Nifty Lift TM34T Parts Manual - Rentalex · 2017-05-04 · 120T (TM34T) [email protected] issue 12...

120TTM34T

illustrated parts manual

Manuel illustré de pièces détachées

Illustrierte Stückliste

Manual de piezas ilustrado

M50120/12

Issue 12(October 2011)

120T (TM34T)

[email protected] 12

illustrated parts manualManuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

Please Note, at the time of going to press, all information, illustrations details and descriptions contained herein are valid. Niftylift reserves the right to change, alter, modify or improve its products without any obligation to install them on previously manufactured machines.

Readers of this manual requiring further information should contact us at:

Niftylift Ltd. Niftylift Inc.Fingle Drive 32 Concourse WayStonebridge GreerMilton Keynes SC 29651MK13 OER USAUnited Kingdom

Tel +44 (0)1908 857899 1 864 968 8881Fax +44 (0)1908 227460 1 864 968 8836

Ordering of PartsWhen ordering a replacement part for your Niftylift product, please state the following:

• Machine Model and Serial number Niftylift Part number

• Full description of the part Quantity required

• Purchase Order number Destination address

Machine Information

Model number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Date of Purchase. . . . . . . . . . . . . .

Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Veuillez noter qu'au moment de la mise sous presse, l'ensemble des informations, illustrations, détails et descriptions, contenus dans le présent document, sont valides. Niftylift se réserve le droit de changer ou d'améliorer ses produits sans obligation de montage sur les anciennes machines.

Pour toutes informations supplémentaires, veuillez nous contacter à:


Tel +44 (0)1908 857899 1 864 968 8881Fax +44 (0)1908 227460 1 864 968 8836

Commande de piècesLors de la commande de pièces de rechange pour votre machine Niftylift, veuillez indiquer ce qui suit:

• Modèle et numéro de série de la machine Référence de la pièce Niftylift

• Description complète de la pièce Quantité requise

• Numéro de commande Adresse de destination

Informations relatives à la machine

Numéro de modèle . . . . . . . . . . . . . . . . . . . . . . . . . . . Date d'achat . . . . . . . . . . . . . . . . . . .

Numéro de série . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

120T (TM34T)

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illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

Bitte nehmen Sie zur Kenntnis, dass alle hierin enthaltenen Informationen, Illustrationen und Beschreibungen zum Zeitpunkt des Drucks gültig sind. Niftylift behält sich das Recht vor, Produkte zu wechseln, ändern, modifizieren und zu verbessern, ohne verpflichtet zu sein, sie an früher gefertigten Maschinen zu installieren.Wenn Leser dieser Anleitung weitere Informationen benötigen, wenden sie sich bitte an uns unter:

Niftylift Ltd. Niftylift Inc.Fingle Drive 32 Concourse WayStonebridge GreerMilton Keynes SC 29651MK13 OER USAGroßbritannien

Tel +44 (0)1908 857899 1 864 968 8881Fax +44 (0)1908 227460 1 864 968 8836

Bestellen von ErsatzteilenBei der Bestellung eines Ersatzteils für Ihr Produkt von Niftylift geben Sie bitte folgende Einzelheiten an:

• Maschinenmodell und Seriennummer Niftylift Art.-Nr.

• Ausführliche Beschreibung des Teils Erforderliche Menge

• Bestellnummer Bestimmungsadresse

Maschineninformationen

Modellnummer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kaufdatum . . . . . . . . . . . . . . . . . . . .

Seriennummer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Por favor, observe que en el momento de pasar a imprenta, toda la información, ilustraciones y descripciones contenidas en el presente documento eran válidas. Niftylift se reserva el derecho de cambiar, alterar, modificar o mejorar sus productos, sin obligación alguna de instalar dichos cambios en máquinas fabricadas anteriormente.Los usuarios de este manual que requieran más información, deberán ponerse en contacto con nosotros en:


Tel +44 (0)1908 857899 1 864 968 8881Fax +44 (0)1908 227460 1 864 968 8836

Pedido de piezasAl realizar el pedido de una pieza de recambio para su producto Niftylift, sírvase especificar lo siguiente:

• Modelo y número de serie de la máquina Número de pieza Niftylift

• Descripción completa de la pieza Cantidad requerida

• Número de orden de compra Dirección de destino

Información de la máquina

Número de modelo . . . . . . . . . . . . . . . . . . . . . . . . . . . Fecha de compra . . . . . . . . . . . . . . .

Número de serie . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts Order Form (make copies for use)

Bon de commande de pièces (Faire des photocopies pour vos commandes ultérieures) tel +44 (0)1908 857899Bestellformular für Ersatzteile (bitte Kopien zur zukünftigen Verwendung machen) fax +44 (0)1908 227460Impreso de pedido de piezas (haga copias para el uso) www.niftylift.com

Note; If items have decals/labels attached, these are not included (unless stated otherwise), they must be ordered separately using the part (P) number printed on the decal.

Remarque : si les composants sont dotés d'autocollants/étiquettes, ceux-ci ne sont pas inclus (sauf avis contraire). Ils doivent être commandés séparément en indiquant le numéro de référence (P) imprimé sur l'autocollant.

Anmerkung: Wenn an Gegenständen Klebebilder/Etiketten angebracht sind, sind diese (sofern nicht anders angegeben) nicht en-thalten und müssen separat mit Hilfe der auf den Klebebildern abgedruckten Teilenummern (P) bestellt werden.

Nota: Si los artículos llevan acopladas calcomanías/etiquetas, éstas no se incluirán (a menos que se indique lo contrario); deberán pedirse por separado utilizando el número de pieza (P) impreso en la calcomanía.

Alternatively, details of your order can be emailed to [email protected], le détail de votre commande peut nous être envoyé par email à [email protected] Alternative können Sie Ihre Bestellung auch an [email protected] sendenAlternativamente, los detalles de su pedido pueden enviarse por e-mail a [email protected]

Part NumberRéférence pièce

Art.-Nr.Número de pieza

descriptiondescription

beschreibungdescripción

quantityquantitémenge

cantidad

priceprix

preisprecio

P

P

P

P

P

P

P

P

name nom name nombre

address adresse adresse dirección

telephone téléphone tel.-Nr. teléfono

fax fax-Nr.

email e-mail

date date datum fecha

delivery addressadresse de livraisonlieferadressedirección de entrega

purchase order numbernuméro de commandebestellnummernúmero de orden de compra

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1 chassis page

1.1 Base assembly ....................................................................................................... 1-2

1.2 Traction drive assembly ......................................................................................... 1-6

1.3 Stabiliser assembly ................................................................................................ 1-8

1.4 Tow coupling assembly ...................................................................................... 1-10

1.5 Jockey wheel assembly ...................................................................................... 1-12

1.6 Heavy duty jockey wheel .................................................................................... 1-14

1.7 Lighting assemblies ............................................................................................ 1-16

1.8 Wheel hub assembly........................................................................................... 1-18

1.9 Wheel hub assembly (Traction drive) ................................................................. 1-20

1.10 Valve block (Traction drive) ................................................................................ 1-22

2 superstructure page

2.1 Power tray (P/D/E/PE)............................................................................................ 2-2

2.2 Power tray (AC/DC) ............................................................................................... 2-6

2.3 Power tray (AC) .................................................................................................. 2-10

2.4 Slew assembly .................................................................................................... 2-12

2.5 Control valve assembly (3 spool) ....................................................................... 2-14

2.6 Control valve assembly (4 spool) ....................................................................... 2-16

2.7 Button box assemblies........................................................................................ 2-18

2.8 PCB Control box ................................................................................................. 2-20

2.9 AC transformer box ............................................................................................ 2-22

2.10 AC/DC transformer box ...................................................................................... 2-24

2.11 DC Power pack .................................................................................................. 2-26

2.12 AC Power pack ................................................................................................... 2-28

2.13 DC Power pack (AC/DC machine) ..................................................................... 2-30

2.14 Battery charger (UK) ........................................................................................... 2-32

2.15 Battery charger (Euro/Aus & USA) .................................................................... 2-34

3 boom assemblies page

3.1 Booms assembly.................................................................................................... 3-2

3.2 Lift cylinder ............................................................................................................. 3-6

3.3 Levelling cylinder ................................................................................................... 3-8

3.4 Telescope cylinder .............................................................................................. 3-10

3.5 Energy Chain ...................................................................................................... 3-12

4 cage page

4.1 Cage assembly ...................................................................................................... 4-2

4.2 Cage assembly (Fibreglass) ................................................................................. 4-4

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4.3 Cage weigh assembly (Spring) ............................................................................. 4-6

4.4 Cage weigh assembly (Load Cell)......................................................................... 4-8

4.5 Control valve assembly (5 spool) ........................................................................ 4-10

4.6 Button box assemblies ........................................................................................ 4-12

5 labelling page

5.1 Label locations 120T.............................................................................................. 5-2

5.2 Label locations TM34T......................................................................................... 5-16

6 hydraulic hoses page

6.1 Hose kit 120T (TM34T)........................................................................................... 6-2

6.2 Traction Drive kit (P14205) .................................................................................... 6-6

Figures page

1.1 Base assembly ................................................................................. 1-3

1.2 Traction drive assembly .................................................................... 1-7

1.3 Stabiliser assembly ........................................................................... 1-9

1.4 Tow coupling assembly .................................................................. 1-11

1.5 Jockey wheel assembly .................................................................. 1-13

1.6 Heavy duty jockey wheel ............................................................... 1-15

1.7 Lighting assemblies ........................................................................ 1-17

1.8 Wheel hub assembly....................................................................... 1-19

1.9 Wheel hub assembly (Traction drive) ............................................. 1-21

1.10 Valve block assembly (Traction drive) ............................................ 1-23

2.1 Power tray (P/D/E/PE) ....................................................................... 2-3

2.2 Power tray (AC/DC) .......................................................................... 2-7

2.3 Power tray (AC) .............................................................................. 2-11

2.4 Slew assembly ................................................................................ 2-13

2.5 Control valve assembly (3 spool).................................................... 2-15

2.6 Control valve assembly (4 spool).................................................... 2-17

2.7 Button box assembly....................................................................... 2-19

2.8 PCB Control box.............................................................................. 2-21

2.9 AC transformer box ........................................................................ 2-23

2.10 AC/DC transformer ......................................................................... 2-25

2.11 DC Power pack .............................................................................. 2-27

2.12 AC Power pack ............................................................................... 2-29

2.13 DC Power pack (AC/DC machine) ................................................. 2-31

2.14 Battery charger (UK) ....................................................................... 2-33

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2.15 Battery charger (Euro/Aus & USA) ................................................. 2-35

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3.1 Booms assembly............................................................................... 3-3

3.2 Lift cylinder ........................................................................................ 3-7

3.3 Levelling cylinder............................................................................... 3-9

3.4 Telescope cylinder ......................................................................... 3-11

3.5 Energy Chain ................................................................................. 3-13

4.1 Cage assembly.................................................................................. 4-3

4.2 Cage assembly (Fibreglass) ............................................................ 4-5

4.3 Cage weigh assembly (Spring)......................................................... 4-7

4.4 Cage weigh assembly (Load cell)..................................................... 4-9

4.5 Control valve assembly (5 spool)................................................... 4-11

4.6 Button boxes .................................................................................. 4-13

5.1 Label locations 120T ......................................................................... 5-3

5.2 Label locations TM34T ................................................................... 5-17

5.2 Labels (1-32).................................................................................. 5-18

5.3 Labels (33-50)................................................................................. 5-19

6.1 Hose kit 120T (TM34T) ...................................................................... 6-3

Issue Records

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* When ordering parts for machines other than the stated serial number,it is advisable to contact the Parts Department;

United Kingdom USA

Tel +44 (0)1908 857899 1 864 968 8881Fax +44 (0)1908 227460 1 864 968 8836Email [email protected] [email protected]

Chapter Pages Issue Date Comments/Changes

Introduction 8 12 11/2011 Twelfth issue

1 24 10 12/2011 Revisions on pages 1-14/15

2 36 12 04/2012 Revised for ‘Control valve (4 spool)’ Pages 2-2 to 2-17

3 14 11 11/2011 Revised for ‘Lift Cylinder’ Pages 3-6/7

4 14 10 11/2010 Revisions on Pages 4-6 to 4-9

5 20 3 04/2006 Third issue

6 6 2 04/2006 Second issue

120T (TM34T)

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illustrated parts manualManuel illustré de pièces détachéesIllustrierte StücklisteManual de piezas ilustrado

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1.1 Base assemblyItem Description Part Number

1 Slew ring P16817

2 Slew stop P20046

3Socket inlet - 240v

110v (a) Australia ONLY

P10174P10750P18303

4 Locating Pin P11377

5 Spring P10003

6 Spirit level P10228

7 Axle assy LH P15075

8 Mudguard P12818

9 Bracket - Mudguard P15090

10 Rubber grommet P15087

11 Wheel & Tyre P12669

12 Bracket - Boom latch P20049

13 Boom latch P11392

14

Valve - Manual selectorLever ONLYRubber gaiter

P12578

P18090P19119

15 Micro switch P11252

16

Control valveSee “Control valve assembly (4 spool)” on page 2-16

P15518

17

Tow couplingTow coupling - USASee “Tow coupling assembly” on page 1-12

P10064P11513

18

Jockey wheelJockey wheel - USASee “Jockey wheel assembly” on page 1-14

P10065P25035

19 Brake rod (850 mm) P18918

20 Balance bar P70080

21 Brake cable P10124

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Figure 1.1 Base Assembly

2223

24

8 11

25

101

4 5

109

29

26

28

27

2 3 3a

11

17

18

12 1314 15

19

2021

16

67

89

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1.1 continued

Item Description Part Number

22 Bush P12863

23 Grommet P11283

24 Axle assy RH P15076

25 Wheel chock P10729

26 Axle locking bolt P10007

27 Cap P10443

28 Knob P10830

29 Rubber boom rest P10611

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Figure 1.1 Base assembly

2223

24

8 11

25

101

4 5

109

29

26

28

27

2 3 3a

11

17

18

12 1314 15

19

2021

16

67

89

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1.2 Traction drive assemblyItem Description Part Number

1 Mudguard bracket LH P15111

2 Mudguard P12818


4 Wheel and tyre P13086

5 Joystick P16125

6

ValveblockSee “Valve block (Traction drive)” on page 1-24

P14395

7 Bracket - Valveblock P13872

8

Jockey wheelSee “Heavy duty jockey wheel” on page 1-16

P25036

9Relief valveCartridge ONLY

P16548P22324

10 Brake rod (1700 mm) P16892

11 Balance bar P19822

12 Pivot pin - 58 mm P13870

13 Drive motor P14257

14 Drive barrel P16074

15Cover - RH

* LHP17047P17046

16 Drive unit P15875


18 Axle assembly P13875

19 Mudguard bracket RH P15112

20Check valve (a)

(b)P10665P12717

21 Bracket P13868


* Not illustrated

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Figure 1.2 Traction drive assembly

5

7

6

2223

20b

24*

3

9

12

421

8

10

16

154

20a

21

2

319

17

13

14

1118

2628

25

27

16

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1.2 continued


23 Engage cylinder P11313

24 * Seal kit for item 23 P12499

25 Crank P13864

26 Bearing P13862

27 Pivot arm P13865

28 Shaft P13861

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Figure 1.2 Traction drive assembly

5

7

6

2223

20b

24*

3

9

12

421

8

10

16

154

20a

21

2

319

17

13

14

1118

2628

25

27

16

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1.3 Stabiliser assemblyItem Description Part Number

1 Cylinder P11866


3 Plastic washer P10035

4 Load valve P11956

5 Valve (cartridge) P17317

6 Banjo bolt(1mm restrictor) P14181

7 Swing bolt P15966

8 Pin -127mm P12952

9 Bush P12863

10 Stabiliser P12419


12 Rocker arm P17346

13 Spring P12297

14 Swivel foot P17345

15 Spring clip P18113

16 Bush - Nylon P12298

17 Pin - 94mm P12953

18 Pin - 146mm P12955

19 Pin - 166mm P17355

20 Rocker armassembly P17463

* Not illustrated

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Figure 1.3 Stabiliser assembly

7

7

19

7

18

7

16

14

15

17

8

10

11

12

13

9

1

2*

43

3

5

6

20

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1.4 Tow coupling assemblyItem Description Part Number

1

Tow coupling assy

Tow coupling assy (USA only)

Tow coupling assy*(50mm ring)

P10064

P11513

P23415

2 Gaiter P70057

3

Coupling head

Coupling head (USA only)

Coupling Ring*(40 mm)

P70059

P11630

P22841*

4Drawtube damper(see note below)

P11284P70053

5 Breakaway cable P70061

6 Handbrake and damper P11874

7 Plate - Jockey wheel P70098

8 Spacer P13064

9 Anti-rotation plate LH P21504

10 Anti-rotation plate RH P21503

11 Breakaway chain(USA/Australia ONLY)

P21275

Note: If dimension of securing bolt head (A/F) is 3/4” use P11284, if 15/16” use P70053

* Not illustrated

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Figure 1.4 Tow coupling assembly

1

2

3

4

56

7

8

9 10

Sec

urin

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olt

(see

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11

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1.5 Jockey wheel assemblyItem Description Part Number

1 Plate P70098

2Clamp(Includes items 1, 3 and 4)

P10066

3 Pressure pad P11458

4 Clamp handle P70095

5 Solid wheel * P70093

6 Jockey wheel assemby P10065

* Note: Item 5 is only suitable for pre 2010 machines

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Figure 1.5 Jockey wheel assembly

2

3

4

1

5

6

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1.6 Heavy duty jockey wheelItem Description Part Number

1 *Jockey wheel A) assembly B)

P14065P25035

2 *Jockey wheel A) assembly B)(traction drive)

P13898P25036

3 *Gear kit A)

B)P15183P25037

4 Knob P70076

5 *Plastic Cap A)

B)P16480P25040

6 Wheel P16309

7 *Inner shaft A)

B)P14066P25038

8 *Inner shaft A)(Twin wheel) B)

P16308P25039

9 Bearing - Inner P11675

* A) Cap size (Item 5) is 90mm squareB) Cap size (Item 5) is 70mm square

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Figure 1.6 Heavy duty jockey wheel

3

7

5

8

6

6

4

1

2

9

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1.7 Lighting assembliesItem Description Part Number

1Lighting board - UK

EuropeanGerman TUV

P10313P10754P11200

2 Fog light lens P10898

3 Fog light assembly P70197

4 Lamp assembly P70196

5 Tail light bulb P70202

6 Indicator bulb P70201

7 Warning triangle P70198

8Plug/Lead UK/Euro

USAAustralia

P70200P11761P17600

9 Mounting bracket P17962

10Light assembly

LHRH

P17602P17601

11Bracket - Light cluster & number plate RH P17963

12 Light assembly P20906

13 Side lens ONLY P21146

14 Rear lens ONLY P20907

15 Lighting Board(Includes Item 16) P23996

16Lamp assembly LH

*RHP24236P24237

* Not illustrated

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Figure 1.7 Lighting assemblies

1

1014

23

4

167

5

8

6

911

10

9 12 13 US

A O

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Aus

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NLY

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1.8 Wheel hub assemblyItem Description Part Number

1 Grease cap P15450

2 Hub nut P15452

3 Hub washer P15451

4 Outer bearing P15449

5 Wheel nut P70023

6 Hub P15485

7 Wheel stud P18365

8 Oil seal P15447

9 Inner bearing P15448

10 Half shell P70263

11 Adjuster bolt N/A

12 Adjuster wedge(Includes item 11) P15427

13 Adjuster post P15430

14 Brake shoe (Pair) P13129

15 Spring P15437

16 Steady spring P15434

17 Expander P70032

18 Eyelet - Brake cable P15425

19 Spring P15441

20 Spring P15435

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Figure 1.8 Wheel hub assembly

1

5

6

7

89

11

13

1214

14

15

10

16

18

19 17

20

2 3 4

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1.9 Wheel hub assembly (Traction drive)Item Description Part Number

1 Adjuster assembly P15323

2 Spring kit P15324

3Reverse lever assy

LHRH

P15325P15326

4 Stub axle and bolt P15322

5 Brake shoes(Set of 4) P15321

6 Expanding clutch P15320

7 Wheelbolt P15317

8 Dust cap P15319

9

Flange nut - This item MUST be renewed after removal (Torque setting 290Nm)

P15172

10 Brake drum P15316

11 Bearing P17449

12 Circlip P17450

13 Brake cable eye P15327


15 Bowden cable shell P15329

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issue 10

Figure 1.9 Wheel hub assembly (Traction drive)

1

2

4

2

5

26

7

89

1112

13

14

15

10

34

Note: Item 9 MUST be renewed if removed for any reason (Torque Setting 290Nm)

120T (TM34T)

1–24

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issue 10

1.10 Valve block (Traction drive)Item Description Part Number

1 Joystick P16125

2 Button - Red P17994

3 Rubber gaiter P17921

4 Valve - Cartridge P19121

5 Bracket - Valveblock P13872

6 Valve block P14395


8 Gaiter - Lever cap P19119

9 Lever cap P19120

10 Lever P16306

* Not illustrated

120T (TM34T)

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issue 10

Figure 1.10 Valve block assembly

1

5

3

4

10

6

2

98

7*

120T (TM34T)

2


superstructurefrench

germanspanish

120T (TM34T)illustrated parts manual Manuel illustré de pièces détachées Illustrierte Stückliste Manual de piezas ilustrado

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h2.1 Power tray (P/D/E/PE)


1Fuse - 225 A

Fuse holder

P11977

P24708

2 Tilt sensor (OPTIONAL) P16108

3 Siren P11113

4PCB Control boxSee “PCB Control box” on page 2-20.

n/a

5Power packSee “DC Power pack” on page 2-26.

P21690

6Canopy P/D/PE

* Electric(DC)P20555P18279

7 Knob P10186

8 Handle P10241

9 Flow switch(Bi-energy ONLY) P13842

10 Valve - non-return P10107

11 Solenoid valve assy P10132

12 Coil only(Solenoid valve) P70354

13 Pump - 1.6 cc P10655

14Fuse - 125 A

Fuse holder

P12696

P24708

15 Bell housing P12286

16 Coupling Petrol P12287

17 Hydraulic oil filter & bowl assembly P10137

18 Oil filter cartridge P10766

19

Petrol engineGX160GX200

Diesel engineYanmar L48AE

P18916P16934

P12469

20 Mounting plate(Diesel engine ONLY)

P12647


2–2issue 12

* Not illustrated

120T (TM34T)

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2–3


issue 12

7

8

1718

19

21

20

2423

9

1112

13

1516

10

14

38

29

30

31

2625

22

2

3233

3637

63

15

4

28*

27

3434

35

P/D

Figure 2.1 Power tray (PDE)


uper

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2.1 continued


22 Hydraulic Oil Tank (Petrol/Diesel only) P12566

23Worm assemblySee “Slew assembly” on page 2-12.

P19498

24 Gear wheel P16817

25 Battery strap P12671

26 Battery - 6 v P10829

27 Hand pump P22570


29Diverter valveLever ONLY

P10702P14397

30

Control valve

See “Control valve assembly (3 spool)” on page 2-14.

Or “Control valve assembly (4 spool)” on page 2-16

P15514

P21631

31

Battery Charger UKUSA

Euro/AustraliaSee “Battery charger (UK)” on page 2-32.or“Battery charger (Euro/Australia & USA)” on page 2-34

P11847P22628P11913

32 Anderson connector24v P17083

33Handle Anderson connector24v

P17084P17083


2–4

s

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35 Handle P16942

36

Button boxSee “Button box assemblies (Base)” on page 2-18.

n/a

37 Handle - Hand pump P10624

38 Tilt sensor (USA/Canada) P19184

* Not illustrated

120T (TM34T)

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issue 12

7

8

1718

19

21

20

2423

9

1112

13

1516

10

14

38

29

30

31

2625

22

2

3233

3637

63

15

4

28*

27

3434

35

P/D

Figure 2.1 Power tray (PDE)


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h2.2 Power tray (AC/DC)


1Fuse - 225 A

Fuse holder

P11977

P24708


3 Siren P11113

4

Control boxSee “AC/DC transformer box” on page 2-24.

n/a

5 Tilt sensor (USA/Canada)

P19184

6 Canopy P18281

7 Knob P10186

8 Handle P10241

9 Battery - 6 v P10829

10 Battery strap P13203

11 Gear wheel P16817


P19498

13 Hand pump P22570


15 Hydraulic tank P13224

16

Power pack (DC)See “DC Power pack (AC/DC machine)” on page 2-30.

P22476

17

Power pack (AC)110 v240 v

See “AC Power pack” on page 2-28.

P18305P13228

18 Filler cap P10136

* Not illustrated

2–6issue 12

120T (TM34T)

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issue 12

7

8

9

10

11

5

17

20 19

18

16

1512

2

2526

63

14

1314*

2122

2324

23

Figure 2.2 Power tray (AC/DC)


h an ish

2.2 continued


19

Control valve

See “Control valve assembly (3 spool)” on page 2-14.

Or “Control valve assembly (4 spool)” on page 2-16

P15514

P21631

20

Battery Charger UKUSA

Euro/AustraliaSee “Battery charger (UK)” on page 2-32. Or “Battery charger (Euro/Australia & USA)” on page 2-34

P11847P22628P11913


22Handle Anderson connector24v

P17084P17083


24 Handle P16942

Button box

2–8

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* Not illustrated

25 See “Button box assemblies (Base)” on page 2-18.

n/a


120T (TM34T)

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issue 12

7

8

9

10

11

5

17

20 19

18

16

1512

2

2526

63

14

1314*

2122

2324

23

Figure 2.2 Power tray (AC/DC)


2–10

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h2.3 Power tray (AC)


1 Canopy AC* PAC

P18279P20555

2 Knob P10186

3 Handle P10241

4

Power pack (AC)110 v240 v

See “AC Power pack” on page 2-28.

P18305P22475

5 Valve - non-return P10107

6 Solenoid valve assy P10132

7 Coil only(Solenoid valve) P70354


P19498

9 Gear wheel P16817

10PCB Control boxSee “PCB Control box” on page 2-20.

n/a


12

AC transformer box110 v240 v

See “AC transformer box” on page 2-22.

P11429P10770

13 Siren P11113

14 Manual hand pump P22570


16

Control valveSee “Control valve assembly (3 spool)” on page 2-14.Or “Control valve assembly (4 spool)” on page 2-16

P15514

P21631

17

Button boxSee “Button box assemblies (Base)” on page 2-18.

n/a


19 Tilt sensor (USA/Canada) P19184

issue 12* Not illustrated

120T (TM34T)

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issue 12

2

3

6

8

16

10

11

13

12

17

18

1

4

5

14

9

19

15*

7

21

2120

20 Handle - Anderson P16942


Figure 2.3 Power tray (AC)


2.4 Slew assemblyItem Description Part Number

Complete assembly(Items 3 to 10 ONLY) P19498

1 Slew guard P20084

2 Slew ring P16817

3 Worm bracket P12681

4 Coupling P12145

5 Spacer P12143

6 Motor P14306


8 Bearing P12703

9 Belleville washer P12150

10 Worm gear P14502

2–12

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* Not illustrated

120T (TM34T)

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issue 12

34

5

1

2

8

10

89

9

6 7*

Figure 2.4 Slew assembly


2.5 Control valve assembly (3 spool)Item Description Part Number

1

Control valve -

Gravity descentmodels

Non-gravity descent models

P15514

P15515


3 Lever P70336

4 Pressure relief valve P70335

5 Lever cap(complete) P70338

6 Rubber boot P12225

7Spool AS

ASTP15510P15511

8 Spool return spring assembly P16234

* Not illustrated

2–14

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issue 12

120T (TM34T)

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issue 12

1

8

3

56

7

4

2*

Figure 2.5 Control valve (3 spool)


2.6 Control valve assembly (4 spool)Item Description Part Number

1 Control valve P15518


3 Lever P70336


5 Lever cap(complete) P70338


7 Spool AS P15510


2–16

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* Not illustrated

120T (TM34T)

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issue 12

1

3

56

7

4

2

8



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2.7 Button box assemblies (Base)Item Description Part Number

1E-stop button

USA OnlyP10342P21541

2

(A) Pilot light lens(B) Bulb(C) Lamp holder(D) Lamp housing

P11295P11791P11790P14276

3Key switch - 455 key

2 position P10076

4

Button - GreenBlueBlack

(A) Rubber coverStandardExtended

P10075P11117P10723

P22414P15213

5Button box - 4 hole

50 mm deep80 mm deep

P22417P22416



P22413P22415

7Contact - NC(Used with Item 1and Australian key)

P11839

8Contact - Double NO/NC(Used with item 3)

P16718

9 Contact - Single NO(Used with item 4) P11838

10 Key P70187

2–18

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issue 12

6

5

1

4

3

1

2

4

3

1

2

A

B

C

D

3

4

8 97 10

A

Figure 2.7 Button boxes


2.8 PCB Control boxItem Description Part Number

1 ABS Box P12498

2 PCB P14033

3 Timer relay(Diesel only) P10664

4PCB -12 v (Battery management - OPTIONAL)

P11174

5 Battery meter(OPTIONAL) P11494

6 Nylon spacer P11863

7 Circuit breaker - 15 A P11050

8 Relay P10340

9 Buzzer P10341

10 Hour meter(OPTIONAL) P11410

2–20

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issue 12

120T (TM34T)

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issue 12

1

2

5 6

8

9

73

4

10

Figure 2.8 Control box


2.9 AC transformer boxItem Description Part Number

1Complete assembly

240 v

110 v

P10770

P11429

2Fuse 16 A (240 v)

25 A (110 v)P11767P14040

3 Fuse 3.15 A P15504

4PCB assembly

240 v110 v

P10847P14039

5 Hour meter (OPTIONAL) P11410

6 Siren P11113

2–22

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issue 12

120T (TM34T)

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issue 12

�

�

�

�

�

�

Figure 2.9 AC transformer box


2.10 AC/DC transformer boxItem Description Part Number

1 ABS Box P16540

2Fuse 16 A (240 v)

25 A (110 v)P11767P14040

3 Plug 13-way P12945

4 PCB P14033

5 Circuit breaker - 15A P11050

6 Relay P10340

7Circuit board assy

240 v

110 v

P10847P14039

8 Fuse 3.15 A P15504

9 Hour meter (OPTIONAL) P11410

10 Siren P11113

2–24

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issue 12

120T (TM34T)

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issue 12

3

2

6

1

7

6

5

4

8

9 10

Figure 2.10 AC/DC transformer box


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h2.11 DC Power pack


1 Power pack assembly P21690

2 Motor P16611

3

Brushes for item 2a) Brush/Spring set

b) Brush setc) Brush set

P16703P21151P26729

4 Contactor plate P16315

5 Contact solenoid P11877

6 Fuse - 225 A P11977

7 Fuse holder P24708

8 Check valve kit P16614

9 Flange P16612

10 O-ring P16616

11 Filter - Return line P16734

12 Pump - 2.2 cc P16699

13 Filter - suction P16700

14 Tank - 12 litre P16701


16 Relief valve kit P16613

2–26

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issue 12

17 Cap P16615

120T (TM34T)

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2–27


issue 12

14

1112

139

108

16

17

15

1

23*

56

7

4 3a 3b3c

Figure 2.11 DC Power pack


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h2.12 AC Power pack


1

Power pack assembly110 v240 v

AC/DC Only

P18305P22475P13228


3 Flange coupling kit P10848

4 Coupling P24949

5 Relief valve P70158

6 Check valve P70159

7 ‘O’ Ring(Tank/Power pack) P15303


9 Tank - 9 litre P10862


11 ‘O’ Ring(Backplate/Tank) P17749

12 Filter - suction P70155

13 Pump - 1.5 cc P22881

14 Non-return valve - 1/4in P10107

15Solenoid valve assyCoil ONLY

P10132P70354

16 Motor - 220/240 v AC P13848

17 Run capacitor P12702

18 Start capacitor P12701

2–28

sup

issue 12

* Not illustrated Note: Items 9, 10 and 11 are NOT applicable to AC/DC machine

120T (TM34T)

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issue 12

10

16

13

11

14

12

57

8

18

17

3

9

4

6

12*

15

Figure 2.12 AC Power pack


ench

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h2.13 DC Power pack (AC/DC machine)


1Power pack complete

1.5 cc pump P22476


3 Motor P11217

4 * Brushes for item 3 P11226

5 Contactor plate P16315

6Contact solenoid -

12 v (Bi-energy) P11877

7 Fuse - 225 A P11977

8 Fuse holder P24708

9 Coupling P24949

10 Relief valve kit P70158

11 Check valve kit P70159


13 Pump - 1.5 cc P22881

14 Filter - Suction P70155

* Not illustrated

2–30

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issue 12

120T (TM34T)

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issue 12

34*

6 5

78

10

1213

14

9

11

12*

Figure 2.13 DC Power pack (AC/DC)


2.14 Battery charger (UK)Item Description Part Number

1 Thermal cut-out - 240 v P15269

2 Thermal cut-out - 110 v P15268

3 Charger complete P11847

4 PCB P70091

5 Thyristor module P14993

6 Lens P11104

7 Relay P12879

8 Socket - 110 v P10750

9 Plug - 110 v P10724

10 Plug - 240 v P10268

11 Socket - 240 v P10174

12 Fuse - 5A P15022

13 Fuse - 10 A P11934

14 Fuse board P14386

2–32

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issue 12

120T (TM34T)

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2–33


issue 12

21

47

3

5

98

10

11

13

14

12

6

Figure 2.14 Battery charger (UK)


2.15 Battery charger (Euro/Australia & USA)Item Description Part Number

1 Thermal cut-out - 240 v(European only) P15269

2Charger complete

Euro/Australia P11913

3 Thyristor module P14993

4 PCB P70091

5 Fuse 3.15 A (Euro) P15501

6 Lens P11104

7Charger assembly (USA)

* Circuit board

P22628

P26418

2–34

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issue 12

120T (TM34T)

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2–35


issue 12

1

2

3

6

5

4

7

Figure 2.15 Battery charger (Euro/Aus & USA)

120T (TM34T)

3


boom assembliesfrench

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h3.1 Booms assembly


1 Boom 2 P20033

2Lift cylinderSee “Lift cylinder” on page 3-6.

P17989

3 Grommet P11283


5 Plastic washer P10035

6 Bush DU2550 P10031

7 Pivot pin - 240mm P19546


9 Boom 1 P20025

10 Bush DU2520 P10032

11 Levelling rod P20048

12 Wear pad P15899

13 Wear pad (Black) P22653

14 Nut P16312

15 Nylatron stud P11436

16 Bush DU2525 P10034


18 Hose hoop P11118


20Levelling cylinderSee “Levelling cylin-der” on page 3-8.

P22974

21 Boom 3 P22613

22 Bracket - Boom latch P20049


24 Bush DU7050 P12324

25 Nylatron washer P12733

26 Boom 4 P10423

27Lift cylinderSee “Lift cylinder” on page 3-6.

P18323

28Pivot pin - 146 mmRoll pin

P19548P17485

29 Bracket - Trunking to P19915
3–2issue 11
Boom 4

120T (TM34T)

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3–3


issue 11

12

4

11

22

59

21

33

56

24

25

53

10

5

53

6

8 7

9

12

13

14

18 58

26

4027

39

44 43

30

2937

34

32

31

4142

38

3635

15

16

17

28

2345

5455

46

4748

52

25

5049

517

192017

57

Figure 3.1 Booms assembly


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h3.1 continued


30 Trunking P20167

31 Lid - Trunking P20168

32 Bracket - Trunking to tracking P12643

33 Lower bracket - Inner P19228

34 Lower bracket - Outer P19227

35TrackingSee “Energy chain” on page 3-12.

P19225

36 Tracking link P15814

37 Tracking bridge P15813

38 Upper bracket - Outer P19229

39 Upper bracket - Inner P19230

40 Roller pin - 126mm P10682

41 Roller P10680

42 Roller bracket P20169

43 Spacer P10601

44 Wear pad (Red) P10519


P11764


47 Knuckle P20044

48 Bolt for item 51 P70266

49 Tab washer P17412

50 Roll pin for item 51 P70267

51 End cap P10037

52 Hose hoop P10566

53 Flanged bush P12719


55 Bracket P20563


57Swing bolt(Used with items 4, 7, 8, 23, 28, 46 & 56)

P15966

3–4issue 11

58 Grommet P17566

120T (TM34T)

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3–5


issue 11

12

4

11

22

59

21

33

56

24

25

53

10

5

53

6

8 7

9

12

13

14

18 58

26

4027

39

44 43

30

2937

34

32

31

4142

38

3635

15

16

17

28

2345

5455

46

4748

52

25

5049

517

192017

57

Figure 3.1 Booms assembly


3.2 Lift cylinderItem Description Part Number

1Cylinder - A

BP17989P18323


3 Bush DU2520 P10032

4 Load valve ONLY P11956


6Banjo bolt

Cylinder ACylinder B

P10087P10527

7 Check valve assy P12403

8 Dowty washer P70126

9 Sintered breather P16331

10 Bush DU2530 P24269

3–6

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issue 11

* Not illustrated

120T (TM34T)

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issue 11

5*

CYLINDER A

CYLINDER B

1

3

3

10

4

6

7

8

2*

9

Figure 3.2 Lift cylinder


3.3 Levelling cylinderItem Description Part Number

1 Cylinder (slave) P22974

2 * Seal kit foritems 1 and 4 P11082

3 Bush DU2520 P10032

4 Cylinder P11764

5 Load valve P11956

6 Check valvecartridge P17317

3–8

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issue 11

* Not illustrated

120T (TM34T)

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issue 11

�

�

�

�

��

��

��

��

Figure 3.3 Levelling cylinder


3.4 Telescope cylinderItem Description Part Number

1 Cylinder P13348


3 Bush DU2520 P10032

4 Check valvecartridge P17317

5Load valve(Fitted to machinesafter Jan 2004)

P11956

6 Bracket P10512

7 Spacer P10601

3–10

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issue 11

* Not illustrated

120T (TM34T)

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issue 11

1

54

4

3

2*

6

7

Figure 3.4 Telescope cylinder


3.5 Energy chainItem Description Part Number

1Chain assembly(Items 4 to 7 not included)

P19225

2 Bridge P15813

3 Link(Includes item 2) P15814

4 Bracket(Inner, with hole) P19228

5 Bracket(Outer, with hole) P19227

6 Bracket (Inner) P19230

7 Bracket (Outer) P19229

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issue 11

2

7

4

5

3

6

1

Figure 3.5 Energy chain

120T (TM34T)

4


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4.1 Cage assemblyItem Description Part Number

1

Cage - With Cage Weigh

SpringLoad Cell

Non Cage Weigh

TM34T (USA)

P17939P17050P12768P12768

2 Bush P10840

3 Cage gate P11610

4 Bush P18647

5 Step(Cage weigh ONLY) P16905

6Socket - 110v/16A(OPTIONAL)

P25082

7 Bracket - Beacon (OPTIONAL) P11451

8 Beacon (OPTIONAL) P10274

9 Guard - Beacon (OPTIONAL) P10312

10 Cap P10841

11 Hoop P11118

12 Footswitch(OPTIONAL) P10759

13 Electrical contact P15209

14 Instruction manual box (OPTIONAL) P11618

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15 Annunciator(OPTIONAL) P13836

16 Hoop (U Bolt) P10566

17Wear Pad(Non cage weigh/USA only)

P15167

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1

17

10

11

7

8

14

9

5

4

4

2

3

15

13

16

12

6

Figure 4.1 Cage assembly


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h4.2 Cage assembly (Fibreglass)


1 Cage RH entry P10973

2 Bolt insulator P11606

3 Insulator cup P11607

4 Frame cover P12213

5 Gate plate (angled) P18661

6 Gate plate P11063

7 Bush P10840

8 Cage gate P11061

9 Gate rest plate (inner) P11062

10

Mounting frameNon cage weigh

* Cage weigh (LC)* (Spring)

P10944P17551P18241

11 Instruction manual box P11618

12Footswitch(OPTIONAL)Cover ONLY

P26601

P26752

13 Electrical contact P26751

14

Control valveSee “Control valve assembly (Cage)” on page 4-10.

P15521


16

Button boxSee “Button box assemblies (Cage)” on page 4-12.

N/A

17 Bracket for item 16 P12612

18 Eye bolt (M16) N/A

19 Bolt insulator P11533

20 Insulator spacer P11608

21 Insulator cup P11534

4–4issue 10

* Not illustrated

120T (TM34T)

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issue 10

1312

34

16

11

14

4

6

8

6

1

21

10

2

56

9

7

2019 18

1715

Figure 4.2 Cage assembly (Fibreglass)


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4.3 Cage weigh assembly (Spring)Item Description Part Number


2 Washer P18058

3 Grommet P14456

4 Bearing P18080

5 Distance tube P17975


7 Inner frame P17937

8 Spring P18079



11 Swivel arm P17938


13 Outer frame P17936

14 Microswitch P18150

15 Washer P10035



P22974



20 Box P11910

21 PCB - Cage Weigh P16164

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issue 10

2

4

2

2

6

7

14

8

4

2

13

11

2

1

32021 2

9

10

12

4

17 16

15

15

4

5

11

19 18

Figure 4.3 Cage weigh assembly (Spring)


4.4 Cage weigh assembly (Load Cell)Item Description Part Number

1 Pin - 110mm P13157

2 Washer - plastic P10035


P22974

4 Pin - 95mm P12899

5 Grommet P14456

6Load cell

1.1m cable2.4m cable

P18179P29179


8 Lower chassis P16866

9 Pin - 192mm P10210

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10 PCB - 2000kg12v P18185

11 Box assembly P17133

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issue 10

87

4

9

65

2

3

11

1

7

10

Figure 4.4 Cage weigh assembly (Load cell)


4.5 Control valve assembly (Cage)Item Description Part Number

1 Lever (Levelling) P70347

2Spool AS

ASTP15510P15511

3 Valve seal kit P10707


5 Interface seal kit P10706

6 Lever (150mm) P70346

7Valve assembly -

5 spool P15521

8

Pressure relief valveTelescope spoolLevelling spool

Boom 3 spool

P10879P10879P15840


10 Lever cap P70338


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issue 10

�

�

��

��

��

�

� �



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4.6 Button box assemblies (Cage)Item Description Part Number

1E-stop button

USA OnlyP10342P21541

2

(A) Pilot light lens(B) Bulb(C) Lamp holder(D) Lamp housing

P11295P11791P11790P14276

3Key switch - 455 key

2 position P10076

4Selector - 3 position

(spring loaded)2 position

P12692

P10777

5

Button - GreenBlue

Black

(A) Rubber coverStandardExtended

P10075P11117P10723

P22414P15213



P15141P22418



P22417P22416

8Contact - NO(Used with items 3, 4 and 5)

P11838

9 Contact - NC(Used with Item 1) P11839

10 Key P70187

Cover - Blank P1125111 *

* Not illustrated

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issue 10

6

7

1

2

3

4

2

5

1

2

5

3

98 10

1

2

A

B

C

D

3

4

5

A

Figure 4.6 Button boxes

120T (TM34T)

5


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issue 04

5.1 Label locations 120TItem Description Part Number

1 Harness point P14883

french P14883

german P14883

spanish P14883

dutch P14883

italian P14883

2 Button box (without cage weigh) Bi-energyAC or DC

P15924P15925

french P15924P15925

german P15924P15925

spanish P15924P15925

dutch P15924P15925

italian P15924P15925

3 Button box (with cage weigh) Bi-energyAC or DC

P17457P17212

french P17457P17212

german P17457P17212


dutch P17457P17212


4 If emergency stop disabled P14864

french P14865

german P14866

spanish P14867

dutch P16628

italian P16651

5 Basket levelling P10853

french P10853

german P10853

spanish P10853

dutch P10853

italian P10853

120T (TM34T)

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issue 04

3 4

15

39

17

25 9 26

29

27 28

35 34

40 37

33

31

30

24

23

19

33

38

32

15

18

4

22

206

2

1

11

657

10

8

13

14

9

1

12

36

16

21

Please refer to Figure 5.3 and 5.4for representation of labels

Figure 5.1 Label locations 120T

120T (TM34T)

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5.1 continuedItem Description Part Number

6 Outrigger alarm P18842

french P18843

german P18844

spanish P18845

dutch P18846

italian P18847

7 Push and release P19092

french P19092

german P19092

spanish P19092

dutch P19092

italian P19092

8 Control levers - Cage P14927

french P14927

german P14927

spanish P14927

dutch P14927

italian P14927

9 General warning P21970

french P21971

german P21972

spanish P21973

dutch P21974

italian P21975

10 niftylift.com P14597

french P14597

german P14597

spanish P14597

dutch P14597

italian P14597

11 Operating instructions P14892

french P14892

german P14892

spanish P14892

dutch P14892

italian P14892

120T (TM34T)

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issue 04


3 4

15

39

17

25 9 26

29

27 28

35 34

40 37

33

31

30

24

23

19

33

38

32

15

18

4

22

206

2

1

11

657

10

8

13

14

9

1

12

36

16

21


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issue 04


12 Warning - SWL 200kg P14801

french P14801

german P14801

spanish P14801

dutch P14801

italian P14801

13 Coupling instructions P14896

french P14897

german P14898

spanish P14899

dutch P16263

italian P17267

14 Nifty 120T P14598

french P14598

german P14598

spanish P14598

dutch P14598

italian P14598

15 Crush hazard P14782

french P14782

german P14782

spanish P14782

dutch P14782

italian P14782

16 Head protection P14921

french P14921

german P14921

spanish P14921

dutch P14921

italian P14921

17 Component stability P19708

french P19709

german P19710

spanish P19711

dutch P19712

italian P19713

120T (TM34T)

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issue 04


3 4

15

39

17

25 9 26

29

27 28

35 34

40 37

33

31

30

24

23

19

33

38

32

15

18

4

22

206

2

1

11

657

10

8

13

14

9

1

12

36

16

21


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issue 04


18 Overload warning P18848

french P18849

german P18850

spanish P18851

dutch P18852

italian P18853

19 Button box (cage weigh)(instinctive)

P17219P15881

french P24764P15881

german P17219P15881


dutch P17219P15881


20 Control levers - Base P14926

french P14926

german P14926

spanish P14926

dutch P14926

italian P14926

21 Manual descent P19090

french P19090

german P19090

spanish P19090

dutch P19090

italian P19090

22 Battery charging P14904

french P14905

german P14906

spanish P14907

dutch P16746

italian P16662

120T (TM34T)

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issue 04


3 4

15

39

17

25 9 26

29

27 28

35 34

40 37

33

31

30

24

23

19

33

38

32

15

18

4

22

206

2

1

11

657

10

8

13

14

9

1

12

36

16

21


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issue 04


23 Union Jack Flag P10780

french P10780

german P10780

spanish P10780

dutch P10780

italian P10780

24 Machine plate (Blank) P15383

french P15383

german P15383

spanish P15383

dutch P15383

italian P15383

25 No step P14785

french P14785

german P14785

spanish P14785

dutch P14785

italian P14785

26 Fuelling danger P14900

french P14901

german P14902

spanish P14903

dutch P16395

italian P16644

27 Petrol OFF ( Petrol engine ONLY) P19055

french P19055

german P19055

spanish P19055

dutch P19055

italian P19055

28 Diesel ( Diesel engine ONLY) P14414

french P14414

german P14414

spanish P14414

dutch P14414

italian P14414

120T (TM34T)

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issue 04


3 4

15

39

17

25 9 26

29

27 28

35 34

40 37

33

31

30

24

23

19

33

38

32

15

18

4

22

206

2

1

11

657

10

8

13

14

9

1

12

36

16

21


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issue 04


29 Noise warning - 85 dB P17124

french P17124

german P17124

spanish P17124

dutch P17124

italian P17124

30 Battery - Isolator P18600

french P18600

german P18600

spanish P18600

dutch P18600

italian P18600

31 Tyre pressure - 65 psi P14876

french P14876

german P14876

spanish P14876

dutch P14876

italian P14876

32 Point load - 9.4 kN P14962

french P14962

german P14962

spanish P14962

dutch P14962

italian P14962

33 Trailer towing (Not fitted to Traction Drive or Fixed Axle Models) P17341

french P17341

german P17341

spanish P17341

dutch P17341

italian P17341

34 Outriggers P14841

french P14842

german P14843

spanish P14844

dutch P16262

italian P16636

120T (TM34T)

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5–13


issue 04


3 4

15

39

17

25 9 26

29

27 28

35 34

40 37

33

31

30

24

23

19

33

38

32

15

18

4

22

206

2

1

11

657

10

8

13

14

9

1

12

36

16

21


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issue 04


35 Boom clamp P14836

french P14837

german P14838

spanish P14839

dutch P16847

italian P16798

36 Hydraulic jacks P14922

french P14923

german P14924

spanish P14925

dutch P16267

italian P17834

37 Jockey wheel P14815

french P14816

german P14817

spanish P14818

dutch P16855

italian P17835

38 Traction drive - Engage P18890

french P18890

german P18890

spanish P18890

dutch P18890

italian P18890

39 Traction drive - Apply handbrake before release P18975

french P18975

german P18975

spanish P18975

dutch P18975

italian P18975

40 Traction drive - On slope P18976

french P18976

german P18976

spanish P18976

dutch P18976

italian P18976

120T (TM34T)

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issue 04


3 4

15

39

17

25 9 26

29

27 28

35 34

40 37

33

31

30

24

23

19

33

38

32

15

18

4

22

206

2

1

11

657

10

8

13

14

9

1

12

36

16

21


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issue 04

5.2 Label locations TM34TItem Description Part Number

1 Harness point P14883

2 Button box (without cage weigh) Bi-energyAC or DC

P15924P15925

3 Button box (with cage weigh) Bi-energyAC or DC

P17457P17212

4 If emergency stop disabled P14864

5 Basket levelling P10853

6 Outrigger alarm P18842

8 Control levers - Cage P14927

9 General warning P21970

10 niftylift.com P14597

11 Operating instructions P14892

13 Coupling instructions P14896

15 Crush hazard P14782

16 Head protection P14921

17 Component stability P19708

19 Button box (cage weigh)(instinctive)

P17219P15881

20 Control levers - Base P14926

21 Manual descent P19090

22 Battery charging P14904

24 Machine plate (Blank) P15383

25 No step P14785

27 Petrol OFF ( Petrol engine ONLY) P19055

30 Battery - Isolator P18600

31 Tyre pressure - 65 psi P14876

32 Point load - 9.4 kN P14962

33 Trailer towing (Not fitted to Traction Drive or Fixed Axle Models) P17341

34 Outriggers P14841

35 Boom clamp P14836

36 Hydraulic jacks P14922

37 Jockey wheel P14815

38 Traction drive - Engage P18890

39 Traction drive - Apply handbrake before release P18975

40 Traction drive - On slope P18976

41 * Cage gate warning P18432

42 * Footswitch P14884

43 * SWL - 500 lbs P17328

44 * Nifty TM34T (Grey) P14612

45 * Rotating machinery P15010

46 * Carb. Regulations P15334

47 * Noise warning - 73 dB P17123

48 * Daily safety check list P14908

120T (TM34T)

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issue 04

Figure 5.2 Label locations TM34T

432

15

41 5 69

1

42

43

15

1

810

11

15

17

4527

3515 34

33

15

30

15

31 25

4

21

24

32

619

22

15

13

15

44

36

16

925

4748

27 46

TOP OF CANOPY

39

40 37

50

38 33

49

20


49 * General notice - TM’s P18863

50 * Max Towing speed P17140

120T (TM34T)

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issue 04

POSITION VEHICLE & TRAILER ON LEVEL GROUND BEFORE ATTEMPTING TO COUPLE / DE-COUPLE

Coupling instructions

1. Depress the trigger on the lever mechanism and lift the handle upwards and forwards.2. Place the unlocked coupling head onto the tow ball and apply slight downwards pressure. The head will automatically lock onto the ball.3. Ensure the trigger has returned to its free position before attempting to tow, and that the coupling head is secure on the towing ball.4. Connect the breakaway cable to the towing vehicle hitch - not to the tow ball itself. 5. Connect the lighting plug to the vehicle and check the light functions.6. Raise the jockey wheel to its stowed position and secure for transit.

De-coupling instructions

1. Apply trailer handbrake & chock wheels.2. Lower the jockey wheel to the ground. Disconnect the breakaway cable and lighting plug.3. Operate the handle by depressing the trigger and manually lift the coupling head clear of the towing ball or screw down the telescopic jockey wheel to achieve the same effect.

Handbrake operation

1. To operate the trailer parking brakes pull handbrake lever upwards and backwards. The spring loaded mechanism will engage and stay in the operated position until reset.2. To disengage the parking brakes, firmly grasp the handbrake lever and pull upwards. Depress the ratchet release button in the end of the handbrake lever and return lever to the horizontal position.

Care should be taken when operating the handbrake lever due to the forces involved in engaging the ratchet mechanism.

NOTICE

P14896/001

P14785/001

e-mail: [email protected]

HYD. CCT D ISSUE

ELEC. CCT D ISSUE

Deg.MAX. ALLOWABLE INCLINATION

P10805/5

+

A

V

bar

m/s

N

kg

kg

kg

AMPS

MAXIMUM VOLTAGE

MAXIMUM HYDRAULIC PRESSURE

MAXIMUM WIND SPEED

MAXIMUM PULL

MAXIMUM SAFE WORKING LOAD

RATED LOAD PERSONS

WEIGHT

YEAR OF MANUFACTURE

TYPE

SERIAL No

TEL 01908 223456 : FAX 01908 312733 MILTON KEYNES MK13 0ER ENGLAND

NIFTYLIFT LTD.,FINGLE DRIVE,STONEBRIDGE

65 PSI(4.5 BAR)

P14876/001

MADE IN BRITAIN

P14927/001

P14921/001

MACHINE DAMAGE RISKTo avoid damage to charger disconnect from

mains before using machine.

A. Red light means batteries are charging.B. Pulsing green light means the charge is equalising.C. Constant green light means batteries are fully charged.

1. Read and comply with all safety instructions in the operating manual.2. Before use inspect for any signs of wear or damage.3. Connect to 3-wire grounded A.C. outlet. Use 3-wire grounded extension cord. For additional safety use a trip switch device on the extension cord.4. After connection check charger L.E.D. display to ensure correct operation.

CAUTION

P14904/001

GASOLINE, LIQUID PETROLEUM AND DIESEL FUELS ARE FLAMMABLE

1. The engine must be shut down while fuel tanks are being filled.2. Fuelling must be done in a well ventilated area free of flame, sparks or any other hazard which may cause fire or explosion.3. Never start the Niftylift if you smell gasoline, liquid propane or diesel fuel.

DANGER

P14900/001

P14414/001

P14926/001

9.4kN

P14962/001

0 IP17212/01

0 IP17457/01

P15925/0010 I

P15924/010 I

P15881/01

0

I

WARNING

P17203/001

Do not replace without manufacturers consent any components critical to the aerial platform stability with lighter weight

components. This includes the engine, batteries, tyres or any other substantial item.

If in doubt contact Niftylift immediately.

DANGERDeath or serious injury may

result if emergency stop switch is disabled, blocked

or inoperableP14864/001

P17219/001

0

I

LWA

85 dB

P1478 /0

DANGERPELIGROACHTUNGGEVAAR

P14892/02

READ THIS BEFORE OPERATING THIS MACHINETHIS NOTICE DOES NOT REPLACE THE OPERATING MANUAL WHICH SHOULD BE READ BEFORE OPERATING THIS

MACHINE FOR THE FIRST TIME

YOU MUST NOT OPERATE THIS MACHINE unless you have been trained in the safe operation of this machine. Training includes complete knowledge of the safety and operating instructions contained in the manufacturer's manuals, your employer's work rules and applicable governmental regulations.Inspect the machine before use to be sure it is operating properly and perform the safety checks listed in the operating manual and on the label under this canopy. This machine must be inspected / serviced as the operating manual requires.

ELECTROCUTION HAZARD THIS MACHINE IS NOT INSULATED

� Maintain a safe distance from electrical lines and apparatus, you must allow for machine sway, rock and sag and electrical lines swaying.� This machine does not provide protection from contact with or proximity to an electrically charged conductor. You must maintain clearance

of at least 3m (10 ft) between any part of the machine or its load and any electrical line or apparatus carrying over 50,000 volts. 0.3m (1 ft) additional clearance is required for every additional 30,000 volts or less.

EXPLOSION HAZARD� Do not start the Niftylift if you can smell gasoline, liquid propane or diesel fuel.� The engine must be shut down while fuel tanks are being filled.Fuelling and battery charging must be done in a well ventilated area free of any naked flame or other sources of ignition which may cause fire or explosion.� Gasoline, liquid petroleum and diesel fuels are flammable.

HAZARDOUS SUBSTANCES AND ENVIRONMENTS� This machine contains several hazardous substances such as but not limited to:Battery acid, Hydraulic Fluid, Engine Coolant, Antifreeze, LPG, Diesel Fuel, Petrol, Engine Oil, Grease, Gasoline.� Covers and canopies should remain closed when the machine is in operation. Only trained personnel should carry out maintenance on the machine, ensuring at all times they protect themselves from electrical, heat and mechanical hazards.

DAMAGED OR MALFUNCTIONING MACHINE HAZARD� Do not use a damaged or malfunctioning machine.� If the machine malfunctions during operation or the tilt / outrigger alarm sounds stop all work and descend as soon as possible in a smooth controlled manner.

STABILITY HAZARD� The machine must be on smooth firm level surface before using the booms.� Do not use the machine in strong or gusty winds (over 12.5m/s (45kph or 28mph)).� Never exceed the platform capacity.� Do not remove, alter or disable any

components that in any way affect safety or stability. These include but is not limited to engines, batteries and tyres. IF IN ANY DOUBT CONTACT NIFTYLIFT IMMEDIATELY.TRAILERS:� All stabilisers or outriggers must be properly extended.� All jack feet must be lowered onto a firm footing.

SELF PROPELLED MACHINES:� Do not attempt to climb or descend slopes exceeding 25%, unless machine is 4 wheel drive, where 30% is permitted. Never traverse slopes exceeding 20%.� Use with additional caution when operating the machine (in stowed position only) across uneven terrain, debris, unstable or slippery surface and near holes or drop-offs.

� Use only tyres specified by Niftylift, foam filled if specified.

COLLISION HAZARD� Head protection must be worn.� Operate machine with extreme caution. Use controls slowly for smooth operation and watch for obstructions which may strike persons or machine.� Make yourself familiar with the work area before using the machine, checking for overhead obstructions.

� Do not lower the boom unless the area below is free of obstructions or personnel.� Be aware of crushing hazards when gripping the handrail.

SELF PROPELLED MACHINES:� To prevent damage to the platform, raise the flyboom before driving up slopes or over uneven terrain.� Check the drive direction before moving the machine.

RESTRAINT HAZARD� All personnel in the platform shall wear a body belt with a lanyard attachment secured to the designated point.� Do not climb, sit or stand on the platform rails.� Do not attempt to leave the platform by climbing down the booms.� Ensure the platform entry gate is

down before raising the booms.� Check that any tools or equipment being used in the platform are secure and cannot fall out of the platform.

PLATFORM OVERLOAD WARNING� If machine is fitted with an overload alarm, when it activates all functions will halt. Remove excess load immediately in a safe manner to restore functions. P18672/01

DANGER

P14801/003

80KG(177lbs)

80KG(177lbs)

40KG(88lbs)

WARNINGAVERTISSEMENT

WARNHINWEISADVERTENCIA

AVVERTENZAWAARSCHUWING

(440lbs)200KG

MAX12.5 m/s(28mph)

MAX

400N(90lbs)MAX

DANGER

P18842/02

IF TILT ALARM SOUNDS, DESCEND IMMEDIATELY AND CHECK OUTRIGGER/STABILISER SETTINGS.

DANGER

P18848/01

IF OVERLOAD ALARM ACTIVATES, ALL FUNCTIONS WILL HALT. REMOVE EXCESS LOAD IMMEDIATELY IN A SAFE MANNER TO RESTORE FUNCTIONS.

P18600/01

+ -

+ -

P19092/01

1.

2.

3.

P19055/01

P14883/02

P19090/02

1 4

11 15

16 17

2

3

5

7

8

6

9

12

13

18

21 22

20

24

25

27

29 30

31 32

28

23

19

26

Figure 5.3 Labels 1-32

120T (TM34T)

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Figure 5.4 Labels 33-50

WARNINGSerious injury may result if all four outriggers / stabilisers are not lowered onto a firm level surface and machine base made level ensuring each supporting foot is taking equal weight with the wheels clear of the ground.

P14841/001

1 2 3 4

1

2 4

3

TO PREVENT UNNECESSARY LOADING ON THE MACHINE USE THE FOLLOWING STABILISER SEQUENCE:1. DEPLOY FRONT STABILISERS (3&4) FIRST, UNTIL CONTACT IS MADE WITH THE GROUND.2. NEXT DEPLOY REAR STABILISERS (1&2), UNTIL CONTACT IS MADE WITH THE GROUND.3. FINALLY LEVEL MACHINE BASE, USING THE FRONT THEN REAR STABILISERS.4. RAISE STABILISERS USING THE REVERSE SEQUENCE.

STABILISER IDENTIFICATION

PUSH DOWN AND HOLD LEVER TO ACTIVATE STABILISER CONTROLS CONTROL LEVERS

P14922/001

NOTICE

MACHINE DAMAGE RISK

BOOM TRAVELLING CLAMP

1) Release before operating machine.2) Engage before towing machine.

P14836/001

CAUTION

Serious injury may result if jockey wheel clamp is released, unless hitch is supported by vehicle or front jacks. Keep hands clear of jockey wheel handle when releasing the jockey wheel clamp.

P14815/001

WARNING

BEFORE USERefer to the operating manual or the label located inside the canopy and perform the daily maintenance / check routine as required. Read all WARNING, DANGER, CAUTION and NOTICE labels on the machine.

ACTIVATING THE MACHINE1. Ensure all red Emergency Stops are out.2. Turn key switch at the ground control station to activate the ground or platform controls.3. If no other power option is already running, the 'Instinctive' control circuit will default to battery power.(If applicable)4. To start the engine turn the selector to the start ( ) position, the engine will fire. When running, the control circuit will adapt to the engine pump.5. Cold diesel engines: Push and hold the glow button ( ) for 10 seconds then turn the selector to the start position and the engine will fire.6. If the engine is stopped, the control circuit will revert back to the battery power.

EMERGENCY STOP Pushing in an emergency stop will stop all functions and turn the engine off.

EMERGENCY HANDPUMPIn the event that the controls fail or the operator becomes incapacitated the booms can be operated by using the handpump adjacent to the ground controls. To swing the booms fit 1/2 inch drive socket to the end of swing worm gear and crank round manually.

LOW BATTERY WARNING (Battery models)

If the siren sounds and operations become intermittent, the batteries need charging. Switch to engine power or charge the machine immediately.

TO OPERATE OUTRIGGERS1. Position the Niftylift on firm, level ground, never work with base across or adjacent to any slope.2. Position the Niftylift, bearing in mind range of boom movement so that any overhead obstruction or possible hazards such as, but not limited to: power cables, telephone lines, drains, manhole covers etc.3. If the load bearing capacity of the ground is in any doubt the machine must not be used.4. Apply handbrake, chock wheels and cordon off area using appropriate cones, barriers and flags.5. Release boom travelling clamp.6. Check all red emergency stops are not engaged i.e. fully out.7. To deploy the outriggers refer to the decals at the outrigger control station (hydraulic) or beside the outriggers (manual).ALWAYS LOWER BOOMS FULLY BEFORE ADJUSTING, RAISING, RETRACTING OR MOVING THE OUTRIGGERS IN ANY WAY.

TO OPERATE BOOMS To operate from ground or platform:1. Press and hold the green power button or footswitch.2. Slowly move the desired control according to the markings on the control panel.

AFTER USEReturn the machine to the stowed position. Turn the key to the 'off' position.Remove key. Chock wheels.

READ THIS BEFORE OPERATING THIS MACHINETHIS NOTICE DOES NOT REPLACE THE OPERATING MANUAL WHICH SHOULD BE READ BEFORE OPERATING

THIS MACHINE FOR THE FIRST TIME

P14888/02

NOTICE

33

34

35

36

37

38

39

40

41* 42*

45**

43*

44

46*

47*

48*

50*

49*

*TM34T (USA) ONLY

2.1.

3.

P17341/02

DANGERHANDBRAKE MUST BE FULLYAPPLIED BEFORE TRACTION

SYSTEM IS DIS-ENGAGED FROM ROAD WHEELS.

RELEASE HANDBRAKE BEFORE DRIVING OR TOWING.

P16536/001

DANGERTRACTION DRIVE IS FOR USE ON FLAT LEVEL

GROUND ONLY.USE OF TRACTION DRIVE ON SLOPES GREATER THAN 10% MAY RESULT IN

SERIOUS INJURY.

P16541/001 P17140/002

MAX45mph72kph

P18432/01

LWA

73 dB

Death or serious injury may result if footswitch is disabled,

blocked or inoperable.?

DANGER

POWER ON

POWER OFF

P14884/001

P15334/01

ENGINE CONFORMS TO EMISSIONCERTIFICATION : EPA PHASE -2 / CARB TIER-2

REFER TO HONDA DOCUMENT PWL 50975A (9603) FOR DETAILSOR CONSULT MANUFACTURERS HANDBOOK

DAILY SAFETY CHECK LIST1. Check operating and safety manuals are legible and located in their box within the platform (if applicable).2. Check safety belts and hats.3. Check all decals and placards to see if in place and legible.4. Check platform is securely fastened to platform support.5. Check wheels and tyres.6. Check outriggers / stabilisers (if applicable) for condition, micro switch operation and security.7. Check batteries for condition, cleanliness, connectors and electrolyte levels. 8. Check engine oil and coolant levels (if applicable).9. Check Installation of all guards, covers and boom clamps.10. Check for loose, missing or damaged parts.11. Check all hydraulic hoses and electrical cables and wiring.12. Check hydraulic, fuel and air systems for leaks.13. Do not exceed rated platform capacity.14. Check foot pedal for proper operation (if applicable).15. Check all operating and emergency controls - select an area free from obstructions and hazards. Exercise extreme caution throughout the checking procedure especially when checking brakes.16. Check operation of emergency handpump.17. Check all brakes and lights.18. Check tilt sensor / alarm horn and beacons.19. Check high engine and / or high drive limit switches.20. Check and refer to operating and workshop manual for further daily / periodic checks and inspections.

DO NOT OPERATE A MALFUNCTIONING MACHINEP14908/001

NOTICE

DANGERROTATING AND ELECTRICAL MACHINE

HAZARD-KEEP CLEAR-

AVOID CONTACT - KEEP A SAFE DISTANCE AWAY OR DEATH OR SERIOUS

INJURY MAY RESULT.?P15010/001

P17328/001

80KG(177lbs)

80KG(177lbs)

65KG(144lbs)

WARNINGAVERTISSEMENT

WARNHINWEISADVERTENCIA

AVVERTENZAWAARSCHUWING

(500lbs)225KG

MAX12.5 m/s(28mph)

MAX

400N(90lbs)MAX

P18890/01

120T (TM34T)

6


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6.1 Hose kit 120T (TM34T)Number Description

1Base control to RAM 1 - pressure

2Base control to RAM 1 - pilot

3Cage control to RAM 1 - pressure

4Cage control to RAM 1 - pilot

5Base control to RAM 2 - pressure

6Base control to RAM 2 - pilot

7Cage control to RAM 2 - pressure

8Cage control to RAM 2 - pilot

9Base control to slew- pressure

10Base control to slew- pilot

11Cage control to slew- pressure

12Cage control to slew- pilot

13Cage control to telescoping ram - pressure

14Cage control to telescoping ram - pilot

15Cage control to levelling ram (slave)- pressure

16Cage control to levelling ram (slave)- pilot

17Cage control to levelling ram (master)- pressure

18Cage control to levelling ram (master)- pilot

19Base control toCage control - pressure

20Manual select (A) to Leg V-block - pressure

6–2issue 07

120T (TM34T)

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issue 07

Figure 6.1 Hose diagram

B A

P

P

LIF

T R

AM

1

LIF

T R

AM

2

KN

UC

KLE

(MA

STE

R)

CA

GE

LEV

ELL

ING

(SLA

VE

)

TO B

AS

E (

OP

TIO

N)

T P

TOP

TOP

PR

V

P

T

TELE

SC

OP

ING

RA

M

12

34

RA

MR

AM

RA

MR

AM

DC

PO

WE

RP

AC

KM

OTO

R

PUMP

BI-

EN

ER

GY

PO

WE

RP

AC

KM

OTO

R

PUMP

PR

V

TOP

T

FRONT

HA

ND

PU

MP

PR

V P

SLE

W

DU

TYS

ELE

CTO

R

TAN

K

CA

GE

CO

NTR

OL

VALV

E

BA

SE

CO

NTR

OL

VALV

E

STA

BIL

ISE

RC

ON

TRO

LV

ALV

E

}

STA

BIL

ISE

RS

PU

MP

DU

MP

FLO

WS

WIT

CH

OP

TIO

NS

NR

V

19

1816

21

11

1

3

14

1323

24

1715

48

56

7

212

910

30

2903

22 2728

20

0102

2A 2P

1A 1P

3A 3P

4A 4P

31


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6.1 continued

Number Description

21Base control toCage control - pilot

22Base block to tank - return

23Base control to telescoping ram - pressure (OPTION)

24Base control to telescoping ram - pilot(OPTION)

27Power pack to manual select- pressure

28Jack control to tank - return

29Duty selector to handpump (OPTION)

30Base control tohandpump - return

31Manual select (B) to base control - pressure

1A Leg 1 - pressure

1P Leg 1 - pilot

2A Leg 2 - pressure

2P Leg 2 - pilot

3A Leg 3 - pressure

3P Leg 3 - pilot

4A Leg 4 - pressure

4P Leg 4 - pilot

01Bi-energy return(OPTION)

02Power pack -pressure (OPTION)

03Hand pump to HPfilter (OPTION)

6–4issue 07

120T (TM34T)

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issue 07

Figure 6.1 Hose diagram

B A

P

P

LIF

T R

AM

1

LIF

T R

AM

2

KN

UC

KLE

(MA

STE

R)

CA

GE

LEV

ELL

ING

(SLA

VE

)

TO B

AS

E (

OP

TIO

N)

T P

TOP

TOP

PR

V

P

T

TELE

SC

OP

ING

RA

M

12

34

RA

MR

AM

RA

MR

AM

DC

PO

WE

RP

AC

KM

OTO

R

PUMP

BI-

EN

ER

GY

PO

WE

RP

AC

KM

OTO

R

PUMP

PR

V

TOP

T

FRONT

HA

ND

PU

MP

PR

V P

SLE

W

DU

TYS

ELE

CTO

R

TAN

K

CA

GE

CO

NTR

OL

VALV

E

BA

SE

CO

NTR

OL

VALV

E

STA

BIL

ISE

RC

ON

TRO

LV

ALV

E

}

STA

BIL

ISE

RS

PU

MP

DU

MP

FLO

WS

WIT

CH

OP

TIO

NS

NR

V

19

1816

21

11

1

3

14

1323

24

1715

48

56

7

212

910

30

2903

22 2728

20

0102

2A 2P

1A 1P

3A 3P

4A 4P

31


h an ish

6.2 Traction Drive Kit (P14205)Number Description french german spanish

01Cage V-block toTraction V-block - pressure

02Traction V-block toLeg V-block - return

03PRV to leg V-block - return

04Traction V-block to PRV - pressure

05PRV to check valve - pressure

06Check valve toTraction V-block - return

07ATraction V-block toRH motor - pressure

07PTraction V-block toRH motor - pilot

08ATraction V-block toLH motor - pressure

08PTraction V-block toLH motor - pilot

09 Check valve to RAM

10 Check valve to RAM

6–6

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issue 07

Nifty Lift TM34T Parts Manual - Rentalex · 2017-05-04 · 120T (TM34T) [email protected] issue 12...

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Transcript of Nifty Lift TM34T Parts Manual - Rentalex · 2017-05-04 · 120T (TM34T) [email protected] issue 12...