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Transcript of MPE 750 Turbo Marine - Open Loopdockservice.ru/data/uploads/Gidrocikl-Turbo-Otkryty-Kontur.pdf ·...
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
• 103047_MPE750MarineSOOpenLoop3.2
MPE 750 Turbo Marine - Open Loop
Spare Parts Catalogue
Thissparepartscatalogueisvalidforthefollowingenginevariants: DocumentNo: 103047ETKRevision: 1.3DateofIssue: 10.02.2009
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
Spare Parts Catalogue
Table of Contents
010 Crankcase 1
01Case 102FrontCover 2
020 CrankDrive 3
030 CylinderHead 4
01ValveCover 402RockerArms 503CylinderHead 604Valves 7
040 ValveTrain 8
050 CoolingSystem 9
01WaterManifold 902WaterManifold,Oilcooler 1003WaterPump 1104Turbocharger 1205ExhaustCooler 1306Reduction19mmto16mm 14
060 Turbocharging 15
01Turbocharger 1502WasteGateValve 1603Intercooler 1704ExhaustCooler 18
070 IntakeArea 19
01ThrottleBody 1902IntakeManifold 20
080 EngineManagementSystem 21
090 Starter,Generator 24
100 FuelUnit 25
110 LubricationSystem 26
01OilTank,OilCooler 2602RollOverTank 2703DrySump 2804Turbocharger,OilFilter,OilPump 29
120 EngineMount 30
900 SpecialTools 31
910 RepairKits 33
OverviewofRevisions 35
Terminology 37
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
1
2
3
54
7
6 6
10
1112
2
21
2
13
1415
1617
1318
19
20(3)
98
Spare Parts Catalogue
Page 1
010 Crankcase 01Case
Pos. Part No Description QTY
1 100280 Sleeve 2
2 102992 Plug 3
3 103883Crankcaseincl.Pos.2,4,5,6,1x13,1x15 1
4 100287 WelchPlug 2
5 100070 TieRod 8
6 100225 CenteringPin 2
7 100224 TieRodSleeve 4
8 100490 O-Ring 1
9 400152 FittingType1 1
10 102490 Bolt M8x25 1
Pos. Part No Description QTY
11 102980 Fitting M18x1.5x14 1
12 100454 Seal 18x22x1.5Al 1
13 100468 Washer 4
14 100466 Bolt M8x7010.9 1
15 100464 Bolt M8x5010.9 2
16 102442 Pin 1
17 100467 Bolt M8x9010.9 1
18 100297 ClampPlate 1
19 100328 Spring 1
20 100072 OilPressurePiston 1
21 101526 OilSeal 1
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
3
2
1
8
8
4
56
2
2
7
6
6
6
10
911
8
8
Spare Parts Catalogue
Page 2
010 Crankcase 02FrontCover
* SeeChapterEngineManagementSystem
Pos. Part No Description QTY
1 103635 Front Cover 1
2 100501 Bolt M6x20 8.8 9
3 100411 Bolt M4x6 8.8 1
4 100406 Clamp 1
5 100097 Generator Cover 1
6 100549 Bolt M6x65 8.8 4
7 100502 Bolt M6x25 8.8 1
8 100280 Sleeve 4
9 * Sensor Crankshaft 1
10 * Bolt M6x12 1
Pos. Part No Description QTY
11 * Conduit 1
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
3
1 4
5
6
7
16
1413
11
12
8
(10)
(10)10
10
Spare Parts Catalogue
Page 3
020 Crank Drive
Pos. Part No Description QTY
1 102868 BalanceShaftincl.Pos.3,4,5 1
2 100017 BearingShellBalanceShaft 8
3 100463 Key 1
4 100112 GearBalanceShaft 1
5 100164 Nut M108.8 1
6 103974 ConRodincl.Pos.10 2
7 102660 Pistonincl.Pos.8 2
8 100361 Circlip 4
9orororor
100008100007100009100010100011
ConRodBearingRedConRodBearingYellowConRodBearingBlueConRodBearingGreenConRodBearingBrown
1.721mm1.726mm1.731mm1.736mm1.741mm
4
Pos. Part No Description QTY
10 103694 2xCon-RodBolt M10x1x38 2
11 101610 Bolt M10x1x4510.9 6
12 101608 Flywheel 1
13 103204 StubShaft 1
14 100296 Crankshaft 1
15orororor
100013100012100014100015100016
MainBearingRedMainBearingYellowMainBearingBlueMainBearingGreenMainBearingBrown
1.990mm1.995mm2.000mm2.005mm2.010mm
8
16 100734 Key 1
Pos.7:Alwaysreplacepistonsinpairs.Don‘tmixpistonswithvaryingpartno.
2orderinpairs
15orderinpairs
9orderinpairs
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
1
2
34
5
6
7
8
9
(9)(9)
1011
12
Spare Parts Catalogue
Page 4
030 Cylinder Head
* SeeChapterEngineManagementSystem
01ValveCover
Pos. Part No Description QTY
1 * Bolt M6x20 4
2 * Washer 4
3 * IgnitionCoil 2
4 101318 Clip 2
5 100446 Bolt M6x45 10
6 100448 Washer 10
7 101654 Bracket 1
8 103061ValveCoverOrangeincl.Pos.9,10,11 1
9 102134 ValveCoverSeal 1
10 * SensorCamshaft 1
Pos. Part No Description QTY
11 * Bolt 6x18 1
12 402159 EngineBadge 1
ValveCoverValveCoverSeal
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
1
2
3
4
56
778
8
3
4
Spare Parts Catalogue
Page 5
030 Cylinder Head 02RockerArms
Pos. Part No Description QTY
1 101034 Nut M10x1.2510.9 8
2 103099 Washer 8
3 102023 RockerArmShort 2
4 102024 RockerArmLong 2
5 100605 Bolt M6x2010.9 4
6 100080 RockerAxle 4
7 101973 RockerArmSupport1 2
8 101974 RockerArmSupport2 2
RockerArmRockerAxleRockerArmSupport
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
9
8
1 2
3
3
6
10
7
8
5
4
Spare Parts Catalogue
Page �
* SeeChapterEngineManagementSystem
030 Cylinder Head 03CylinderHead
Pos. Part No Description QTY
1 100514 Bolt M6x4010.9 4
2 * SparkPlug RC7PYCB 2
3 100094 WelchPlug 2
4 100228 Sleeve 8
5 104248 CylinderHeadincl.Pos.1,3,8,9 1
6 100435 Bracket 1
7 100501 Bolt M6x208.8 1
8 400876 Plug 2
9 102992 Plug 1
10 101445 CylinderHeadGasket 1
WelchPlugCylinderHeadCylinderHeadGasket
Quodvidechapter910RepairKits
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
1
2
3
4
56
7
8
Spare Parts Catalogue
Page 7
030 Cylinder Head 04Valves
* SeeTableValveAdjustmentShim
IntakeSideExhaustSide
Pos. Part No Description QTY
1 * Shim 8
2 100129 ColletValve 16
3 102316 SpringCup 8
4 100081 ValveSpring 8
5 100658 ValveStemSeal 8
6 100262 SpringPad 8
7 102542 IntakeValve 4
8 102327 ExhaustValve 4
Valve Adjustment Shim(8partsperbag)
Part No Description QTY
102043 Shim 10x2.50 1
102044 Shim 10x2.55 1
102045 Shim 10x2.60 1
102046 Shim 10x2.65 1
102047 Shim 10x2.70 1
102048 Shim 10x2.75 1
102049 Shim 10x2.80 1
102050 Shim 10x2.85 1
102051 Shim 10x2.90 1
102029 Shim 10x2.95 1
102030 Shim 10x3.00 1
102052 Shim 10x3.05 1
102031 Shim 10x3.10 1
102032 Shim 10x3.15 1
102033 Shim 10x3.20 1
102034 Shim 10x3.25 1
102053 Shim 10x3.30 1
102035 Shim 10x3.35 1
102036 Shim 10x3.40 1
102037 Shim 10x3.45 1
102038 Shim 10x3.50 1
102039 Shim 10x3.55 1
102040 Shim 10x3.60 1
102041 Shim 10x3.65 1
102042 Shim 10x3.70 1
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
2
4
5
7
8
9
10
11
6
3
1
Spare Parts Catalogue
Page �
040 Valve Train
Pos. Part No Description QTY
1 101921 Camshaft 1
2 100116 TimingChainincl.Link 1
3 100557 ChainLink,Single 1
4 100078 CamshaftAxle 1
5 100502 Bolt M6x258.8 1
6 100069 ChainRail 1
7 102456 ChainGuide 1
8 100079 ChainTensioner 1
9 100436 Seal 24x32x2Al 1
10 100337 Plug 1
Pos. Part No Description QTY
11 100832 Bolt M8x2510.9 1
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
1
2
34
5
8
9
6
7
Spare Parts Catalogue
Page 9
050 Cooling System 01WaterManifold
* SeeChapterEngineManagementSystem
Pos. Part No Description QTY
1 100294 Circleclip 1
2 400135 Fitting 1
3 100516 O-Ring 1
4 401279 DistanceWasher 1
5 103575 Thermostat 1
6 100517 O-Ring 2
7 * SensorCoolantTemperature 1
8 100501 Bolt M6x208.8 2
9 400978 WaterManifold 1
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
120
1
19
1
1 2
5
41
3
6
1
7,8
910
11
11
1
12
1
1
15
1617
18
1
13
14
Spare Parts Catalogue
Page 10
050 Cooling System 02WaterManifold,Oilcooler
* SeeChapterLubricationSystem
Pos. Part No Description QTY
1 100473 HoseClamp 25-40/9 12
2 401501 Hose 1
3 100471 HoseClamp 16-27/9 1
4 401503 Hose 1
5 100474 HoseClamp 12-22/9 1
6 400873 HoseConnector 1
7 401500 Hose 1
8 103251 Conduit 1
9 100470 HoseClamp 32-50/9 1
10 * WaterManifold 1
Pos. Part No Description QTY
11 103329 Hose 1
12 103203 Hose 1
13 400155 HoseConnector 1
14 400949 Sleeve 1
15 103185 Hose 1
16 * OilCooler 1
17 401096 Sleeve 1
18 400767 Hose 1
19 100741 HoseConnector 1
20 103273 Hose 1
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
1
4 6
6
7
8
9
10
11
12
5
1
2 3
Spare Parts Catalogue
Page 11
050 Cooling System 03WaterPump
Pos. Part No Description QTY
1 100826 Bolt M6x40 3
2 100501 Bolt M6x208.8 2
3 100448 Washer 4
4 102992 Plug 1
5 102903 WaterTube 1
6 102454 O-Ring 2
7 102194 WaterPumpCoverincl.Pos.8 1
8 102427 Gasket 1
9 400180 ImpellerType2 1
10 103743 SealingKit 1
Pos. Part No Description QTY
11 102948 WaterPumpAxle 1
12 102870 IntermediateGearWaterPump 1
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
1
23
4
6
67
8 9
10
9
1112
11
613
14
5
Spare Parts Catalogue
Page 12
050 Cooling System 04Turbocharger
Pos. Part No Description QTY
1 100507 Bolt M6x168.8 2
2 103307 Hoseincl.Pos.3 1
3 100836 O-Ring 2
4 * Turbocharger 1
5 * ExhaustCooler 1
6 100474 HoseClamp 12-22/9 3
7 103444 Hose 1
8 100513 BanjoBolt M14x1.5 1
9 100529 Seal 14x18x1.5Al 2
10 100537 BanjoFitting D10/D8M14 1
Pos. Part No Description QTY
11 100471 HoseClamp 16-27/9 2
12 103297 Hose 1
13 401511 Hose 310mm 1
14 103345 Hose 400mm 1
* SeeChapterTurbocharging
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
1
1
2
3 4
4
5
1
1
6
4
4
5
3
7
Spare Parts Catalogue
Page 13
050 Cooling System 05ExhaustCooler
* SeeChapterTurbocharging
Pos. Part No Description QTY
1 100474 HoseClamp 12-22/9 4
2 103377 Hose 1
3 101222 BanjoBolt 2
4 101107 Seal 4
5 100148 BanjoFitting 2
6 103378 Hose 1
7 * ExhaustCooler 1
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
1
2
3
2
4
Spare Parts Catalogue
Page 14
050 Cooling System 06Reduction19mmto16mm
Pos. Part No Description QTY
1 * Intercooler 1
2 100473 HoseClamp 25-40/9 2
3 103273 Hose 1
4 103301 HoseConnector 1
* SeeChapterTurbocharging
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
1
3 45
2
76
6
8
4
9
10
13
17
18
16
1415
2223
19
21 20
11
12
Spare Parts Catalogue
Page 15
060 Turbocharging 01Turbocharger
Pos. Part No Description QTY
1 101446 ExhaustGasket 2
2 100426 Stud M8x118 4
3 100425 Stud M8x69 4
4 101579 HoseClamp 7.8x9.5/5 2
5 102492 Hose 1
6 101540 HoseClamp 8.8-10.5/5 2
7 * Valve 1
8 102493 Hose 1
9 102523 Plug 1
10 100454 Seal 18x22x1.5Al 1
11 ** ExhaustManifold 1
Pos. Part No Description QTY
12 * Switch70/65°C 1
13 100737 Nut M8 8
14 100575 Segment 6
15 101771 Bolt M6x10 6
16 100632 Bolt M8x508.8 1
17 100261 TurbochargerBracket 1
18 100524 Bolt 2
19 ** Turbocharger 1
20 100529 Seal 14x18x1.5Al 1
21 100670 Fitting 1
22 100469 HoseClamp 40-60/9 1
23 400803 Airbox 1* SeeChapterEngineManagementSystem** SeeChapterRepairKits
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
1
8
2
3
3
1
4
5
6
7
Spare Parts Catalogue
Page 1�
060 Turbocharging 02WasteGateValve
Pos. Part No Description QTY
1 100507 Bolt M6x168.8 3
2 100323 WasteGateValveincl.Pos.3 1
3 102073 Nut M6 3
4 401425 SpannerNut 1
5 100448 Washer 1
6 100569 Nut M6LH 1
7 100570 Uniball 1
8 100501 Bolt M6x208.8 1
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
1
2
1
54
31
6
1
7
8
9
10
1113
14
12
Spare Parts Catalogue
Page 17
* SeeChapterEngineManagementSystem
060 Turbocharging 03Intercooler
Pos. Part No Description QTY
1 100469 HoseClamp 40-60/9 4
2 400976 Hose 1
3 401734 Intercooler 1
4 101866 Bail 1
5 103156 Bolt M6x16 2
6 100370 Hose 1
7 103332 RubberPad 1
8 * Bolt M6x16 1
9 * Washer 1
10 * EngineGroundCable 1
Pos. Part No Description QTY
11 400971 IntercoolerBracket 1
12 100435 Bracket 1
13 100539 Bolt M6x458.8 2
14 101097 Bolt M10x5512.9 2
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
1
2
6
5
7
3
4
Spare Parts Catalogue
Page 1�
060 Turbocharging 04ExhaustCooler
Pos. Part No Description QTY
1 400926 Stud M8x50 5
2 401145 ExhaustGasket 1
3 103311 ExhaustCoolerincl.Pos.4,5,6 1
4 * Hose 310mm 1
5 100398 Plug 1
6 100449 Seal 12x18x1.5Al 1
7 100737 Nut M8 5
* SeeChapterCoolingSystem
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
1
32
4
4 3
58
6,7
5
9
10
1114 12
13
15
Spare Parts Catalogue
Page 19
070 Intake Area
Pos. Part No Description QTY
1 100345 O-Ring 2
2 401124 IntakeFittingincl.Pos.3,4 1
3 103211 Connector 2
4 102992 Plug 2
5 101579 HoseClamp 7.8x9.5/5 2
6 103215 Hose 1
7 103231 Conduit 1
8 100520 Bolt M6x308.8 4
9 100487 HoseClamp 50-70/9 8
10 401802 PipeCoupling 4
Pos. Part No Description QTY
11 103866 ThrottleBodyincl.Pos.12,13,14,15 1
12 401167 O-Ring 1
13 103169 ThrottlePositionSensor 1
14 103152 Washer 2
15 103170 Bolt M4x10 2
01ThrottleBody
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
1
2
3
4
5
6
7
8
411
12 10
9
8
7
13
14
15
Spare Parts Catalogue
Page 20
* SeeChapterEngineManagementSystem
Pos. Part No Description QTY
1 101119 Clip 1
2 103215 Hose 1
3 101579 HoseClamp 7.8x9.5/5 1
4 103211 Connector 2
5 101736 Bolt M6x12 4
6 401229 Cover 1
7 100548 Plug 3
8 101107 Seal 10x14x1Al 3
9 400998 IntakeManifoldincl.Pos.7,8 1
10 100549 Bolt M6x658.8 2
Pos. Part No Description QTY
11 * PressureSensor 2
12 * Bolt M6x12 2
13 100667 Rubber 2
14 400850 Bracket 1
15 100632 Bolt M8x508.8 2
070 Intake Area 02IntakeManifold
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
1
31
1
2
2
1
2
1
12
Spare Parts Catalogue
Page 21
Pos. Part No Description QTY
1 102118 SparkPlug RC7PYCB 1
Pos. Part No Description QTY
1 100031 SensorCamshaft 1
2 102021 Bolt 6x18 1
Pos. Part No Description QTY
1 100029 PressureSensor 2
2 403390 Bolt M6x12 2
Pos. Part No Description QTY
1 101884 IgnitionCoil 2
2 100448 Washer 4
3 103656 Bolt M6x20 4
SeeChapterCylinderHead
SeeChapterCylinderHead
SeeChapterIntakeArea
SeeChapterCylinderHead
Pos. Part No Description QTY
1 102383 Valve 1
SeeChapterTurbocharging
080 Engine Management System
Pos. Part No Description QTY
1 101936 Injectorincl.Pos.2 2
2 100708 O-Ring 2
SeeChapterFuelUnit
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
1
2
3
11
1
3
2
1
1 3
2
Spare Parts Catalogue
Page 22
Pos. Part No Description QTY
1 100032 SensorCrankshaft 1
2 101736 Bolt M6x12 1
3 100831 Conduit 1
Pos. Part No Description QTY
1 100024 SensorCoolantTemperature 1
SeeChapterCrankcase
SeeChapterCoolingSystem
Pos. Part No Description QTY
1 103128 Switch70/65°C 1
SeeChapterTurbocharging
080 Engine Management System
Pos. Part No Description QTY
1 103123 RelayStarter 1
2 103124 Nut M6 2
3 103136 Washer 2
Pos. Part No Description QTY
1 100383 VoltageRegulator 1
Pos. Part No Description QTY
1 400991 EngineGroundCable 1
2 103156 Bolt M6x16 1
3 103136 Washer 1
SeeChapterTurbocharging
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
1
11
1
2
3
45
6
Spare Parts Catalogue
Page 23
080 Engine Management System
Pos. Part No Description QTY
1 103150 CableVoltageRegulatortoAlternator 1
Pos. Part No Description QTY
1 103110 SupplyCable 1
Pos. Part No Description QTY
1 103138 WireHarness,twoparts 1
Pos. Part No Description QTY
1 401960 ECUMARTC-110EU-USA 1
2 103153 Bolt M4x25 3
3 103149 Bracket ECU 1
4 103152 Washer 3
5 103154 Nut M4 3
6 101736 Bolt M6x12 2
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
1
23
45
6
7
8
9
10
11
12
13
14
Spare Parts Catalogue
Page 24
090 Starter, Generator
Pos. Part No Description QTY
1 100545 Bolt M6x508.8 2
2 103333 Washer 2
3 401069 Starter 1
4 400963 StarterLead 1
5 100835 Nut M6 1
6 100388 RubberGromet 1
7 101261 Gear 1
8 101117 Axle 1
9 100565 NeadleBearing 1
10 400700 Rotor 1
Pos. Part No Description QTY
11 101289 Washer 1
12 100182 Bolt M12x9010.9 1
13 100505 Bolt M6x358.8 3
14 100384 Stator 1
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
1
2
4
6
7
5
8
10
9
9
3
Spare Parts Catalogue
Page 25
* SeeChapterEngineManagementSystem
100 Fuel Unit
Pos. Part No Description QTY
1 100447 Bolt M6x20 2
2 100448 Washer 2
3 * Injector 2
4 103037 FuelRail 1
5 100431 LockingClip 2
6 102927 O-Ring 1
7 103041 FuelPressureRegulatorincl.Pos.6 1
8 100364 LockingClip 1
9 101579 HoseClamp 7.8x9.5/5 2
10 103214 Hose 1
FuelRailFuelPressureRegulator
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
2
57
3
5
1
8
3
3
3
4
6
Spare Parts Catalogue
Page 2�
110 Lubrication System 01OilTank,OilCooler
Pos. Part No Description QTY
1 400940 OilDipstick 1
2 400569 OilTankincl.Pos.1 1
3 100471 HoseClamp 16-27/9 4
4 103443 Hose 1
5 100473 HoseClamp 25-40/9 2
6 400759 Hose 1
7 400144 OilCooler 1
8 400765 Hose 1
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
6
1
4
3
2
5
8
11
1
7
910
10
1
1
7
12
Spare Parts Catalogue
Page 27
110 Lubrication System 02RollOverTank
Pos. Part No Description QTY
1 100471 HoseClamp 16-27/9 4
2 400758 Hose 1
3 400757 Hose 1
4 400909 RollOverTank 1
5 100448 Washer 2
6 100545 Bolt M6x508.8 2
7 100474 HoseClamp 12-22/9 2
8 400961 Hose 1
9 100085 BanjoBolt M10x1 1
10 101107 Seal 10x14x1Al 2
Pos. Part No Description QTY
11 101543 HoseClamp 10.1-11.8/5 1
12 100148 BanjoFitting 1
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
12
3
4
1
6
5
7
68
910
11
4
13
13
13
12
Spare Parts Catalogue
Page 2�
110 Lubrication System 03DrySump
Pos. Part No Description QTY
1 100502 Bolt M6x258.8 4
2 100448 Washer 2
3 100195 OilScreen 1
4 100501 Bolt M6x208.8 11
5 401428 IntermediateGearSuctionPump 1
6 100280 Sleeve 4
7 102225 SuctionPump 1
8 400705 SuctionPumpCover 1
9 100491 O-Ring 2
10 100492 Connector 1
Pos. Part No Description QTY
11 100507 Bolt M6x168.8 1
12 103506 Bolt M6x60 1
13 100505 Bolt M6x358.8 3
OilScreenSuctionPumpSuctionPumpCover
103047_ETK_Rev1.3_090210
MPE 750 Turbo MarineOpen Loop
1 1 2
3,4
5
6
8
9
10
11
12
11
7
13
(14)
14
18
16
15 17
18
19
20
Spare Parts Catalogue
Page 29
110 Lubrication System 04Turbocharger,OilFilter,OilPump
* SeeChapterTurbocharging
Pos. Part No Description QTY
1 101107 Seal 10x14x1Al 2
2 100085 BanjoBolt M10x1 1
3 100369 Hose 1
4 401701 Conduit 1
5 100664 Fitting 1
6 100449 Seal 12x18x1.5Al 1
7 * Turbocharger 1
8 100490 O-Ring 1
9 101847 Flange 1
10 100507 Bolt M6x168.8 2
Pos. Part No Description QTY
11 100471 HoseClamp 16-27/9 2
12 100380 Hose 1
13 100071 OilFilterCoverincl.Pos.14 1
14 101109 OilFilter 1
15 100137 TimingInsert 1
16 100293 Key 1
17 100275 OilPump 1
18 102398 O-Ring 2
19 100792 OilPumpCoverincl.Pos.18 1
20 100294 Circleclip 1
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2
3
5
4
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Pos. Part No Description QTY
1 103672 Bolt M10x70 2
2 401043 EngineBracketFront 1
3 100228 Sleeve 2
4 401583 EngineBracketRear 1
5 100610 Bolt M10x40 4
120 Engine Mount
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1
1
1
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Pos. Part No Description QTY
1 401386 HandCrank 1
Pos. Part No Description QTY
1 401401 ChainTool 1
Pos. Part No Description QTY
1 401402 ValveInstallationTool 1
Pos. Part No Description QTY
1 401370 Hook-Wedge 1
Pos. Part No Description QTY
1 401355 RemovalTool 1
900 Special Tools
Pos. Part No Description QTY
1 103330 ValveAdjustmentTool 1
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6
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900 Special Tools
Pos. Part No Description QTY
1 103701ChainBreakingToolconsistingofPos.2-9 1
2 402921 Header 1
3 401389 Bolt M6x168.8 2
4 401376 CounterpartBreak 1
5 401377 CounterpartRivet 1
6 401378 Bolt M1612.9 1
7 401381 Bolt M10x112.9 1
8 401383 Spike 1
9 401391 Bolt M1612.9 1
Pos. Part No Description QTY
1 103609 InstallationSpikeValveStemSeal 1
Pos. Part No Description QTY
1 103927EngineDiagnosticKitconsistingofPos.2,3,4 1
2 103328 DiagnosticCable/SerialPort 1
3 103924 USBAdapter/SerialPort 1
4 103932 CDDiagnosticProgram 1
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910 Repair Kits
Part No Description QTY
103325 Long Block Type 1 1
Longblockwithablackvalvecover.Subsystempartslikestarter, flywheel and engine brackets are not supplied.
Part No Description QTY
103324 Cylinder Head 1
TheRepairKitincludes:
104248 CylinderHead 1
100514 Bolt M6x4010.9 4
100094 WelchPlug 2
100228 Sleeve 8
101973 RockerArmSupport1 2
101974 RockerArmSupport2 2
100605 Bolt 4
102327 ExhaustValve 4
100090 IntakeValve 4
100262 SpringPad 8
100081 ValveSpring 8
102316 SpringCup 8
100129 ColletValve 16
101921 Camshaft 1
100078 CamshaftAxle 1
102024 RockerArmLong 2
102023 RockerArmShort 2
100080 RockerAxle 4
400876 Plug 2
102992 Plug 1
Part No Description QTY
401760 Oil Level Hang Tag 1
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910 Repair Kits
Part No Description QTY
103904 Repair Kit Exhaust Manifold 1
TheRepairKitincludes:
ExhaustManifold 1
101446 ExhaustGasket 2
100737 Nut M8 13
400926 Stud M8x50 5
401145 ExhaustGasket 1
100606 Bolt M8x30 5
Part No Description QTY
104242 Repair Kit Turbocharger 1
TheRepairKitincludes:
TurbochargerwithExhaustManifold 1
101446 ExhaustGasket 2
100737 Nut M8 13
400926 Stud M8x50 5
401145 ExhaustGasket 1
100606 Bolt M8x30 5
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Spare Parts Catalogue
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Overview of Revisions
New Revision Status
Revision Date Chapter Pos. Modification Notes
Rev1.1 07.11.2007010Crankcase01Case 3
Crankcase103883replacedby104022
Partsinstockcanbeusedfortype1.SparepartsforCrankcasetype1areavailable
Rev1.1 07.11.2007010Crankcase01Case 9
Fitting400152replacedby401413.Pleasenote!TheFittingisdependentonthecrankcasetype.
Partsinstockcanbeusedfortype1.SparepartsforFittingtype1areavailable
Rev1.1 07.11.2007010Crankcase01Case 11
Fitting102980replacedby401291.Pleasenote!TheFittingisdependentonthecrankcasetype.
Partsinstockcanbeusedfortype1.SparepartsforFittingtype1areavailable
Rev1.1 07.11.2007010Crankcase02FrontCover 1
FrontCover102988replacedby103635.FrontCovercurrentlyincludingCounterRingandBushing.
Rev1.1 07.11.2007 020CrankDrive 7Piston102310replacedby102660
Pistons102310instockcanbeused.Alwaysreplacepistonsinpairs.Don‘tmixpistonswithvaryingorderno.
Rev1.1 07.11.2007 020CrankDrive 6ConRod103359replacedby103974 Partsinstockcanbeused
07.11.2007060Turbocharging01Turbocharger 17
TurbochargerBracket100261replacedby401384.Pleasenote!TheTurbochargerBracketisdependentonthecrankcasetype
Partsinstockcanbeusedfortype1.SparepartsforTurbochargerBrackettype1areavailable
Rev1.1 07.11.2007 120EngineMount 4EngineBracketRear401165replacedby401583
EngineBrackets401165instockcanbeused
Rev1.1 07.11.2007 900SpecialTools DiagnosticKit103927isnew
Rev1.2 14.05.2008 020CrankDrive 15Crankshaft401405replacedby100296 Partsinstockcanbeused.
Rev1.2 14.05.2008030Cylinderhead03Cylinderhead 5
CylinderHead400788replacedby104248 Partsinstockcanbeused
Rev1.2 14.05.2008 900SpecialToolsChainBreakingTool103701:Header402921isnew
Rev1.2 14.05.2008060Turbocharging01Turbocharger 11
ExhaustManifold401149replacedbyRepairKit103904.Extendedscopeofsupply. Partsinstockcanbeused
Rev1.2 14.05.2008060Turbocharging01Turbocharger 19
Turbocharger401106replacedbyRepairKit104242.Extendedscopeofsupply. Partsinstockcanbeused
Rev1.3 10.02.2009030Cylinderhead04Valves 7
IntakeValve100090replacedby102542. Partsinstockcanbeused
Rev1.3 10.02.2009080EngineManagementSystem
BoltM6x12101736atpressuresensorreplacedby403390.
101736canbeusedatotherplacesintheengine.
Rev1.3 10.02.2009030Cylinderhead01ValveCover 12 EngineBadge402159isnew
Rev1.3 10.02.2009010Crankcase01Case 3
OnlyCrankcase103883required
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Overview of Revisions
New Revision Status
Revision Date Chapter Pos. Modification Notes
Rev1.3 10.02.2009010Crankcase01Case 9 OnlyFitting400152required
Rev1.3 10.02.2009060Turbocharging01Turbocharger 17
OnlyTurbochargerBracket100261required
Rev1.3 10.02.2009 910RepairKitsOnlyLongBlock103325required
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Terminology
AAirbox15
BBalanceShaft3BearingShellBalanceShaft3
CCableVoltageRegulatortoAlternator23Camshaft8CamshaftAxle8ChainBreakingTool32ChainGuide8ChainLink8ChainRail8ChainTensioner8ChainTool31ColletValve7Con-RodBolt3ConRod3ConRodBearing3Crankcase1Crankshaft3CylinderHead6CylinderHeadGasket6
DDiagnosticKit32
EECU23EngineBracket30EngineGroundCable22ExhaustCooler18ExhaustGasket15ExhaustManifold15ExhaustValve7
FFlywheel3FrontCover2FuelPressureRegulator25FuelRail25
GGear24GeneratorCover2
HHandCrank31Hook-Wedge31
IIgnitionCoil21Impeller11Injector21
InstallationSpikeValveStemSeal32IntakeFitting19IntakeManifold20IntakeValve7Intercooler17IntercoolerBracket17
MMainBearing3
OOilCooler26OilDipstick26OilFilter29OilFilterCover29OilLevelHangTag33OilPump29OilPumpCover29OilScreen28OilSeal1OilTank26
PPiston3PressureSensor21
RRelayStarter22RemovalTool31RepairKitCylinderHead33RepairKitExhaustManifold34RepairKitLongBlock33RepairKitTurbocharger34RockerArm5RockerArmSupport5RockerAxle5RollOverTank27Rotor24
SSensorCamshaft21SensorCoolantTemperature22SensorCrankshaft22Shim7SpannerNut16SparkPlug21SpringCup7SpringPad7Starter24StarterLead24Stator24StubShaft3SuctionPump28SuctionPumpCover28SupplyCable23Switch70/65°C22
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Spare Parts Catalogue
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TThermostat9ThrottleBody19ThrottlePositionSensor19TieRod1TieRodSleeve1TimingChain8TimingInsert29Turbocharger15TurbochargerBracket15
UUniball16
VValve21ValveAdjustmentTool31ValveCover4ValveCoverSeal4ValveInstallationTool31ValveSpring7ValveStemSeal7VoltageRegulator22
WWasteGateValve16WaterManifold9WaterPumpAxle11WaterPumpCover11WelchPlug1,6WireHarness,twoparts23
Manufacturer: WeberAutomotiveGmbH
Address: Otto-Lilienthal-Str.5 88677Markdorf Germany
Internet: www.weber-automotive.com
Terminology