Offshore Brochure - Final PS

20
the in pipe coating solutions. GLOBAL LEADER OFFSHORE SOLUTIONS

Transcript of Offshore Brochure - Final PS

the

in pipe coating solutions.

GLOBALLEADER

OFFSHORE

SOLUTIONS

4000274075

DEDICATED EMPLOYEES

GLOBAL PLANTS

LEADING TECHNOLOGIES

YEARS OF COATING EXPERIENCE

the in pipe coating solutions.GLOBAL LEADER

4000274075

4000274075

DEDICATED EMPLOYEES

GLOBAL PLANTS

LEADING TECHNOLOGIES

YEARS OF COATING EXPERIENCE

Bredero Shaw is a division of ShawCor Limited, a growth-oriented energy

services company focused on technology-based products for the energy industry.

Bredero Shaw is the global leader in the development and manufacture of pipe

coating solutions for the oil, gas, and water industries. With a rich history of

proven experience that dates back to the 1930s, the company is the preferred

choice of major energy industry clients around the world. Over 100,000 kms of

pipelines throughout the world have been protected using Bredero Shaw

technology and services.

The company, skilled in developing solutions for their clients, has the largest team

of experienced and dedicated pipe coating professionals in the industry. With the

most extensive network of strategically located plants around the world, and with

proven, innovative coating technologies, Bredero Shaw has coated more pipelines

in more diverse geographical areas and climates than anyone in the industry.

Bredero Shaw understands the offshore environment and is capable of providing

complete coating solutions on a global basis. As the leader in offshore pipe coating

solutions, the company offers many advantages including:

Complete solutions for all applications including anti-corrosion protection,

thermal flow assurance, protective and weight coating, internal flow efficiency

and custom coating.

A wide array of coating solutions ranging from small diameter flowlines and

risers to large diameter transmission lines. The company has coated pipelines

for the most diverse depth, environment and installation conditions.

Strategically located coating plants in key regions including the North Sea,

West Africa, the Middle East, the Far East, Australia, the Gulf of Mexico and

South America.

Excellent project support through key regional centres in Leith, Scotland;

Orkanger, Norway; Houston, Texas and Singapore.

Extensive international experience in plant mobilizations providing the unique

capability of executing specific major pipeline projects at a client’s chosen

location. This capability is unparalleled in the industry.

LEADERSHIPOFFSHORE

Offshore Solutions |3

CAPABILITIES

Bredero Shaw is the world’s largest provider of pipe coating solutions

with 4000 dedicated employees located in 15 countries across the globe.

Bredero Shaw understands what is important to their clients. The

strength and experience of the company and its employees gives clients

the assurance that project execution will be carried out with a high

degree of professionalism, quality, and safety.

The diverse geographic area in which the company operates provides a

global perspective and enables Bredero Shaw to meet the demands of

individual projects and provide best-in-class service to clients.

Bredero Shaw has 27 plants strategically located throughout the

world: the largest number of fixed facilities in the industry.

The company’s worldwide pipe coating plants include both perma-

nent and mobile coating facilities.

Bredero Shaw has developed over 40 leading pipe coating technolo-

gies to protect pipelines across all segments of the market.

The company has over 75 years of experience in both onshore and

offshore environments. Over 100,000 kms of pipelines have been

protected using Bredero Shaw technology and services.

Bredero Shaw is a division of ShawCor Limited, a publicly traded

energy services company. ShawCor’s strong balance sheet and track

record of profitable growth enables Bredero Shaw to continue to

strengthen the business for the future.

4 | Offshore Solutions

CUSTOMER SERVICE

Bredero Shaw’s dedicated personnel are available to assist with

project support and execution to ensure your satisfaction.

The company provides thorough support in the following areas:

Coating specifications and standards development

Raw material procurement and quality assurance

Delivery and stockpiling of bare and coated pipe

Engineering design for flow assurance

Pipe coating to the applicable industry standards and

client specification

Logistical analysis for optimum supply of coated pipe

Transport of coated pipe as per the client’s requirements

Packaged single source solutions including engineering,

procurement, pipe coating and delivery

End-to-end solutions including field joints and

custom coatings.

Bredero Shaw’s team of dedicated professionals will ensure that

your project is completed successfully.

Offshore Solutions |5

QUALITY ASSURANCE

LEADING TECHNOLOGY

Bredero Shaw has developed over 40 leading pipe coating technologies designed to protect pipelines across all

segments of the market. Proven technologies include innovative anti-corrosion coatings, protective and weight

coatings, thermal flow assurance coatings, internal coatings, custom coatings, field joints, support engineering and

logistics services.

The company employs a dedicated Research and Development team with over 50 engineers and scientists on staff.

Bredero Shaw is the world’s most innovative pipe coating company with over 100 patents covering new products

and process technology. Examples include the High Performance Composite Coating system (HPCC), and

Thermotite polypropylene flow assurance technology.

The company has state-of-the-art Research and Development facilities located on two continents.

Bredero Shaw has a dedicated team of design and testing specialists to determine the best coating solution for

any given application. Examples include full scale heat transfer simulation, testing and coating thickness

determination to achieve flow assurance. Various proposed coatings can also be quickly qualified for specific

pipeline operating conditions.

®

Bredero Shaw maintains a Quality Management system that conforms

to ISO 9001:2000. The company is dedicated to the continuous

improvement of the Quality Management system ensuring that all

employees understand, implement and sustain the system. All plants

have integrated quality control systems to ensure compliance with client

specifications and industry standards.

The major activities carried out within the quality group are:

Incoming raw material inspection and testing

Incoming inspection of bare pipe

Constant quality inspection of coating application and auditing of

production systems to ensure conformance with client’s specifications

Testing of finished product

Pipe tracking from receipt to delivery

Maintenance, continuous development and improvement of all

coating processes and systems.

6 | Offshore Solutions

HEALTH, SAFETY ENVIRONMENT&

Bredero Shaw is committed to providing a safe and

healthy workplace that protects employees, clients and

the environment. All business activities are conducted in

a manner that protects the environment.

The company actively promotes an Injury and Incident

Free (IIF) workplace and a robust Health, Safety and

Environmental (HSE) management system that is

globally consistent and meets or exceeds all international

standards. It can be considered best-in-class. The HSE

management system is fully integrated through

engineering controls, procedures and behaviour.

The IIF policy was established on the basis that concern

for the health and safety of employees and guardianship

of the environment are essential to the successful

conduct and future growth of the business.

Offshore Solutions |7

Bredero Shaw has the widest range of anti-

corrosion coatings in the industry covering

all operating conditions for offshore

installation.

Anti-corrosion coatings are applied under

quality controlled factory conditions and

with leading edge process technology. These

coatings can be effectively used under

concrete and under thermal insulation.

The coating to be selected depends on the

pipeline’s operating conditions, location and

specification requirements. The primary anti-

corrosion coatings used are highlighted in

the adjacent selection chart.

HPCC (High Performance Composite

Coating) is a proprietary composite system

that represents the latest development in

anti-corrosion coating systems. The unique

application process of this system provides a

fused, monolithic profile that prevents

lamination and loss of adhesion. Excellent

coverage of weld bead profiles is achieved,

thus preventing “tenting” and weaknesses in

the coating profile. HPCC consists of fusion

bonded epoxy, polyolefin adhesive and

polyethylene. The system provides excellent

low temperature characteristics and impact

performance. With a rough sintered coating

finish, HPCC is suitable for use under

HeviCote or Compression Coat.

HPCC

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ANTI-CORROSIONPRODUCT LINE

8 | Offshore Solutions

3LPP

3LPE

FBE

AE

3LPP (3-Layer Polypropylene) is a coating

system consisting of a primary layer of

fusion bonded epoxy, a tie layer of copoly-

mer adhesive and an outer layer of poly-

propylene. Although similar to 3LPE, 3LPP

offers improved impact and abrasion

resistance and is suitable for use up to 110°C.

With a rough sintered coating finish, 3LPP

can be used under HeviCote and

Compression Coat.

3LPE (3-Layer Polyethylene) is a coating

system comprising of a layer of fusion

bonded epoxy, a tie layer of copolymer and

an outer layer of polyethylene. This coating

system provides excellent anti-corrosion

properties and resistance to mechanical

damage. With a rough sintered coating

finish, 3LPE it is suitable for use with

HeviCote and Compression Coat.

FBE (Fusion Bonded Epoxy) is a thin film

coating offering good flexibility and

excellent resistance to cathodic disbondment.

The coating can be used under HeviCote

and Compression Coat. For special applica-

tions, dual-layer FBE is also available.

AE is a glass-fibre reinforced asphalt based

enamel coating for use on landlines or

offshore under concrete weight coating. It

has been used successfully on offshore

projects for over 40 years.

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OFFSHORE COATING SOLUTIONS

Camrose, Alberta

Kuantan, Malaysia*

Fontana, California

Pearland, Texas

Monterrey, Mexico

Veracruz, Mexico

Leith, Scotland

Orkanger, Norway

Onne, Nigeria

Jubail, Saudi Arabia

Kabil, Batam Island,Indonesia

Kuantan, Malaysia

Kembla Grange,Australia

Fontana, California

Pearland, Texas

Monterrey, Mexico

Veracruz, Mexico

Leith, Scotland

Orkanger, Norway

Onne, Nigeria

Jubail, Saudi Arabia

Kabil, Batam Island,Indonesia

Kuantan, Malaysia

Kembla Grange,Australia

Camrose, Alberta

Regina, Saskatchewan

Fontana, California

Vineyard, Utah

Pearland, Texas

Monterrey, Mexico

Veracruz, Mexico

Leith, Scotland

Orkanger, Norway

Enerhen/Warri, Nigeria

Onne, Nigeria

Jubail, Saudi Arabia

Kabil, Batam Island,Indonesia

Kuantan, Malaysia

Kembla Grange,Australia

Leith, Scotland

Farsund, Norway

Ras Al Khaimah, UAE

Kabil, Batam Island,Indonesia

Kuantan, Malaysia

HPCC 3LPP 3LPE

PRODUCT DESCRIPTION

PRODUCT FEATURES

REFERENCE LITERATURE

FBE AE

MINIMUM RECOMMENDEDOPERATING TEMPERATURE

MINIMUM PIPE DIAMETER

MAXIMUM PIPE DIAMETER

MINIMUM PIPE LENGTH

MAXIMUM PIPE LENGTH

MAXIMUM RECOMMENDEDOPERATING TEMPERATURE

PLANTS

3LPP is a multilayer coatingsystem consisting of a layerof fusion bonded epoxy, aco-polymer adhesive and anouter layer of polypropylenewhich offers the toughest,most durable pipe coatingsolution available.

HPCC (High PerformanceComposite Coating) is aproprietary compositesystem consisting of fusionbonded epoxy, polyolefinadhesive and polyethylene.

3LPE is a multilayer coatingsystem consisting of a layerof fusion bonded epoxy, aco-polymer adhesive and anouter layer of polyethylenewhich offers a tough,durable pipe coatingsolution.

FBE is a plant appliedpowder coating that wasdeveloped for oil and gaspipeline applications wheresuperior coating bond,chemical resistance, soilstress, and cathodicdisbondment protection isrequired.

AE is plant applied durablecoating based on modifiedbitumen that has beensuccessfully used for manyyears for corrosionprotection of steel pipes.

Extensive track recordof excellentperformance

Superior compatibilitywith concrete coatingsystems

400 mm (16”)

1220 mm+ (48”+)

18.3 m (60’)

24.4 m (80’) 24.4 m (80’)24.4 m (80’)24.4 m (80’)24.4 m (80’)

85°C (185°F)

-40°C (-40°F) -40°C (-40°F)-40°C (-40°F)-40°C (-40°F)-40°C (-40°F)

90 mm (3.5”)

1220 mm+ (48”+)

5.5 m (18’) 5.5 m (18’) 5.5 m (18’)5.5 m (18’)

110°C (230°F)

90 mm (3.5”)

1220 mm+ (48”+)

85°C (185°F)

90 mm (3.5”)

1220 mm+ (48”+)

85°C (185°F)

90 mm (3.5”)

1220 mm+ (48”+)

90°C (194°F)

PRODUCT ILLUSTRATION

Product Data Sheets and Project Histories are available for all anti-corrosion coating products.

Long term corrosionprotection

Corrosion protection inhigh operatingtemperature conditionsand severe environments

Resistance to moisturepenetration andmechanical damage

Excellent coverage ofraised welds

Excellent coldtemperatureperformance

Long term corrosionresistance

High temperatureperformance

Resistance to moisturepenetration andmechanical damage

Resistance to cathodicdisbondment

Global manufacturingcapability

Long term corrosionresistance

Resistance to moisturepenetration andmechanical damage

Excellent resistance tocathodic disbondment

Global manufacturingcapability

Long term corrosionresistance

High continuousoperating temperatureperformance

Chemical resistance, soilstress resistance, andresistance to cathodicdisbondment

Global manufacturingcapability

Offshore Solutions |9

Values shown are typical and may vary from plant to plant. Consult Bredero Shaw for special requirements.

* Planned

Bredero Shaw flow assurance products

provide world class solutions for shallow

water and deepwater applications. The

product lines consist of high efficiency

thermal insulation systems with optimum

thicknesses ensuring easy installation and

flow assurance.

Bredero Shaw paved the way in the 1980s in

the North Sea with the development of

polyurethane-based subsea insulation

systems. Today the same systems are still in

use in the North Sea and developments have

led to the World Class products that are now

in use in both shallow and deepwater.

The ThermoFlo systems are applied by large

volume injection that provides industry

leading capacity and the ability to satisfy

customer’s most demanding schedules.

The ThermoFlo system is designed for

individual project and installation require-

ments and is offered in a number of variants

to meet the demands of both shallow and

deepwater service up to 3000 m.

The ThermoFlo system is also the most

flexible system available in the marketplace

and is very well suited to installation by the

world’s leading reel lay vessels. The system is

also suitable and used extensively for custom

coating of subsea architecture.

The Thermotite system was developed

initially for the North Sea and Norwegian

subsea markets and has been further de-

veloped to meet the industry demand for

highly engineered subsea insulation systems.

ThermoFlo Polyurethane Systems

Thermotite Multilayer Polypropylene Systems

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FLOW ASSURANCEPRODUCT LINE

10 | Offshore Solutions

The multi-layer construction of the

Thermotite product allows for the use of

thermoplastics that have specific thermal and

mechanical properties at different locations

within the system. This flexibility in construc-

tion enables Bredero Shaw to design very

precise solutions optimized for either steady

state or transient conditions.

Thermotite systems can be designed for

water depths up to 3000 m and temperatures

up to 155°C. The system is also suitable for

installation by any method including reel lay.

To complement the Thermotite system, a

proprietary injected polypropylene field joint

insulation system is available that results in

industry leading end-to-end thermal and

mechanical performance critical to the integ-

rity of a flowline and or riser development.

Bredero Shaw has an extensive history in the

design and manufacture of Pipe-in-Pipe

systems utilizing low density polyurethane

foams for both shallow and deepwater.

This highly efficient insulation material is

spray applied or injected over a traditional

FBE anti-corrosion layer. The spray applied

coated assembly is typically placed inside a

steel outer pipe in single (12.2 m) or up to

quad (48.8 m) lengths prior to loadout. The

injected system is typically provided in single

or double joints.

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Pipe-In-Pipe Polyurethane Foam (PUF)

PRODUCT DESCRIPTION

PRODUCT FEATURES

MINIMUM RECOMMENDEDOPERATING TEMPERATURE

MINIMUM PIPE DIAMETER

MAXIMUM PIPE DIAMETER

MINIMUM PIPE LENGTH

MAXIMUM PIPE LENGTH

MAXIMUM RECOMMENDEDOPERATING TEMPERATURE

PLANTS

TYPICAL APPLICATIONS

OHTC(’U’ VALUE)

MAXIMUM WATER DEPTH

K VALUE

PRODUCT ILLUSTRATION

REFERENCE LITERATURE

OFFSHORE COATING SOLUTIONS

Thermotite® (S) Pipe-In-Pipe (S)ThermoFlo (S)® Thermotite® (D) Pipe-In-Pipe (D)ThermoFlo® (D)

SHALLOW WATER DEEPWATER

Pipe-in-Pipe (S) is a lowdensity polyurethane foamproduct applied by eitherinjection moulding or sprayapplication for use in pipe-in-pipe systems providinghighly efficient insulationperformance in shallowwater.

Thermotite (S) is a multi-layer polypropyleneextruded subsea insulationsystem that can be designedand manufactured in a widerange of thicknesses andlayers to meet specificperformance and installationrequirements in shallowwater.

®Thermotite (D) is a multi-layer polypropyleneextruded subsea insulationsystem that can be designedand manufactured in a widerange of thicknesses andlayers to meet specificperformance and installationrequirements in deepwater.

®Pipe-in-Pipe (D) is a lowdensity polyurethane foamproduct applied by eitherinjection moulding or sprayapplication for use in pipe-in-pipe systems providinghighly efficient insulationperformance in deepwater.

50 mm (2”) 150 mm (6”) 150 mm (6”)100 mm (4”) 100 mm (4”) 50 mm (2”)

600 mm (24”) 300 mm (12”) 300 mm (12”)600 mm (24”) 600 mm (24”) 600 mm (24”)

9 m (30’) 9 m (30’) 9 m (30’)8 m (26’)

300 m (984’) 700 m (2297’) Design Department Design Department3000 m (9842’) 3000 m (9842’)

9 m (30’) 9 m (30’)

26 m (85’) 13 m (43’) 13 m (43’)13 m (43’) 13 m (43’) 26 m (85’)

-35°C (-30°F) -35°C (30°F) -35°C (30°F)

115°C (240°F)

< 1.8 W/m.K(1.04 BTU/ft.hr.F)

< 2.5 W/m.K(1.45 BTU/ft.hr.F)

< 1.0 W/m.K(0.58 BTU/ft.hr.F)

< 1.8 W/m.K(1.04 BTU/ft.hr.F)

< 1.8 W/m.K(1.04 BTU/ft.hr.F)

< 1.0 W/m.K(0.58 BTU/ft.hr.F)

115°C (240°F)

-35°C (-30°F)

155°C (310°F) 130°C (266°F) 130°C (266°F)

-35°C (-30°F) -35°C (-30°F)

155°C (310°F)

ThermoFlo (S) is a cast inplace elastomeric syntacticpolyurethane basedmaterial formulated for highhydrothermal stability andhigh hydrostatic loadings.

®ThermoFlo (D) is a cast inplace elastomeric glasssyntactic polyurethanebased material formulatedfor high hydrothermalstability and highhydrostatic loadings.

®

0.1 W/m.K(0.058 BTU/ft.hr.F)

0.13 W/m.K(0.075 BTU/ft.hr.F)

0.021 W/m.K(0.0121 BTU/ft.hr.F)

0.021 W/m.K(0.0121 BTU/ft.hr.F)

0.165 W/m.K(0.095 BTU/ft.hr.F)

0.1 W/m.K(0.058 BTU/ft.hr.F)

Product Data Sheets and Project Histories are availablefor all shallow water flow assurance coating products.

Product Data Sheets and Project Histories are availablefor all deepwater flow assurance coating products.

Highly flexible & suitablefor installation by allpipelay methods

Lowest K-value of wetinsulated systems

Highest manufacturingrate of any subseainsulated system

Highest approvedoperating temperature155°C.

Highly robustconstruction

Proprietary hightemperature field joint

Extensive track record

Low K-value

Wide U-valueperformance

Most widely adoptedsubsea insulation system

Highly flexible & suitablefor installation by allpipelay methods

Highest manufacturingrate of any subseainsulated system

In service at 2000 mand at 132°C

Proprietary hightemperature field joint

Suitable for electricalheating

Pearland, Texas

Leith, Scotland

Kuantan, Malaysia

Pearland, Texas

Leith, Scotland

Kuantan, Malaysia

Orkanger, Norway

Mobile Plant

Pearland, Texas

Kabil, Batam Island,Indonesia

Kuantan, Malaysia

Pearland, Texas

Kabil, Batam Island,Indonesia

Kuantan, Malaysia

Temperature rangeperformance

High manufacturingthroughputs

Consistent properties

Flowlines

Risers

Custom coatings

Field joints

Flowlines

Risers

Custom coatings

Field joints

High temperature

Flowlines

Risers

Transmissions

Flowlines

Risers

Custom coatings

Field Joints

Flowlines

Risers

Custom coatings

Field joints

Flowlines

Risers

Transmissions

Offshore Solutions |11

Values shown are typical and may vary from plant to plant. Consult Bredero Shaw for special requirements.

Orkanger, Norway

Mobile Plant

INTERNALCOATINGPRODUCT LINE

12 | Offshore Solutions

Protective and weight coating products are

concrete based systems developed to provide

pipelines with mechanical protection and

negative buoyancy in offshore environments,

tidal and swamp areas and river crossings.

These products also offer additional security to

pipelines in high traffic sea corridors and in

areas where backfill may damage the anti-

corrosion coating.

The typical density of these products ranges

from 2200 to 3400 kg/m (140 to 210 lbs/ft ) using

quality iron ore and other key raw material

components. Product thickness typically ranges

from 25 mm to 100 mm with thicker coatings

available depending on pipe size, wall thickness

and negative buoyancy requirements.

The HeviCote system is the leading weight

coating system and has been used extensively

across the world. The product is applied to the

pipe using the impingement technique which is

well suited to large diameter pipes and high

3 3

®

HeviCote – Impinged Reinforced Concrete®

volume demands. HeviCote can be applied in

thicknesses from 25 mm to 230 mm in a single

pass. It is reinforced with a steel wire cage and

prefabricated to meet specification requirements.

The Compression Coat technique involves

wrapping concrete on a spiral conveyor system

and can be applied in thicknesses from 25 mm to

190 mm in a single pass. Pre-formed concrete

with reinforcing wire mesh is positioned below

the rotating pipe on an angle (pitch) and is

“wrapped around” the pipe. The pitch ensures

there is an overlap of concrete and wire on the

preceding wrap. A tamping machine then

compacts the concrete resulting in a consistent

thickness. The outer polyethylene wrap ensures

controlled curing of the concrete. This process is

available from Bredero Shaw's fleet of portable

plants and is quickly and easily mobilized for

specific projects at new locations.

®

Compression Coat – Wrapped Reinforced Concrete

FLOW ENHANCEMENT

Bredero Shaw’s internal coating product line is

used primarily for natural gas pipelines to

smooth the internal pipe surface resulting in

improved flow. The thin film epoxy paint

systems used are designed to lower internal

roughness (drag) reducing turbulence thereby

increasing flow efficiency. Improved flow

conditions may enable use of a smaller pipe or

allow for lower compression requirements.

Additional benefits of using internal flow

coatings include corrosion protection of the

pipe during storage prior to installation,

improved pigging conditions, faster drying

times, and enhanced conditions for visual

inspection of the internal surface of the

pipe walls.

The flow efficiency lining is a two-part liquid

epoxy paint system applied in a single coat. A

cut-back (uncoated portion of pipe) is usually

left at the pipe ends to reduce damage to the

coating from the joint welding procedure.

Internal flow coatings are rigorously tested to

ensure the applied coating films will success-

fully meet the requirements of transportation,

installation, commissioning and service in

all seasons.

Internal flow coatings are qualified to and

applied by API RP 5L2 requirements. For

specific projects outside the API RP 5L2 scope,

modification to the testing, application, and

cure can be conducted to ensure quality

products are provided that meet the needs of

our clients.

SureFlo FEC is a two-part liquid epoxy paint

system applied in a single coat. A cut-back

(uncoated portion of pipe) is usually left to

allow for a high quality joint welding process.

SureFlo SF is a solvent free two-part liquid

epoxy paint system applied in a single coat. The

solvent free system is environmentally-friendly

with similar performance to SureFlo FEC.

SureFlo FBE is a plant applied internal lining

designed for internal corrosion protection for

steel pipelines or where a smooth steel surface

is required.

SureFlo FEC

SureFlo SF

SureFlo FBE

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PROTECTIVEWEIGHT COATING

AND

PRODUCT LINE

OFFSHORE COATINGSOLUTIONS

Offshore Solutions |13

HeviCote® Compression Coat

PRODUCT DESCRIPTION

PRODUCT FEATURES

MINIMUM PIPE DIAMETER

MAXIMUM PIPE DIAMETER

MINIMUM CONCRETE THICKNESS

MAXIMUM CONCRETE THICKNESS

MINIMUM PIPE LENGTH

MAXIMUM PIPE LENGTH

COMPRESSIVE STRENGTH

DENSITY

REFERENCE LITERATURE

PLANTS

HeviCote is a concrete coating system designed to provide negativebuoyancy and mechanical protection for costly offshore pipelines.HeviCote is available in various thicknesses and densities and can beapplied over anti-corrosion and certain insulation coatings.

®

®

Compression Coat is a side wrap applied concrete coating that is usedon offshore pipes or on pipes which will be laid in wet areas. Theweight of the concrete provides negative buoyancy. Compression Coatis available in various thicknesses and densities to suit all applicationrequirements.

165 mm (6.5”)100 mm (4”)

1220 mm (48”)1120 mm (44”)

25 mm (1”)25 mm (1”)

190 mm (7.5”)230 mm (9”)

8.5 m (28’) 9 m (30’)

18 m (60’) 18 m (60’)

20.7 - 41.4 MPa (3000 - 6000 psi) 27.6 MPa (4000 psi)

2243 - 3364 kg/m (140 - 210 lbs/ft )3 3 2243 - 3364 kg/m (140 - 210 lbs/ft )3 3

PRODUCT ILLUSTRATION

Product Data Sheets and Project Histories are available for all protective and weight coating products.

Leith, Scotland

Farsund, Norway

Onne, Nigeria

Ras Al Khaimah, UAE

Kabil, Batam Island, Indonesia

Kuantan, Malaysia

Jubail, Saudi Arabia

21 Street,Edmonton, Alberta

st

Channelview, Texas

Coatzacoalcos, Mexico

La Brea, Trinidad

Tema, Ghana

Onne, Nigeria

Jubail, Saudi Arabia

Kembla Grange, Australia

Mobile Plants

SureFlo FEC® SureFlo SF® SureFlo FBE®

PRODUCT DESCRIPTION

PRODUCT FEATURES

MINIMUM PIPE DIAMETER

MAXIMUM PIPE DIAMETER

MIN. OPERATING TEMPERATURE

MAX. OPERATING TEMPERATURE

REFERENCE LITERATURE

PLANTS

MINIMUM PIPE LENGTH

MAXIMUM PIPE LENGTH

300 mm (12”) 300 mm (12”) 300 mm (12”)

1320 mm (52”) 1320 mm (52”) 1320 mm (52”)

10 m (33’) 10 m (33’) 10 m (33’)

24 m (80’) 24 m (80’) 13 m (43’)

-40°C (-40°F) -40°C (-40°F) -40°C (-40°F)

129°C (264°F) 129°C (264°F) 129°C (264°F)

Product Data Sheets and Project Histories are available for all internal coating products.

SureFlo FEC is a thin film internal epoxycoating applied in natural gas pipelines tosmooth the internal pipe surface for improvedflow.

®

Reduces friction costs and compressioncosts

Clean internal surface

Global manufacturing capability

Reduces friction costs and compressioncosts

Clean internal surface

Global manufacturing capability

Reduces friction costs and compression costs

Clean internal surface

Global manufacturing capability

Corrosion protection

SureFlo FBE is a plant applied lining forsteel pipes where internal corrosionprotection or a smooth surface is required.

®SureFlo SF is a solvent-free thin filminternal epoxy coating coating used toimprove the flow of non-corrosive gas in apipeline.

®

�Camrose, Alberta

Regina, Saskatchewan

Veracruz, Mexico

Leith, Scotland

Farsund, Norway

Jubail, Saudi Arabia

Kabil, Batam Island, Indonesia

Kuantan, Malaysia

Kembla Grange, Australia

Hamilton, Ontario

� Jubail, Saudi Arabia

Wide range of coating densities and thicknesses available

Compatible with most anti-corrosion and insulation coating systems

Many product options are available

Strategically located facilities

Side wrap concrete technology

Portable coating facilities

Wide range of coating densities and thicknesses available

Compatible with most anti-corrosion and insulation coating systems

Values shown are typical and may vary from plant to plant. Consult Bredero Shaw for special requirements.

Values shown are typical and may vary from plant to plant. Consult Bredero Shaw for special requirements.

14 | Offshore Solutions

CUSTOM COATINGS FIELD JOINTSAND

Bredero Shaw’s facilities offer a complete range of products for custom coating and field joints.

Working with operators, contractors and fabricators, Bredero Shaw manages the supply of

personnel, equipment and technical support for all field joints and custom coatings in both

onshore and offshore vessel environments. In addition, the company has an in-house technical

department that provides design and technical support.

Bredero Shaw can offer coating solutions for items such as spool pieces, bends, risers, clamps,

manifolds, tees, xmas trees, jumpers and short runs or short pieces of line pipe and field joints.

A wide variety of products can be applied including:

Fusion Bonded Epoxy – FBE

Syntactic PU – SPU

Solid Polyurethane – PU

ThermoFlo Product Line

3-Layer Polypropylene – 3LPP

Polychloroprene (Neoprene) – PCP

EPDM (Rubber)

Internal Rubber Lining

Polyurethane Mouldings

Polyurethane Half Shells – Solid/Syntactic/Foam

Sprayed PU Foam

High Performance Canusa Heat Shrink Sleeves

Flame Sprayed PP

Injected Moulded PP

®

OFFSHORE COATING SOLUTIONS

LOGISTICS

Bredero Shaw has many years of experience managing the transportation

of pipes to and from its coating plants. Some of the benefits of this

experience in logistics are highlighted below:

The company can collect pipe, coat pipe, and deliver coated pipe

anywhere in the world.

Reliable, international expertise which provides a single-source,

integrated service resulting in a more efficient completion of the

client’s project.

Single source capability reduces complex interfaces, improving time

spent in project management and cash flow.

ISO 9001 certification ensures adherence to industry production and

safety standards and the efficient handling of the coating and

shipping processes.

Experienced personnel with extensive contacts in the shipping industry,

provide the client with cost-effective and optimum logistics strategies.

Availability of a tranship barge with essential pipe-handling equipment

and high loadout rate ability. The barge can be mobilized to further

service your project.

Bredero Shaw can mobilize coating plants to allow for coating in-

country and near the pipe spread. Recent projects include the

mobilization of Compression Coat concrete plants in Trinidad,

Mexico and Ghana. Mobilization can improve the economics of a

sufficiently large project, qualify for in-country content requirements

and improve logistics.

The company can also supply pipe coating plants on a turnkey basis

designing, fabricating, mobilizing, and commissioning plants

anywhere in the world.

Bredero Shaw is fully prepared to work on your project with a

tailored solution that meets the project requirements. Consult with

your Bredero Shaw representative today.

PLANT MOBILITY

Offshore Solutions |15

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PARTIAL LIST OF KEY AROUND THE WORLDOFFSHORE PROJECTS

Over 100,000 kms of pipelines around the world have been protected using Bredero Shaw technology and services.

The global map highlights a partial list of key offshore projects.

3 SABLE OFFSHORE ENERGY PROJECTSHELL/EXXON MOBILALLSEAS

Location:

Plant:

Product:

Details:

Year:

Nova Scotia

Sheet Harbor, Nova Scotia

Compression Coat and FBE

380 kms 8”, 12”, 18” and 26”

1998

5 BP THUNDERHORSEHEEREMA

Location:

Plant:

Product:

Details:

Year:

Gulf of Mexico

Mobile, Alabama

Thermotite

123 kms of 8”, 10” and 12” pipe

2003 and 2004

®

1 SNØHVITSTATOILTECHNIP

Location:

Plants:

Product:

Details:

Year:

Barents Sea

Orkanger, Norway and Leith, Scotland

3LPP and 3LPE (Orkanger),HeviCote (Leith)

17 kms of 16” 3LPP coated pipe (Orkanger)and HeviCote

2004

®

®145 kms of 28” (Leith)

4 KASHAGANAGIP KCOSAIPEM

Location:

Plant:

Product:

Details:

Year:

Kazakhstan

Kuantan, Malaysia

3LPP and SureFlo FEC

310 kms 18” and 28”

2005

2 LANGELEDSTATOILSTOLT, ALLSEAS

Location:

Plant:

Product:

Details:

Year:

North Sea

Farsund, Norway

HeviCote , and SureFlo FEC

1200 kms of 42”/44”

2004-2006

®

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Offshore Solutions |17

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6 RAS GAS EXPANSIONMCDERMOTT

Location:

Plant:

Product:

Details:

Year:

Qatar

Ras Al Khaimah, UAE

HeviCote

270 kms of 38”

2003-2004

®

7 BUDNATIONAL GAS COMPANY OF TRINIDAD AND TOBAGOSTOLT

Location:

Plant:

Product:

Details:

Year:

Trinidad

La Brea, Trinidad

Compression Coat

64 kms of 36”

2004

9 WEST NATUNACONOCO PHILLIPS, GULF, PREMIERMCDERMOTT

Location:

Plant:

Product:

Details:

Year:

Indonesia

Batam Island, Indonesia

HeviCote and SureFlo FEC

680 kms of 16, 22 & 28”

1999

®

8 WEST AFRICA GAS PIPELINEWAPCo(CHEVRON TEXACO, SHELL, OTHERS)HORIZON

Location:

Plant:

Product:

Details:

Year:

West Africa

Tema, Ghana

Compression Coat

598 kms of 20”

2005

10 BAYU DARWINCONOCO PHILLIPSSAIPEM

Location:

Plant:

Product:

Details:

Year:

Australia

Kuantan, Malaysia

HeviCote and SureFlo FEC

507 kms of 26 “

2003

®

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AMERICAS EUROPE, AFRICA, FSU

FAR EAST, MIDDLE EAST, AUSTRALIA

1. 34 Street, Edmonton, Alberta

2. 21 Street, Edmonton, Alberta

3. Camrose, Alberta

4. Calgary, Alberta

5. Regina, Saskatchewan

6. Hamilton, Ontario

7. Adelanto, California

8. Fontana, California

9. Vineyard, Utah

10. Channelview, Texas

11. Pearland, Texas

12. Monterrey, Mexico

13. Veracruz, Mexico

14. Coatzacoalcos, Mexico

15. La Brea, Trinidad

16. Ellon, Scotland

17. Leith, Scotland

18. Orkanger, Norway

19. Farsund, Norway

20. Tema, Ghana

21. Enerhen/Warri, Nigeria

22. Onne, Nigeria

23. Jubail, Saudi Arabia

24. Ras Al Khaimah, UAE

25. Kabil, Batam Island, Indonesia

26. Kuantan, Malaysia

27. Kembla Grange, Australia

th

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PLANTS

4000274075

4000274075

www.brederoshaw.com

REGIONAL OFFICES

AMERICAS

Bredero ShawA ShawCor Company2350 N. Sam Houston Pkwy E.Suite 500Houston, Texas77032-3130, USATelephone: +1 (281) 886-2350Fax: +1 (281) 886-2353

Shaw Pipe ProtectionA ShawCor Company1200, 630 - 3rd Avenue S.W.Calgary, Alberta,T2P 4L4, CanadaTelephone: +1 (403) 263-2255Fax: +1 (403) 264-3649

EUROPE/AFRICA/FSU

Bredero ShawA ShawCor CompanyImperial DockLeith, Edinburgh, EH6 7DTScotland, UKTelephone: +44 (131) 553-9600Fax: +44 (131) 553-9699

Thermotite

P.O. Box 214N-7301 OrkangerNorwayTelephone: +47 (72) 46 60 60Fax: +47 (72) 46 60 70

®

A ShawCor Company

MIDDLE EAST/FAR EAST/AUSTRALIA

Bredero ShawA ShawCor Company101 Thomson Road#17-01/02 United SquareSingapore 307591Telephone: +65 6732-2355Fax: +65 6732-9073

SHAWCOR CORPORATE OFFICE

25 Bethridge RoadToronto, OntarioM9W 1M7,Telephone: +1 (416) 743-7111Fax: +1 (416) 743-7199

Canada

OFFMB-R010-P0505

2005 © Bredero Shaw Limited