.

Towing pennants and required connection shackles shall, however, be provided by SUBCONTRACTOR.

11.4 COORINATION WITH CS AND MWS

CONTRACTOR shall coordinate with CS and MWS for their attendance to the offshore installation work

as well as obtaining required approvals.

However SUBCONTRACTOR shall be responsible to fulfil its requirements as described in Sections 2.2

and 2.3 hereto

11.5 OFFSHORE HELICOPTER TRANSPORTATION

CONTRACTOR will coordinate with CLIENT for providing offshore helicopter transportation between a

CLIENT-designated onshore location in Ghana and the FPSO after the FPSO arrival in Phase 2 work for

SUBCONTRACTOR’s personnel.

11.6 CABINS AND ACCOMMODATION SERVICES ONBOARD FPSO

Cabins and accommodation services on board FPSO will be provided by CONTRACTOR.

SUBCONTRACTOR will be provided with twenty five (25) bed spaces during Phase 2 work however no

single-person cabin will be allocated.

SUBCONTRACTOR will also be provided with one (1) common office space such as bridge room with

access to the Internet and telephone for required communication for work. CONTRACTOR however

reserves a right to invoice to SUBCONTRACTOR for telephone bills. Printers, scanners and any other

office supplies, as required, shall be supplied by SUBCONTRACTOR.

Accommodation services such as meals, laundry, medical service, etc. will be provided as per

CONTRACTOR’s standards.