TWK-ELEKTRONIK GmbH D-40041 Düsseldorf Tel. +49 211 96117-0 info@twk.deHeinrichstrasse 85 Postbox 10 50 63 Fax +49 211 637705 www.twk.de

High resolution absolute single-turn rotary encoder Model HBE

Document no.: HBE 13321 EEDate: 13.01.2016

Design- Robust housing (wall thickness 5 mm) manufactured from

seawater-proof aluminium (AlMgSi1) or stainless steel (material: 1.4305 optionally 1.4404) - stainless steel shaft and ball bearing - magnetic based sensor system.

- Supplyvoltagewithtransientfiltering,outputdriverunitforms the electrical interface SSI.

- Electrical connection viaM12X1connector, pin, 8-pin,A-coded

Function The absolute angle information derived by the encoder is converted into serial information by an internal parallel-serial converter and then transmitted to a receiving electronic circuit in synchronism with a clock.

Important advantages are : Low number of data lines and high reliability.

An exhaustive description is contained in TWK's SSI 10630 pamphlet.

Robust design for rough applications with high resolution requirement such as crane technology, construction machines and special engineering

High vibration and shock resistance thanks to the compact mechanical design

Resolution < 22 bit/360°

Protection type IP 66

Date: 13.01.2016 Page 2 of 14 Document no. HBE 13321 EE

High resolution absolute single-turn rotary encoder Model HBE

Electrical dataOperating voltage: 9 to 36 VDC (protected against polarity reversal)Powerconsumption: <1.8WResolution: 16bit(forhigherresolution,plasecontactourtechnicalstaff)Code path: CW* or CCW** can be setReference value: 0 to (total number of steps -1)Accuracy: ≤± 0.05 % (with reference to 360°) Reproducibility: ≤± 0.01 % (with reference to 360°)Temperature drift: < 0.1 % (with reference to 360° over the entire temperature range) SSI- interface: Regarding SSI10630 (TWK) Serial output SSI: Differential data output (RS 422) Clock input SSI: Differential data input (RS 422) Monofloptime: 16± 10 µs (standard) Clock rate: Max. 1 MHz Connectingcable: Usetwistedpaircablewitshielde.g.LiyCY4x2x0.14mm²,shielded

Mechanical dataOperating speed: 500 rpmAngular acceleration: 105 rad/s² max.Moment of inertia (rotor): 20 gcm²Operatingtorque: ≤2NcmStartingtorque: ≤3NcmPerm.shaftload: 250Naxially,250NradiallyBearingservicelife: ≥109 revolutions ***Weight: Aluminiumapprox.0.4kg, stainless steel approx. 0.6 kg

*) CW = increasing signal clockwise viewed looking towards the shaft**) CCW = increasing signal counter-clockwise viewed looking towards the shaft***) This value applies at maximum shaft load.

Technical data

Date: 13.01.2016 Page 3 of 14 Document no. HBE 13321 EE

High resolution absolute single-turn rotary encoder Model HBE

Environmental dataOperatingtemperaturerange: -40°Cto+85°CStorage temperature range: - 40 °C to + 100 °C (without packaging)Resistance □To shock: 250 m/s²; 6 ms DINEN60068-2-27 □To vibration: 200 m/s²;10 Hz ... 2000 Hz DINEN60068-2-6EMCstandards: DINEN61000-6-2Immission(burst/ESD/etc.) DINEN61000-6-4EmissionProtectiontype(DINEN60529): IP66 (ForhigherprotectiontypesuptoIP69K,pleasecontactourtechnicalstaff)

Technical data

Principle circuit diagram

- V (0 V)S

+ VS

data -data +

clock -clock +

FPG

A

code senseset input

Con

trolle

r

Pos

ition

mea

sure

men

t

Date: 13.01.2016 Page 4 of 14 Document no. HBE 13321 EE

High resolution absolute single-turn rotary encoder Model HBE Data format

CLOCKIN+idle state 1

22 significant data bits

complete data word = 25 bit

S22

periodwait-

idle state

idle stateDATA OUT +

2 3 4 5 6 7 8 9 1011121314151617181920212223242526

S21 S20 S19 S18 S17 S16 S15 S14 S13 S12 S11 S10 S9 S8 S7 S6 S5 S4 S3 S2 S1 0 0 0 0

MSB LSB

Interface profile SSI - 25 Bit

Log 1 = 11 ... VsLog 0<5Vor not connected

Input E1 aktive "high"

iV

iI

E1 specifications

Input circuit E1

Input circuit for setting the reference value and for setting of the Code sense CW/CCW of the encoder.

Date: 13.01.2016 Page 5 of 14 Document no. HBE 13321 EE

High resolution absolute single-turn rotary encoder Model HBE

Electrical connection ConnectorM12x1,pin,8-pin,A-coded Refer to the tables below for the connection assignments; these are also enclosed with the devices.

Electrical connections, mating connector

Mating connectors (to be ordered separately)AllofthematingconnectorslistedinthefollowingtableareM12X1,8-pin,A-coded,withscrewclampconnection,withpro-tectiontypeIP67,withscreeningonthehousingandthemaximumconnectioncross-sectionis0.5mm².

Order number Contact design Connector design Housing material Cable Ø (mm)STK8GS54 Socket Straight Nickel-platedbrass 6-8STK8WS86 Socket Angled Nickel-platedbrass 6-8STK8GS105 Socket Straight Stainless steel 5.5–8.6

Pleasenote:ifangledmatingconnectorsareused,pleasenotifyussothatthedeviceconnectorscanbealignedaccordingly.

Pin connection assignment

Contact No. Assigned with1 +Vs=9…36V/Io>90mA(typ.Io=70mA)2 - Vs = 0 VDC3 Clockin+differential-clockinput(opto-coupler)forperipheraldriveracc.tospecificationofRS4224 Clockin-differential-datadriveraccordingtospecificationofRS422standard5 Data out+6 Data out -

7SET input (input circuit E1) - Set zero pointSET inactivated at Vi = Log 0 or not connectedSET activated at Vi = Log 1

8Code senseCW at Vi = Log 0 or not connectedCCW at Vi = Log 1

Mating connector M12x1 pin diagrams (view of insertion side)

1

Buchse,4-polig,A-kodiert

4

2

3

2

3

1

4

Stifte,4-polig,A-kodiert

7

65

4

3

2 1

83

45

6

7

1 2

8

Buchse,8-polig,A-kodiert

Stifte,8-polig,A-kodiert

8-pinsocket,A-coded

Date: 13.01.2016 Page 6 of 14 Document no. HBE 13321 EE

High resolution absolute single-turn rotary encoder Model HBE Order number

*)Thebasicversions(standard)accordingtothedatasheetbearthenumber01.Deviationsareidentifiedwithavariantnumberand are documented in the factory.

Accessories (to be ordered separately) Fastening clamps for sensor assembly KL 66-2-S See data sheet MZ 10111

Play-free clamping coupling for shaft connection KK14N WithgrooveforfeatherkeyaccordingtoDIN6885sheet1–JS9,seedatasheetKK 12301

Torque support/stator coupling for shaft offset compensation between the rotary encoder and drive ZMS58 Manufacturedfrompermanentlyelasticplastic,seedatasheetZMS 12939

Please refer to the table on page 5 for the mating connector order numbers.

HBE 58 K A 65,536 R S E 01Electrical and mechanical variants*

01 StandardOutput:

E SSIElectrical connection:

SKx

M12 connector (bus in/bus out)Cable,x=lengthinm

Output codeR Binary codeResolution:

1 to 4,063,232

steps / 360°

Housing material:AS

AluminiumStainless steel

Flange type:Clamped flange, shaft 10 mm with flattened areaClampedflange,shaft10mmwithwoodruffkeyClampedflange,shaft10mmwithfeatherkeyClampedflange,shaftformeasurementgearZRSSynchroflange,shaft6mmSynchroflange,shaft6mmwithflattenedareaSynchroflange,clampedshaftfor12mm(torquesupport,seeaccessories)Synchroflange,clampedshaftfor12mmwithgrooveforfeatherkey(torquesupport,seeaccessories)Synchroflange,shaft12mm

58

65

KKFKPKZSSTSRSNS

Design formModel:

HBE With SSI interface

-

Date: 13.01.2016 Page 7 of 14 Document no. HBE 13321 EE

High resolution absolute single-turn rotary encoder Model HBE Installation drawing

Dimensions in mm

Standard design form: clampedflangeandshaftø10mmwithglattenedarea

Order number: HBE58 - KA 65536 R S E01 (see drawing)

36

72 ±0.5

48 ±0.1

120°

M4x9

10

10f7

ø36

f7ø58

-0.1

ø 55.5

-0.1

ø

Coding journal

Sensor connector M128pinpins,A-codedaligned

Blanking plug

34ca

.

62ca.

30 ±0.5

9-0

.1

NILOS-ring

Date: 13.01.2016 Page 8 of 14 Document no. HBE 13321 EE

High resolution absolute single-turn rotary encoder Model HBE

Dimensions in mm

Further possible design form: clampedflange,shaft10mmwithwoodruffkey

Order number: HBE58 - KFA 65,536 R S E01

Installation drawing

72 ±0.5

63

30 ±0.5

10f7

O

36f7

O

53 -0.1O

58-0

.1O

10 62ca.34

ca.

120°

M4x9

Sensor connector M128-polepins,A-codedaligned

Blanking plug

Coding pin

NILOSring

A

Detail A2:1

3P9 Groove forwoodruff keyDIN6888-3x5

10

48 ±0.1

Date: 13.01.2016 Page 9 of 14 Document no. HBE 13321 EE

High resolution absolute single-turn rotary encoder Model HBE Installation drawing

Dimensions in mm

Further possible design form: clampedflange,shaft10mmwithfeatherkey

Order number: HBE58 - KPA 65,536 R S E01

120°

M4x9

Sensor connector M128-polepins,A-codedaligned

Blanking plug

Coding pin

NILOSring

Groove forfeather keyDIN6885A3x3x10

72 ±0.5

63

30 ±0.5

34ca

.53 -0.1O

10 62ca.

10f7

O

36f7

O

58-0

.1O

A

Detail A2:1

3 N9

810+0

.2

48 ±0.1

Date: 13.01.2016 Page 10 of 14 Document no. HBE 13321 EE

High resolution absolute single-turn rotary encoder Model HBE

Dimensions in mm

Further possible design form: clampedflange,shaftforplaycompensatingtoothedgearZRS (toothedgear,seeaccessories)

Order number: HBE58 - KZA 65,536 R S E01

Installation drawing

M4x9

Sensor connector M128-polepins,A-codedaligned

Blanking plug

Coding pin

NILOSring

120°

34ca

.62ca.

72 ±0.5

63

53 -0.1O

11-0

.1

36f7

O

58-0

.1O

17O 10

36 ±0.5

12 f6O

10.4 -0.1O

48 ±0.1

Date: 13.01.2016 Page 11 of 14 Document no. HBE 13321 EE

High resolution absolute single-turn rotary encoder Model HBE

Dimensions in mm

Further possible design form: synchroflange,shaft6mmwithflattenedarea

Order number: HBE58 - STA 65,536 R S E01

Installation drawing

M4x9

Sensor connector M128-polepins,A-codedaligned

Blanking plug

Coding pin

NILOSring

120°

78 ±0.5

4

36

34ca

.72ca.

53 -0.1O

50f7

O

58-0

.1O

14 ±0.5

42 ±0.1

6-0

.1O

oder6f7

Date: 13.01.2016 Page 12 of 14 Document no. HBE 13321 EE

High resolution absolute single-turn rotary encoder Model HBE

Dimensions in mm

Further possible design form: synchroflange,clampedshaftfor12mm(torquesupport,seeaccessories)

Order number: HBE58 - SRA 65,536 R S E01

Installation drawing

M4x9

Sensor connector M128-polepins,A-codedaligned

Blanking plug

Coding pin

NILOSring

120°

34ca

.72ca.

78 ±0.5

463

18.5 ±0.5

53 -0.1O

50f7

O

58-0

.1O

Clamping shaftDi=12H7Insertion depth: 16 mm

17O

15 h7O

Clamping ring (Aluminium)

1530

8

42 ±0.1

Date: 13.01.2016 Page 13 of 14 Document no. HBE 13321 EE

High resolution absolute single-turn rotary encoder Model HBE

Dimensions in mm

Further possible design form: synchroflange,clampedshaftfor12mmwithgrooveforfeatherkey (torquesupport,seeaccessories)

Order number: HBE58 - SNA 65,536 R S E01

Installation drawing

M4x9

Sensor connector M128-polepins,A-codedaligned

Blanking plug

Coding pin

NILOSring

1x groove forfeather key4x4xXX

78 ±0.5

463

34ca

.72ca.

53 -0.1O

50-0

.1O

58-0

.1O

Clamping shaftDi=12H7Inserting depth: 16 mm 42 ±0.1

18.5 ±0.5

17O

16 h7O

A

Detail A2:1

4 H7

9.5

Clamping ring (Aluminium)

120°

16 8

30

Date: 13.01.2016 Page 14 of 14 Document no. HBE 13321 EE

High resolution absolute single-turn rotary encoder Model HBE

Dimensions in mm

Further possible design form: synchroflange,shaft12mm

Order number: HBE65 - SA 65,536 R S E01

Installation drawing

20

NILOS-ring

45f7

ø

Coding pin

Sensor connector M128polepin,A-coded,aligned

Blind plug

72ca.

80.5 ±0.5

1.5

25 ±0.5

24.5

34ca

.

12h7

ø

64.5

+0.1

ø60

ø

120°

M5x9

55 ±0.1