OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables...

92
OFFSHORE CABLES

Transcript of OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables...

Page 1: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

OFFSHORE CABLES

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FOREWORD

ONE OF THE WORLD’S BIGGEST COMPANIES IN THE SECTOR.

General Cable Corporation is one of the world’s leading cable manufacturing companies. In its work it has contributed decisively to progress and improvements in people’s quality of life.

Through innovation and technology General Cable is present in the development and evolution of society. With more than 13,000 associates operating in 26 countries and 57 manufacturing facilities, General Cable is a global leader in the supply of products and services to the global oil, gas and petrochemical industry.

The company has a hundred-year tradition and its own values based on customer satisfaction, integrity in all it does, teamwork, delivery speed, creativity and innovation, and ongoing improvement, in which people are its main source of value.

This is General Cable, a company with a commitment to the future, to innovation, and to sustainability. It is a company prepared to meet its commitment to society and the environment.

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INDEX

06

19

08

24

Symbols

Technical information

Introduction

Selection guide

General Cable reserves the right to alter or modify specifications and materials in the light of later technical development.

27

72

Cables for offshore installations

Installation guide

OFFSHORE CABLES

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SYMBOLS

FLAME RETARDANT SINGLE WIRE - IEC 60332-1-2

FLAME RETARDANT BUNCHED WIRES - IEC 60332-3-22, cat. A

FIRE RESISTANT - IEC 60331

LOW SMOKE EMISSION - IEC 61034-2

HALOGEN FREE - IEC 60754-1

LOW ACIDITY AND CORROSIVITY OF EVOLVED GASES - IEC 60754-2

INCREASED FLEXIBILITY

MECHANICAL RESISTANCE

HEAVY DUTY6

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MINERAL OIL RESISTANCE

HYDROCARBON RESISTANCE

ELECTRO-MAGNETIC INTERFERENCE PROTECTION

MUD OIL RESISTANCE

WORK AT VERY LOW TEMPERATURE -40 ºC

WEATHERING TEST RESISTANT

REDUCED BENDING RADIUS

WATERTIGHT

7

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INTRODUCTION

8

OFFSHORE CABLES

TECHNICAL SPECIFITATION

In this catalogue General Cable presents its series of shipboard energy, control and instrumentation cables for fixed installations on vessels and oil rigs.

The safety of people and equipment is a priority consideration in the design and construction of Exzhellent-606 and Genfire-606 cables. They are made from zero-halogen compounds with a low-acidity and -corrosivity of gases evolved and a low opacity of fumes evolved during combustion, in accordance with the corresponding IEC standards. They therefore allow for quick, safe evacuation in the event of fire.

The cables are designed to comply with the strictest non-fire propagation standards and prevent the generation of secondary seats of fire even in circumstances of high cable concentration in unfavourable conditions.

There are also “fire-resistant” designs that feature not only the above properties, but are also able to continue providing service even when directly affected by fire. Their use in safety services enables the services to continue working even in situations of fire.

Reinforced cables feature standard tinned copper braiding that provides good mechanical protection and may also be used in specific applications such as shielding.

Exzhellent-606 and Genfire-606 cables may be used in extreme climates, principally because of their resistance to very low temperatures.

This catalogue also includes specific designs for energy cables used in circuits with variable frequency drives (VFD).

The cables described in this catalogue have been designed in accordance with the following standards and specifications.

8

NEK TS 606Cables for off-shore installation - Halogen-free and/or mud resistant - Technical specification.

IEC 60092-350 Electrical installations in ships.

IEC 60092-352Choice and installation of electrical cables.

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IEC 60092-353Single and multicore non-radial field power cables with extruded solid insulation for rated voltages 1 kV and 3 kV.

IEC 60092-354Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV.

IEC 60092-376Cables for control and instrumentation circuits 150/250 V.

IEC 60092-351Insulation materials for shipboard and offshore units, power, control, instrumantarion, telecommunication and data cables.

IEC 60092-359Sheathing materials for shipboard power and telecommunication cables.

IEC 60228 Conductors of insulated cables.

IEC 60332-3-22 cat. A Tests on bunched electric cables under fire conditions, fire retardant.

IEC 60331-21 Circuit integrity - Procedures and requirements for cables up to and including 0,6/1 kV.

IEC 60331-1Circuit integrity - Test method for a temperature of at least 830 ºC for cables rated up to 0,6/1 kV and with an overall diameter exceeding 20 mm.

IEC 60331-2Circuit integrity - Test method for a temperature of at least 830 ºC for cables rated up to 0,6/1 kV and with an overall diameter not exceeding 20 mm.

IEC 60754-1 Determination of the amount of halogen acid gas .

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Cables shown in this cataloge are covered with “Type Approvals” from main classification societies:

ABS BUREAU VERITAS GERMANISCHER LLOYD

DET NORSKE VERITASLLOYD’S REGISTER

10

IEC 60754-2 Determination of degree of acidity of gases.

IEC 61034-2 Measurement of smoke density.

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1111

APLICATIONSDepending on their use, the cables are distributed into the following groups:

LOW VOLTAGE POWER CABLES (NEK TS 606) Power cables suitable for operation at up to and including 0.6/1 kV. Constructions up to and including 4 core. Coloured core identification. Non armoured and armoured with tinned copper wire braid. Available designs with mud resistance and/or fire resistance (circuit integrity). Available designs for variable frequency drives (VFD).

MEDIUM VOLTAGE CABLES (NEK TS 606) Cables for distribution of energy in voltages of 3,6/6 to 12/20 kV. Armoured with tinned copper wire braid. Available designs with mud resistance.

CONTROL CABLES (NEK TS 606) Available from 2 to 37 cores. Identification by numbering. Armoured with tinned copper wire braid. Available designs with mud resistance and/or fire resistance (circuit integrity).

INTRUMENTATION CABLES (NEK TS 606) Multiunit (pairs or triple core). Cores identified by colours and numbered tape in each unit. Two pair cable without individual screen has a star/quad composition. Individual and/or collective screening of units using Cu / Poliester tape and drain wire. Cable screening using tinned copper wire braid.

CONSTRUCTIONOn the basis of the above-mentioned IEC standards, and reviewing the formation of the cables, we have:

ConductorTinned annealed copper in accordance with IEC 60092-350:

Class 2: Rigid conductors with 7 wire formation (in small sections) or concentric layers in big cross sections.Class 5: Flexible conductors bunched or multibunched configurations.In general those class 2 are used, but the use of class 5 is growing, due to their handeability and therefore their greater ease of installation.

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Tin plated conductor is used to offer greater protection of conections against oxidation in heavy marine environments.

See the following tables for standarized sections and compositions to be used:

CROSS SECTIONAL AREA

Cable type IEC Standard(kV)Voltage

(mm2)

Area ofconductor

Power Low Voltage 1 kV3 kV

1,5 : 300 mm2

10 : 300 mm2

6 kV10 kV15 kV20 kV

10 : 630 mm2

16 : 630 mm2

25 : 630 mm2

35 : 630 mm2

250 V 0,50 : 2,50 60092-376

60092-354

60092-353

Instrumentation

Power Medium Voltage

COMPOSITION NUMBER OF CORES

Cable type IEC StandardNumber of

cores

Power L.V. “N” (Not specified)

1,2*4,7,10,14,19,24,30,37 pairs

2,4,7,12,19,27,37 cores 60092-376

60092-376

60092-354

60092-353

Control cables

Instrumentation

Power M.V. 1 or 3 cores

(*) Two pair cable is a star-quad composition, cores diametrally oposed are used to conform the pairs.

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Insulation materialsNEK TS 606 specifies insulation materials making reference to standard IEC 60092-351. The ones used in the current catalog are:

EPR (Ethylene propylene). A thermosetting elastomer, it has an almost nil distortion due to the action of heat. It gives the cable greater flexibility. Especially suitable if the sheath has to be a crosslinked compound.

HEPR (Hard grade etylene propylene). Improved EPR compound bringing beter performance both in mechanical o electrical properties. This brings to a thickness insulations similars to the XLPE ones.

INSULATION MATERIALS

T ype of insulating compound Short-circuitAbbreviateddesignation

NormalOperation

Maximum rated conductor Temperature ºC

Elastomeric or thermoset

EPR

HEPR

90 250

90 250

Ethylene-propylene rubber or similar (EPM o EPDM) Halogen free

High modulus of hard grade halogen free ethylene propylene rubber

Sheating materialsThe sheath of the cables protects the set of cores from the mechanical or environmental aggressions they can suffer. Mechanical aggressions are mainly abrasions from the dragging of the cables and tears at angles of the tubes and occur during the installation, while the environment aggressions (heat, presence of oils or aggressive agents) will affect the cable throughout its working life.

Halogen free termosetting compound SHF 2. It has the advantages of being a heat-stable compound which does not release toxic gases or opaques smoke in case of fire (see annex 2), and it has good resistance to oils, fuel and solvents. Good resistance to mechanical demands.

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Type of sheathing compound Abbreviated designation

Elastomeric or thermoset

SHF 2

SHF Mud

Ethylene-propylene rubber or similar (EPM o EPDM) Halogen free

High modulus of hard grade halogen free ethylene propylene rubber

ArmouringThe armour gives the cable mechanical protection. The copper in tinplated version being used in this case.

The use of tinned copper in the armour performs a dual function as it behaves as armour but also as a screen.

Type Materials

BRAID Tinned annealed copper

ScreeningIn low tensión cables, the screens are the elements which provide the cable protection against electromagnetic fields. This is an element especially suitable for cables for instrumentation, control and transmission of signals thanks to its sensitivity to radiation which can distort the signal transmitted by the cable. To protect the cable from radiation it is necessary to screen the group of conductors (protection from external disturbance) or each one of the pairs or triples (electromagnetic fields from other elements of the same cable).

According to the standard, screens can be either braid or laminated polyester tape. In all designs of 2, 3 and 4 cores, the screen cross-section has been defined according to the criteria set in standard IEC 60092-352 Table 2, so it can be used as an earthing conductor.

In armoured type cables, the use of tinned copper wire braid armour, when properly earthed, allows to use it as a collective screen.

Type Materials

BRAID

TAPE

Tinned annealed copper

Cu / Polyester

Halogen-free mud-resistant crosslinked compound SHF Mud.The same characteristics as per material type SHF 2 adding mud resistance according to NEK TS 606.

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Electromagnetic compatibility (EMC)When General Cable products are installed in accordance with IEC 60533, they fulfil the requirements for Electro-Magnetic Compatibility.

To establish how cables perform in the event of fire, a series of standards have been developed to define fire conditions and measure the cable’s performance in a similar situation to that of the installation. It should nonetheless be remembered that these tests establish fixed, reproducible conditions used to appraise the performance of the cables in this situation. Current IEC standards envisage the following events:

Flame retardant (IEC 60332-1-2)A 1 kW flame in contact with the cable sheath for a time established in the standard should not spread. The cable will not therefore prompt a fire caused by a minor incident or by an external heat source with which it comes into accidental contact.

Flame retardant (IEC 60332-3-22)A fire unconnected with the cable may affect a wiring system and become more serious if the system is oriented vertically, thus allowing the circulation of air and the creation of a chimney effect. If the decomposition temperature of the organic materials is reached, exothermic combustion of the cables occurs and the fire spreads. The insulation compounds used in Exzhellent-606 y Genfire-606 cable sheaths are designed to hinder exothermic reaction. To simulate this situation, the test involves the application of powered air and a 20-kW gas burner to a bundle of cables arranged to simulate a vertical wiring system. In these conditions, a fire in the cables prolonged for 40’ must go out in the time established in the standard and must not exceed a length of 2.5 metres. The prescribed standard applicable in the ship industry is IEC 60332, part. 3-22, cat A. Category A prescribes the maximum volume of inflammable material (seven litres per metre).

Fire resistance (IEC 60331)IEC 60331 defines the test conditions applied to a cable that must remain in service in safety circuits even when directly affected by a fire and when its organic parts are decomposing.

IEC 60332-1

FIRE PERFORMANCE OF CABLES

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In the test, the cable is subject to the action of a burner at a minimum flame temperature of 750 ºC (standard IEC 60331-21) or of 830 ºC (for cables with an overall diameter of over 20 mm in IEC 60331-1 and for cables with an overall diameter not exceeding 20 mm in IEC 60331-2) for a period of 90 minutes, during and at the end of which the cable must remain in service.

Halogen-free and low smoke emission cablesCables subject to fire, depending on the materials of which they are made, may give off gases that are toxic for people’s health or corrosive and therefore hinder the proper operation and preservation of the electronic and IT components in the vicinity. Opaque smoke that prevents a view of the escape routes from the affected sites may also be given off.

To minimise these effects, General Cable has developed the Exzhellent series cables that eliminate harmful emissions of halogenated and toxic gases (IEC 60754-1 and 60754-2), substantially reduce opaque smokes and thus facilitate the evacuation of people (IEC 61034-2).

IEC 60332-3-22 Cat. A

IEC 60332-3IEC 60331

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IEC 60754-1 IEC 61034

Sheathing material Standards Units

Index oxigen limit ASTM-D-2863 35 36 36

280 290 290

180 >60 200

<0,5 <0,5 <0,5

>4,3 >4,3 >4,3

ASTM-D-2863

IEC 60754-1

IEC 60754-2

IEC 61034-2

%

%

%

pH

ºCTemperature index

Halogen content

Corrosivity index

Smoke density (Dm)

Thermoplastic Thermosetting Crosslinked

Halogen Free Halogen FreeHalogen FreeMud Resistant

SHEATHING MATERIALSANNEX 1

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SMOKE EMISSION CHARACTERISTICSANNEX 2

0 2

ST2 (PVC)

Tiempo (minutos) / Time (minutes)

% T

rans

mit

anci

a /

% tr

ansm

itta

nce

4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40

10

20

30

40

50

60

70

80

90

100

SE1 (CP)

SHF 1

SHF 2

0 2

ST2 (PVC)

Tiempo (minutos) / Time (minutes)

% T

rans

mit

anci

a /

% tr

ansm

itta

nce

4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40

10

20

30

40

50

60

70

80

90

100

SE1 (CP)

SHF 1

SHF 2

Unaged Tensile Strenght IEC 60092-359 9,0 9,0 9,0

120 120 120

-25ºC -40ºC -40ºC

7 d. @ 100°C 7 d. @ 120°C 7 d. @ 120°C

n.a. IRM 902 24h @ 100ºC

IRM 902 24h @ 100ºCIRM 903 7 d. @ 100ºC

Calcium Bromide Brine 56 d. @ 70ºC

Carbo Sea 56 d. @ 70ºC

IEC 60092-359

IEC 60092-359NEK TS 606

IEC 60811

N/mm2

%Unaged Elongation at Break

Ageing in air over

Oil Resistance / MUD

Minimum Low Temp. Operation

MATERIAL MECHANICAL CHARACTERISTICS

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TECHNICAL INFORMATION

CABLE DESIGNATIONCable designation is based in the letter code described in the tables below:

Halogen free design

Materials InsulationInner covering / Inner

SheathAdditional

characteristics

Fire resistant tape + insulation B

O

U

VFD

X

R

F

Ethylene Propylene Rubber (EPR)

Inner covering

No armour

Tinned Copper wire braid

Thermoset compound SHF 2 or SHF Mud

Unit screening (i) Individual(c) Collective

Variable frequency drives

Armour / Shield Outer Sheath

The cable designation also includes the number and size of cores (NxS), substituing the symbol “x” by the symbol “G” when an earth core is required. In two, three or four core cables armoured power, the NxS/E terminology is used to illustrate the cables in wich the copper wire braid armour can be employed as the earth conductor. In this case, the cross sectional area of the braid (E) is equal or greater than 50% of the phase conductors.

CURRENT CARRYING CAPACITIESGeneral Cable recommends the utilisation of current ratings according to standard IEC 61892-4 based on conductor temperature of 90 ºC and ambient temperature of 45 ºC. As an alternative, it is possible to use the current ratings included in the regulations of third-party bodies.

De-rating factors for differing methods of installation, and ambient temperatures are specified in IEC 61892-4.

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CABLE OVERALL DIAMETER TOLERANCE

Nominal overall diameter

(mm) Low voltage power & control

+1,0-0,5 +2,0-1,0< 20

+2,0

+2,5

+3,0

+3,5

+4,0

+5,0

+5,5

-0,5

-0,75

-0,75

-0,75

-1,0

-1,0

-1,0

+2,5

+3,0

+4,0

+4,5

+5,0

+6,0

+6,5

-1,0

-1,5

-1,5

-1,5

-1,5

-1,5

-1,5

20 - 29,9

30 - 39,9

40 - 49,9

50 - 59,9

60 - 69,9

70 - 79,9

> 79,9

High voltage power

Tolerance(mm)

20

Number of pairs or triples

≤ 5 +1,5-1,5

6 - 10

> 10

≤ 4

5 - 8

> 8

+1,5

+2,5

+1,5

+2,0

+2,5

-2,0

-2,5

-1,5

-1,5

-2,5

Instrumentation

Tolerance(mm)

ParesPairs

TríosTriples

R: minimum bending radius; a lower radius does not guarantee cable integrity as it may have suffered potential damage that shortens its useful life.

MINIMUM BENDING RADIUS (IEC 60092-352)

R

Cable

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MINIMUM BENDING RADIUS (IEC 61892-4)Up to and including 1,8/3 kV

Insulation Covering (D)

Nominal overalldiameter Minimum internal

radius of bend

Thermoplastic or thermosetting

Circular copper conductors

Unarmoured or unbraided

Metal braid screenedor armoured Any

< 25 mm 4 D a

6 D> 25 mm

6 D

Composite polyester/metal tape screened units or collective tape

screeningAny 8 D

a) 6D for circuit integrity

Higher than 1,8/3 kV

Any 12 DSingle core Any

Any 9 D3 core cable Any

CORE IDENTIFICATIONPower cables up to 1,8/3 kV

Number of cores EarthNeutralPhase

2

3

4

4+E

3+E

2+E

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Instrumentation cables of 150/250 V

Grey sheathIntrinsically safe circuits: Blue sheathTwo pair cables collectively screened are laid up with diametrically opposite cores.

“n” equals number of each pair or triple

n nPair

n nnTriple

12

21

Two pairs collective screen

Multi-conductor control cables of 250 V or 0,6/1 kV

“n” 1 2 3 4 n

“n” equals the correlative conductor number

Power cables of 3,6/6 kV and aboveNumber of cores

3

22

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TECHNICAL DATA FOR OFFSHORE INSTRUMENTATION CABLES

Data @ 1000 Hz

Standard Fire resistant

0,75 0,751,5 1,5 Units

Conductor cross sectional area(mm2)

Ω/km14,127,6 14,127,6Cond. Resistance (DC) 20°C

Ω/km14,127,6 14,127,6Cond. Resistance (AC) 20°C

mH/km0,6120,635 0,6580,721Inductance

Ω/km14,127,6 14,127,6Impedance

Ω253333 265366Characteristicimpedance

dB/km0,570,75 0,550,68Signal attenuation

nF/km6360 5852Mutual capacitance aprox.

Electricalproperties

Characteristicproperties

2

3

4

56789

2

3

4

56789

100000100001000100

0.1

2

3

4

56789

2

3

4

5678910.0

1.0

100000100001000100

0.1

10.0

1.0

Att

enua

tion

(dB

/km

)

Frequency (Hz)

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SELECTION GUIDE

CABLE SELECTION

Rated voltage Type Armoured Mud resistant Serie Page

0,6/1 kV

3,6/6 kV

6/10 kV

8,7/15 kV

12/20 kV

3,6/6 kV

6/10 kV

8,7/15 kV

12/20 kV

250 V

P1 RFOU

P1/P8 RFOU

P18 RU

P2 RFOU

P3 RFOU

P4 RFOU

P19 RFOU

P2/P9 RFOU

P3/P10 RFOU

P4/P11 RFOU

P19/P21 RFOU

S1 RFOU(i)

S2 RFOU(c)

S11 RU(i)

S12 RU(c)

S1/S5 RFOU(i)

S2/S6 RFOU(c)

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

x

7475 2469

7476 2470

7479

7480

7481

7482

7483

7484

7485

7486

7487

4271 4281

4272 4282

4267

4268

4273 4283

4274 4284

28

30

32

34

34

34

34

36

36

36

36

38

40

42

44

46

48

POWERL.V.

POWERM.V.

INSTRUMENTA-TION

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CIRCUIT INTEGRITY CABLES (IEC 60331) FIRE RESISTANT

Rated voltage Type Armoured Mud resistant Serie Page

0,6/1 kV

250 V

P5 BFOU

P5/P12 BFOU

P17 BU

S3 BFOU(i)

S4 BFOU(c)

S13 BU (i)

S14 BU (c)

S3/S7 BFOU(i)

S4/S8 BFOU(c)

x

x

x

x

x

x

x

x

x

x

x

7473 2473

7474 2474

7478

4275 4285

4276 4286

4269

4270

4277 4287

4278 4288

50

52

54

56

58

60

62

64

66

POWERL.V.

INSTRUMENTA-TION

25

CABLES FOR VARIABLE FREQUENCY DRIVES (VFD)

Rated voltage Type Armoured Mud resistant Serie Page

0,6/1 kV

3,6/6 kV

6/10 kV

8,7/15 kV

12/20 kV

18/30 kV

RFOU-VFD

RFOU-VFD

x

x

x

x

x

x

x

x

x

x

x

x

7490

7941

7942

7943

7944

7945

68

70

POWERL.V.

POWERM.V.

Page 24: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

CABLES FOROFFSHORE INSTALLATIONS

Page 25: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

EXZHELLENT – 606Type P1 RFOU

MAIN USES AND FEATURES Armoured cables for installation in offshore applications with special performances on flame spread and low emission of smoke and fumes.Oil resistant.Max. rated conductor temperature in normal operation: 90°C.Minimum working temperature -40 ºC.

CONSTRUCTIONTinned copper, stranded class 2.1. CONDUCTOR

Halogen free compound.3. INNER COVERING

Tinned copper wire braid.4. BRAID ARMOUR

Thermoset compound type SHF 2.IEC 60092-359.

5. OUTER SHEATH

Ethylene Propylene Rubber.IEC 60092-351.Core identification: see pages 21 and 22.

2. INSULATION

1

2

3

4

5

28

Rated voltage: 0,6 / 1 kV

Armoured

POWERIEC 60092-351

IEC 60092-353

IEC 60092-359

NEK TS 606

IEC 60754-1

IEC 60754-2

IEC 61034-2

IEC 60332-1-2

IEC 60332-3-22

STANDARDS

Page 26: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

(mm2) (kg/km) (mH/km)Nominal cross Weight Inductance

(mm) (mm) (V/A. km)

Diameter under armour

Overalldiameter

Voltage drop(COS φ=0.8)

7475206

7475207

7475208

7475306

7475307

7475308

7475309

7475310

7475311

7475312

7475313

7475314

7475315

7475316

7475317

7475318

7475406

7475407

2469056

2469057

2469076

2469077

2469126

2469127

2469196

2469197

2x1,5

2x2,5

2x4

3x1,5/1,5

3x2,5/2,5

3x4/4

3x6/6

3x10/10

3x16/16

3x25/16

3x35/17,5

3x50/25

3x70/35

3x95/47,5

3x120/60

3x150/75

4x1,5/1,5

4x2,5/2,5

5x1,5

5x2,5

7x1,5

7x2,5

12x1,5

12x2,5

19x1,5

19x2,5

9,0

10,0

11,0

9,5

10,5

11,5

13,5

15,5

17,5

20,5

23,0

26,5

30,0

34,5

41,0

45,5

10,5

11,5

11,5

13,0

12,5

14,0

17,0

18,5

20,0

22,0

12,5

13,5

15,0

13,0

14,5

15,5

17,5

19,5

22,0

25,5

28,0

32,0

36,5

41,0

47,5

52,5

14,5

15,5

16,0

17,0

17,0

18,0

21,5

23,0

24,5

27,0

240

290

385

275

365

440

560

745

1015

1405

1790

2435

3290

4470

5975

7320

350

430

420

515

485

595

730

915

990

1260

21,7

13,5

8,41

21,7

13,5

8,41

5,60

3,35

2,14

1,39

1,02

0,779

0,560

0,427

0,353

0,302

21,7

13,5

21,7

13,5

21,7

13,5

21,7

13,7

21,7

13,5

0,376

0,350

0,328

0,376

0,350

0,328

0,317

0,296

0,281

0,278

0,268

0,264

0,250

0,248

0,231

0,231

0,376

0,350

0,376

0,350

0,376

0,350

0,376

0,350

0,376

0,350

Code

29

Page 27: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

EXZHELLENT – 606

MAIN USES AND FEATURES

CONSTRUCTION

1

2

3

4

5

Type P1/P8 RFOU

30

Armoured cables for installation in offshore applications with special performances on flame spread and low emission of smoke and fumes.Halogen free, oil and mud resistant.Max. rated conductor temperature in normal operation: 90 °C.Minimum working temperature -20 ºC.

Tinned copper, stranded class 2.1. CONDUCTOR

Halogen free compound.3. INNER COVERING

Tinned copper wire braid.4. BRAID ARMOUR

Thermoset compound mud resistant type SHF Mud.NEK TS 606.

5. OUTER SHEATH

Ethylene Propylene Rubber.IEC 60092-351.Core identification: see pages 21 and 22.

2. INSULATION

Rated voltage: 0,6 / 1 kVMUD RESISTANTArmoured

POWERIEC 60092-351

IEC 60092-353

IEC 60092-359

NEK TS 606

IEC 60754-1

IEC 60754-2

IEC 61034-2

IEC 60332-1-2

IEC 60332-3-22

STANDARDS

Page 28: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

(mm2) (kg/km) (mH/km)Nominal cross Weight Inductance

(mm) (mm) (V/A. km)

Diameter under armour

Overalldiameter

Voltage drop(COS φ=0.8)

Code

0,384

0,357

0,335

0,384

0,357

0,335

0,324

0,302

0,287

0,284

0,274

0,269

0,255

0,253

0,247

0,244

0,384

0,357

0,376

0,350

0,376

0,350

0,376

0,350

0,376

0,350

25,0

15,6

9,71

21,7

13,5

8,41

5,60

3,35

2,14

1,39

1,02

0,779

0,560

0,427

0,353

0,302

21,7

13,5

21,7

13,5

21,7

13,5

21,7

13,5

21,7

13,5

245

295

385

280

370

445

565

750

1020

1410

1790

2430

3305

4480

5975

7345

350

425

420

515

485

595

730

915

990

1260

12,5

13,5

15,0

13,0

14,5

15,5

17,5

19,5

22,0

25,5

28,0

32,0

36,0

41,5

47,5

52,5

14,5

15,5

16,0

17,0

17,0

18,0

21,5

23,0

24,5

27,0

9,0

10,0

11,0

9,5

10,5

11,5

13,5

15,5

17,5

20,5

23,0

26,5

30,0

35,0

41,0

45,5

10,5

11,5

11,5

13,0

12,5

14,0

17,0

18,5

20,0

22,0

2x1,5

2x2,5

2x4

3x1,5/1,5

3x2,5/2,5

3x4/4

3x6/6

3x10/10

3x16/16

3x25/16

3x35/17,5

3x50/25

3x70/35

3x95/47,5

3x120/60

3x150/75

4x1,5/1,5

4x2,5/2,5

5x1,5

5x2,5

7x1,5

7x2,5

12x1,5

12x2,5

19x1,5

19x2,5

7476206

7476207

7476208

7476306

7476307

7476308

7476309

7476310

7476311

7476312

7476313

7476314

7476315

7476316

7476317

7476318

7476406

7476407

2470056

2470057

2470076

2470077

2470126

2470127

2470196

2470197

31

Page 29: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

EXZHELLENT – 606

1

2

3

Type P18 RU

32

MAIN USES AND FEATURES

CONSTRUCTION

Unarmoured cables for installation in offshore applications with special performances on flame spread and low emission of smoke and fumes.Oil resistant.Max. rated conductor temperature in normal operation: 90 °C.Minimum working temperature -40 ºC.

Tinned copper, stranded class 2.1. CONDUCTOR

Ethylene Propylene Rubber.IEC 60092-351.Core identification: see pages 21 and 22.

2. INSULATION

Rated voltage: 0,6 / 1 kV

Non armoured

POWER

Thermoset compound mud resistant type SHF 2.IEC 60092-359

3. OUTER SHEATH

IEC 60092-351

IEC 60092-353

IEC 60092-359

NEK TS 606

IEC 60754-1

IEC 60754-2

IEC 61034-2

IEC 60332-1-2

IEC 60332-3-22

STANDARDS

Page 30: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

(mm2) (kg/km) (mH/km)Nominal cross Weight Inductance

(mm) (mm) (V/A. km)

Diameter under armour

Overalldiameter

Voltage drop(COS φ=0.8)

7479206

7479207

7479208

7479306

7479307

7479308

7479309

7479310

7479311

7479312

7479313

7479314

7479315

7479316

7479317

7479318

7479406

7479407

7479408

7479409

7479410

7479411

7479412

7479413

7479414

2x1,5

2x2,5

2x4

3x1,5/1,5

3x2,5/2,5

3x4/4

3x6/6

3x10/10

3x16/16

3x25/16

3x35/17,5

3x50/25

3x70/35

3x95/47,5

3x120/60

3x150/75

4x1,5/1,5

4x2,5/2,5

4x4/4

4x6/6

4x10/10

4x16/16

4x25/16

4x35/17,5

4x50/25

10,4

11,2

12,3

11,1

12,1

13,1

14,4

16,4

18,6

22

24,5

30,5

34,3

39,2

43

47,2

12,3

13,3

14,6

16,1

18,3

20,7

24,5

27,3

34,3

170

205

260

195

250

315

395

565

785

1165

1525

2240

3015

4055

4980

5995

240

295

390

495

710

990

1480

1940

2875

45

45

50

45

50

55

60

70

75

90

100

185

210

235

260

285

50

55

60

65

75

85

100

165

210

21,7

13,5

8,42

21,7

13,5

8,42

5,61

3,35

2,15

1,39

1,03

0,781

0,563

0,429

0,355

0,304

21,69

13,48

8,42

5,61

3,35

2,15

1,39

1,03

0,781

0,419

0,389

0,364

0,419

0,389

0,364

0,34

0,316

0,299

0,294

0,283

0,277

0,263

0,26

0,253

0,25

0,419

0,389

0,364

0,34

0,316

0,299

0,294

0,283

0,277

Code

33

Page 31: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

EXZHELLENT – 606

Semiconducting material and tinned copper wire braid.Core identification: see pages 21 and 22.

4. INSULATION SCREENING

Halogen free compound.

Tinned copper wire braid.

Thermoset compound type SHF 2.IEC 60092-359.

5. INNER COVERING

6. BRAID ARMOUR

7. OUTER SHEATH

Type RFOU

1

2

34

7

5

6

34

MAIN USES AND FEATURES

CONSTRUCTION

Medium voltage power cables for installation in offshore applications with special performances on flame spread and low emission of smoke and fumes.Oil resistant.Max. rated conductor temperature in normal operation: 90 °C.Minimum working temperature -40 ºC.

Tinned copper, stranded class 2.1. CONDUCTOR

Semiconducting material.2. CONDUCTOR SCREENING

Ethylene Propylene Rubber (EPR).IEC 60092-351.

3. INSULATION

Rated voltage: 3,6 / 6 kV - 6 / 10 kV - 8,7 / 15 kV - 12 / 20 kVArmoured

POWERIEC 60092-351

IEC 60092-354

IEC 60092-359

NEK TS 606

IEC 60754-1

IEC 60754-2

IEC 61034-2

IEC 60332-1-2

IEC 60332-3-22

STANDARDS

Page 32: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

Code (mm2) (kg/km)Nominal cross Weight

(mm) (mm)

Diameter under armour

Overalldiameter

ohm/km

Inductive reactance

(μF/km)Capacitance

0,2830,3220,3590,3990,4320,5260,2880,3270,3590,399

0,1320,1250,1180,1140,1100,1020,1150,1090,1020,098

45455045505560707590

25,026,528,030,031,536,548,552,055,060,0

20,021,523,525,026,531,041,545,048,052,0

1x501x701x95

1x1201x1501x240

3x50/253x70/35

3x95/47,53x120/60

7480114748011574801167480117748011874801207480314748031574803167480317

Type P3 RFOU

0,2570,2880,3240,3590,3890,4720,2570,2880,3240,359

0,1350,1260,1210,1150,1110,1040,1170,1090,1040,100

1265152518552165248535654395530068057750

26,027,529,531,032,537,049,553,061,062,0

21,027,524,026,027,531,542,546,053,054,0

1x501x701x95

1x1201x1501x240

3x50/253x70/35

3x95/47,53x120/60

7481114748111574811167481117748111874811207481314748131574813167481317

Rated voltage: 6/10 kV

Type P4 RFOU

0,2080,2330,2600,2870,3090,3730,2120,2330,2600,287

0,1400,1320,1260,1210,1170,1090,1240,1160,1100,105

1430169520352380273038705490634577008865

28,030,031,534,035,540,059,562,567,070,0

23,024,526,528,530,034,052,054,058,561,5

1x501x701x95

1x1201x1501x240

3x50/253x70/35

3x95/47,53x120/60

7482114748211574821167482117748211874821207482314748231574823167482317

Rated voltage: 8,7/15 kV

Type P19 RFOU

0,1810,2010,2230,2460,2640,3160,1810,2010,2230,246

0,1450,1360,1310,1250,1210,1130,1300,1200,1160,111

1580186522402560299542405820677581409405

30,532,034,536,038,543,560,564,068,572,5

25,526,529,030,532,036,552,556,060,063,5

1x501x701x95

1x1201x1501x240

3x50/253x70/35

3x95/47,53x120/60

7483114748311574831167483117748311874831207483314748331574833167483317

Rated voltage: 12/20 kV

35

Type P2 RFOU Rated voltage: 3,6/6 kV

Page 33: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

EXZHELLENT – 606Type RFOU

1

2

34

7

5

6

36

Semiconducting material and tinned copper wire braid.Core identification: see pages 21 and 22.

4. INSULATION SCREENING

Halogen free compound.

Tinned copper wire braid.

Thermoset compound mud resistant type SHF Mud.NEK TS 606.

5. INNER COVERING

6. BRAID ARMOUR

7. OUTER SHEATH

MAIN USES AND FEATURES

CONSTRUCTION

Medium voltage power armoured cables for installation in offshore applications with special performances on flame spread and low emission of smoke and fumes.Halogen free, oil and mud resistant.Max. rated conductor temperature in normal operation: 90 °C.Minimum working temperature -20 ºC.

Tinned copper, stranded class 2.1. CONDUCTOR

Semiconducting material.2. CONDUCTOR SCREENING

Ethylene Propylene Rubber (EPR).IEC 60092-351.

3. INSULATION

Rated voltage: 3,6 / 6 kV - 6 / 10 kV - 8,7 / 15 kV - 12 / 20 kVMUD RESISTANTArmoured

POWERIEC 60092-351

IEC 60092-354

IEC 60092-359

NEK TS 606

IEC 60754-1

IEC 60754-2

IEC 61034-2

IEC 60332-1-2

IEC 60332-3-22

STANDARDS

Page 34: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

Type P2/P9 RFOU

Code (mm2) (kg/km)Nominal cross Weight

(mm) (mm)

Diameter under armour

Overalldiameter

ohm/km

Inductive reactance

(μF/km)Capacitance

0,2830,3220,3590,3990,4320,5260,2880,3270,3590,399

0,1320,1250,1180,1140,1100,1020,1150,1090,1020,098

1210147517752090240534954240517062607495

25,026,528,030,031,536,548,552,055,060,0

20,021,523,525,026,531,041,545,048,052,0

1x501x701x95

1x1201x1501x240

3x50/253x70/35

3x95/47,53x120/60

7484114748411574841167484117748411874841207484314748431574843167484317

Rated voltage: 3,6/6 kV

Type P3/P10 RFOU

0,2570,2880,3240,3590,3890,4720,2570,2880,3240,359

0,1350,1260,1210,1150,1110,1040,1170,1090,1040,100

1265152518552165248535654395530068057750

26,027,529,531,032,537,049,553,061,062,0

21,027,524,026,027,531,542,546,053,054,0

1x501x701x95

1x1201x1501x240

3x50/253x70/35

3x95/47,53x120/60

7485114748511574851167485117748511874851207485314748531574853167485317

Rated voltage: 6/10 kV

Type P4/P11 RFOU

0,2080,2330,2600,2870,3090,3730,2120,2330,2600,287

0,1400,1320,1260,1210,1170,1090,1240,1160,1100,105

1430169520352380273038705490634577008865

28,030,031,534,035,540,059,562,567,070,0

23,024,526,528,530,034,052,054,058,561,5

1x501x701x95

1x1201x1501x240

3x50/253x70/35

3x95/47,53x120/60

7486114748611574861167486117748611874861207486314748631574863167486317

Rated voltage: 8,7/15 kV

Type P19/P21 RFOU

0,1810,2010,2230,2460,2640,3160,1810,2010,2230,246

0,1450,1360,1310,1250,1210,1130,1300,1200,1160,111

1580186522402560299542405820677581409405

30,532,034,536,038,543,560,564,068,572,5

25,526,529,030,532,036,552,556,060,063,5

1x501x701x95

1x1201x1501x240

3x50/253x70/35

3x95/47,53x120/60

7487114748711574871167487117748711874871207487314748731574873167487317

Rated voltage: 12/20 kV

37

Page 35: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

EXZHELLENT – 606

Halogen free compound.4. INNER COVERING

Tinned copper wire braid.5. BRAID ARMOUR

Thermoset compound type SHF 2. IEC 60092-359.

6. OUTER SHEATH

Ethylene Propylene Rubber (EPR).IEC 60092-351.Core identification: see pages 21 and 22.

2. INSULATION

1

2

3

4

5

6INSTRUMENTATION

Type S1 RFOU (i)

38

MAIN USES AND FEATURES

CONSTRUCTION

Armoured, individually screened pairs/triples cables for installation in offshore with special performances on flame spread and low emission of smoke and fumes.Oil resistant.Minimum working temperature -40 ºC.

Tinned copper, stranded class 2.1. CONDUCTOR

Copper polyester tape with drain wire.3. INDIVIDUAL SCREEN

Rated voltage: 150 / 250 V

Armoured & individually screened

IEC 60092-351

IEC 60092-359

IEC 60092-376

NEK TS 606

IEC 60754-1

IEC 60754-2

IEC 61034-2

IEC 60332-1-2

IEC 60332-3-22

STANDARDS

Page 36: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

(mm2) (kg/km)Nominal cross Weight

(mm) (mm)

Diameter under armour

Overalldiameter

4271015

4271016

4271025

4271026

4271045

4271046

4271085

4271086

4271125

4271126

4271165

4271166

4271245

4271246

4281015

4281016

4281025

4281026

4281045

4281046

4281085

4281086

4281125

4281126

4281165

4281166

1x2x1

1x2x1,5

2x2x1

2x2x1,5

4x2x1

4x2x1,5

8x2x1

8x2x1,5

12x2x1

12x2x1,5

16x2x1

16x2x1,5

24x2x1

24x2x1,5

1x3x1

1x3x1,5

2x3x1

2x3x1,5

4x3x1

4x3x1,5

8x3x1

8x3x1,5

12x3x1

12x3x1,5

16x3x1

16x3x1,5

8,5

8,5

13,5

14,0

16,0

16,5

21,0

22,0

26,0

27,0

29,5

30,5

37,0

38,5

8,5

9,0

15,0

15,5

18,0

18,5

24,0

24,5

29,5

30,5

33,0

34,5

11,5

12,0

18,0

18,0

20,0

21,0

26,0

27,0

31,0

32,5

35,0

36,5

43,5

45,5

12,0

12,5

19,5

20,0

22,0

23,0

29,0

29,5

35,0

36,5

39,0

41,0

225

245

515

540

605

680

975

1095

1335

1550

1725

1930

2525

2915

250

265

610

675

755

855

1220

1385

1740

1995

2270

2580

Code

Electrical parameters and characteristic properties, see page 23.

39

Page 37: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

EXZHELLENT – 606

1

2

3

4

5

6

Type S2 RFOU (c)

40

Halogen free compound.4. INNER COVERING

Tinned copper wire braid.5. BRAID ARMOUR

Thermoset compound type SHF 2. IEC 60092-359.

6. OUTER SHEATH

Ethylene Propylene Rubber (EPR).IEC 60092-351.Core identification: see pages 21 and 22.

2. INSULATION

INSTRUMENTATION

MAIN USES AND FEATURES

CONSTRUCTION

Armoured, colletively screened pairs/triples cables for installation in offshore applications with special performances on flame spread and low emission of smoke and fumes.Oil resistant.Minimum working temperature -40 ºC.

Tinned copper, stranded class 2.1. CONDUCTOR

Copper polyester tape with drain wire.3. INDIVIDUAL SCREEN

Rated voltage: 150 / 250 V

Armoured & collectively screened

IEC 60092-351

IEC 60092-359

IEC 60092-376

NEK TS 606

IEC 60754-1

IEC 60754-2

IEC 61034-2

IEC 60332-1-2

IEC 60332-3-22

STANDARDS

Page 38: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

(mm2) (kg/km)Nominal cross Weight

(mm) (mm)

Diameter under armour

Overalldiameter

4272025

4272026

4272045

4272046

4272085

4272086

4272125

4272126

4272165

4272166

4272245

4272246

4282025

4282026

4282045

4282046

4282085

4282086

4282125

4282126

4282165

4282166

2x2x1

2x2x1,5

4x2x1

4x2x1,5

8x2x1

8x2x1,5

12x2x1

12x2x1,5

16x2x1

16x2x1,5

24x2x1

24x2x1,5

2x3x1

2x3x1,5

4x3x1

4x3x1,5

8x3x1

8x3x1,5

12x3x1

12x3x1,5

16x3x1

16x3x1,5

9,5

10,0

13,5

14,0

16,5

19,5

20,5

21,5

22,0

26,0

28,5

34,0

10,5

13,5

12,5

14,5

15,5

20,5

19,0

20,0

20,0

24,0

13,0

13,5

17,5

18,0

21,5

24,5

25,5

26,5

27,0

31,0

34,5

40,5

14,5

17,5

16,5

19,0

20,0

25,5

24,5

25,0

25,5

29,0

285

305

475

525

720

880

975

1140

1195

1465

1710

2230

360

470

530

640

855

1105

1200

1395

1460

1780

Code

Two pair cables collectively screened are laid up with diametrically opposite cores.

Electrical parametres and characteritic properties, see page 23.

41

Page 39: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

IEC 60092-351

IEC 60092-353

IEC 60092-359

NEK TS 606

IEC 60754-1

IEC 60754-2

IEC 61034-2

IEC 60332-1-2

IEC 60332-3-22

STANDARDS INSTRUMENTATION

Thermoset compound type SHF 2.IEC 60092-359.

4. BRAID ARMOUR

1

2

3

4

EXZHELLENT – 606Type S11 RU (i)

42

Ethylene Propylene Rubber (EPR).IEC 60092-351.Core identification: see pages 21 and 22.

2. INSULATION

MAIN USES AND FEATURES

CONSTRUCTION

Unarmoured, individually screened pairs/triples cables for installation in offshore applications with special performances on flame spread and low emission of smoke and fumes.Oil resistant.Minimum working temperature -40 ºC.

Tinned copper, stranded class 2.1. CONDUCTOR

Copper polyester tape with drain wire.3. INDIVIDUAL SCREEN

Rated voltage: 150 / 250 VMUD RESISTANTArmoured

Page 40: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

(mm2) (kg/km)Nominal cross Weight

(mm)

Overalldiameter

4267014

4267016

4267017

4267024

4267026

4267027

4267034

4267036

4267037

4267074

4267076

4267077

4267124

4267126

4267127

4267194

4267196

4267197

4267244

4267246

4267247

4267274

4267276

4267277

1x2x0,75

1x2x1,5

1x2x2,5

2x2x0,75

2x2x1,5

2x2x2,5

3x2x0,75

3x2x1,5

3x2x2,5

7x2x0,75

7x2x1,5

7x2x2,5

12x2x0,75

12x2x1,5

12x2x2,5

19x2x0,75

19x2x1,5

19x2x2,5

24x2x0,75

24x2x1,5

24x2x2,5

27x2x0,75

27x2x1,5

27x2x2,5

7,0

8,0

9,0

11,5

13,5

15,0

12,0

14,5

16,0

16,5

19,5

22,0

22,0

26,5

29,5

26,0

31,5

35,5

31,0

37,5

42,0

31,5

38,5

43,0

90

125

160

185

230

295

200

295

390

410

610

815

705

1030

1380

1075

1570

2105

1315

2020

2720

1440

2220

2995

Code

Electrical parameters and characteristic properties, see page 23.

43

Page 41: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

Thermoset compound type SHF 2.IEC 60092-359.

4. OUTER SHEATH

1

2

3

4

EXZHELLENT – 606Type S12 RU (c)

44

IEC 60092-351

IEC 60092-359

IEC 60092-376

NEK TS 606

IEC 60754-1

IEC 60754-2

IEC 61034-2

IEC 60332-1-2

IEC 60332-3-22

STANDARDS INSTRUMENTATION

Ethylene Propylene Rubber (EPR).IEC 60092-351.Core identification: see pages 21 and 22.

2. INSULATION

MAIN USES AND FEATURES

CONSTRUCTION

Unarmoured, colletively screened pairs/triples cables for installation in offshore applications with special performances on flame spread and low emission of smoke and fumes.Oil resistant.Minimum working temperature -40 ºC.

Tinned copper, stranded class 2.1. CONDUCTOR

Copper polyester tape with drain wire.3. COLLECTIVE SCREEN

Rated voltage: 150 / 250 V

Collectively screened

Page 42: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

(mm2) (kg/km)Nominal cross Weight

(mm)

Overalldiameter

4268024

4268026

4268027

4268034

4268036

4268037

4268074

4268076

4268077

4268124

4268126

4268127

4268194

4268196

4268197

4268244

4268246

4268247

4268274

4268276

4268277

2x2x0,75

2x2x1,5

2x2x2,5

2x2x0,75

3x2x1,5

3x2x2,5

7x2x0,75

7x2x1,75

12x2x0,75

12x2x1,5

12x2x2,5

12x2x2,25

19x2x0,75

19x2x1,5

19x2x2,5

24x2x0,75

24x2x1,5

24x2x2,5

27x2x0,75

27x2x1,5

27x2x2,5

11,5

14,0

15,5

12,5

15,0

17,0

16,5

20,0

22,5

22,0

27,0

30,5

26,5

32,0

36,5

31,0

38,0

43,0

32,0

39,0

44,0

155

220

285

185

280

370

345

540

720

575

895

1225

835

1320

1820

1070

1705

2365

1180

1860

2590

Code

Two pair cables collectively screened are laid up with diametrically opposite cores.

Electrical parametres and characteritic properties, see page 23.

45

Page 43: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

EXZHELLENT – 606

1

2

3

4

5

6

Type S1/S5 RFOU (i)

46

Halogen free compound.4. INNER COVERING

Tinned copper wire braid.5. BRAID ARMOUR

Thermoset compound mud resistant type SHF Mud. NEK TS 606.

6. OUTER SHEATH

Ethylene Propylene Rubber (EPR).IEC 60092-351.Core identification: see pages 21 and 22.

2. INSULATION

INSTRUMENTATION

MAIN USES AND FEATURES

CONSTRUCTION

Armoured, individually screened pairs/triples cables for installation in offshore applications with special performances on flame spread and low emission of smoke and fumes.Halogen free, oil and mud resistant.Minimum working temperature -20 ºC.

Tinned copper, stranded class 2.1. CONDUCTOR

Copper polyester tape with drain wire.3. INDIVIDUAL SCREEN

Rated voltage: 150 / 250 VMUD RESISTANTArmoured & individual screened

IEC 60092-351

IEC 60092-359

IEC 60092-376

NEK TS 606

IEC 60754-1

IEC 60754-2

IEC 61034-2

IEC 60332-1-2

IEC 60332-3-22

STANDARDS

Page 44: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

(mm2) (kg/km)Nominal cross Weight

(mm) (mm)

Diameter under armour

Overalldiameter

4273015

4273016

4273025

4273026

4273045

4273046

4273085

4273086

4273125

4273126

4273165

4273166

4273245

4273246

4283015

4283016

4283025

4283026

4283045

4283046

4283085

4283086

4283125

4283126

4283165

4283166

1x2x1

1x2x1,5

2x2x1

2x2x1,5

4x2x1

4x2x1,5

8x2x1

8x2x1,5

12x2x1

12x2x1,5

16x2x1

16x2x1,5

24x2x1

24x2x1

1x3x1

1x3x1,5

2x3x1

2x3x1,5

4x3x1

4x3x1,5

8x3x1

8x3x1,5

12x3x1

12x3x1,5

16x3x1

16x3x1,5

8,5

8,5

13,5

14,0

16,0

16,5

21,0

22,0

26,0

27,5

29,5

30,5

36,5

38,0

8,5

9,0

15,0

15,5

18,0

18,5

24,0

24,5

29,5

30,5

33,0

34,5

11,5

12,0

18,0

18,0

20,0

21,0

26,0

27,0

31,0

32,5

35,0

36,0

43,5

45,0

12,0

12,5

19,5

20,0

22,0

23,0

29,0

29,5

35,0

36,5

39,0

41,0

230

250

525

560

620

690

995

1095

1365

1560

1735

1935

2585

2865

255

280

630

690

770

1255

1255

1390

1785

2010

2285

2585

Code

Electrical parameters and characteristic properties, see page 23.

47

Page 45: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

EXZHELLENT – 606

1

2

3

4

5

6

Type S2/S6 RFOU (c)

48

Halogen free compound.4. INNER COVERING

Tinned copper wire braid.5. BRAID ARMOUR

Thermoset compound mud resistant type SHF Mud. NEK TS 606.

6. OUTER SHEATH

Ethylene Propylene Rubber (EPR).IEC 60092-351.Core identification: see pages 21 and 22.

2. INSULATION

INSTRUMENTATION

MAIN USES AND FEATURES

CONSTRUCTION

Armoured, colectively screened pairs/triples cables for installation in offshore applications with special performances on flame spread and low emission of smoke and fumes.Halogen free, oil and mud resistant.Minimum working temperature -20 ºC.

Tinned copper, stranded class 2.1. CONDUCTOR

Copper polyester tape with drain wire.3. COLLECTIVE SCREEN

Rated voltage: 150 / 250 VMUD RESISTANTArmoured & collectively screened

IEC 60092-351

IEC 60092-359

IEC 60092-376

NEK TS 606

IEC 60754-1

IEC 60754-2

IEC 61034-2

IEC 60332-1-2

IEC 60332-3-22

STANDARDS

Page 46: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

(mm2) (kg/km)Nominal cross Weight

(mm) (mm)

Diameter under armour

Overalldiameter

4274025

4274026

4274045

4274046

4274085

4274086

4274125

4274126

4274165

4274166

4274245

4284246

4284025

4284026

4284045

4284046

4284085

4284086

4284125

4284126

4284165

4284166

2x2x1

2x2x1,5

4x2x1

4x2x1,5

8x2x1

8x2x1,5

12x2x1

12x2x1,5

16x2x1

16x2x1,5

24x2x1

24x2x1,5

2x3x1

2x3x1,5

4x3x1

4x3x1,5

8x3x1

8x3x1,5

12x3x1

12x3x1,5

16x3x1

16x3x1,5

9,5

10,0

13,5

14,0

16,5

17,5

20,5

21,5

22,0

22,5

28,5

29,5

10,5

12,0

12,5

14,5

15,5

18,0

19,0

20,0

20,0

24,0

13,0

13,5

17,5

18,0

21,0

22,0

25,5

26,5

27,0

28,0

34,5

36,0

14,5

16,0

16,5

19,0

20,0

23,0

24,5

25,0

25,5

29,5

285

315

480

535

725

825

1005

1145

1205

1385

1765

2135

365

435

535

645

865

1045

1210

1405

1465

1825

Code

Two pair cables collectively screened are laid up with diametrically opposite cores.

Electrical parametres and characteritic properties, see page 23.

49

Page 47: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

1

2

3

4

6

5

Type P5 BFOUGENFIRE – 606

50

Halogen free compound.4. INNER COVERING

Tinned copper wire braid.5. BRAID ARMOUR

Thermoset compound type SHF 2.IEC 60092-359.

6. OUTER SHEATH

2. MICA TAPE

POWER

MAIN USES AND FEATURES

CONSTRUCTION

Armoured cables for installation in offshore applications with special performances on flame spread and low emission of smoke and fumes.Fire and oil resistant.Minimum working temperature -40 ºC.

Tinned copper, stranded class 2.1. CONDUCTOR

Ethylene Propylene Rubber (EPR).IEC 60092-351.Core identification: see pages 21 and 22.

3. INSULATION

Rated voltage: 0,6 / 1 kVFIRE RESISTANTArmoured

IEC 60092-351

IEC 60092-353

IEC 60092-359

NEK TS 606

IEC 60754-1

IEC 60754-2

IEC 61034-2

IEC 60331-21

IEC 60331-1 and -2

IEC 60332-1-2

IEC 60332-3-22

STANDARDS

Page 48: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

(mm2) (kg/km) (mH/km)Nominal cross Weight Inductance

(mm) (mm) (V/A. km)

Diameter under armour

Overalldiameter

Voltage drop(COS φ=0.8)

7473206

7473207

7473208

7473306

7473307

7473308

7473309

7473310

7473311

7473312

7473313

7473314

7473315

7473316

7473317

7473318

7473406

7473407

2473056

2473057

2473076

2473077

2473126

2473127

2473196

2x1,5

2x2,5

2x4

3x1,5/1,5

3x2,5/2,5

3x4/4

3x6/6

3x10/10

3x16/16

3x25/16

3x35/17,5

3x50/25

3x70/35

3x95/47,5

3x120/60

3x150/75

4x1,5/1,5

4x2,5/2,5

5x1,5

5x2,5

7x1,5

7x2,5

12x1,5

12x2,5

19x1,5

10,0

10,5

11,5

10,5

11,5

12,5

13,5

15,5

17,5

21

23

27

30,5

35

41,5

46

11,5

12,5

13

14

14

15

18,5

20,5

22

13,5

15

16

14,5

15,5

16,5

18

20

22

26

28,5

32

36

41,5

48,5

53

15,5

16,5

17

18,5

18,5

19,5

23,5

25

27

275

355

415

345

400

475

580

770

1030

1450

1820

2430

3310

4485

6020

7365

390

460

470

555

540

650

820

995

1110

21,7

13,5

8,42

21,7

13,5

8,42

5,6

3,35

2,15

1,39

1,03

0,78

0,56

0,43

0,35

0,3

-

-

-

-

-

-

-

-

-

0,41

0,38

0,35

0,41

0,38

0,35

0,33

0,31

0,29

0,29

0,28

0,27

0,26

0,26

0,25

0,25

-

-

-

-

-

-

-

-

-

Code

51

Page 49: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

1

2

3

4

6

5

Type P5/P12 BFOUGENFIRE – 606

52

Halogen free compound.4. INNER COVERING

Tinned copper wire braid.5. BRAID ARMOUR

Thermoset compound mud resistant type SHF Mud.NEK TS 606.

6. OUTER SHEATH

2. MICA TAPE

POWER

MAIN USES AND FEATURES

CONSTRUCTION

Armoured cables for installation in offshore applications with special performances on flame spread and low emission of smoke and fumes.Halogen free, fire, oil and mud resistant.Max. rated conductor temperature in normal operation: 90 °C.Minimum working temperature -20 ºC.

Tinned copper, stranded class 2.1. CONDUCTOR

Ethylene Propylene Rubber (EPR).IEC 60092-351.Core identification: see pages 21 and 22.

3. INSULATION

Rated voltage: 0,6 / 1 kVFIRE & MUD RESISTANTArmoured

IEC 60092-351

IEC 60092-353

IEC 60092-359

NEK TS 606

IEC 60754-1

IEC 60754-2

IEC 61034-2

IEC 60331-21

IEC 60331-1 and -2

IEC 60332-1-2

IEC 60332-3-22

STANDARDS

Page 50: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

(mm2) (kg/km) (mH/km)Nominal cross Weight Inductance

(mm) (mm) (V/A. km)

Diameter under armour

Overalldiameter

Voltage drop(COS φ=0.8)

7474206

7474207

7474208

7474306

7474307

7474308

7474309

7474310

7474311

7474312

7474313

7474314

7474315

7474316

7474317

7474318

7474406

7474407

2474056

2474057

2474076

2474077

2474126

2474127

2474196

2x1,5

2x2,5

2x4

3x1,5/1,5

3x2,5/2,5

3x4/4

3x6/6

3x10/10

3x16/16

3x25/16

3x35/17,5

3x50/25

3x70/35

3x95/47,5

3x120/60

3x150/75

4x1,5/1,5

4x2,5/2,5

5x1,5

5x2,5

7x1,5

7x2,5

12x1,5

12x2,5

19x1,5

10,0

10,5

11,5

10,5

11,5

12,5

13,5

15,5

17,5

21

23

27

30,5

35

41,5

46

11,5

12,5

13

14

14

15

18,5

20,5

22

13,5

15

16

14,5

15,5

16,5

18

20

22

26

28,5

32

36

41,5

48,5

53

15,5

16,5

17

18,5

18,5

19,5

23,5

25

27

275

355

415

345

400

475

580

770

1030

1450

1820

2430

3310

4485

6020

7365

390

460

470

555

540

650

820

995

1110

21,6

13,4

8,42

21,6

13,4

8,42

5,6

3,35

2,15

1,39

1,03

0,78

0,56

0,43

0,35

0,3

-

-

-

-

-

-

-

-

-

0,41

0,38

0,35

0,41

0,38

0,35

0,33

0,31

0,29

0,29

0,28

0,27

0,26

0,26

0,25

0,25

-

-

-

-

-

-

-

-

-

Code

53

Page 51: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

IEC 60331-21

IEC 60331-1 and -2

IEC 60332-1-2

IEC 60332-3-22

Ethylene Propylene Rubber (EPR).IEC 60092-351.Core identification: see pages 21 and 22.

3. INSULATION

Thermoset compound mud resistant type SHF Mud.NEK TS 606.

4. OUTER SHEATH

2. MICA TAPE

1

2

3

4

Type P17 BUGENFIRE – 606

54

IEC 60092-351

IEC 60092-353

IEC 60092-359

NEK TS 606

IEC 60754-1

IEC 60754-2

IEC 61034-2

STANDARDS INSTRUMENTATION

MAIN USES AND FEATURES

CONSTRUCTION

Unarmoured cables for installation in offshore applications with special performances on flame spread and low emission of smoke and fumes.Halogen free, fire, oil and mud resistant.Max. rated conductor temperature in normal operation: 90 °C.Minimum working temperature -20 ºC.

Tinned copper, stranded class 2.1. CONDUCTOR

Rated voltage: 0,6 / 1 kVFIRE RESISTANTNon amoured

Page 52: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

(mm2) (kg/km) (mH/km)Nominal cross Weight Inductance

(mm) (V/A. km)

Overalldiameter

Voltage drop(COS φ=0.8)

7478206

7478207

7478208

7478306

7478307

7478308

7478309

7478310

7478311

7478312

7478313

7478314

7478315

7478316

7478317

7478318

7478406

7478407

7478408

7478409

7478410

7478411

7478412

7478413

7478414

2x1,5

2x2,5

2x4

3x1,5/1,5

3x2,5/2,5

3x4/4

3x6/6

3x10/10

3x16/16

3x25/16

3x35/17,5

3x50/25

3x70/35

3x95/47,5

3x120/60

3x150/75

4x1,5/1,5

4x2,5/2,5

4x4/4

4x6/6

4x10/10

4x16/16

4x25/16

4x35/17

4x50/25

9,5

10

11

10

10,5

12

13,5

16

18

21,5

24

30

34

39

43

47,5

10,5

12

13

15,5

17,5

20

24

27

33,5

125

160

205

150

190

260

345

505

715

1080

1430

2105

2865

3845

4745

5820

180

235

315

435

625

890

1360

1810

2670

21,7

13,5

8,41

21,7

13,5

8,41

5,57

3,32

2,12

1,37

1,01

0,76

0,54

0,41

0,34

0,29

21,68

13,47

8,41

5,57

3,32

2,12

1,37

1,01

0,76

0,38

0,36

0,34

0,38

0,36

0,34

0,22

0,22

0,22

0,22

0,21

0,21

0,2

0,2

0,2

0,2

0,38

0,36

0,34

0,22

0,22

0,22

0,22

0,21

0,21

Code

55

Page 53: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

Thermoset compound mud resistant type SHF Mud. NEK TS 606.

7. OUTER SHEATH

1

2

3

4

5

6

7

Type S3 BFOU (i)

56

Copper polyester tape with drain wire.4. INDIVIDUAL SCREEN

Halogen free compound.5. INNER COVERING

Tinned copper wire braid.6. BRAID ARMOUR

2. MICA TAPE

INSTRUMENTATION

MAIN USES AND FEATURES

CONSTRUCTION

Armoured, individualy screened pairs/triples cables for installation in offshore applications with special performances of non fire propagation and low emission of smoke and fumes.Fire and oil resistant.Minimum working temperature -40 ºC.

Tinned copper, stranded class 2.1. CONDUCTOR

Ethylene Propylene Rubber (EPR).IEC 60092-351.Core identification: see pages 21 and 22.

3. INSULATION

Rated voltage: 150 / 250 VFIRE RESISTANTArmoured & individual screened

IEC 60092-351

IEC 60092-359

IEC 60092-376

NEK TS 606

IEC 60754-1

IEC 60754-2

IEC 61034-2

IEC 60331-21

IEC 60331-1 and -2

IEC 60332-1-2

IEC 60332-3-22

STANDARDS

GENFIRE – 606

Page 54: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

(mm2) (kg/km)Nominal cross Weight

(mm) (mm)

Diameter under armour

Overalldiameter

4275015

4275016

4275025

4275026

4275045

4275046

4275085

4275086

4275125

4275126

4275165

4275166

4275245

4275246

4285015

4285016

4285025

4285026

4285045

4285046

4285085

4285086

4285125

4285126

4285165

4285166

1x2x1

1x2x1,5

2x2x1

2x2x1,5

4x2x1

4x2x1,5

8x2x1

8x2x1,5

12x2x1

12x2x1,5

16x2x1

16x2x1,5

24x2x1

24x2x1,5

1x3x1

1x3x1,5

2x3x1

2x3x1,5

4x3x1

4x3x1,5

8x3x1

8x3x1,5

12x3x1

12x3x1,5

16x3x1

16x3x1,5

9,0

9,5

14,5

15,0

17,5

18,0

23,0

24,0

29,5

29,5

32,5

33,5

41,0

42,0

9,5

10,0

16,5

17,0

19,5

20,0

26,0

27,5

32,5

33,5

36,5

38,0

12,5

12,5

19,0

19,5

22,0

22,5

28,0

29,0

35,0

35,5

38,5

39,5

48,0

49,5

13,0

13,0

21,0

21,5

24,0

25,0

31,0

32,5

38,5

39,5

43,0

45,0

250

260

560

595

680

735

1065

1190

1565

1685

1960

2180

2845

3175

270

290

695

760

850

940

1360

1560

2060

2270

2535

2895

Code

Electrical parameters and characteristic properties, see page 23.

57

Page 55: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

GENFIRE – 606

1

2

34

5

7

6

Type S4 BFOU (c)

58

Thermoset compound type SHF 2. IEC 60092-359.

7. OUTER SHEATH

Copper polyester tape with drain wire.4. COLLECTIVE SCREEN

Halogen free compound.5. INNER COVERING

Tinned copper wire braid.6. BRAID ARMOUR

2. MICA TAPE

INSTRUMENTATION

MAIN USES AND FEATURES

CONSTRUCTION

Armoured, collectively screened pairs/triples cables for installation in offshore applications with special performances on flame spread and low emission of smoke and fumes.Fire and oil resistant.Minimum working temperature -40 ºC.

Tinned copper, stranded class 2.1. CONDUCTOR

Ethylene Propylene Rubber (EPR).IEC 60092-351.Core identification: see pages 21 and 22.

3. INSULATION

Rated voltage: 150 / 250 VFIRE RESISTANTArmoured & collectively screened

IEC 60092-351

IEC 60092-359

IEC 60092-376

NEK TS 606

IEC 60754-1

IEC 60754-2

IEC 61034-2

IEC 60331-21

IEC 60331-1 and -2

IEC 60332-1-2

IEC 60332-3-22

STANDARDS

Page 56: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

(mm2) (kg/km)Nominal cross Weight

(mm) (mm)

Diameter under armour

Overalldiameter

4276025

4276026

4276045

4276046

4276085

4276086

4276125

4276126

4276165

4276166

4276245

4276246

4286025

4286026

4286045

4286046

4286085

4286086

4286125

4286126

4286165

4286166

2x2x1

2x2x1,5

4x2x1

4x2x1,5

8x2x1

8x2x1,5

12x2x1

12x2x1,5

16x2x1

16x2x1,5

24x2x1

24x2x1,5

2x3x1

2x3x1,5

4x3x1

4x3x1,5

8x3x1

8x3x1,5

12x3x1

12x3x1,5

16x3x1

16x3x1,5

10,5

11,0

14,5

15,0

18,5

21,5

22,5

24,0

24,0

25,5

31,5

33,0

11,0

14,5

13,5

15,5

17,0

22,5

21,0

22,0

22,5

26,5

14,0

14,5

18,5

19,5

23,0

26,5

28,0

29,0

29,5

31,0

37,5

40,0

15,0

19,0

18,0

20,0

22,0

27,5

26,5

27,5

28,0

32,0

305

340

515

580

790

960

1090

1270

1305

1530

1925

2350

395

565

590

700

935

1190

1310

1545

1620

1965

Code

Two pair cables collectively screened are laid up with diametrically opposite cores.

Electrical parametres and characteritic properties, see page 23.

59

Page 57: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

1

2

3

4

5

GENFIRE – 606Type S13 BU (i)

60

Thermoset compound type SHF 2. IEC 60092-359.

5. OUTER SHEATH

Copper polyester tape with drain wire.4. INDIVIDUAL SCREEN

2. MICA TAPE

INSTRUMENTATION

MAIN USES AND FEATURES

CONSTRUCTION

Unarmoured, individualy screened pairs/triples cables for installation in offshore applications with special performances of non fire propagation and low emission of smoke and fumes.Fire and oil resistant.Minimum working temperature -40 ºC.

Tinned copper, stranded class 2.1. CONDUCTOR

Ethylene Propylene Rubber (EPR).IEC 60092-351.Core identification: see pages 21 and 22.

3. INSULATION

Rated voltage: 150 / 250 VFIRE RESISTANTIndividually screened

IEC 60092-351

IEC 60092-359

IEC 60092-376

NEK TS 606

IEC 60754-1

IEC 60754-2

IEC 61034-2

IEC 60331-21

IEC 60331-1 and -2

IEC 60332-1-2

IEC 60332-3-22

STANDARDS

Page 58: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

(mm2) (kg/km)Nominal cross Weight

(mm)

Overalldiameter

4269014

4269016

4269017

4269024

4269026

4269027

4269034

4269036

4269037

4269074

4269076

4269077

4269124

4269126

4269127

4269194

4269196

4269197

4269244

4269246

4269247

4269274

4269276

4269277

1x2x0,75

1x2x1,5

1x2x2,5

2x2x0,75

2x2x1,5

2x2x2,5

3x2x0,75

3x2x1,5

3x2x2,5

7x2x0,75

7x2x1,5

7x2x2,5

12x2x0,75

12x2x1,5

12x2x2,5

19x2x0,75

19x2x1,5

19x2x2,5

24x2x0,75

24x2x1,5

24x2x2,5

27x2x0,75

27x2x1,5

27x2x2,5

8,0

9,0

10,0

13,0

15,0

16,5

13,5

16,0

17,5

18,0

21,5

24,0

24,5

29,0

32,5

29,5

35,0

39,0

35,0

41,5

46,0

35,5

42,5

47,5

100

140

175

185

260

325

235

335

435

460

680

900

785

1150

1540

1170

1745

2340

1510

2265

3005

1655

2485

3330

Code

Two pair cables collectively screened are laid up with diametrically opposite cores.

Electrical parametres and characteritic properties, see page 23.

61

Page 59: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

1

2

3

4

5

GENFIRE – 606Type S14 BU (c)

62

Thermoset compound type SHF 2. IEC 60092-359.

5. OUTER SHEATH

Copper polyester tape with drain wire.4. COLLECTIVE SCREEN

2. MICA TAPE

INSTRUMENTATION

MAIN USES AND FEATURES

CONSTRUCTION

Unarmoured, collectively screened pairs/triples cables for installation in offshore applications with special performances on flame spread and low emission of smoke and fumes.Fire and oil resistant.Minimum working temperature -40 ºC.

Tinned copper, stranded class 2.1. CONDUCTOR

Ethylene Propylene Rubber (EPR).IEC 60092-351.Core identification: see pages 21 and 22.

3. INSULATION

Rated voltage: 150 / 250 VFIRE RESISTANTCollectively screened

IEC 60092-351

IEC 60092-359

IEC 60092-376

NEK TS 606

IEC 60754-1

IEC 60754-2

IEC 61034-2

IEC 60331-21

IEC 60331-1 and -2

IEC 60332-1-2

IEC 60332-3-22

STANDARDS

Page 60: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

(mm2) (kg/km)Nominal cross Weight

(mm)

Overalldiameter

4270024

4270026

4270027

4270034

4270036

4270037

4270074

4270076

4270077

4270124

4270126

4270127

4270194

4270196

4270197

4270144

4270146

4270147

4270274

4270276

4270277

2x2x0,75

2x2x1,5

2x2x2,5

3x2x0,75

3x2x1,5

3x2x2,5

7x2x0,75

7x2x1,5

7x2x2,5

12x2x0,75

12x2x1,5

12x2x2,5

19x2x0,75

19x2x1,5

19x2x2,5

24x2x0,75

24x2x1,5

24x2x2,5

27x2x0,75

27x2x1,5

27x2x2,5

13,0

15,5

17,0

14,0

16,5

18,0

18,5

22,0

24,5

25,0

30,0

33,5

30,0

35,5

40,0

35,5

42,5

47,0

36,0

43,5

48,5

200

285

370

220

320

405

405

600

805

675

1020

1360

985

1500

2040

1275

1960

2625

1385

2135

2895

Code

Two pair cables collectively screened are laid up with diametrically opposite cores.

Electrical parametres and characteritic properties, see page 23.

63

Page 61: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

GENFIRE – 606

1

2

3

4

5

6

7

Type S3/S7 BFOU (i)

64

Thermoset compound mud resistant type SHF Mud. NEK TS 606.

7. OUTER SHEATH

Copper polyester tape with drain wire.4. INDIVIDUAL SCREEN

Halogen free compound.5. INNER COVERING

Tinned copper wire braid.6. BRAID ARMOUR

2. MICA TAPE

INSTRUMENTATION

MAIN USES AND FEATURES

CONSTRUCTION

Armoured. individually screened pairs/triples cables for installation in offshore applications with special performances on flame spread and low emission of smoke and fumes.Halogen free, fire, oil and mud resistant.Minimum working temperature -20 ºC.

Tinned copper, stranded class 2.1. CONDUCTOR

Ethylene Propylene Rubber (EPR).IEC 60092-351.Core identification: see pages 21 and 22.

3. INSULATION

Rated voltage: 150 / 250 VFIRE & MUD RESISTANTArmoured & individual screened

IEC 60092-351

IEC 60092-359

IEC 60092-376

NEK TS 606

IEC 60754-1

IEC 60754-2

IEC 61034-2

IEC 60331-21

IEC 60331-1 and -2

IEC 60332-1-2

IEC 60332-3-22

STANDARDS

Page 62: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

(mm2) (kg/km)Nominal cross Weight

(mm) (mm)

Diameter under armour

Overalldiameter

4277015

4277016

4277025

4277026

4277045

4277046

4277085

4277086

4277125

4277126

4277165

4277166

4277245

4277246

4287015

4287016

4287025

4287026

4287045

4287046

4287085

4287086

4287125

4287126

4287165

4287166

1x2x1

1x2x1,5

2x2x1

2x2x1,5

4x2x1

4x2x1,5

8x2x1

8x2x1,5

12x2x1

12x2x1,5

16x2x1

16x2x1,5

24x2x1

24x2x1,5

1x3x1

1x3x1,5

2x3x1

2x3x1,5

4x3x1

4x3x1,5

8x3x1

8x3x1,5

12x3x1

12x3x1,5

16x3x1

16x3x1,5

9,0

9,5

14,5

15,0

17,5

18,0

23,0

24,0

28,5

29,5

32,5

33,5

41,0

42,0

9,5

10,0

16,5

17,0

19,5

20,0

26,0

27,0

32,5

33,5

36,5

38,0

12,0

12,5

19,0

19,5

22,0

22,5

28,0

29,0

34,0

35,5

38,5

39,5

48,0

49,0

12,5

13,0

21,0

21,5

24,0

25,0

31,0

32,0

38,5

39,5

43,0

45,0

245

265

580

620

685

740

1075

1190

1530

1695

1975

2185

2865

3165

270

290

720

770

865

940

1370

1525

2060

2305

2555

2900

Code

Electrical parameters and characteristic properties, see page 23.

65

Page 63: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

GENFIRE – 606

1

2

3

4

5

6

7

Type S4/S8 BFOU (c)

66

Thermoset compound mud resistant type SHF Mud. NEK TS 606.

7. OUTER SHEATH

Copper polyester tape with drain wire.4. COLLECTIVE SCREEN

Halogen free compound.5. INNER COVERING

Tinned copper wire braid.6. BRAID ARMOUR

2. MICA TAPE

INSTRUMENTATION

MAIN USES AND FEATURES

CONSTRUCTION

Armoured, collectively screened pairs/triples cables for installation in offshore applications with special performances on flame spread and low emission of smoke and fumes.Halogen free, fire, oil and mud resistant.Minimum working temperature -20 ºC.

Tinned copper, stranded class 2.1. CONDUCTOR

Ethylene Propylene Rubber (EPR).IEC 60092-351.Core identification: see pages 21 and 22.

3. INSULATION

Rated voltage: 150 / 250 VFIRE & MUD RESISTANTArmoured & individual screened

IEC 60092-351

IEC 60092-359

IEC 60092-376

NEK TS 606

IEC 60754-1

IEC 60754-2

IEC 61034-2

IEC 60331-21

IEC 60331-1 and -2

IEC 60332-1-2

IEC 60332-3-22

STANDARDS

Page 64: OFFSHORE CABLES - Infoklikk.no · 2016. 8. 30. · IEC 60092-354 Single and three-core power cables with extruded solid insulation for rated voltafes 6 kV up to 30 kV. IEC 60092-376

(mm2) (kg/km)Nominal cross Weight

(mm) (mm)

Diameter under armour

Overalldiameter

4278025

4278026

4278045

4278046

4278085

4278086

4278125

4278126

4278165

4278166

4278245

4278246

4288025

4288026

4288045

4288046

4288085

4288086

4288125

4288126

4288165

4288166

2x2x1

2x2x1,5

4x2x1

4x2x1,5

8x2x1

8x2x1,5

12x2x1

12x2x1,5

16x2x1

16x2x1,5

24x2x1

24x2x1,5

2x3x1

2x3x1,5

4x3x1

4x3x1,5

8x3x1

8x3x1,5

12x3x1

12x3x1,5

16x3x1

16x3x1,5

10,5

11,0

14,5

17,0

18,5

21,5

22,5

24,0

24,0

29,0

31,5

37,5

11,0

14,5

13,5

18,0

17,0

22,5

21,0

22,0

22,5

30,5

14,0

14,5

18,5

21,5

23,0

26,5

28,0

29,0

29,5

34,0

37,5

44,0

15,0

19,0

18,0

22,5

22,0

27,5

26,5

27,5

28,0

36,0

310

340

525

615

800

970

1100

1280

1315

1625

1940

2450

395

560

595

765

940

1195

1320

1555

1630

2090

Code

Two pair cables collectively screened are laid up with diametrically opposite cores.

Electrical parametres and characteritic properties, see page 23.

67

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1

2

3

4

5

Ethylene propylene rubber (EPR).IEC 60092-351.Core identification: see pages 21 and 22.

EXZHELLENT – 606Type RFOU-VFD

68

Copper/polyester tape.Tinned copper wire braid.(95 % coverage density)

4. SCREEN / ARMOUR

Thermoset compound type SHF Mud.NEK TS 606.

5. OUTER SHEATH

2. INSULATION

INSTRUMENTATION

MAIN USES AND FEATURES

CONSTRUCTION

Armoured cables for variable frequency drive systems with maximum degree of screening for both low and high frequencies. Combined shield coverage: 100%.Flexible conductor to improve handeability in installation process.Fire retardant. Halogen free. Oil and Mud Resistant.Max. rated conductor temperature in normal operation: 90 ºC.Minimum working temperature -20 ºC.

Tinned copper, stranded class 2 (Flexible).1. CONDUCTOR

Halogen free compound.3. INNER COVERING

Rated voltage: 0,6 / 1 kVVARIABLE FREQUENCY DRIVEMUD RESISTANT / Armoured

IEC 60092-351

IEC 60092-353

IEC 60092-359

NEK TS 606

IEC 60754-1

IEC 60754-2

IEC 61034-2

IEC 60332-1-2

IEC 60332-3-22

STANDARDS

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(mm2) (kg/km) (Ω/km)Nominal cross Weight

Inductivereactance

(mm) (mm) (Ω/km)

Diameter under armour

Overalldiameter

Voltage drop(COS φ=0.8)

7490012

7490013

7490014

7490015

7490016

7490017

7490018

7490019

7490020

7490021

3x25 / 3x6

3x35 / 3x6

3x50 / 3x10

3x70 / 3x16

3x95 / 3x16

3x120 / 3x25

3x150 / 3x25

3x185 / 3x35

3x240 / 3x50

3x300 / 3x50

23,2

24,2

28,2

31,9

36,2

40,4

45,9

49,6

56,7

64,0

28,1

29,1

33,4

37,0

42,3

46,9

52,6

57,5

65,0

72,7

1.830

2.090

2.765

3.650

4.970

6.130

7.565

8.970

11.835

14.625

1,39

1,02

0,779

0,560

0,427

0,353

0,302

0,256

0,213

0,185

0,284

0,274

0,269

0,255

0,253

0,247

0,244

0,244

0,241

0,239

Code

69

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EXZHELLENT – 606

1

2345

7

8

9

6

10

Core identification: see pages 21 and 22. 4. OUTER SEMICONDUCTOR

Copper tape.5. METALLIC SCREEN OVER INSULATION

Copper, class 2.High-modulus ethylene-propylene rubber (HF EPR).

6. THREE DISTRIBUTED EARTHING CORES

Type RFOU-VFD

Halogen free thermoplastic polyolefin (SHF 2).7. INNER COVERING

Copper wire braid.Minimum coverage 95 %.

9. SCREEN

Copper polyester tape.8. SCREEN

Thermoset compound type SHF Mud.NEK TS 606

10. OUTER SHEATH

70

2. INNER SEMICONDUCTOR

MAIN USES AND FEATURES

CONSTRUCTION

High voltage power cables for variable frequency drives (VFD) in marine applications. With special fire perfomance such as halogen-free, fire retardancy, and low emission of smoke and fumes, and oil and mud resistant.Max. rated conductor temperature in normal operation: 90 ºC.Minimum operational temperature: -20 ºC.

Tinned copper, stranded class 2 (Flexible).1. CONDUCTOR

Halogen-free ethylene-propylene rubber (HF EPR).3. INSULATION

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0,225 0,250 0,276 0,307 0,340 0,361

0,124 0,118 0,112 0,108 0,105 0,101

6.580 7.795 9.515

10.940 12.440 14.140

60,3 63,8 67,6 72,3 77,0 80,5

52,0 55,4 59,0 63,3 67,8 71,1

3x50+3x16 3x70+3x25 3x95+3x35

3x120+3x35 3x150+3x50 3x185+3x70

794331479433157943316794331779433187943319

Rated voltage: 8,7/15 kV

0,195 0,215 0,241 0,272

0,130 0,124 0,118 0,114

7.405 8.685

10.300 11.960

65,2 68,7 73,2 79,0

56,5 59,9 64,2 69,7

3x50+3x16 3x70+3x25 3x95+3x35

3x120+3x35

7944314794431579443167944317

Rated voltage: 12/20 kV

0,154 0,169

0,144 0,137

9.840 11.220

78,3 81,9

68,9 72,2

3x50+3x16 3x70+3x25

79453147945315

Rated voltage: 18/30 kV

0,278 0,311 0,345 0,386 0,429 0,457

0,117 0,112 0,106 0,102 0,099 0,096

5.090 6.270 7.850 8.890

10.575 12.945

53,8 57,3 62,5 67,0 71,7 74,8

46,7 50,0 54,0 58,3 62,8 65,7

3x50+3x16 3x70+3x25 3x95+3x35

3x120+3x35 3x150+3x50 3x185+3x70

794231479423157942316794231779423187942319

Rated voltage: 6/10 kV

71

INSTRUMENTATIONRated voltage: 3,6 / 6 kV - 6 / 10 kV - 7 / 15 kV - 12 / 20 kV - 18 / 30 kVVARIABLE FREQUENCY DRIVESScreened / MUD Resistant

IEC 60092-351

IEC 60092-354

IEC 60092-359

NEK TS 606

IEC 60754-1

IEC 60754-2

IEC 61034-2

Code (mm2) (kg/km)Nominal cross Weight

(mm) (mm)

Diameter under armour

Overalldiameter

(Ω/km)

Inductive reactance

(μF/km)Capacitance

0,365 0,409 0,456 0,523 0,581 0,618 0,673

0,104 0,099 0,095 0,091 0,089 0,087 0,083

5.060 5.980 7.690 9.040

10.785 12.370 15.340

50,0 53,8 58,3 64,1 68,8 72,1 79,0

43,3 46,7 50,3 55,8 60,3 63,3 69,8

3x50+3x16 3x70+3x25 3x95+3x35

3x120+3x35 3x150+3x50 3x185+3x70 3x240+3x70

7941314794131579413167941317794131879413197941320

Rated voltage: 3,6/6 kV

IEC 60332-1-2

IEC 60332-3-22

STANDARDS

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This manual provides installation methods commonly encountered in naval and offshore applications and should be used in conjunction with the engineer’s installation specifications and all applicable codes. These methods are recommended for all types of power, control and instrumentation cables.

This manual is intended for use by the design engineer and the installer in the field and is not a text on power system design or electrical circuit analysis. The information provided is concise and should be adequate for the majority of installations. If you require additional information, please contact General Cable [email protected].

In this document are described the rules and procedures to take into account during handling of electrical cables, with especial attention given to the characteristics of the cable to assure adequate transportation, laying and connection.The laying procedure is delicate and the cables must be handled and installed properly to avoid damages. Significant damages may be caused by improper handling of cables, which either are detected when voltage is applied or will cause a reduction of cable quality, with resulting reduction of cable life.

To ensure safety during cable installation and reliability once the cable is installed, you should confirm the following prior to installation: The cable selected is proper for your application. The cable has not been damaged in transit or storage.

Review all applicable project, regional and specific rules, regulations and codes to verify that the cable selected is appropriate for the installation job. In case of classification / certification bodies, also consult them.

Any existing cable damage must be identified and any further damage prevented from occurring. This is done through proper cable inspection, handling and storage.

2.1 TransportationThe cable drums shall always be transported in up-right position and never laying on its flanges. They shall be properly fix in order to avoid uncontrolled displacements and eventual falls on their sides.

1. INTRODUCTION

2. PRE-INSTALLATION

INSTALLATION GUIDE

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2.2 Cable handling

Remove all nails and staples from the reel flanges before moving a reel, and avoid all objects that could crush, gouge or impact the cable while it is being moved. NEVER use the cable as a means to move a reel. When unreeling, observe recommended bending radii, use swivels to prevent twisting, and avoid overruns.

2.3 Cable storageCables should be stored on hard surfaces so that reel flanges cannot sink. Small reels may weigh several hundred kilos while large reels can exceed several tons.

YES NO

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As much as possible, outside storage shall be avoided, especially if the storage period is long, as it could result on wood deterioration and later problems with transportation, elevation and manipulation of the drums. Cable without UV protection may also deteriorate being outdoors.

Frequently rolling shall be avoided and in any case, the original way of rolling of the cable in the drums must be followed in order to avoid opening of the spires and cable touching the floor.

Impact damage can be prevented by the following precautions: Aligning reels flange to flange. Using guards across flanges when different reel sizes are stored together. Maintaining adequate aisles and barricades to prevent equipment from hitting the cable.

Seal the ends of all cable stored outdoors, and re-seal both ends when a length is cut from the reel. That will prevent ingress of water or other substances into the cable.

2.4 Cable inspectionInspect every reel of cable for damage before accepting the shipment. Be particularly alert for cable damage if: A reel is laying flat on its flange side. Several reels are stacked on top of each other. Other freight is stacked on top of a reel. Nails have been driven into reel flanges to secure shipping blocks. A reel flange is damaged. A cable covering has been removed, or is stained or damaged. A cable end seal has been removed or is damaged. A reel has been dropped (hidden damage likely).

PRE-INSTALLATION CHECKLIST

Code review Review all applicable project, regional and national codes relating to cable installation. Consult project inspection authority.

Cable inspection Check for shipping damage before accepting shipment. Record any damage on the way bill. Confirm that the cable specified was received. Verify that the cable end seals are intact.

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Cable handling Remove nails and staples from reel flanges. Calculate and comply with recommended bending radius. Use swivels.

Cable storage Provide firm support for reels. Protect cable from mechanical damage and from liquid spills. Check cable end seals periodically. Advise all splicers, installers and handlers of all special instructions.

A high percentage of cable failures are due to mechanical damage, which typically occurs during transportation, handling and installation.

In fact, most cables are subjected to more mechanical stress during installation than they ever experience in actual operation. Needless to say, handling and installing the cable according to the manufacturer’s recommendations is extremely important.

When cables are installed, the following factors must be considered: Conductor configuration. Way or cable tray fill. Physical limitations of cables. Installation equipment. Ambient temperature and conditions. Requirements for securing and supporting the cables.

Unless otherwise noted, the following references apply to the installation requirements for use on ships and offshore units:

IEC 60092-101, Electrical Installation in ships – Part 101: Definitions and general requirements.

IEC 60092-203, Electrical Installation in ships – Part 203: System Design. Acoustic and optical signals.

IEC 60092-201, Electrical Installation in ships – Part 201: General.

IEC 60092-350, Electrical Installation in ships – Part 351: Insulatin materials for shipboard and offshore units, power, control, instrumentation, telecomunication and data cables.

3. INSTALLATION

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IEC 60092-353, Electrical Installation in ships – Part 353: Single and multicore non radial field power cables with extruded solid insulation for rated voltages 1kV and 3kV.

IEC 60092-354, Electrical Installation in ships – Part 354: Single and 3-core power cables with extruded solid insulation for rated voltages 6kV (Um=7,2kV); 30 kV (Um=36 kV).

IEC 60092-359, Electrical Installation in ships – Part 359: Sheathing materials for shipboard power and telecomunication cables.

IEC 60092-376, Electrical Installation in ships – Part 376: Cables for control and instrumentation circuits 150/250V (300V).

IEC 60228, Conductors of insulated cables.

IEC 60287 (all parts), Electric Cables – Calculation of the current rating.

IEC 60331-21, Tests for electric cables under fire conditions – Circuit integrity. Part 21: Procedures and requirements - Cables of rated voltage up to and including 0,6/1kV.

IEC 60332-3-22, Tests on electric cables under fire conditions – Part 3-22: Test for vertical flame spread of vertically mounted bunched wires or cables. Cat. A.

IEC 60533, Electrical and electronic installation in ships - Electromagnetic compatibility.

IEC 60754-1, Test on gases envolved during combustion of meterials from cables – Determination of the amount of halogen acid gas.

IEC 60754-2, Test on gases evolved during combustion of electric cables - Determination of the degree of acidity of gases envolved during combustion of materials taken from electric cables by measuring pH and conductivity.

IEC 61034-2, Measurement of smoke density of cables burning under defined conditions – Test procedure and requirements.

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3.1 EquipmentThe proper use of appropriate equipment is crucial to a successful cable installation. The equipment recommended for a variety of installations is listed in the following list and the appropriate equipment should be selected for particular installation requirements: Dynamometer Basket grip pullers Cable cutter Cable end seals Cable pulling lubricant Cable tray bend sheaves Cable tray rollers Capstan-type puller Diameter tape Duct cleaning mandrels Electric safety blankets and clamps Floodlights Gang rollers Gloves Tester Measuring tape Personal Protection Equipment Pulling rope Pump Reel arbour Reel brakes Reel jacks Several wire rope slings of various lengths Swivels Signals … / …

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3.1.1 Feed-In setups

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Single sheave

Single sheave should only be used for guiding cables. Arrange multiple blocks to maintain bending radius whenever cable changes direction or elevation.

Sheave assembly

For pulling around bends, use conveyor sheave assemblies of the appropriate radius series.The pulleys must be positioned to ensure that the effective curvature is smooth and changes direction or elevation evenly at each pulley. Never allow a polygon curvature to occur as shown:

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3.1.2 Pulling LoadsCables shall be so installed that the tensile stress applied to them either by reason of their own weight or for any other reason is minimised.

The mechanical strength of conductors shall be sufficient for the installation and working conditions and the cross sectional area of the conductor shall not be less than 0.5 mm2. This is particularly important for cables of small cross-section and for cables on vertical runs, or in vertical pipes. These cables shall be suitably supported.

Cables must be pulled with a system that enables the control of the pulling speed and the pulling load and if possible it shall be equipped with an automatic mechanical switch that will act in case the pulling load is over the previously established limit.

The best option is to lay the cable applying the load to the cable through a sleeve connected to the cable conductor. This sleeve includes a ring to fix the steel cable from the pulling equipment. Maximum loads to avoid cable damages are defined as 5 kg/mm2 for Copper conductors and 3 kg/mm2 for Aluminium conductors.

Cable pulling may use pulling sleeves made of a steel wire braid with an end ring, in such a way that after introduction of the cable in its interior, it will be radically compressed proportionally to the cable load.This method is less advisable as a certain cable length is damaged and must be removed, due to the radial pressure.

In case of manual laying of cable it is important to distribute the load along the length, using a number of people in accordance with the cable length and numbers of rolls.

If the cable contains a galvanized steel wire armour the load may be applied to the armour. In any case it should be as uniform as possible avoiding sudden efforts.

In very special cases where a significant length of cable is suspended (i.e. vertical length) it may be required a steel rope to which the cable is tied every 1 to 2 meters.

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3.1.3 Supporting rolls, and cable fixingIt is very important to use aligning rolls to facilitate a smooth slippage of the cable and avoid its eventual contact with other elements that may damage it. The base must be sufficiently wide and safe to guarantee the stability of the drum during the unrolling of cable. The drum must be placed a minimum of 10 cm above the floor.

The use of adequate rolls makes the slipping of the cable easier and reduces the pulling load. They must roll easily and include an appropriate basis to avoid its turning and a guide through which the cable passes.

The distance between the rolls must be in accordance with the cable weight and flexibility characteristics, avoiding excessive distances between them, causing significant ondulations on the cable.

Regarding supports and fixing, with the exception of cables for portable appliances, and those installed in pipes, conduits, trunkings or special casings, cables shall be fixed by means of clips, saddles or straps of suitable material which, if ignited, shall not contribute to any spread of flame along the cables or insulated wire. The material shall have a surface area sufficiently large and be shaped such a that the cables remain tight without their coverings being damaged.

The distances between supports shall be chosen according to the type of cable and the probability of vibration. It shall not exceed 400 mm for horizontal cable run where the cables are laid on cable supports in the form of tray plates, separate support brackets or hanger ladders. The spacing between the fixing points may be up to 900 mm, provided that there are supports with maximum spacing as specified above. This exemption shall not apply to cable runs along weather decks, when the cable run is arranged so that the cables can be subjected to forces by water washing over the deck.

Cables with Class 5 conductors may require additional support to prevent sagging.

The supports and the corresponding accessories shall be robust and shall be of corrosion resistant material or suitably treated before erection to resist corrosion.

When cables are fixed by means of non-metallic clips or straps, and are not laid on top of horizontal cable trays or cable supports, suitable metal cable clips or saddles shall be added at regular distances not greater than 1 m in order to prevent the release of cables during a fire.

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Cable clips or straps used to support cable for use in high fire risk areas and safety escape routes shall be metallic unless for single core cables where clips shall be non-magnetic.

3.2 Installation temperatureLow temperatures are cause of concern when installing cable. Cable should not be installed when temperatures are less than the cold bend temperature rating of the cable product plus 15ºC ( i.e., when installing a cable with a cold bend temperature rating of -25ºC, the minimum recommended installation temperature is -10ºC.

The cold bend temperature ratings are indicated on the catalo spec. sheets and could be different depending on the different sheathing and insulating compounds.

Prior to performing a low temperature installation, it’s recommended to store the cable during 24h at a minimum temperature of 13ºC.

The cable should be pulled more slowly and trained in place the same day it is removed from storage. Do not impact, drop, kink or bend cable sharply in low temperatures.

3.2 Bending radiusThe internal bending radius for the installation of cables shall be as recommended by the manufacturer to the type of cable chosen and shall not be less than the values given in the following table:

Bending radii for cables rated up to 1,8/3kV

Insulation Covering

Overall diameterof cable (D)

Minimum internal radius of bend

Thermoplastic or thermosetting with

circular copper conductors

Unarmoured or unbraided

Metal braid screened or armoured

Metal wire armouredMetal tape armoured

or metal-sheathed

Composite polyester / metal laminate

tape screened units or collective tape

screening

Any Any

Any 8D

Any 6D

Any 6D

8D

4Dª≤ 25 mm6D≥ 25 mm

Thermoplastic or thermosetting with

sector shaped copper conductors

ª 6D for defined circuit integrity

Cable construction

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Bending radius for cables rated at 3,6/6kV(7,2) and above

Cable construction Overall diameter of cable (D) Minimum internal radius of bend

Single core cable

3 core cables

Any 12D

Any 9D

3.4 Colour identification

Power cables up to and including 1,3/3kVThe cores of multi-core cables shall be identified by the colours given in Tables 1 This table indicate the colours of rotation of those colours.

Table 1- Cables with and without green-and-yellow core

The bi-colour combination green-and-yellow for the protective conductor. The colour blue for the neutral conductor.

Number of cores LiveProtective

Colours of cores

2

3 (2+E)

4 (3+E)

5

5 (4+E)

4

3

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Multiconductor control cables with more than 5 conductors for rated voltages 250V and 0,6/1kV

EXZHELLENT 606 & GENFIRE 606: insulation with printed numbered cores.

EXZHELLENT MAR & GENFIRE MAR: insulation with printed numbered cores.

MV power cables , higher than 1,3/3kV

3 conductors

Instrumentation cables 150/250 V

Pair

Triad

Two pairs(collective screen)

Two pair cables collectively screened are laid up with diametrically opposite cores.

1 22 1

3.5 Especial precautions for single core cables for a.c wiring:

a.c. wiring shall be carried out, as far as possible, in twin or multicore cables. When, however, it is necessary to use single core cables for circuits rated in excess of 20 A, the following precautions shall be observed:

a) The cables should either be non-armoured or they should be armoured with non-magnetic material. In order to avoid current loops, the metallic screen should be earthed at one point only. The free end of the metallic screen shall be sufficiently insulated to protect against high voltages induced by short circuit currents.

b) Conductors belonging to the same circuit shall be contained within the same pipe, conduit or trunking, or the clamps, which fix them, shall included all the phases, unless they are made of non-magnetic material.

c) When installing two, three or four single core cables forming respectively single phase circuits, three phase circuits or three phase and neutral circuits, the cables shall as far as possible be in contact with one another. In every case, the distance measured between the external covering of two adjacent cables shall not be greater than one cable diameter (De).

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d) When single core cables having a current rating greater than 250 A must be installed near steel bulkhead, the clearance between the cables and the bulkhead shall be at least 50mm, unless the cables belonging to the same a.c. circuit are installed in trefoil formation.

e) Magnetic material shall not be used between single core cables of a group. Where cables pass through steel plates, all the conductors of the same circuit shall pass through a plate or gland, so made that there is no magnetic material between the cables, and the clearance between the cables and the magnetic material shall be not less than 50 mm, unless the cables belonging to the same circuit are installed in trefoil formation.

f) In order to try to equalise the impedance of three phase circuits ( of considering length, or consisting of single core cables of a conductor cross-section of 185mm2 or larger), a transposition of the phases shall be effected at intervals not exceeding 15m. The above precautions are, however, not necessary when the cables are installed in trefoil formation.

g) In circuits involving several single core cables in parallel, per phase, all cables shall follow the same route and have the same cross-sectional area.

Further, the cables pertaining to the same phase shall be as far as practicable alterned with those of the other phase so that unequal division of the current is avoided. For instance, in case of two cables per phase, the correct dispositions are as follows:

Whereas the following dispositions are unacceptable:

L1 L2 L3 L3 L2 L1

L1 L2 L3

L3 L2 L1

or

L1

L1

L2

L2

L3

L3

L1 L1 L2 L2 L3 L3or

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3.6 Cable type selection

3.6.1 Power cablesIn the voltage designation of cables U0 / U / (Um):

U0 is the rated power voltage between conductor and earth or metallic screen for which the cable is designed.

U is the rated power frequency voltage between conductors for which the cable is designed.

(Um) is the maximum value of the highest system voltage which may be sustained under normal operating conditions at anytime and at any point in the system. It excludes transient voltage conditions and rapid disconnection of loads.

Um is chosen to be equal to or greater than the heights voltage of the three-phase system. Where cables are permitted for use on circuits where the nominal system voltage exceeds the rated voltage of the cables, the nominal system voltage shall not exceed the maximum system voltage (Um) of the cable.

The choice of standard cables of appropriate voltage designations for particular systems depends upon the system voltage and the system earthing arrangements.

The rated voltage of any cable shall not be lower than the nominal voltage of the circuit for which it is used.

To facilitate the choice of the cable, the values of U recommended for cables to be used in three phase system, are listed in the next table in which system are divided into the following three categories:

Category A.This category comprises those systems in which any phase conductor that comes in contact with earth or an earth conductor is automatically disconnected from the system.

Category B.This category comprises those systems that, under fault conditions are operated for a short time, not exceeding 8 hours on any single occasion, with one phase earthed.For example, for a 13,8 kV system of Category A or B, the cable should have a rated voltage not less than 8,7/15 kV.

Category C.This category comprises all systems that do not fall into Categories A and B.

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3.7 Cross section area of conductors and current carrying capacities

3.7.1 Cross section areas of conductorsThe cross section area of each conductor shall be selected to be large enough to comply with the following conditions: The highest load to be carried by the cable according the installation. The corrected current rating and the highest current to be carried by the cable. The voltage drop in the circuit according the regulatory body.

3.6.2 Instrumentation and control cablesThe common maximum rated voltage (U) for control and instrumentation cables is 250 V.

In some instances for conductor sizes 1,5 mm2 and larger, or when circuits are to be supplied from a low impedance source, 0,6/1kV rated cables are specified for use as control or instrumentation cables.

The nominal system voltages from 1,8/3 kV to 8,7/15 kV shown in table 1 are generally in accordance with Series 1 in IEC 60038. For nominal system voltages intermediate between these standard voltages and also between 0,6/1 kV and 1,8/3 kV, the cables should be selected with a rated voltage not less than the next higher standard value. For example:- A first earth fault with one phase earthed causes a √3 higher voltage between the phases and earth during the fault. If the duration of this earth fault exceeds the times given for Category B, then according to Table 1, for a 6 kV system, the cable is to have a rated voltage not less than 6/10 kV.

Nominal voltageUkV

Maximum sus-tained voltage

Um, kV

A, B or C

A, B or C

A or B

A or B

A or B

A or B

C

C

C

0,3 0,15 / 0,25

0,6 / 1 0,6 / 1

1,8 / 3,0 1,8 / 3,3

3,6 / 6,0

3,6 / 6,0

6,0 / 10

6,0 / 10

8,7 / 15

8,7 / 15

up to 0,25

1,2

3,6

3,6

7,2

7,2

12,0

12,0

17,5

1,0

3,0

3,0

6,0

6,0

10,0

10,0

15,0

UnscreenedkV

Single-core or screened

kV

System voltageSystem

CategoryMinimum rated voltage

of cable Uo/U

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The cross section area shall be able to accommodate the mechanical and thermal effects of a short circuit current. Class 5 conductors has, in most of cases, a lower conductivity than the equivalent class 2 conductor of the same nominal cross section area.

The cross section area for the earth continuity conductors shall comply the following table:

Arrangement of earth conductorMinimum cross-section of earth

conductor

Cross section Q of associa-ted current carrying con-

ductor (one phase or pole)mm2

i) Insulated earth conductor in cable for fixed installation.

ii) Copper braid of cable for fixed installation.

iii) Separate, insulated earth con-ductor for fixed installation in pipes in dry accommodation spaces, when

carried in the same pipe as the supply cable.

iV) Separate, insulated earth conductor when installed inside enclosures or behind covers or

panels, including earth conductor for hinged doors.

Q ≤ 16

Q ≤ 2,5

2,5 < Q ≤ 6

Q > 120

Q > 6

1

2

3

4

Q ≤ 16 50 % of the current-carrying conductor, but not less than 16 mm2

Q< 2.5

2.5 < Q ≤ 120

Same as current-carrying conductor subject to min. 1.5 mm2 for stranded earthing connection or 2.5mm2 for unstranded earthing connection.

50% of the current-carrying conduc-tor, but not less than 4 mm2.

Q ≤ 16 Same as current-carrying conductor.

Q

1 mm2

1,5 mm2

70 mm2

Q > 16 50 % of the current-carrying con-ductor, but minimum 16mm2.

Not permitted

Uninsulated earth conductor in ca-ble for fixed installation, armour or copper braid and in metal-to-metal

contact with this.

Separately installed earth conduc-tor for fixed installation other than

specified in iii) and iV).

Insulated earth conductor in flexible cable.

ª The term protective conductor is accepted as an alternative term for earth continuity conductor.

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3.7.2 Current carrying capacitiesThe procedure for cable selection employs rating factors to adjust the current carrying capacities for different ambient temperatures, for the mutual heating effects of grouping with other cables, methods of installation and short circuit time duty. Guidance on the use of these methods are given in IEC 60092-352.

Current carrying capacities in continuous service at maximum rated temperature of 90ºC in accordance with IEC 60092-352 at ambient temperature 45ºC are as defined in the following table:

Nominal cross-sectional area

(mm2) 3 or 4 cores(A)Single core

(A)2 cores

1,5 23 20 16

2,5 30 26 21

4 40 34 28

35 157 133 110

6 52 44 36

50 196 167 137

150 389 331 272

10 72 61 50

70 242 206 169

185 444 377 311

16 96 82 67

95 293 249 205

240 522 444 365

25 127 108 89

120 339 288 237

300 601 511 421

d.c. a.c. d.c. a.c. d.c. a.c.

400 690 670 587 570 483 469

500 780 720 663 612 546 504

600 890 780 757 663 623 546

Conductortemperature 90ºC

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These carrying current capacities in continuous service must be adjusted for ambient temperature other than 45ºC according the following table:

Max conductor temperature

(ºC) Ambient air temperature

90

35º 40º 45º 50º 55º 70º60º 75º65º 80º

1,10 1,05 1,00 0,94 0,88 0,670,82 0,580,74 0,47

3.8 Other considerations on the cable selection

3.8.1 Mechanical protectionIn situations where there is a risk of mechanical abuse, cables shall be enclosed in suitable conduits or casings, unless the cable covering ( armour or sheath ) provides adequate protection.

Metallic braiding and/or armouring can be used as mechanical protection for the cable in accordance with IEC 60092-350

The “coverage density” of the braid shall be such that the weight of the braid is at least 90% of the weight of a tube of the same metal, having an internal diameter equal to the calculated internal diameter under the braid and a thickness equal to the nominal diameter of wires forming the braid.

In situations where there is an exceptional risk of mechanical damage ( holds, storage, cargo specs …) cables shall be protected by steel casing, turnking or conduits.

For single pole cable constructions, armouring and braiding must be non magnetic material. Bare Copper performs better than galvanised steel and is therefore used throughout full range of cables.

Installation in Metallic Pipes or Conduits or Trunking

When cables are installed in metal tubes, conduits or trunking, the following precautions shall be observed.

The pipes, conduits or trunking shall be suitably smooth on the interior and protected against corrosion.The pipes or conduits or trunking shall have their ends shaped or bushed in such a way so as not to damage the cable covering.

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The pipes or conduits or trunking shall have such internal dimensions and radius of bend that will permit the easy drawing in and out of the cables which they are to contain: the internal radius bend shall be not less than those permitted for cables and, for pipes exceeding 63 mm external diameter, not less than twice the external diameter of the pipe.

Pipes, conduits and trunking shall be so arranged that water cannot accumulate inside them (account being taken of possible condensation).

The space factor (ratio of the sum of the cross-sectional areas corresponding to the external diameters of the cables to the internal cross-sectional area of the pipe or conduit or trunking) shall not be greater than 0.4.If necessary, ventilating openings shall be provided, preferably at the highest and lowest points, so as to permit air circulation and to obviate the possibility of water accumulating at any part of the pipe, conduit or trunking run. These ventilation openings should not be made if their inclusion will increase the fire risk.

If there is reason to fear that a tube may break because of its length, appropriate expansion joints shall be provided. This might be the case when cable pipes are fitted along weather decks.

Where cables are to be drawn into pipes or conduits or trunking, draw boxes shall be installed where necessary in order to ensure that the cables are not damaged during installation.

Installation in Non-Metallic Pipes, Conduits, Trunking, Ducts or Capping and Casing.

Cables may be installed in non-metallic pipes, conduits, trunking, ducts or casings either on surface or concealed behind ceilings or panelling, provided the following precautions are observed.

If the fixing of capping is by means of screws, they shall be of non-rusting material arranged so as not to damage the cables. The capping shall be readily accessible.

Non-metallic pipes, conduits, trunkings, ducts or cappings and casings shall, if ignited, limited the spread of flame in accordance with IEC publications.

The spread of flame along the cables shall not be significantly impaired by the use of such pipes, conduits, trunkings, ducts or capping and casings, paints or other coatings.

3.8.2 Cable runsCable runs shall be selected so as to keep the number of bends to a minimum.

In the selection of cable runs, account shall be taken of the need for protection against destructive pests or rodents.

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Cables having insulating materials with different maximum permissible conductor temperatures shall not be bunched in a common clip, cable transit, conduit, trunking or duct. Where this is impracticable, the cables shall be rated so that no cable reaches a temperature higher than the lowest rated cable temperature within the bunch.

Cables having a protective covering which may damage the covering of more vulnerable cables shall not be bunched with the latter in a common clip, gland, conduit, trunking or duct.

Cables having a bare metallic sheath or braid or armour shall be installed in such a way that corrosion e.g. galvanic or electrolytic by contact with other metals, is prevented.

Cable runs shall be selected so as to avoid action from condensed moisture or drip.

Cables shall, as far as possible, be remote from sources of heat such as boilers, hot pipes, resistors, etc., and protected from avoidable risks of mechanical damage. Where installation of cables near sources of heat cannot be avoided, and where there is consequently a risk of damage to the cables by heat, suitable shields shall be installed, or other precautions to avoid over heating shall be taken, for example, use of special ventilation, installation of heat insulation materials, or use of special heat resisting cables.

Cables shall not be installed across expansion joints. If however, it is unavoidable, a loop of cable having a length proportional to the expansion of the joint shall be provided. The minimum internal radius of the loop during operation shall never be less than twelve times the external diameter of the cable.

The flame spread performance of cables installed in bunches can be affected by a number of factors including the method of installation. (See IEC 60332)

In the case of essential electrical equipment for which it is mandatory to have at least two supplies, for example, steering gear installations, the supply and any associated control cables shall follow different routes, which, as far as practicable, shall be separated both vertically and horizontally. In the case of duplicated essential electrical equipment, the supply and any associated control cables shall follow different routes, which shall be separated both vertically and horizontally as far as practicable.

Where it is required to divide an offshore unit into fire zones (such as is generally the case of passenger areas), cable runs shall be so arranged that a fire in any main vertical fire zone will not affect operation of essential services in any other such zone. This requirement will be met if main and emergency cables passing through any zone are separated both vertically and horizontally as widely as is practicable and not passing through the same horizontal zone.

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Cables and wiring serving essential or emergency power, lighting, internal communications or signals shall so far as practicable be routed clear of galleys, laundries, machinery spaces and their casings and other high fire risk areas, except for supplying equipment in those spaces. They shall be run in such a manner as to preclude their being rendered unserviceable by heating of the bulkheads that may be caused by a fire in an adjacent space.

When it is essential that a cable shall function for some time during a fire and it is unavoidable that the cable for such a circuit is routed through a high risk area it shall be as follows:With limited circuit integrity properties in case of fire, fulfilling the requirements of the test method according to IEC 60331 or alternatively, adequate protection shall be provided against direct exposure to the fire and against mechanical damage which may occur on the site of the installation.The outer sheath of the cable shall be coloured blue for cables with limited circuit integrity in case of fire.In respect of the prevention of fire damage to cables, special attention shall be given to the protection of main cable routes for essential circuits as, for example, between machinery spaces and the navigation bridge area, taking into account the fire risk existing in accommodation spaces.

3.8.3 Fire performanceAll cables or insulated wiring shall meet the requirements for flame spread as given in: IEC 60332-1 andIEC 60332-3-22.

NOTE - 1: It cannot be assumed that, because a cable or an insulated wire meets the requirements ofIEC 60332-1, a bunch of similar cables or insulated wires will behave in a similar manner. The flame spread performance of bunched cables is assessed by the requirements of IEC 60332-3-22. This performance requirement (i.e. for cables mounted vertically in a touching formation) has been chosen to best reflect the installation conditions generally observed on board ships. Experience has shown that the test for the flame spread of cables installed vertically is adequate for horizontal installations, all other parameters being generally the same.

For systems required to maintain electrical circuit integrity under fire conditions, e.g. for fire alarm, fire detection, fire extinguishing services, remote stopping and similar control circuits, the cables shall meet the requirements of IEC 60331-21.

Requirements for smoke emission and acid gas evolution shall be considered, and where applicable the cables evaluated in accordance with the following test methods, cables shall meet the requirements specified in the individual product standard: IEC 61034-2Part 2; IEC 60754-1Part 1 and IEC 60754-2 Part 2.

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3.8.4 Flexibility for an easy installationWhen rules and regulations of local, regional, project or certification body permits the use of class 5 multi-strand flexible Cu conductors according IEC 60092-350, cables with cross section area higher than 50 mm2 can be made with Sectorflex® technology.This technology provides the cable with more handeable properties: More flexibility. More compact, smaller diameter, lighter weight. More cable per drum / coil. Same section and transport capacity as circular section. Use of conventional terminations and accessories.

3.8.5 Hydrocarbon, Oil and MUD resistance properties.For specific oil production facilities, and according to the classification and certification bodies for each project, Oil and MUD resistant cables could be required. These cables provides the electric installation (cable) with enhanced behaviour in specific locations where oil and MUD’s are present.

Sectorflex® More compact, smaller diameter, lighter weight.

Use of conventional terminations and accessories.

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All information in this catalog is presented solely as a guide to product selection and is believed to be reliable. All printing errors are subject to correction in subsequent releases of this catalog. Although General Cable has taken precautions to ensure the accuracy of the product specifications at the time of publication, the specifications of all products contained herein are subject to change without notice.

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PORTUGAL Tel.: +351 219 678 500 [email protected]

ROMANIA Tel.: +40 21 5897362 [email protected]

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UNITED KINGDOMTel.: +44 1224 339 [email protected]

GENERAL CABLE Casanova, 150 08036 Barcelona. Spain Tel: +34 93 227 97 00 [email protected]

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